MicroSmart E X PA N D I N G Y O U R C O N T R O L FC4A Series Micro PLC Table of Contents MicroSmart FC4A Series Micro PLC 2-3 Multipule Standard Features 4-5 Add And Combine Modules 6 Customize MicroSmart To Meet Your Needs 7 CPU Modules 8 Expansion Modules And Options 9-11 Easy Operation Using The HMI Module 12 Communication Capabilities 13 Compatible Programming Software 14 Product List 23 Specifications 16-22 Programming Instruction Commands 23 Dimensions 25-26 Accessories 27 2 IDEC Corporation, a pioneer in the micro-PLC field, is proud to offer the MicroSmart series of programmable logic controllers, the latest in the Micro family of PLCs. These flexible, adaptable PLCs are as compact as they are powerful, so you can create the system you need without increasing your space requirements or your budget. The CPU That's Right For You MicroSmart CPUs are available in two types of modules, All-in-One and Slim. The All-in-One type has models with 10, 16, or 24 I/O points; the Slim type is available in four different 20 I/O modules and two 40 I/O modules. Each CPU module is only 90mm in height and 70mm deep, but it has built-in inputs and outputs as well as standard features like high-speed counters, a RS-232C port and an analog potentiometer. Choose the CPU that's right for you and see what else MicroSmart has to offer. Expand Your Control The Slim type and the 24 I/O All-in-One type CPUs can expand into the ideal system using the optional expansion modules. Need more inputs? More outputs? Some of both? There are 18 available expansion modules, including four analog I/O modules. Depending on your CPU, you can create a system with as many as 264 I/O points (40 I/O Slim type CPU with seven expansion modules). Customize Your System Once you have all the control you need, select the features you want. Store and transfer programs on the memory cartridge or install a real-time clock and calendar cartridge. Add another communications port or an HMI module -- it's all possible with MicroSmart. It's even UL-1604 listed, Class 1-Div. 2 for hazardous locations. Create the perfect solution for all of your applications, exactly the way you want it. 3 Multiple Standard Features Pulse Output/Trapezoidal Control Independent dual-axis control is available with two pulse outputs. Locational values can be easily defined for precise positional (trapezoidal) control. * Pulse output instruction * PWM instruction (Pulse Width Modulation control) Pulse Output Function Specifications 2 Number of output points 20 kHz Maximum output frequency *Only one point of trapezoidal control is available. Setting the desired values enables you to precisely manage the trapezoidal control Hz Trapezoidal control (RAMP) Steady speed 5000 Operation mode (S1) 1 Steady pulse frequency (S1 + 1) 50 Initial pulse frequency (S1 + 2) 10 Freguency change rate (S1 + 3) 2 Preset value (S1 + 6, 7) 10,000 Initial speed RAMP S1 D1 ms 0 Acceleration period Deceleration period PID Control To automatically maintain a target water temperature (PID control), use the auto tuning function to perform sampling. Based on the determined PID parameters, PID control is executed automatically. (Slim type CPU units only.) Water temperature High alarm value 33C Set point 30C Low alarm value 27C AT set point 25C Set point 30 AT set point 25 High alarm value 35 Low alarm value 27 Time Auto tuning 4 PID control PID S1 S2 S3 S4 D1 High-speed Counters The MicroSmart has four built-in high speed counters. One high speed counter (all-in-one type) or two high speed counters (slim type) can be used as either two-phase or single-phase high speed counters at a maximum of 20kHz. The other three (all-in-one type) or two (slim type) have a maximum frequency of 5kHz. High speed counters are used for simple positioning and motor control. Type Maximum Input Frequency Counting Range Operation Mode Single-phase Two-phase HSC1 and 4: 20 kHz HSC2 and 3: 5 kHz HSC1: 20 kHz HSC4: 20 kHz (SlimType CPU) 16 bits (0 to 65,535) Adding counter Gate Input Current Value Reset Enable/disable counting Current value is reset to zero when the current value reaches the preset value. 16 bits (0 to 65,535) Rotary encoder (phases A, B, Z) Enable/disable counting Current value is reset to a given value when overflow or underflow has occurred. The rotary encoder can connect directly to the paper feeder. The high-speed counter receives and reads output pulses from the rotary encoder. Analog Potentiometer The analog potentiometer built into the CPU module enables settings to be adjusted without special tools. All-in-One Type Two built-in 24-I/O type One built-in 10/16-I/O types Slim Type Standard on all models After installation the analog potentiometer in the CPU module allows you to easily change values such as timer preset values or the volume of water. Built-in Analog Voltage Input Ready for connecting 0 to 10V DC from an external device directly to the built-in analog voltage input connector (Slim type CPU modules only). External Device Slim Type Speed Control 5 Add And Combine Modules