Smart Sensors ZS-series 2D CMOS Laser Type Manufacturing with a View to the Future. Smart Sensors for High-precision Displacement Measurements. The Birth of a New-generation 2D Measurement Displacement Sensor The pursuit of 2D CMOS and other advanced functions will respond to application needs through optimum technology. Our challenge to create the smallest and most lightweight compact sensor will enhance suitability to user applications. And, our commitment to user operability will aid all sensing applications. 02 INDEX Beyond Evolution A digital fusion of high-precision displacement measurement and image sensing. And even greater evolution for the Smart Sensors. Concepts 02 Product Lineup 04 Sensor Heads 06 Sensor Controllers 10 Multi-Controllers 11 Data Storage Units 12 SmartMonitor Professional Software 14 Specifications 18 Dimensions 21 So that all those who pursue ultimate quality can easily acquire high-precision sensing data, OMRON has changed its manufacturing focus to Zero. The Zero Smart concept will make its way into a variety of fields. Sensing Variations Laser displacement: 2D CMOS Platform (Controller/Amplifier) ZS series Information Handling Multi-Controller SmartMonitor Zero Camera: High-speed CCD ZFV series Data Storage Unit Evolution ZX series 03 Smart Sensor Advanced technology is carried. Advanced Functions Integrated Easy Handling of High-grad USB Monitor Record Control SmartMonitor Professional ZS-SW11E Data Storage Unit ZS-DSU Multi-Controller ZC-MDC The ZS-series SmartMonitor Professional Software now appears with expanded functionality. Ideal for ZS Series Data Logging! Enables full application of Sensor Controller information. Meets a wide range of logging needs. High-speed simultaneous multichannel waveform graphs. Excel macro provided for simple analysis. 04 Enables onsite high-speed logging of data from Sensor Controllers or MultiControllers in external memory (compact flash card). Effective for building traceability systems, statistical process control (SPC), and much more. High-speed sampling rate: 150 s Powerful support for logging data using various trigger functions. Transfers data between multi-connected Sensor Controllers and performs high-speed multiprocessing. Connects to up to nine Sensor Controllers. More More More P. 14 P. 12 P. 11 into a Compact Sensor for e Sensing Applications Measuring center distance Diffuse-reflective Models 200 Regular-reflective Models ZS-LD200 Business Card Size ZS-LD80 80 ZS-LD50 50 40 ZS-LD40T 20 ZS-LD20T Operate 900 x 100 m See 900 x 60 m 900 x 60 m Sensor Controllers ZS-LDC Sensor Heads ZS-LD Enable maximum sensing performance with fully digital processing. Advanced sensing technology packed into the smallest Sensor Heads in this class. Enable easily taking complete advantage of the ultimate in measurement performance. Business Card Size USB provided as a standard feature. 2000 x 35 m 900 x 25 m Line beam Five models to pick from, from a High-precision Long-range (200-mm) Model to a High-precision Short-range Model. More More P. 10 P. 06 05 Smart Sensor Advanced technology is carried. ZS-LD200 2D CMOS image sensor Ultra-high-sensitivity lens *The ZS-LD50 uses high-precision ganged lenses. Laser Class 2 Degree of protection: IP-67 (Models with 2 m cable) Advanced sensing technology packed into the smallest Sensor Heads in this class. The three basics of sensing-speed, sensitivity, and precision-have been balanced to meet application needs with the best methods possible. Super-high-speed Sensing at 100 s High Speed Measurement range: 10 mm ZS-LD50 Measuring center: 50 mm Line beam (900 x 60 m) Measurement range: 30 mm ZS-LD80 Measuring center: 80 mm Line beam (900 x 60 m) High Sensitivity Stable Detection with Reduced Color and Gloss Error Long Range with Margin Measurement range: 100 mm ZS-LD200 Measuring center: 200 mm You get exact sensing for the precision required for workpiece inspection. Unique OMRON algorithms reduce detection error to improve workpiece measurement accuracy. Error (+) ZX-L Series Stable sensing is achieved over the entire range from dark colors to shinny workpieces. The dynamic range has been greatly improved by the 2D CMOS and high-sensitivity lens to increase the range of applicable workpieces. ZS-L Series Dispersion Regular reflection Transparent objects = Mode Absorption = Diffuse-reflective Model High resolution: 0.8, 2, or 5 m (ZS-LD50/LD80/LD200) = 06 Line beam (900 x 100 m) High Precision = The Sensor Head can be changed to either Diffusereflective or Regular-reflective operation by changing the installation method. Measured values will be compensated correctly even if the Sensor Head is changed according to the application. You get exact sensing with superior workpiece following performance. Both