2000 Series controllers 2000_026587_5. pdf imagine making the impossible possible Ultimate performance Simply imagine process excellence... and with Eurotherm you will achieve it. Our ranges of controllers provide world class control and versatility with clear, user friendly, operator interfaces. Add to this, a strong sales team of qualified engineers who understand your process, an absolute commitment to innovation by continuously re-investing in research and development; we can and do imagine making the impossible possible for our customers. Built on our experience of design and applications knowledge spanning more than 40 years, the Eurotherm(R) 2000 series brings you performance you can rely on and accuracy you can trust. At the same time no other range of controllers makes operation so easy. Menu driven operation provides easy intuitive and consistent access to all the controller functions. Three internal alarms - Configurable as High, Low, Deviation and Deviation High or Low alarms Internal timer - A 5 mode timer suitable for simple time based profiling applications Two outputs - 1 relay and 1 logic (can be used as a relay with an external module) Universal input - 9 different thermocouples, PT100, DC linear and a downloadable custom curve Suitable for * Small ovens * Chillers * Sterilisers * Trace heating * Heat sealing * Dwell timer - simple ramp dwell profile applications Four outputs - up to 4 outputs including 2 modular with many options including DC outputs Four internal alarms - configurable as High, Low, Deviation, Deviation High, Deviation Low, High and Low current alarms Communication protocols - Modbus RTU, EI-Bisynch, DeviceNet(R) Suitable for * Cold stores * Ovens and furnaces * Plastic extrusion * Packaging machines * Food and brewing applications * www.eurotherm.com/2000 imagine process excellence... Customisable to your control requirements Every 2000 Series controller can be tailored to provide the control solution you need. Modular design and easy, onsite configuration matches application requirements and gives you a temperature and process control solution that's ready to run the first time you switch it on. The 2000 Series provides control strategies ranging from simple ON/OFF to PID with advanced overshoot protection, providing the best control for the widest range of applications including valve positioning. Within the 2000 Series there is also the 2500 Modular Controller and the 2604/2704 Controllers which, with their enhanced functionality and multiloop capability, offer a powerful addition to the range. Please consult Eurotherm sales for more information on these products. Modular - up to 4 outputs of which 3 are modular with many different options within the different modules Programming - up to 20, 16 segment programs (4 in the 2416) are available with 8 digital event outputs Modules - up to 16 different types of module are available Four internal alarms - configurable as High, Low, Deviation, Deviation High or Low, high and Low Current alarms high and low output, high and low input 2, High and low setpoint and one Rate of change alarm Communication protocols - Modbus RTU, EI-Bisynch, DeviceNet, Profibus DP Suitable for * Single and multi-zone furnaces * Kilns * Environmental chambers * Simple ratio * Humidity * Chemical and pharmaceutical * Applications * Glass furnaces and lehrs * www.eurotherm.com/2000 Success stories commercial benefits Prompt, accurate flow detection rate and response 2400 series Feedforward control is excellent for chemical dosing applications Customer Challenge The 2400 process controller is very suitable in the treatment of waste water, petrochemical processes and other additive dosing applications because any possible disturbance to the levels of chemicals added are detected before they can affect the ongoing process. Case Study Solution Feedforward is a method for detecting disturbances in the upstream flow and forwarding this information to the controller so that it can change the output before the disturbance affects the downstream ratio. So, in the diagram shown, the upstream flow rate from the flow meter (FT) forces an immediate change to the output of the controller (OP) and so causes an immediate change in the Dosing Pump speed. This Feedforward method is ideal for any process that is subject to upstream disturbances. This type of disturbance is invariably found in either liquid or gas systems. Setpoint Setpoint 2400 PID Loop Customer Benefits * Feedforward control can avoid the slowness of integral feedback control because the disturbances are measured and accounted for before they have time to affect * The dosing rate immediately tracks any changes in flow rate and so prevents any possibility of over or under dosing PV + FF OP FT AT Flow Meter Dosing Pump Analytical Sensor Typical use of technology * Liquid Level - Boiler Drum Level * Chemical Dosing - Paint Mixing, Brewing, * Industrial Distillation - Brewing, Petroleum Refineries, Petrochemical, Chemical Plants, and Natural Gas Processing Plants. Easy to use controllers for