All-In-One Type Maximum I/O 88 I/O points FC4A-N16B3 * Attach Max. 4 Expansion Modules * Max. I/O 88 points * Only FC4A-C24R2 CPU 16 FC4A-M24BR2 FC4A-N16B3 16 Module is expandable 24 FC4A-R161 FC4A-N08B1 8 50 Note: The maximum number of relay outputs that can be turned on simultaneously is 33 points including relay outputs on the CPU module. FC4A-R161 16 16 FC4A-R161 FC4A-N08B1 FC4A-N08B1 16 8 8 FC4A-C24R2 FC4A-C24R2 FC4A-C24R2 FC4A-C24R2 24 on CPU 24 on CPU 24 on CPU 24 on CPU 30 Inputs 18 Outputs 48 Total I/O 46 Inputs 10 Outputs 56 Total I/O 38 Inputs 34 Outputs 72 Total I/O 46 Inputs 42 Outputs 88 Total I/O FC4A-M24BR2 FC4A-N08B1 8 FC4A-N08B1 24 24 on CPU FC4A-C24R2 8 16 on CPU 10 on CPU FC4A-C16R2 FC4A-C10R2 6 Inputs 4 Outputs 10 Total I/O 9 Inputs 7 Outputs 16 Total I/O 14 Inputs 10 Outputs 24 Total I/O Combination Examples Slim Type Maximum I/O 264 I/O points FC4A-N32B3 250 * * Max. I/O 148 points (D20K3, D20S3) FC4A-T32K3 32 32 FC4A-T32S3 FC4A-T32K3 32 24 32 FC4A-N32B3 FC4A-T32K3 FC4A-T32K3 32 32 32 FC4A-T32S3 FC4A-T32K3 FC4A-T32K3 32 32 32 FC4A-N32B3 FC4A-N16B3 FC4A-N32B3 32 FC4A-N32B3 32 FC4A-T32S3 32 Attach Max. 7 Expansion Modules 244 points 264 points (D20RK1,D20RS1) FC4A-M24BR2 200 (D40K3, D40S3) 150 FC4A-M24BR2 Note: The maximum number of relay outputs that can be turned on simultaneously is 54 points including relay outputs on the CPU module. 24 FC4A-T16S3 16 100 50 FC4A-T16S3 FC4A-T32S3 FC4A-T32S3 32 16 32 FC4A-N32B3 32 FC4A-N32B3 FC4A-T32S3 32 FC4A-N32B3 32 FC4A-N32B3 32 FC4A-N32B3 32 FC4A-N32B3 32 FC4A-D40S3 32 FC4A-D40K3 32 FC4A-D40S3 40 on CPU FC4A-D20RS1 40 on CPU FC4A-D20RK1 40 on CPU 24 Inputs 96 Outputs 120 Total I/O 92 Inputs 64 Outputs 156 Total I/O 120 Inputs 88 Outputs 208 Total I/O 108 Inputs 136 Outputs 244 Total I/O 40 on CPU 20 on CPU FC4A-D20K3 FC4A-D20S3 FC4A-D20RK1 FC4A-D20RS1 12 Inputs 8 Outputs 20 Total I/O FC4A-D40K3 FC4A-D40S3 24 Inputs 16 Outputs 40 Total I/O 20 on CPU Combination Examples 6 16 20 on CPU 152 Inputs 112 Outputs 264 Total I/O Customize MicroSmart To Meet Your Needs All-in-One Type FC4A-C10R2, FC4A-C16R2, FC4A-C24R2 Communication Adapters (FC4A-C10R2 not applicable) RS232C Communication Adapter (FC4A-PC1) (Mini-DIN Type) Expansion I/O Module (FC4A-C10R2 and FC4A-C16R2 not expandable) RS485 Communication Adapter (FC4A-PC2) (Mini-DIN Type) OR RS485 Communication Adapter (FC4A-PC3) (Screw Terminal Type) Memory Cartridge (FC4A-PM32) or (FC4A-PM64) HMI Module (FC4A-PH1) Clock Cartridge (FC4A-PT1) Slim Type FC4A-D20K3, FC4A-D20S3, FC4A-D20RK1 FC4A-D20RS1, FC4A-D40K3, FC4A-D40S3 HMI Module (FC4A-PH1) HMI Base Module (FC4A-HPH1) Communication Adapters Communication Modules RS232C Communication Adapter (FC4A-PC1) (Mini-DIN Type) Expansion I/O Module RS232C Communication Module (FC4A-HPC1) (Mini-DIN Type) Memory Cartridge (FC4A-PM32) or (FC4A-PM64) RS485 Communication Adapter (FC4A-PC2) (Mini-DIN Type) ( Two kinds of cartridges can be used at the same time with slim type CPUs only. ) RS485 Communication Module (FC4A-HPC2) (Mini-DIN Type) Clock Cartridge (FC4A-PT1) RS485 Communication Adapter (FC4A-PC3) (Screw Terminal Type) RS485 Communication Module (FC4A-HPC3) (Screw Terminal Type) 7 CPU Modules CPU Modules FC4A-C10R2 6 input points 4 output points Relay output 100 to 240V AC 4.8KB memory FC4A-C16R2 9 input points 7 output points Relay output 100 to 240V AC 15KB memory I/O modules not applicable to these two models FC4A-D20K3 12 input points 8 output points 0.3A transistor sink output 24V DC 27KB memory 148 max I/O expandability FC4A-D20RK1 12 input points 8 output points 0.3A transistor sink output 24V DC 31.2KB memory 244 max I/O expandability 240V AC-2A/30V DC-2A relay output FC4A-C24R2 14 input points 10 output points Relay output 100 to 240V AC 27KB memory 88 max I/O expandability FC4A-D40K3 24 input points 16 output points 0.3A transistor sink output 24V DC 31.2KB memory 264 max I/O expandability *Transistor output 2 points and relay output 6 points FC4A-D20S3 12 input points 8 output points 0.3A transistor source output 24V DC 27KB memory 148 max I/O expandability FC4A-D20RS1 12 input points 8 output points 0.3A transistor source output 24V DC 31.2KB memory 244 max I/O expandability 240V AC-2A/30V DC-2A relay output *Transistor output 2 points and relay output 6 points 8 FC4A-D40S3 24 input points 16 output points 0.3A transistor source output 24V DC 31.2KB memory 264 max I/O expandability Expansion Modules And Options DC Input Modules - 4 Types 8-point DC Input Module FC4A-N08B1 8 input points 24V DC sink/source input Removable screw terminal 16-point DC Input Module FC4A-N16B1 16 input points 24V DC sink/source input Removable screw terminal 16-point DC Input Module FC4A-N16B3 16 input points 24V DC sink/source input MIL connector 32-point DC Input Module FC4A-N32B3 32 input points 24V DC sink/source input MIL connector Output Modules - 8 Types 8-point Relay Output Module FC4A-R081 8 output points Relay output (1NO contact) Removable screw terminal 16-point Relay Output Module FC4A-R161 16 output points Relay output (1NO