CMOS high-speed data reading (high-speed sampling) and a dynamic light reception range are achieved. Accurately catches moving workpieces inline. (A CMOS gain setting has been added to the Sensor Controller.) Standard PCB (resin) Mirror Glass Average samples: 128, High-precision mode. Ideal Application Examples for Each Distance Range ZS-LD200/LD80 Moving Workpieces (Black Rubber) Measuring Door Attachment Offsets Measuring Tire Exteriors Measuring Car Bodies ZS-LD50/LD80 Stable Measurements for PCBs, Black Resin, and Metal All you need to do is select the proper mode to achieve stable sensing of PCBs, resins, black rubber, and other light-penetrating workpieces (which could not be easily handled with previous reflective laser displacement meters. Just select High-precision Mode to stably measure black rubber. Just select Penetration Mode to stably measure PCBs or black resin. Inspecting coplanarity of pair boards or electronic components. Digital Camera Tube Lens Inspection Board Height Inspection Ideal for measuring board height to control the height of dispensing nozzles for board adhesive coatings. DVD Chassis Flatness Inspections Ideal for inspecting lens holder feed operation for digital camera autofocus mechanisms. Helps prevent faults and increase quality. DVD chassis flatness inspections, which were previously performed with contact displacement sensors, can be performed without contact. Stable measurements are achieved by correctly recognizing the light reception distribution on the 2D CMOS. Although previously difficult with laser displacement sensors, detection is possible for PCBs and other workpieces that allow light to penetrate. The sensing algorithms implemented in the ZS-L enable stable detection of the surface of workpieces that allow light to penetrate. Solder surface (land) Light intensity on the CMOS light reception surface Affect of laser light penetration (affect on peak position calculation) Position of peak position (solder surface) correctly calculated. Solder surface (land) (Laser light does not penetrate.) The sensing algorithm implemented in the ZS-L selects the right measurement level for the lightpenetrating workpiece and accurately detects the position of the surface of the workpiece. Even if the reflected light distribution (line brightness) is distorted, stable measurementsare possible for positions near the surface (peak density positions) with little error. Light is reflected normally from the solder surface. Received light amount Measuring the Shape of Black Resin Workpieces Measuring the Shape PCB Surfaces Complete measurement data will be obtained at angles of up to 40 . PCB shapes can be measured without burs or waveform disruptions. Gain setting: 5 0 10 5.000 20 0.000 30 -5.000 Direct setting with function keys Response: 8 ms, High-precision mode, Black gain: 0, Red gain: 5 (max.) 15.000 10.000 FUN (setting mode) 1.75 1.73 1.71 1.69 40 1.67 -10.000 1.65 -15.000 Number of data Penetration mode and gain settings used. PCB surface Light intensity on the CMOS light reception surface PCB surface (Laser light penetrates.) Set sensing directly. Typical Examples Height (mm) Inspecting for Board Coplanarity Height (mm) ZS-LD80/LD50 Close Far Displacement Peak position is offset due to measurement error. Light is reflected by both the resin surface and particles in the resin. (3) Edge Close Peak density Far Setting Software: SmartMonitor Professional Directly Measure the Surfaces of PCBs Displacement Edge center position (2) Measurement level setting The SmartMonitor Professional software provides a function that changes measurement levels (edge thresholds) to reduce error caused by light penetration, enabling handling many types of PCBs. The measurement level can be increased to adjust the measurement position for peak light reception. This function enables stable detection of PCB surfaces. If there is insufficient light in High-speed Mode, gain settings (0 to 5) can be used to compensate. 100 % 87.5 % Shift 50 % Amount of displacement When there is light penetration, the measurement level is set to 87.5%. 0% (1) Background suppression level Peak density position = Edge center position (optimal calculation of (1) to (3)) Actual Light-penetrating Workpiece (PCBs) Display the light reception distribution (line brightness) on the CMOS during detection. Connect directly to a computer using USB USB Connection 07 Smart Sensor Advanced technology is carried. ZS-LD40T The Only Way to Measure Glass Stably measure height and undulations in transparent, coated, or colored glass on work tables. 