greater flexibility 2100 series 5 Mode Timer feature enables cost effective temperature and process control Customer Challenges faced in the food beverage industry Global market forces are driving the continual evolution of the food and beverage industry. Consolidation, changing consumer preferences and increasing government regulations are dramatically impacting manufacturing and business strategy. In this fiercely competitive marketplace, consistent high quality and cost effectiveness are critical to meet consumer demand. Case Study Solution 2100 Controller Eurotherm acknowledge these commercial pressures and our products ensure simple cost effective process control. Even one of our simplest, compact controllers has useful cost effective features. The 5 mode timer in the 2100 temperature process controller may be used to control batch operations, e.g. food production, ovens, sterilisers, fryers. An ideal application would be single dwell at the end of either a controlled ramp rate or natural approach to setpoint without the need for an additional timing device. Temperature Dwell Timer Functionality Dwell time Setpoint Benefits * This maintains a target temperature at the end of a ramp rate without the need for an additional device, thereby simplifying the process * Easy operation with customised interface that presents only the parameters that the operator needs to see. All other parameters can be locked away under password protection. Ramp control Switch off Available Timer Operation Modes are: * Dwell and Switch Off * Time from Cold and Switch Off * Delayed Switch On Time Typical use of technology * Small Ovens, Fryers, Sterilisers, Incubators For the full stories and all our successes go to www.eurotherm.com/success Highly flexible temperature values 2400 controller 8 segment program, repeatable and simple to change Customer Challenges faced in Autoclave and Environmental Chamber applications Many applications need their process values (i.e. Temperature, Pressure, Flow etc) to be varied with time. Amongst other applications Autoclaves are used for Sterilisation and for Vacuum Forming. In these applications there are invariably a number of ramps, and dwell times required to ensure that the material has been adequately processed. In Environmental Chambers programmed profiles are generally run repeatedly for some time and this is a method that is used to produce accelerated ageing. This process is therefore very useful for determining the likely longevity of a product before it fails. Case Study Solution 2400 Controller * The 2400 series process controller offer setpoint programming as an option. The program is stored as a series of segments which can be ramps, dwells, steps etc. * All 2400 programmer/controllers have an 8 segment program as standard, and can optionally have up to 20 off 16 segment programs each with 8 digital events. The digital events are used to control other ancillary equipment at predetermined segments in the program. For instance; it may switch on a vibration table at some stage in the process. * All of these features make the 2400 programmer/controller ideal for Furnaces, Environmental Chambers, and Autoclave applications. Customer Benefits * Minimises the need for extra equipment which becomes costly to install and maintain, time and space saving * Offers high integrity, repeatable processing thus increasing yield consistency and high product quality Temperature End Type = Dwell Holdback at start of dwell End Type = Off Time Typical use of technology * Autoclaves - Steam Sterilization of medical, pharmaceutical and laboratory equipment * Environmental chambers -test the effects of environmental conditions such as accelerated aging on industrial products, materials, biological items and electronic devices * Industrial furnaces - Heat Treatment, Glass Furnaces, and Lehrs For the full stories and all our successes go to www.eurotherm.com/success Real-world applications From fixed build to modular construction, the Eurotherm flexible 2000 Series offers a truly versatile solution to all your requirements. Reduced installation and commissioning time PDS setpoint retransmission M Master Programmer P g PDS com communications mmuniccations In 2000 Series controllers it is possible to use the PDS communication link to send a setpoint from one controller to a network of slave devices - providing the economical creation of multi-zone temperature control solutions. iTools configuration software enables you to store and clone controller configurations, as well as commission your process control system. This facility significantly reduces installation and commissioning time while improving the security of the process. The Eurotherm advanced customer sensor linearisation tool also provides for the download of special sensor response characteristics to the controller. Communication Cascade control Slave S C Controllers The 2000 Series uses industry standard protocols such as Modbus RTU, DeviceNet or Profibus DP to communicate with supervisory systems and PLCs over EIA232, EIA485 (2 