contact) Removable screw terminal 8-point Transistor Sink Output Module FC4A-T08K1 8 output points 0.3A transistor sink output Removable screw terminal 8-point Transistor Source Output Module FC4A-T08S1 8 output points 0.3A transistor source output Removable screw terminal 16-point Transistor Sink Output Module FC4A-T16K3 16 output points 0.1A transistor sink output MIL connector 16-point Transistor Source Output Module FC4A-T16S3 16 output points 0.1A transistor source output MIL connector 32-point Transistor Sink Output Module FC4A-T32K3 32 output points 0.1A transistor sink output MIL connector 32-point Transistor Source Output Module FC4A-T32S3 32 output points 0.1A transistor source output MIL connector 9 Expansion Modules And Options Cont. Combination I/O Modules - 2 Types 4 Input/4 Output Combination Module FC4A-M08BR1 4 input points/4 output points 24V DC sink/source input 240V AC-2A/30V DC-2A relay output Removable screw terminal 16 Input/8 Output Combination Module FC4A-M24BR2 16 input points/8 output points 24V DC sink/source input 240V AC-2A/30V DC-2A relay output Wire-clamp terminal Analog Modules - 4 Types 1 Output Analog Module FC4A-K1A1 1 analog output (voltage/current) Removable screw terminal 2 Input Analog Module FC4A-J2A1 2 analog input (voltage/current) Removable screw terminal 2 Input/1 Output 2 Input/1 Output Analog Module Analog Module FC4A-L03A1 FC4A-L03AP1 2 analog input (thermocouple/RTD) 2 analog input (voltage/current) 1 analog output (voltage/current) 1 analog output (voltage/current) Removable screw terminal Removable screw terminal Expansion Module Examples (Example 2) (Example 1) Module Type No. Input Output Module Type No. Input Output CPU FC4A-C24R2 14 10 CPU FC4A-C24R2 14 10 DC Input FC4A-N16B1 16 0 DC Input FC4A-N08B1 8 0 DC Input FC4A-N16B1 16 0 DC Input/Relay Output FC4A-M08BR1 4 4 Relay Output FC4A-R161 0 16 Relay Output FC4A-R081 0 8 Relay Output FC4A-R161 0 16 Transistor Sink Output 0 8 46 42 FC4A-T08K1 Total 26 30 Total 10 Option Modules HMI Base Module (FC4A-HPH1) HMI Module (FC4A-PH1) Memory Cartridge (FC4A-PM32) (FC4A-PM64) (FC4A-PC2) (FC4A-PC3) Clock Cartridge (FC4A-PT1) Communication Adapters (FC4A-PC1) Slim Type Communication Modules (FC4A-HPC1) (FC4A-HPC3) Type CPU Module All-in-one Type 24 Slim Type (FC4A-HPC2) 40 16 HMI Module Memory Cartridge Clock Cartridge YES YES YES Select one cartridge YES - 10 20 Communication Adapter YES HMI Base Module YES YES YES* *Communication module or combination of communication adapter mounted on HMI base module 11 Easy Operation Using The HMI Module vs. Easy mounting Recover a system failure immediately by reading the error codes. Ease of operation and compact size No need for special tools Set the time and calendar with optional clock cartridge The HMI Module allows you to access the following menus Timer Menu Counter Menu Data Register Menu Input Menu Clock Cartridge Output Menu Internal Relay Menu Shift Register Menu Error Menu Monitor and change the Run/Stop Menu status and setup of your Calendar Menu CPU while the system is Clock Menu 12 in operation Communication Capabilities Expand The Network Of Control Systems Serial Communication Functions Data Link System (The Data Link System is not available for the All-in-One 10 I/O module) OpenNet Controller (Master) and MicroSmart (Slave) (Master) (Slave 1) (Slave 2) (Slave 31) 200m long Twistedpair shielded cable Establishes a data link system using the OpenNet Controller as a master and a maximum of 31 MicroSmart CPU modules as slaves. Distributed control on an RS485 network is made possible without the need for communication programs. (RS485 communication adapter is required to set up a data link system.) MicroSmart (Master) and MicroSmart (Slave) (Master) (Slave 1) (Slave 2) (Slave 31) (Slave 3) 200m long Twistedpair shielded cable Distributed MicroSmart CPU modules at each processing stage can be controlled as one integrated system without a host. One MicroSmart as a master interface with up to 31 MicroSmart modules on an RS485 network without the need for communication programs. (RS485 communication adapter is required to set up a data link system.) Computer Link System (1:N) MicroSmart (Master) and MicroSmart (Slave) (1st Unit) RS232C Cable (HD9Z-C52) (32nd Unit) (2nd Unit) 200m long Twistedpair shielded cable RS232C/RS485 Converter FC2A-MD1 Up to 32 MicroSmart modules can be connected to a PC. The values of timers and counters, data of data registers, and I/O status can be monitored on the PC. Also, user programs can be downloaded to the MicroSmart to establish a total supervisory system. (RS485 communication adapter is required to set up a 1:N computer link system.) Connecting to Operator Interface PLC connection cable (FC4A-KC2C) Twisted-pair shielded cable (RS485 communication adapter is required.) The MicroSmart can be connected to IDEC's HG series Operator Interface. The HG series can exchange data with each device in the MicroSmart. Also, the HG can graphically display the values of timers and counters, data of data register, and I/O status. 