Mini-Mac Applicator for Female Flag QD Crimp Terminals
Doc No: ATS-638950700 Release Date: 10-07-08 UNCONTROLLED COPY Page 1 of 5
Revision: A Revision Date: 10-07-08
STRIP
LENGTH
INSULATION
CRIMP
SEAM
WIRE
COND
UCTOR
CRIMP
Mini-Mac Applicator
Application Tooling Specification
Mechanical Feed-Front Metal Strip
Order No. 63895-0700
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: Quick Disconnect, Female, Flag, for 0.50-1.00mm² (18-20 AWG) Wire, Accepts 6.35mm (.250") by
0.81mm (.032") Tab Crimp Terminals.
Insulation Diameter
Wire Size IPC/WHMA-A620 Terminal (Max)
Strip Length
Terminal
Series No.
Terminal
Order No. AWG
mm²
mm In. mm In. mm In.
- 1.00
18 0.80
- 0.80
20 0.50
94030 94030-5000
94030-5001
- 0.50
2.10-2.60
.083-.102
2.60 .102 6.00-7.00
.236-.276
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Mini-Mac Applicator for Female Flag QD Crimp Terminals
Doc No: ATS-638950700 Release Date: 10-07-08 UNCONTROLLED COPY Page 2 of 5
Revision: A Revision Date: 10-07-08
CRIMP SPECIFICATION
After crimping, the crimp profiles should measure the following:
Conductor Insulation
Wire Size Crimp Height Crimp Width
Maximum Crimp Height Crimp Width
Maximum
Pull Force
Minimum
Terminal
Series No.
AWG
mm2
mm In. mm In. mm In. mm In. N Lb.
- 1.00 1.60-1.70
.063-.067
2.35 .093 3.00-3.10
.118-.122
3.45 .136 156.9
35.27
18 0.80 1.50-1.60
.059-.063
2.35 .093 2.90-3.00
.114-.118
3.45 .136 117.7
26.46
- 0.80 1.50-1.60
.059-.063
2.35 .093 2.90-3.00
.114-.118
3.45 .136 117.7
26.46
20 0.50 1.40-1.50
.055-.059
2.35 .093 2.80-2.90
.110-.114
3.45 .136 78.5 17.64
94030
- 0.50 1.40-1.50
.055-.059
2.35 .093 2.80-2.90
.110-.114
3.45 .136 78.5 17.64
* Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Mini-Mac Applicator for Female Flag QD Crimp Terminals
Doc No: ATS-638950700 Release Date: 10-07-08 UNCONTROLLED COPY Page 3 of 5
Revision: A Revision Date: 10-07-08
PARTS LIST
Mini-Mac Applicator 63895-0700
Item Order No Engineering No. Description Quantity
Perishable Tooling
63895-0770 63895-0770 Tool Kit (All “Y” Items) REF
1 63475-0002 63475-0002 Conductor Punch-2.20pw 1 Y
2 63895-0702 63895-0702 Anvil 1 Y
3 63476-0002 63476-0002 Insulation Punch-3.20pw 1 Y
4 63445-3242 63445-3242 Insulation Anvil 1 Y
5 63895-0705 63895-0705 Cut Punch Left 1 Y
6 63895-0706 63895-0706 Cut Punch Right 1 Y
7 63895-0703 63895-0703 Cut-Off Die-Front 2 Y
8 63895-0735 63895-0735 Lifter 1 Y
9 63895-0734 63895-0734 Retainer Lifter 1 Y
Other Components (Ref. 50750)
10 11-18-5015 60805A122 Front Cover 1
11 11-24-1067 4996-4 Cut Off Plunger Spring 1
12 63443-2310 63443-2310 3.50mm Spacer 1
13 63600-2995 63600-2995 Compression Spring 2
14 63890-0042 63890-0042 Terminal Drag Cover 1
15 63890-0046 63890-0046 Rear Cover 1
16 63890-0866 63890-0866 Collar-6.40 Long 1
17 63895-0731 63895-0731 Guide Cut Punch 1
18 63895-0732 63895-0732 Key 37 1
19 63895-0733 63895-0733 Key 16 1
20 63895-0736 63895-0736 Wire Stop 1
21 63895-0737 63895-0737 Punch Spacer 3.65 1
22 63895-0738 63895-0738 Tooling Washer 1
Frame
23 63801-3201 63801-3201 Top 1
24 63801-3281 63801-3281 Base 1
25 63801-4650 63801-4650 Track 1
Hardware
26 N/A N/A M2.5 by 20 Long SHCS 2**
27 N/A N/A M3 by 6 Long FHCS 2**
28 N/A N/A M3 by 6 Long SHCS 4**
29 N/A N/A M4 by 12 Long BHCS 2**
30 N/A N/A M4 by 50 Long SHCS 2**
31 N/A N/A M8 by 35 Long BHCS 1**
32 N/A N/A 2.5mm by 8 Lg Roll Pin 3**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Mini-Mac Applicator for Female Flag QD Crimp Terminals
Doc No: ATS-638950700 Release Date: 10-07-08 UNCONTROLLED COPY Page 4 of 5
Revision: A Revision Date: 10-07-08
Figure 1
3
17
20
26
32
19
23
12
28
7
28
5
29
32
8
13
11
(2)
(2)
7
23
27
1
15
2
(2)
6
18
4
14
9
25
24
10
30
31
22
21
16
(2)
(2)
(2)
(2)
Assembly Drawing
Mini-Mac Applicator for Female Flag QD Crimp Terminals
Doc No: ATS-638950700 Release Date: 10-07-08 UNCONTROLLED COPY Page 5 of 5
Revision: A Revision Date: 10-07-08
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that
all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