wire) or EIA422 (4 wire). This carries the information and overall control into the supervisory system while maintaining local access to the local equipment ensuring overall plant integrity in all situations. Modbus Master Master Slave PDS Output Retransmission with Feedforward Modbus RTU Using Eurotherm setpoint retransmission over PDS communications it is possible to use two 2400 controllers as a cascade control system with the output of the first (or master controller) forming the setpoint of the second (or slave controller). Eurotherm advanced algorithms enable the use of either setpoint or PV feedforward to limit the slave setpoint - for example 10% of the master setpoint or PV. Derived inputs Ratiometric Pyrometer 4-20mA Switchover between two points Easy setpoint programming Output mocouple Thermocouple Sometimes it is desirable to control a process using two separate inputs to derive the PV (process value). This could be based on a highest wins, lowest wins, some function of the two inputs, or switching between the two inputs at some pre-determined point in the process. For example, an application could consist of a thermocouple for measuring up to 800C and a Ratiometric Pyrometer for measuring the range between 700C and 1,400C. Typically when the temperature is below 740C the thermocouple provides the PV and, when between 740C and 780C the controller switches gently from the thermocouple to the Pyrometer which provides the PV up to 1,400C. From a simple ramp and dwell to a 16 segment program with event outputs, the 2000 Series provides a powerful platform for setpoint profiling. Programs can be edited from the instrument HMI and for the 2400 instruments, using iTools Setpoint Program Editor. www.eurotherm.com/2000 Selection guide Single Loop 2100 2400 2200 Features 2416 2408 2404 2132 2116 2216e 2208e 2204e Panel size (DIN) 1/16 1/8 1/4 1/32 1/16 1/16 DIN rail 1/8 1/4 IP Rating Display Type Supply Voltage Input Type PV Accuracy IP65 IP65 IP65 2 x 4 dig LED 1x4 dig LED 2 x 4 dig LED 24V dc/ac 85-264V ac 24V dc/ac 85-264V ac 85-264V ac TC, RTD, mV, mA, Volts TC, RTD, mV, mA, V TC, RTD, mV, mA, Volts <0.2% <0.25% <0.25% On/Off. PID, VP On/Off. PID On/Off. PID, VP Special Features Dual input control none none SP Programmer 20 x 16 segments none none Analogue IP/OP In: 2 Out: 3 In: 1 Out: 0 In: 1 Out: 1 Control Types In: 11 Out: 11 In: 1 Out: 2 In: 3 Out: 4 Modbus, DeviceNet, Profibus none none Modbus, DeviceNet none none Combinational Logic none none none Timers/Counters/Totals none none none Real Time Clock none none none Hi, Lo, Dev, Sensor break, Event, Heater fail Hi, Lo, Dev, Sensor break, Hi, Lo, Dev, Sensor break, Event, Heater fail List based List based List based Digital IP/OP Digital Comms Maths Equation Alarm Types PC Configuration www.eurotherm.com/2000 Eurotherm: Eurotherm is also represented in the following countries: International sales and service www.eurotherm.com AUSTRALIA Melbourne Invensys Process Systems Australia Pty. Ltd. T (+61 0) 8562 9800 F (+61 0) 8562 9801 E info.eurotherm.au@invensys.com AUSTRIA Vienna Eurotherm GmbH T (+43 1) 7987601 F (+43 1) 7987605 E info.eurotherm.at@invensys.com BELGIUM & LUXEMBOURG Moha Eurotherm S.A/N.V. T (+32) 85 274080 F (+32) 85 274081 E info.eurotherm.be@invensys.com BRAZIL Campinas-SP Eurotherm Ltda. T (+5519) 3707 5333 F (+5519) 3707 5345 E info.eurotherm.br@invensys.com CHINA Eurotherm China T (+86 21) 61451188 F (+86 21) 61452602 E info.eurotherm.cn@invensys.com INDIA Mumbai Invensys India Pvt. Ltd. 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T (+31 172) 411752 F (+31 172) 417260 E info.eurotherm.nl@invensys.com Beijing Office T (+86 10) 5909 5700 F (+86 10) 5909 5709/5909 5710 E info.eurotherm.cn@invensys.com POLAND Katowice Invensys Eurotherm Sp z o.o. T (+48 32) 7839500 F (+48 32) 7843608/7843609 E info.eurotherm.pl@invensys.com FRANCE Lyon Eurotherm Automation SA T (+33 478) 664500 F (+33 478) 352490 E info.eurotherm.fr@invensys.com SPAIN Madrid Eurotherm Espana SA T (+34 91) 6616001 F (+34 91) 6619093 E info.eurotherm.es@invensys.com GERMANY Limburg Eurotherm Deutschland GmbH T (+49 6431) 2980 F (+49 6431) 298119 E info.eurotherm.de@invensys.com SWEDEN Malmo Eurotherm AB T (+46 40) 384500 F (+46 40) 384545 E info.eurotherm.se@invensys.com Represented by: (c) Copyright Eurotherm Limited 2011 Invensys, Eurotherm, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris, EPower, nanodac and Wonderware are trademarks of Invensys plc, its subsidiaries and affiliates. All other brands may be trademarks of their respective owners. All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it be stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the prior written permission of Eurotherm limited. Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore be changed without notice. The information in this document is given in good faith, but is intended for guidance only. Eurotherm Limited will accept no responsibility for any losses arising from errors in this document. 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