13 Windows Compatible Programming Software (R) for Windows WindLDR(R) is a software package to program the MicroSmart and all of IDEC's other programmable logic controllers. Upgraded WindLDR(R) version 4.0 or higher supports new functions incorporated in the MicroSmart, such as partial download (16 and 24 I/O type units only) and comment download functions. Note: Please use WindLDR(R) 4.0 or higher for programming MicroSmart. System Requirements OS: Windows 2000, Windows 98, Windows 95, Windows NT4.0 (Service Pack 3 or higher) CPU: Pentium 75MHz or higher Memory: 24MB of available RAM on Windows 95 and Windows 98, 32MB of available RAM on Windows NT HD: 20MB of available hard-disk space The WindLDR(R) modem communication function cannot be used on Windows 95. 1. Improved Operation of the Ladder Program Editor The right power rail can be fixed. When a program line exceeds the right power rail, a connection line is automatically inserted. Also, the ladder program can be printed out with a fixed power rail for clear viewing. 2. Cache Function in Ladder to Mnemonic Conversion When a user program is modified, WindLDR(R) 4.0 or higher converts only the modified portion of the program, saving conversion time when modification and downloading are repeated during debugging. 4. Modem Communication WindLDR(R) can supervise operation and collect data from a remote PLC via modem and phone line. Control possibilities can be expanded by using the modem control function of the MicroSmart or OpenNet Controller. 14 3. Comment Download Function The MicroSmart can store comments attached to the user program. Since a user program can be downloaded to the MicroSmart with comments attached to operands and rungs, the recorded comments can be restored from the MicroSmart without a ladder file. This function is also available on the OpenNet Controller. 5. Cover Page A cover page editor is provided to record the program name and creation date. The cover page stores information on each user program to help archive many user programs. Product Selection List The Next Generation of PLC * Compact CPU modules available in All-in One or Slim types with 10, 16, 20, 24, or 40 I/O * DC Input, Relay Output, Transistor Output, Combination I/O and Analog I/O expansion modules * 24 I/O All-in-One CPU expandable to 88 I/O points; 20 I/O slim types expandable up to 148 or 244 I/O; 40 I/O slim type expandable up to 264 I/O * Standard RS232 port, optional plug-in RS485/RS232 port * Optional memory cartridge or real-time clock and calendar cartridge * UL listed for hazardous locations C R US Combination I/O Modules 15 Product Selection List Cont. / Specifications Miscellaneous Accressories Part No. RS232C, Mini DIN FC4A-PC1 RS485, Mini DIN RS485, Screw terminal Type Part No. Cable Accessories Programming Cable, CPU to PLC RS232 (3m) FC2A-KC4C FC4A-PC2 User Communication Cable, RS232 (2.4m) FC2A-KP1C FC4A-PC3 Combo Prog./User Comm. Cable, port 1 only (3m) FC4A-KC4C Clock Cartridge FC4A-PT1 Modem Cable, PLC to Modem RS232 (3m) FC2A-KM1C Memory Cartridge (32KB) FC4A-PM32 O/I Communication Cable for HG Series RS232 (5m) FC4A-KC1CA Memory Cartridge (64KB) FC4A-PM64 O/I Communication Cable for HG2F, port 1 only (5m) FC4A-KC2CA RS232C/RS485 Converter FC2A-MD1 0.5m FC9Z-H050B20 BX1D-S20A 1m FC9Z-H100B20 2m FC9Z-H200B20 3m FC9Z-H300B20 0.5m FC9Z-H050A20 1m FC9Z-H100A20 2m FC9Z-H200A20 20 pt. Module MIL Connector Breakout Modules MIL Connector Socket 26 pt. Module 20 wire for I/O Modules BX1D-S26A FC4A-PMC20P 26 wire for CPU I/O FC4A-PMC26P 10 pt. Block 11 pt. Block FC4A-PMT10P FC4A-PMT11P 13 pt. Block FC4A-PMT13P I/O Terminal Blocks (package qty 2) Non-shielded 16pt. and 32pt. I/O Modules 20-wire I/O Cables for MIL Connector Communication Adapter FC4A-PMTK16P 16 pt. Block FC4A-PMTS16P FC4A-PMAC2P Analog Voltage Input Cable (1m/3.28 ft. long) Direct Mounting Strips FC4A-PSP1P BAA1000 35mm Aluminum DIN Rails (1.5m/3.28 ft. long) Shielded Shielded w/Single wire Connectors Non-shielded 20pt. and 40pt. CPU Modules 26-wire BNDN1000 BNL6 Mounting Clips Shielded Shielded w/Single wire Connectors 3m FC9Z-H300A20 1.52m FC9Z-H100C20A 0.5m FC9Z-H050B26 1m FC9Z-H100B26 2m FC9Z-H200B26 3m FC9Z-H300B26 0.5m 1m FC9Z-H050A26 FC9Z-H100A26 2m FC9Z-H200A26 3m FC9Z-H300A26 1.52m FC9Z-H100C26A CPU General Specifications Part No. FC4A-C16R2 FC4A-C10R2 Type All-in-one Type CPU Module FC4A-D20RK1 FC4A-D20RS1 100 to 240V AC 24V DC Allowable Voltage Range 85 to 264V AC 20.4 to 26.4V DC (including ripple) Maximum Input Current Maximum Power Consumption 50/60Hz (47 to 63Hz) Insulation Resistance (500V DC megger) Noise Resistance Inrush Current - 0.25A (85V AC) 0.30A (85V AC) 0.45A (85V AC) *2 0.56A (26.4V DC)*3 0.70A (26.4V DC)*3 30VA/264V AC *1 20VA/100V AC 31VA/264V AC *1 22VA/100V AC 40VA/264V AC *2 33VA/100V AC 15W/26.4V DC *3 19W/26.4V DC Allowable Momentary Power Interruption Dielectric Strength 20 msec (at the rated inputs and outputs) Between power and Between I/O and Between power and Between I/O and Between power and Between I/O and Between power and