2D CMOS image sensor Menus let you easily set the measurement conditions for a wide range of glass to achieve stable measurements. Stable detection at 40 mm with a line beam of 2 mm. High-precision ganged lenses Laser Class 2 Degree of protection: IP-67 (Models with 2 m cable) A 2-mm line beam reduces in influence of the black and white pattern on granite work tables to achieve stable measurements. Sensing Performance for Measurement Stability and High-speed Response Submicro resolution (0.25 m) has been achieved for moving measurements (8 ms) of glass and mirror-surface wafers. (Actual Values) ZS-LD20T Measuring center: 20mm Resolution: 0.25 m Line beam (2000 x 35 m) Measurement range: 2 mm Moving Measurements Typical Examples (High-speed Mode, Response: 8 ms) Measurements for Moving Glass [m] Line beam (900 x 25 m) ZS-LD40T Measuring center: 40 mm Resolution: 0.4 m Regular-reflective Models 08 Measurement range: 5 mm 4 3 2 1 0 -1 -2 -3 -4 Glass, Response: 8 ms 0.25 m Measurements for Moving Mirrored Surfaces (Wafers) [m] 4 3 2 1 0 -1 -2 -3 -4 Mirror, Response: 8 ms 0.25 m Ideal Application Examples for Each Distance Range ZS-LD40T Glass Surface Measurements Glass Undulation Measurement Glass Height Inspections (Autofocus) HDD Surface Deflection Inspection ZS-LD20T The Only Way to High-precision Displacement Measurements Superior Features for Semiconductor Wafer, Glass, and Other Measurements Requiring Precision Ideal for measuring glass thickness and nozzle gaps when coating glass with resist or sealer. Perform high-precision thickness and undulation measurements of many types of FPD glass. Helps improve quality and yield. Ideal for autofocus applications in inspection cameras for glass PCBs. ZS-LD20T High-speed response and stable measurement performance enable high-precision measurements of surface deflection in mirrorsurface hard disks. Measuring Electrode Thickness on Dielectrics Measuring Wafer Warping and Thickness An unbelievable stationary measurement precision of 0.01 m (10 nm*), the highest in this product class. * nm (nanometer) = 10-9 m Easy Sensing with an HMI That Couldn't Be Easier to Use A New Glass Mode Set sensing directly. FUN (setting mode) Direct setting with function keys Glass Glass thickness LVDS digital processing and line beam application enable unbelievably stable measurements. Mechanisms for High Resolution Clock 2 Controller Clock 1 Received Light Signal Control Indu rst stry Fi High resolution is achieved by eliminating clock offset to create a super-stable image signal. (Achieving 1/5th to 1/10th of previous resolution.) Results Received light distribution on CCD Error A L V D S Sensor Head Processing Clock 1 OMRON's previous CCD method Received light level Error B Received light distribution on CMOS Offset eliminated using laser pulse control. Level Clock 2 Laser Pulse Control The light quantity can be adjusted to any value between a few s and up to 80 ns. This enables achieving the ideal light quantity for the workpiece to reduce 80 ms min. measurement error. Error A Exact match! Error B Offset eliminated using received light signal control. Amount of displacement Amount of displacement Mechanisms for Stable Measurement Averaging Effect of a Line Beam Glass gap Menu selections for glass, glass thickness, and the glass gap have been provided to enable easily setting glass measurement conditions. Setting Software: SmartMonitor Professional The SmartMonitor Professional can be used to set the glass thickness and gap while monitoring the CMOS light reception image to enable accurately setting the measurement surface. (There are also menu selections for setting the measurement area and other conditions.) Height of front glass surface Connect directly to a computer using USB Spot beams can be unstable depending on the measurement location. Line beams produce an averaging affect that is less likely to be affected by surface irregularities, creating stable measurements. Height of back glass surface USB Connection 09 Smart Sensor Advanced technology is carried. Sensor Controllers ZS-LDC Enable maximum sensing performance with fully digital processing. A controller the size of a business card filled with OMRON's leading-edge digital technology. Enable easily taking complete advantage of the ultimate in measurement performance. Easy Sensing with an HMI That Couldn't Be Easier to Use Information at the Touch of a Button Set sensing directly. In RUN (measurement) Mode, measured values and information are displayed using 2 rows of 8-segments LEDs.The large LED display improves visibility. Measurement information includes the threshold, current, resolution, and received light amount and is available with simple key operations. LCD screens can be customized to change the display of desired information to easier-to-understand terminology. In FUN (setting) Mode, setting menus are displayed on the 2 rows of the LCD. The many display capabilities of the LCD provide