terminals: 10 M minimum Between I/O and terminals: 10 M minimum AC power terminals: 1.5 kV, 50 nsec to 1 sec I/O terminals (coupling clamp): 1.5 kV, 50 nsec to 1 sec 35A maximum 35A maximum *3 10 msec (at 24V DC) terminals: 1500V AC, 1 minute terminals: 1500V AC, 1 minute terminals: 500V AC, 1 minute terminals: 1500V AC, 1 minute terminals: 10 M minimum terminals: 10 M minimum DC power terminals: 1.0 kV, 50 nsec to 1 sec I/O terminals (coupling clamp): 1.5 kV, 50 nsec to 1 sec 40A maximum 50A maximum (24V DC) UL1015 AWG22, UL1007 AWG18 Power Supply Wire 0 to 55C Operating Temperature -25 to +70C Storage Temperature Relative Humidity Level RH1, 30 to 95% (non-condensing) Altitude Operation: 0 to 2,000m (0 to 6,565 feet) Transport: 0 to 3,000m (0 to 9,840 feet) 2 (IEC 60664) Pollution Degree Free from corrosive gases Corrosion Immunity IP20 Degree of Protection UL1007 AWG16 Grounding Wire Vibration DIN rail mounted Resistance Direct mounted UL1015 AWG22, UL1007 AWG18 10 to 57 Hz amplitude 0.075 mm, 57 to 150 Hz acceleration 9.8 m/sec2 (1G) 2 hours in each of 3 axes 2 to 25 Hz amplitude 1.6 mm, 25 to 100 Hz acceleration 39.2 m/sec2 (4G) 90 minutes in each of 3 axes Shock Resistance Weight FC4A-D40K3 FC4A-D40S3 Slim Type CPU Module Rated Power Voltage Rated Power Frequency 16 FC4A-D20K3 FC4A-D20S3 FC4A-C24R2 147 m/sec2 (15G) ,11 msec duration, 3 shocks per axis, on three mutually perpendicular axes (IEC 61131) 230g 250g *1 The CPU module power consumption includes 250 mA sensor power *2 CPU module (including 250 mA sensor power) + 4 I/O modules *3 CPU module + 7 I/O modules 305g 140g 185g 180g Specifications Cont. CPU Function Specifications Part No. FC4A-C10R2 FC4A-C16R2 Control System 35 basic *4 40 advanced 46 advanced 53 advanced 70 advanced 4,800 bytes (800 steps) 15,000 bytes (2,500 steps) 27,000 bytes (4,500 steps) 27,000 bytes (4,500 steps) 31,200 bytes (5,200 steps) EEPROM Processing Basic Instruction Time END processing *5 Expandable I/O Modules 1.65 msec (1000 steps) 0.64 msec - 7 modules 4 modules Input 6 9 14 Output 4 7 10 Expansion: 64 12 Expansion: 128 8 Internal Relay 256 Shift Register 64 128 Data Register 400 1300 Counter 100 RAM Backup Internal relay, shift register, counter, data register, expansion data register Lithium secondary battery Charging Time Approx. 15 hours for charging from 0% to 90% of full charge Battery Life 5 years when charging for 9 hours and discharging for 15 hours Replaceability Self-diagnostic Function Impossible to replace battery Power failure, watchdog timer, data link connection, user program EEPROM sum check, timer/counter preset value sum check, user program RAM sum check, keep data, user program syntax, user program writing, CPU module, clock IC, I/O bus initialize, user program execution Input Filter 3 to 15 msec (1-msec increments) Catch Input/Interrupt Input High-speed Counter Expansion: 224 Approx. 30 days (typical) at 25C after backup battery fully charged Battery Maximum Counting Frequency and High-speed Counter Points Counting Range Four Inputs (I2 through I5) Minimum turn on pulse width: 40 sec maximum Total 4 points Single/two-phase selectable: 20 kHz (1 point) Single-phase: 5 kHz (3 points) Minimum turn off pulse width: 150 sec maximum Total 4 points Single/two-phase selectable: 20 kHz (2 points) Single-phase: 5 kHz (2 points) 0 to 65535 (16 bits) Rotary encoder mode and adding counter mode Operation Mode 1 point Quantity 2 points 1 point 0 to 255 Data Range 1 point Quantity Input Voltage Range 0 to 10V DC - Input Impedance Approx. 100 k 0 to 255 (8 bit) Data Range Sensor Power Supply 16 6000 32 Backup Data Pulse Output 24 100 Backup Duration Analog Voltage Input Expansion: 224 8 - 32 Timer(1-sec, 100-msec, 10-msec, 1-msec) 12 1024 Expansion Data Register Analog Potentiometer FC4A-D40K3 FC4A-D40S3 38 advanced User Program Storage I/O Points FC4A-D20RK1 FC4A-D20RS1 Stored program system Instruction Words Program Capacity FC4A-D20K3 FC4A-D20S3 FC4A-C24R2 2 points Quantity Maximum Frequency - Output Voltage/Current 24V DC (+10% to -15%), 250 mA - Not available Overload Detection Isolated from the internal circuit Isolation Port 1 Port 2 / Communication Adapter (option) *6 20 kHz RS232C Maintenance Communication, User Communication - Possible Possible Possible Possible Possible Clock Cartridge (Option) Possible Possible Possible Possible Possible Possible Memory Cartridge (Option) Possible Possible Possible Possible Possible Possible HMI Module (Option) Possible Possible Possible Possible Possible Possible Communication Port (RS232C Port 1) Type Standards Maximum Baud Rate All-in-one Type Possible User Communication Possible Data Link Communication Cable Isolation between Internal Circuit and Communication Port *4 1 step equals 6 bytes *5 Not including expansion I/O service, clock function processing, data link processing, and interrupt processing 19200 bps Maintenance Communication Modem Communication Slim Type EIA RS232C *6 RS232C: Maintenance Communication, User Communication, Modem Communication RS485: Maintanance Communication, Data Link Impossible *7 FC2A-KC4C, FC2A-KP1C, FC4A-KC1C, FC4A-KC2C Impossible Special Cable *7 Not isolated 17 Specifications Cont. DC Input Specifications Part No. FC4A-C10R2 FC4A-C16R2 Rated Input Voltage FC4A-D20RK1 FC4A-D20RS1 20.4 to 28.8V DC I0 and I1: I2 to I7, I10 to I15: 20.4 to 26.4V DC 11 mA 7 mA/point (24V DC) I0 and I1: I2 to I7, I10 to I15: Input Impedance I0, I1, I6, I7: I2 to I5, I10 to I27: 2.1 k 3.4 k 5 mA/point (24V DC) 7 mA/point (24V DC) I0, I1, I6, I7: I2 to I5, I10 to I27: 5.7 k 3.4 k Turn ON Time I0 to I5: I6, I7, I10 to I15: 35 sec + filter value 40 sec + filter value I0 to I7: I10 to I27: 35 sec + filter value 40 sec + filter value Turn OFF Time I0 and I1: I2 to I7, I10 to I15: 45 sec + filter value 150 sec + filter value I0, I1, I6, I7: I2 to I5, I10 to I27: 45 sec + filter value 150 sec + filter value 6 (6/1 common) Input Points Connector 9 (9/1 common) On Mother Board - Insertion/Removal Durability - 14 (14/1 common) FL26A2MA (Oki Electric Cable) 100 times minimum Not needed Static Signal Determination Method Effect of Improper Input Connection Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused. 3m (9.84 ft.) Cable Length Transistor Sink and Source Output Specifications FC4A-D20K3 FC4A-D20RK1 FC4A-D40K3 FC4A-D20S3 FC4A-D20RS1 FC4A-D40S3 Part No. Output Points and Common Line Output Type Rated Load Voltage Operating Load Voltage Range 8 (8/1 common) 2 (2/1 common) 0.3A per output point 1A per common line Inrush Current 1V maximum (voltage between COM and output terminals when output is on) 1A maximum Leakage Current 0.1 mA maximum Clamping Voltage 39V1V Maximum Lamp Load Inductive Load External Current Draw 8W L/R = 10 ms (28.8V DC, 1Hz) Photocoupler isolated Between output terminals Not isolated Insertion/Removal Durability FC4A-C10R2 FC4A-C16R2 FC4A-C24R2 FC4A-D20RK1 FC4A-D20RS1 Part No. Output Points per Common Line Turn ON time Turn OFF time 5s (Q0,Q1), 300s max (Q2 to Q7, Q10 to Q17) 7 10 8 3 4 4 (2 Transistor ) Output COM1 1 2 4 3 COM2 - 1 1 2 COM3 - - 1 1 Output Type Maximum Load Current Minimum Switching Load 1NO 2A per point 8A per common line 0.1 mA/0.1V DC (reference value) Initial Contact Resistance 30 m maximum Electrical Life 100,000 operations minimum (rated load 1,800 operations/hour) Mechanical Life 20,000,000 operations minimum (no load 18,000 operations/hour) Rated Load (resistive/inductive) Between output and terminals Dielectric Between output terminal Strength and internal circuit Between output terminals (COMs) FL26A2MA MC1.5/16-G-3.81BK FL26A2MA (Oki Electric Cable) (Phoenix Contact) (Oki Electric Cable) 100 times minimum 5s (Q0,Q1), 300s max (Q2 to Q7, Q10 to Q17) 4 COM0 No. of Outputs 100mA maximum, 24V DC (power voltage at the +V or -V terminal) Between output terminal and internal circuit On Mother Board Relay Output Specifications 24V DC 20.4 to 28.8V DC Maximum Load Current Voltage Drop (ON Voltage) 16 (8/1 common) FC4A-D20K3/D20RK1/D40K3: Sink output FC4A-D20S3/D20RS1/D40S3: Source output Rated Load Current Output Delay 24 (12/1 common) MC1.5/13-G-3.81BK (Phoenix Contact) Type1 (IEC61131) External Load for I/O Interconnection Connector 12 (12/1 common) FL26A2MA (Oki Electric Cable) Photocoupler isolated Internal circuit Input Type Isolation 12 (12/1 common) Not isolated Between input terminals Isolation Connector 240V AC/2A, 30V DC/2A 1,500V AC, 1 minute 1,500V AC, 1 minute 1,500V AC, 1 minute On Mother Board - *9 Insertion/Removal Durability - 100 times minimum *9 MC1.5/16-G-3.81BK (Phoenix Contact) 18 FC4A-D40K3 FC4A-D40S3 24V DC sink/source input signal Input Voltage Range Rated Input Current FC4A-D20K3 FC4A-D20S3 FC4A-C24R2 Specifications Cont. I/O Usage Limits (All-in-one Type) FC4A-C10R2 Input Voltage (V DC) 28.8V FC4A-C16R2 Ambient temperature 55C 26.4V Input Voltage (V DC) Ambient temperature 45C Input Voltage (V DC) Ambient temperature 45C 28.8V 0 50% 100% I/O Simultaneous ON Ratio (%) 28.8V Ambient temperature 55C 26.4V Warning FC4A-C24R2 0 50% 100% I/O Simultaneous ON Ratio (%) Ambient temperature 55C 26.4V * When using at an operating ambient temperature above 40C, reduce the input voltage or the quantity of I/O points that turn on simultaneously. 0 50% 100% I/O Simultaneous ON Ratio (%) (Slim Type) FC4A-D20K3/D20S3 FC4A-D20RK1/D20RS1 Input Voltage (V DC) Ambient temperature 40C 26.4V Ambient 24.0V temperature 55C FC4A-D40K3/D40S3 Input Voltage (V DC) Ambient temperature 55C 26.4V 24.0V 0 50% 100% I/O Simultaneous ON Ratio (%) Input Voltage (V DC) Ambient temperature 40C 26.4V Ambient temperature 24.0V 55C 0 50% 100% I/O Simultaneous ON Ratio (%) 0 50% 100% I/O Simultaneous ON Ratio (%) Input Internal Circuit Output Internal Circuit (Slim Type) (Slim Type) (All-in-one Type) * Sink Output * Source Output Communication Adapter and Communication Module Specifications HMI Module Specifications (Option) Part No. FC4A-PC1 FC4A-HPC1 FC4A-PC2 FC4A-HPC2 Standards EIA RS232C EIA RS485 EIA RS485 Maximum Baud Rate 19200 bps 19200 bps Computer link: 19,200 bps Data link: 38,400 bps Possible Possible Possible N/A