easy-to-understand guidance for making settings. Function keys corresponds to displayed menu items, and measurement conditions and other settings can be made intuitively. You can also easily switch between Japanese and English displays. Communication with the operator is better than ever before. RUN (measurement mode) Device: OMRON #1 MAIN:MEASURE SUB :THRESH Threshold Threshold, current, resolution, brightness, etc. MAIN:MEASURE SUB :THRESH MAIN:MEASURE SUB :CURRENT Current Switch measurement information at the touch of a button. MAIN:MEASURE SUB :RESOLU Resolution Mount to DIN Track or directly to control panels. Patent pending. FUN (setting mode) Measured value displayed. Example of Display Customization Patent pending. Direct setting with function keys LD POWER 80.0% SUB:BRIGHT Brightness Connect directly to a PC using USB USB 2.0 and RS-232C provided as standard features. LVDS, a new-generation high-speed communications interface, is used between the Sensor Head and Controller, an industry first. If USB is used to connect to the computer, high-speed alldigital measurement data transfer is possible. Panel Mounting Adapter (option, sold separately) 10 USB Connection Smart Sensor Advanced technology is carried. Multi-Controllers ZS-MDC Enables full applications of Controller information. Transfers data between multi-connected Controllers and performs high-speed multiprocessing. High-speed Connections for Up To 9 Controllers See the difference in applications requiring multi-point measurement, such as thickness, steps, and flatness measurements. Connect up to 9 Controllers with the fastest high-speed bus in the industry. Digital processing prevents data dropouts to provide the capability to measure exactly what is seen. (Sampling speed with 3 Controllers connected: 110 s, Sampling speed with 9 Controllers connected: 380 s) Multi-Controller Sensor Heads SmartMonitor Software The support software makes settings easy. USB Multi-point measurement (flatness of resins or metals) Processing results ZS-MDC Processing Enabled by the Multi-Controller Flatness Calculations Reference Step Calculations Absolute Step Calculations Twisting Calculations Calculating the difference between the maximum and minimum values: Calculating the difference between a reference point (A) and other points: Calculating the difference between all points: Calculating twisting between opposing sides: C A C A B B Number of Sensor Controllers: 3 to 9 Number of Sensor Controllers: 3 to 9 Calculation: B TASK1 = A - B TASK2 = B - C TASK3 = C - A TASK1 = A - B TASK2 = A - C *** Individual judgements Calculation: TASK1 = Max. (A,B,* * *) - Min. (A,B,* * *) A Number of Sensor Controllers: 3 to 9 Calculation: C A Individual judgements B D C Number of Sensor Controllers: 4 Calculation: TASK1 = (A - B) - (D - C) Multipoint Thickness Calculations Average Height Calculations Warp Calculations User-set Calculations Calculating the difference between pairs of points: Calculating the average surface height: Calculating warping between selected sides: Formulas can be flexibly set. A B C D E F Number of Sensor Controllers: 2, 4, 6, or 8 Calculation: TASK1 = K+(A - B) TASK2 = K+(C - D) TASK3 = K+(E - F) Individual judgements C A B B Number of Sensor Controllers: 2 to 9 Calculation: TASK1 = Ave. (A,B,C, * * *) A C Number of Sensor Controllers: 3 K + mX + nY Calculation: TASK1 = B - (A+C)/2 11 Smart Sensor Advanced technology is carried. Data Storage Units ZS-DSU Ideal for ZS Series Data Logging Enables onsite high-speed logging of data from Sensor Controllers or Multi-Controllers in external memory (memory card). Effective for building traceability systems, statistical process control (SPC), and much more. High-speed sampling rate: 150 s Powerful support for logging data using various trigger functions. Configuration Number of connectable Controllers 10 max. (ZS-MDC: 1, ZS-LDC: 9 max.) Applicable Controllers ZS-LDC Data resolution 32 bits Sampling rate *Shortest high-speed logging mode (One-shot Mode)*1 *Long-term logging mode (Repeat Mode)*2 *Sampling period: 10 ms to 1 h (at 1-ms intervals) Performance Trigger functions Functions Other functions Software (included) Start and end triggers can be set separately. External trigger/data trigger (self-trigger) Time trigger *External bank function *Alarm output function *Saved data format customization function *Time function (timestamps) *CSV file generation tool *Excel macro for simple analysis (Equivalent to software provided with SmartMonitor Professional.) *1: For One-shot Mode Connected to ZS-LDC Number of channels 1 2 4 9 Min. sampling interval 150 s 200 s 350 s 650 s *2: For Repeat Mode (Logging time depends on capacity of Memory Card.) Example for 64-MB Memory Card Longest logging time 10 min 6.5 min 