Special cable *10 - Possible N/A N/A N/A Special cable *11 - Possible N/A N/A Possible 200m 31 Maintenance Comm. User Comm. Modem Comm. Data Link Comm. Max Cable Length No. of Slave Stations Isolation between Internal Circuit and Communication Port Recommended Cable for RS485 Conductor Resistance Shield Resistance FC4A-PC3 FC4A-HPC3 Not isolated - Part No. Power Voltage Weight FC4A-PH1 5V DC (supplied from the CPU module) 20g Memory Cartridge Specifications (Option) Part No. Memory Type Memory Capacity Storage Hardware Storage Software Program Storage FC4A-PM32 FC4A-PM64 EEPROM EEPROM 64 KB 32 KB CPU module CPU module WindLDR WindLDR One user program can be stored on one memory cartridge. Clock Cartridge Specifications (Option) Twisted-pair shielded cable with a minimum core wire of 0.3 mm2 85 /km maximum 20 /km maximum *10 FC2A-KC4C, FC2A-KM1C, FC4A-KC1C, FC4A-KC2C *11 FC2A-KP1C Part No. Accuracy Backup Duration Battery Charging Time FC4A-PT1 30 sec/month (typical) at 25C Approx. 30 days (typical) at 25C after backup battery fully charged Lithium secondary batt (non replaceable) Approx. 10 hours for charging from 0% to 90% of full charge 19 Specifications Cont. Specifications (Expansion I/O Module) DC Input Module Specifications Part No. FC4AN08B1 Input Points 8 (8/1 common) Relay Output Module Specifications FC4AN16B1 FC4AN16B3 FC4AN32B3 16 (16/1 common) 32 (16/1 common) Rated Input Voltage 24V DC sink/source input signal Input Voltage Range 20.4 to 28.8V DC Rated Input Current 5 mA/point (24V DC) 3.4 k 4.4 k Turn ON Time (24V DC) 4 msec Turn OFF Time (24V DC) 4 msec External Load for I/O Interconnection Signal Determination Effect of Improper Input Connection Cable Length on Mother Board Connector Insert/Remove Durability Internal Current Draw Static Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused. 3m (9.84 ft.) in compliance with electromagnetic immunity MC1.5/10-G-3.81BK (Phoenix Contact) FL20A2MA (Oki Electric Cable) 25 mA (5V DC) 40 mA (5V DC) 35 mA (5V DC) 65 mA (5V DC) 0 mA (24V DC) 0 mA (24V DC) 0 mA (24V DC) 0 mA (24V DC) All Inputs OFF 5 mA (5V DC) 5 mA (5V DC) 5 mA (5V DC) 10 mA (5V DC) 0 mA (24V DC) 0 mA (24V DC) 0 mA (24V DC) 0 mA (24V DC) 85g 100g Connector Internal Current Draw 65g Output/Common Lines 8 (8/1 common) 16 (16/1 common) 32 (16/1 common) FC4A-T K : Transisitor sink output FC4A-T S : Transisitor source output 24V DC Voltage Drop (ON) 20.4 to 28.8V DC 110g 145g FC4A-M08BR1 FC4A-M24BR2 4 (4/1 common) 16 (16/1 common) 24V DC sink/source input signal Input Voltage Range 20.4 to 28.8V DC Rated Input Current 7 mA/point (24V DC) 3.4 k Turn ON Time 4 msec (24V DC) Turn OFF Time Isolation 4 msec (24V DC) Between input terminals: Not isolated Internal circuit: Photocoupler isolated External Load for I/O Interconnection Signal Determination 8W Inductive Load L/R = 10 msec (28.8V DC, 1Hz) External Current Draw FC4A-T K :100 mA max, 24V DC (power voltage at +V) FC4A-T S :100 mA max, 24V DC (power voltage at -V) Between output terminal and internal circuit:Photocoupler isolated Between output terminals:Not isolated MC1.5/10-G-3.81BK (Phoenix Contact) Insert/Remove Durability Not needed Static Electrical Life Mechanical Life Rated Load (resistive/inductive) Dielectric Strength All Inputs ON 10 mA (5V DC) 20 mA (24V DC) 10 mA (5V DC) 40 mA (24V DC) 20 mA (5V DC) 70 mA (24V DC) All Inputs OFF 5 mA (5V DC) 0 mA (24V DC) 5 mA (5V DC) 0 mA (24V DC) 10 mA (5V DC) 0 mA (24V DC) Turn ON time 300 sec maximum Turn OFF time 300 sec maximum 70g 105g 4 (4/1 common) Connector Internal Current Draw on Mother Board Insert/Remove Durability 8 (4/1 common) 1NO 2A 7A 0.1 mA/0.1V DC (reference value) Contact Resistance FL20A2MA (Oki Electric Cable) 100 times minimum 85g Output Type Maximum per point Load Current per common Min. Switching Load Weight 20 5 mA (5V DC) 0 mA (24V DC) 3m (9.84 ft.) in compliance with electromagnetic immunity 39V1V Weight 5 mA (5V DC) 0 mA (24V DC) Output Points 1A (@ 28.8V DC) Maximum Lamp Load Output Delay All Inputs OFF Cable Length 3A (@ 28.8V DC) Clamping Voltage Internal Current Draw 45 mA (5V DC) 75 mA (24V DC) 1A maximum 0.12A (@ 28.8V DC) 0.1 mA maximum Connector 100 times minimum 30 mA (5V DC) 40 mA (24V DC) 1V max (voltage between COM & output terminals - output on) 0.1A/output pt. (@ 28.8V DC) 0.36A (@ 28.8V DC) Leakage Current on Mother Board Between output and or terminals: 1,500V AC, 1 min. Between output term. and internal circuit: 1,500V AC, 1 min. Between output term. (COMs): 1,500V AC, 1 min. MC1.5/10-G-3.81BK MC1.5/11-G-3.81BK (Phoenix Contact) (Phoenix Contact) Effect of Improper Input Connection 0.3A/output pt. (@ 28.8V DC) Inrush Current Isolation 240V AC/2A, 30V DC/2A Both sinking and sourcing input signals can be connected. If any input exceeding the rated value is applied, permanent damage may be caused. Relay Output Specifications Maximum per point Load Current per common 20,000,000 operations min. (no load 18,000 operations/hour) All Inputs ON Rated Input Voltage DC Input Specifications Part No. FC4A-T32K3 FC4A-T32S3 Rated