5.5 min 4.5 min (Typical Examples) Connected to ZS-MDC Number of channels 1 2 4 9 12 Min. sampling interval 350 s 400 s 500 s 700 s and ZS-MDC Longest logging time 20 min 12 min 8 min 5 min (Typical Examples) Number of channels 1 2 4 9 Min. sampling interval 10 ms 10 ms 10 ms 10 ms Longest logging time 20 h 10 h 5h 2h (Typical Examples) A Wealth of Functions for Essentially Any Application 1 Selection Select "Simple" Configuration for Inspection Process 2 Testing/Installation 3 Operation 4 Maintenance Test and Install Operate Maintain Data can be logged at high speed. Simple Changeovers between Inspection Processes Data can be saved at high speed during testing and system verification. That's just one example of the type of need that can be met by high-speed logging. Controller setting information can be saved in the ZS-DSU as bank data. Bank data can then be transferred to switch banks for the ZS-LDC/MDC. Simple Backup for Inspection Process Measurement and setting data saved in Memory Cards can be easily uploaded to a computer. This enable easily backing up inspection process data. Easy Data Analysis Select between Short-term High-speed Logging Mode and Long-term Logging Mode. The analysis tool that is provided can be used to analyze logging data. Heavy system for each process Bank data ZS-DSU ZS-LDC Save Only the Required Data Many Save Triggers Easier Error Value Detection Alarm Output Function This is all that's required for a simple inspection/data storage system. (Supports separating the inspection process.) When data exceeds a set level, alarm outputs (high high and low low outputs) can be output from the Controller in addition to the high, pass, and low outputs. Data during operation can be massive. Save only the required data by using any of many trigger functions. The trigger functions can be effectively used in building traceability systems. External input triggers Self-triggers based on measured values (save only specific ranges of data) Time triggers Judgement value triggers Pre-triggers (saves data from before the trigger) 13 Smart Sensor Advanced technology is carried. SmartMonitor Professional ZS-SW11E The ZS-series SmartMonitor Software enables changing setting from PC. Meets a wide range of logging needs. Log measurement results at various times to leave judgement and inspection results. High-speed simultaneous multichannel waveform graphs. In High-speed Mode, display waveforms at intervals as short as 2 ms.* In Multichannel Waveform Mode, display up to 9 waveforms simultaneously. *Data may be broken up depending on the computer environment. Use a computer that meets or exceeds the recommended environment specifications. Excel macro provided for simple analysis. Data collected by logging can be processed with the Excel macro using filters, slope compensation, filter median transitions, differentiation, integration, and math functions and used to nominal judgements and other determinations. Multi-channel Waveform Displays Sensing (Light Brightness) Logging Analysis Recommended Operating Environment SmartMonitor Professional OS: Windows 2000 or XP CPU: Pentium III, 850 MHz or higher (Recommended: 2 GHz or higher) Memory: 128 MB or higher (Recommended: 256 MB or higher) Available hard disk space: 50 MB or more Display: 800 x 600 dots, High Color (16-bit) or higher (Recommended: 1024 x 768 dots, True Color (32-bit) or higher) If the recommended specifications are not used, data may be broken in the middle or waveforms may not be displayed properly for logging, high-speed graphs, and multi-channel waveforms. SmartAnalyzer Macro Edition This is a Microsoft Excel macro program; Microsoft Excel 2000 or higher is required. 14 Logging Menu Logging Timing: External Input External Signal Input Button input External Signal Input, Continuous Measured values are all saved when a workpiece arrives. Simple logging can be performed when a button is input. Measurement results are collected continuously during an interval. Gap inspections Flatness inspections Shape inspections Logging started Logging ended Logging started Logging started Logging ended Logging Logging Logging ON ON Button pressed. OFF Button pressed. OFF Logging Timing: Self-trigger Self-trigger Judgement Value Trigger Self-trigger, Continuous Time Trigger The measured values for all Sensors are collected when the measured value for one Sensor exceeds the trigger level. Measured values are collected when a measured value produces a NG result. Continuous data before and after the trigger is collected. Data is collected continuously while a measured value is above or below a specific value. Data can also be collected for a specific period of time after the selftrigger. Measured values are collected when a specified time is reached. Daily Logging at a Set Time Set time (hh:mm:ss) Judgement value Trigger level Trigger level NG Logging Logging Logging Logging Logging started Logging data starts from before the time the NG occurred. Logging started Logging ended Logging started *The timing for ending logging must be set separately from the timing to start it. The following options are available. *External signal input, *Button input, *Self-trigger, *Time of day, *Length of time, *Number of data points 15 Smart Sensor Advanced technology is carried. Intelligent Unit System: Connect and Expand When Calculations Are Not Required When Calculations Are Required Management Application Control Application Data Storage Unit (ZS-DSU) Sensor Controller (ZS-LDC) Sensor Controller (ZS-LDC) Expansion for connection to the ZFV scheduled for future release. Data Storage Unit (ZS-DSU) Multi-Controller (ZS-MDC) Sensor Controller (ZS-LDC) Sensor Controller (ZS-LDC) Sensor Controller (ZS-LDC) Sensor Controller (ZS-LDC) (Connect up to 9 Sensor Controllers.) Measurement information ZS-LDC/MDC setting information ZS-SW11E SmartMonitor Professional Software 1 Setting 2 Logging 3 Multi-channel Waveform Display 4 Analysis ZS-DSU setting information Transferring bank data 16 Settings can be changed using CompoWay/F or no-protocol communications commands. USB Connection Batch Data Output *Communications commands can be used to upload collected data via a USB or RS-232C connection. Select either the CompoWay/F (PLC format) or no-protocol communications. Standard Models Smart Sensor Accessories (Sold Separately) Sensor Heads Optical system Diffuse reflection Regular reflection Controller Link Unit Sensing distance Beam diameter Resolution*1 Model 0.8 m ZS-LD50 900 X 60 m 2 m ZS-LD80 900 X 100 m 5 m ZS-LD200 201 mm 900 X 25 m 0.25 m ZS-LD20T 402.5 mm 2000 X 35 m 0.4 m ZS-LD40T 505 mm 900 X 60 m 8015 mm 20050 mm Shape Model ZS-XCN Panel Mount Adapter Shape Model Sensor Controllers Shape Supply voltage Control outputs NPN outputs For 1st Controller ZS-XPM2 For expansion (from 2nd Controller on) ZS-LDC11 24 VDC PNP outputs ZS-XPM1 Model ZS-LDC41 RS-232C Cable for Connecting to a Personal Computer Shape Model Qty Multi-Controllers Shape Supply voltage Control outputs NPN outputs ZS-MDC11 PNP outputs ZS-MDC41 Data Storage Units Supply voltage Control outputs Model 1 Extension Cables for Sensor Heads Qty Model Cable length 24 VDC Shape ZS-XRS2 Model 1m ZS-XC1A 1 4m ZS-XC4A 1 5m ZS-XC5B (*1 *2) 1 8m ZS-XC8A 1 10 m ZS-XC10B (*1) 1 *1. Up to two ZS-XC B Cables can be connected. (22 m max.) *2. A Robot Cable (ZS-XC5BR) is also available. Logging Software NPN outputs ZS-DSU11 24 VDC PNP outputs ZS-DSU41 Model Name SmartMonitor Professional ZS-SW11E Memory Card Model Capacity F160-N64S(S) 64 MB QM300-N128S 128 MB F160-N256S 256 MB 17 Smart Sensor Advanced technology is carried. Specifications Sensor Heads Item ZS-LD50 ZS-LD40T ZS-LD20T Model ZS-LD200 ZS-LD80 ZS-LDC Series Applicable Controllers Regular reflection Diffuse reflection Measuring center distance 20 mm 6.3 mm 40 mm 30 mm 50 mm 47 mm 80 mm 78 mm 200 mm 200 mm Measuring range 1 mm 1 mm 2.5 mm 2 mm 5 mm 4 mm 15 mm 14 mm 50 mm 48 mm Optical system Regular reflection Diffuse reflection Diffuse reflection Regular reflection Diffuse reflection Regular reflection Diffuse reflection Regular reflection Visible semiconductor laser (wavelength: 650 nm, 1 mW max., Class 2) Light source Beam diameter*1 900 X 25 m 2000 X 35 m 0.25 m 0.4 m 0.04 % F.S./C 0.02 % F.S./C Linearity*2 900 X 60 m 900 X 60 m 900 X 100 m 0.8 m 2 m 5 m 0.02 % F.S./C 0.01 % F.S./C 0.02 % F.S./C 0.1% F.S. Resolution*3 Temperature characteristic*4 Sampling cycle*5 0.25% F.S. 110 s NEAR indicator Lights near the measuring center distance, and nearer than the measuring center distance inside the measuring range. Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient. FAR indicator Lights near the measuring center distance, and further than the measuring center distance inside the measuring range. Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient. Indicators Operating ambient illumination Illumination on received light surface: 3000 lx or less (incandescent light) Ambient temperature Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Ambient humidity Degree of protection Materials Cable length Weight Accessories Operating and storage: 35% to 85% (with no condensation) Cable length 0.5 m: IP66, cable length 2 m: IP67 Case: Aluminum die-cast, Front cover: Glass 0.5 m, 2 m Approx. 350 g Laser labels (1 each for JIS/EN, 3 for FDA), Ferrite cores (2), Insure Locks (2), Instruction Sheet *1. Defined as 1/e2 (13.5 %) of the center optical intensity at the actual measurement center distance (effective value). The beam diameter is sometimes influenced by the ambient conditions of the workpiece, such as leaked light from the main beam. *2. This is the error in the measured value with respect to an ideal straight line. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode of the ZS-LD20T/40T/50. Linearity may change according to the workpiece. *3. This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode. *4. This is the value obtained at the measuring center distance when the Sensor and workpiece are fixed by an aluminum jig. *5. This value is obtained when the measuring mode is set to the high-speed mode. 18 Sensor Controllers Model Sensor Controllers ZS-LDC11 ZS-LDC41 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1024, 2048, or 4096 No. of samples to average Number of mounted Sensors 1 per Sensor Controller Serial I/O: connector, Other: pre-wired (standard cable length: 2 m) Connection method Serial I/O USB 2.0 Judgement outputs External interface Outputs Linear output Inputs Laser OFF, ZERO reset timing, RESET Status indicators 3 outputs: HIGH, PASS, and LOW PNP open-collector, 50 mA max., residual voltage: 1.2 V max. Selectable from 2 types of output, voltage or current (selected by slide switch on base). Voltage output: -10 to 10 V, output impedance: 40 Current output: 4 to 20 mA, maximum load resistance: 300 ON: Short-circuited with 0V terminal or 1.5 V or less OFF: Open (leakage current: 0.1 mA max.) ON: Short-circuited to supply voltage or within 1.5 V of supply voltage OFF: Open (leakage current: 0.1 mA max.) HIGH (orange), PASS (green), LOW (orange), LDON (green), ZERO (orange), and ENABLE (green) Main display 8-segment red LED, 6 digits Sub-display 8-segment green LED, 6 digits Setting keys Direction keys (UP, DOWN, LEFT, and RIGHT), SET key, ESC key, MENU key, and function keys (1 to 4) Slide switch Threshold switch (2 states: High/Low), mode switch (3 states: FUN, TEACH, and RUN) 16 digits x 2 rows, Color of characters: green, Resolution per character: 5 x 8 pixel matrix LCD Setting inputs 1 port, 115,200 bps max. 3 outputs: HIGH, PASS, and LOW NPN open-collector, 30 VDC, 50 mA max., residual voltage: 1.2 V max. Display: Measured value, threshold value, voltage/current, received light amount, and resolution Sensing: Mode, gain, measurement object, head installation Filter: Smooth, average, and differentiation Outputs: Scaling, various hold values, and zero reset I/O settings: Linear (focus/correction), judgements (hysteresis and timer), non-measurement, and bank (switching and clear) System: Save, initialization, measurement information display, communications settings, key lock, language, and data load Functions Segment display 1 port, Full Speed (12 Mbps), MINI-B RS-232C Power supply voltage 21.6 V to 26.4 VDC (including ripple) Current consumption 0.5 A max. (when Sensor Head is connected) Ambient temperature Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Ambient humidity Materials Weight Accessories Operating and storage: 35% to 85% (with no condensation) Case: Polycarbonate (PC) Approx. 280 g (excluding packing materials and accessories) Ferrite core (1), Instruction Sheet 19 Smart Sensor Advanced technology is carried. Specifications ZS-MDC11/MDC41 Multi-Controllers Controller Link Unit Basic specifications are the same as those for the Sensor Controllers. The following points, however, are different. (1) Sensor Heads cannot be connected. (2) A maximum 9 of Controllers can be connected. Control Link Units are required to connect Controllers. (3) Processing functions between Controllers: Math functions Connection Using the ZS-XCN Controller Link Unit Data Storage Unit Multi-Controller Sensor Controllers ZS-DSU11/DSU41 Data Storage Units Item Model ZS-DSU11 ZS-DSU41 Number of mounted Sensor Heads Cannot be connected Number of connectable Controllers 10 Controllers max. (ZS-MDC: 1 Controller, ZS-LDC: 9 Controllers max.)*1 Connectable Controllers ZS-LDC Connection method Serial I/O External interface USB 2.0 1 port, 115,200 bps max. 3 outputs: HIGH, PASS, and LOW; NPN open-collector, 30 VDC, 50 mA max., residual voltage: 1.2 V max. 3 outputs: HIGH, PASS, and LOW; PNP open-collector, 50 mA max., residual voltage: 1.2 V max. ON: Short-circuited to supply voltage or within 1.5 V of supply voltage OFF: Open (leakage current: 0.1 mA max.) ON: Short-circuited with 0 V terminal or 1.5 V or less OFF: Open (leakage current: 0.1 mA max.) Inputs 32 bits Data resolution Logging trigger functions Other functions OUT (orange), PWR (green), ACCESS (orange), and ERR (red) 8-segment green LEDs, 6 digits Segment display 16 digits x 2 rows, color of characters: green, resolution per character: 5 x 8 pixel matrix LCD Setting inputs Start and stop triggers can be set separately; external triggers, data triggers (self-triggers), and time triggers External banks, alarm outputs, saved data format customization, and clock Status indicators Setting keys Direction keys (UP, DOWN, LEFT, and RIGHT), SET key, ESC key, MENU key, and function keys (1 to 4) Slide switch Threshold switch (2 states: High/Low), mode switch (3 states: FUN, TEACH, and RUN) Power supply voltage 21.6 V to 26.4 VDC (including ripple) Current consumption 0.5 A max. Ambient temperature Operating: 0 to 50C, Storage: 0 to 60C (with no icing or condensation) Ambient humidity Materials Weight Accessories *1: Control Link Units are required to connect Controllers. 20 1 port, Full Speed (12 Mbps), MINI-B RS-232C Outputs Functions , ZS-MDC Serial I/O: connector, Other: pre-wired (standard cable length: 2 m) Operating and storage: 35% to 85% (with no condensation) Case: Polycarbonate (PC) Approx. 280 g (excluding packing materials and accessories) Ferrite core (1) Instruction Sheet, Tools for Data Storage Unit: CSV File Converter for Data Storage Unit, Smart Analyzer Macro Edition (Excel macros for analysis of collected data) Dimensions Sensor Heads 8 15.30 Reference surface Range indicator 8 Reception axis 56 65 560.1 45 56 65 Emitter Emission axis Emitter Emission axis Reception axis 4 M 2- 8 Receiver 4.5 560.1 45 30 Measuring center 4 Mounting hole dimensions 56 56 0.1 8 Two, 4.5 mm dia. mounting holes 65 L (Note 1) 560.1 27.1 11 Reference surface 35 4.5 8 Measuring center (unit: mm) ZS-LD20T/LD40T Two, 4.5 mm dia. mounting holes 4 65 27.1 L (Note 1) 4.5 35 Receiver Range indicator 8 15.3 8 ZS-LD50/LD80/LD200 4 M 2- 8 4.5 Mounting hole dimensions 56 8.5 A (Note 1) 30.1 8.5 A (Note 1) 30.1 42 Standard length: 0.5 m Note 1 ZS-LD50: L = 50, A = 25 ZS-LD80: L = 80, A = 15 ZS-LD200: L = 200, A = 8 42 Connector Vinyl insulated round cable, 6.2 mm dia. Connector Vinyl insulated round cable, 6.2 mm dia. Note 1 ZS-LD20T: L = 20, A = 45 ZS-LD40T: L = 80, A = 15 Standard length: 0.5 m Multi-Controllers Data Storage Units ZS-LDC11/LDC41 ZS-MDC11/MDC41 ZS-DSU11/DSU41 23.20 Sensor Controllers 59.85 52.50 60 4.7 4.8 60 5.2 52.50 13 10 3.90 13 10 di .7 11 a. di 10.80 24.20 18 32.90 13 10 18 32.90 24.20 18 32.90 24.20 a. .7 11 10.80 4.30 3.90 10.80 4.30 4.30 3.90 90 90 11 4.61 60 52.50 .7 11 a. di 21 Smart Sensor Advanced technology is carried. Panel Mount Adapters ZS-XPM1/XPM2 (Dimension for Panel Mounting) (60 X n) + 12 60 X n Panel (unit: mm) 13 3 Panel cutout dimensions 1161 (140) 122 90 DIN track Panel Panel Mount Adapter (2) (37.5) (Note 1) Note 1: Dimensions are shown for a panel thickness of 2.0 mm. Safety Precautions for Using Laser Equipment WARNING Do not expose your eyes to the laser radiation either directly or indirectly (i.e., after reflection from a mirror or shiny surface). The laser radiation has a high power density and exposure may result in loss of sight. 22 Laser Label Indications Attach the following warning label to the side of the ZS-Lseries Sensor Head. (60 X n) + 8 n: Number of gang-mounted Controllers (1 to 11) READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON's ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS SUITABILITY FOR USE The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product. COPYRIGHT AND COPY PERMISSION At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. This document shall not be copied for sales or promotions without permission. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: * Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. * Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. * Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. 23 Broadening the Horizon by Combining Smart Sensors with Vision Technology Sensor Amplifier Sensor Head with Ultra-High-Speed CCD Cameras Smart Sensors with Vision Smart Sensors ZFV Versatile "2D Smart Sensors" are compatible with a broad range of applications. The added visual display delivers Sensors that can envision sensing solutions. The "2D Smart Sensors" with CCD offer new on-site vision capabilities. OMRON Corporation Regional Headquarters Industrial Automation Company OMRON EUROPE B.V. Sensor Business Unit, Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49)7032-811-0/Fax: (49)7032-811-199 Application Sensors Division Sensing Devices and Components Division H.Q. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7068/Fax: (81)75-344-7107 Authorized Distributor: OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON CHINA CO., LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No. 88 West Chang'an Road, Beijing, 100031 China Tel: (86)10-8391-3005/Fax: (86)10-8391-3688 Cat. No. Z215-E1-01 1004-5M (1004) (O) Printed in Japan In the interest of product improvement, specifications are subject to change without notice. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: ZS-LDC41