Load Current 30 m maximum 100,000 operations min. (rated load 1,800 operations/hour) Input Impedance FC4A-T16K3 FC4A-T16S3 Oper. Load Volt. Range 8A 0.1 mA/0.1V DC (reference value) Insert/Remove Durability Part No. Input Points 100g FC4A-T08K1 FC4A-T08S1 Rated Load Voltage 2A 7A Combination I/O Module Specifications Transistor Output Module Specifications Output Type on Mother Board Weight 100 times minimum 16 (8/1 common) 1NO Contact Resistance Dielectric Strength All Inputs ON Weight per point Maximum Load Current per common Mechanical Life Rated Load (resistive/inductive) Not needed FC4A-R161 8 (4/1 common) Output Type Electrical Life Between input terminals: Not isolated Internal circuit: Photocoupler isolated Isolation FC4A-R081 Min. Switching Load 7 mA/point (24V DC) Input Impedance Part No. Outputs/Common Lines 30 m maximum 100,000 operations min. (rated load 1,800 operations/hour) 20,000,000 operations min. (no load 18,000 operations/hour) 240V AC/2A, 30V DC/2A Between out and or terminals: 1,500V AC, 1 minute Between out terminal and internal circuit:1,500V AC, 1 minute Between out terminal (COMs): 1,500V AC, 1 minute MC1.5/11-G-3.81BK Input: F6018-17P (Fujicon) (Phoenix Contact) Output: F6018-11P (Fujicon) 100 times minimum - All Inputs ON 25 mA (5V DC) 20 mA (24V DC) 65 mA (5V DC) 45 mA (24V DC) All Inputs OFF 5 mA (5V DC) 0 mA (24V DC) 10 mA (5V DC) 0 mA (24V DC) 95g 140g Specifications Cont. Input Usage Limits (FC4A-N08B1) (FC4A-N16B1) Input Voltage (V DC) Ambient temperature 55C (FC4A-N16B3/N32B3) Input Voltage (V DC) Ambient temperature 45C 28.8V 26.4V 24.0V 28.8V 26.4V 24.0V 0 50% 100% I/O Simultaneous ON Ratio (%) Input Voltage (V DC) Ambient temperature 30C 28.8V 26.4V 24.0V Ambient temperature 55C 0 50% 100% I/O Simultaneous ON Ratio (%) Input Internal Circuit Ambient temperature 55C 0 50% 100% I/O Simultaneous ON Ratio (%) Input Voltage (V DC) Ambient temperature 55C 28.8V 26.4V 24.0V Input Voltage (V DC) Ambient temperature 45C 28.8V 26.4V 24.0V 0 50% 100% I/O Simultaneous ON Ratio (%) Ambient temperature 55C 0 50% 100% I/O Simultaneous ON Ratio (%) Warning Output Internal Circuit (FC4A-N081, FC4A-N16B1) (FC4A-M24BR2) (FC4A-M08BR1) (FC4A-T08K1, FC4A-T16K3, FC4A-T32K3) * When using at an operating ambient temperature above 40C, reduce the input voltage or the quantity of I/O points that turn on simultaneously. (FC4A-N16B3, FC4A-N32B3) (FC4A-T08S1, FC4A-T16S3, FC4A-T32S3) (FC4A-M08BR1, FC4A-M24BR2) Specifications (Analog I/O Module) Analog I/O Module Specifications Input Points Input Signal Type Output Points Output Signal Type FC4A-L03AP1 2 FC4A-J2A1 2 FC4A-K1A1 - Voltage (0 to 10V DC) Current (4 to 20 mA DC) Thermocouple Resistance Thermometer Voltage (0 to 10V DC) Current (4 to 20 mA DC) - 1 1 - 1 - Voltage (0 to 10V DC) Current (4 to 20 mA DC) Voltage (0 to 10V DC) Voltage (0 to 10V DC) Current (4 to 20 mA DC) Current (4 to 20 mA DC) 24V DC 20.4 to 28.8V DC Rated Power Voltage Allowable Voltage Range On Mother Board Connector Insert/Remove Durability Internal Current Draw Input Circuit FC4A-L03A1 2 MC1.5/11-G-3.81BK (Phoenix Contact) 100 times minimum Output Circuit Internal Power 50 mA (5V DC) 0 mA (24V DC) 50 mA (5V DC) 0 mA (24V DC) 50 mA (5V DC) 0 mA (24V DC) 50 mA (5V DC) 0 mA (24V DC) External Power 40 mA (24V DC) 40 mA (24V DC) 40 mA (24V DC) 40 mA (24V DC) 85g Weight Output Circuit Part No. Analog Input Specifications Part No. FC4A-L03A1, FC4A-J2A1, FC4A-L03AP1 Input Signal Type Input Range Voltage Input Input Impedance Allowable Conductor Resistance Input Detection Current Sample Duration Time Sample Repetition Time Total Input System Transfer Time Type of Input FC4A-L03AP1 only Current Input Resistance Thermometer 0 to 10V DC 4 to 20 mA DC Pt 100 3-wire type (-100 to 500C) 1 M minimum - - 10 - - 16 msec maximum 16 msec maximum 32 msec + 1 scan time (Note 1) Single-ended input 1 M minimum 200 maximum 1.0 mA maximum Thermocouple Type K (0 to 1300C) Type J (0 to 1200C) Type T (0 to 400C) 1 M minimum - - 50 msec maximum 50 msec maximum 100 msec + 1 scan time (Note 1) Differential input (Continued) 21 Specifications Cont. Analog Input Specifications (Continued) Part No. Input Signal Type Operating Mode Conversion Method FC4A-L03A1, FC4A-J2A1, L03AP1 Current Input Voltage Input Self-scan type ADC Maximum Error at 25C Input Error 0.2% of full scale plus reference junction compensation accuracy (4C maximum) 0.2% of full scale Temperature Coefficient Repeatability after Stabilization Time Non-lineality Maximum Error Digital Resolution Input Value of LSB FC4A-L03AP1 Only Resistance Thermometer Thermocouple 0.006% of full scale /C 0.5% of full scale 0.2% of full scale 1% of full scale 4096 increments (12 bits) 2.5 mV 4 A K: 0.325C J: 0.300C T: 0.100C 0.15 C Data Data Type in Application Program Monotonicity Input Data Out of Range Maximum Temporary Deviation during Electrical Noise Tests 0 to 4095 (12-bit data) -32768 to 32767 (optional range designation) (Note 2) Yes Detectable (Note 3) 3% maximum when a 500V clamp voltage is applied to the power and I/O wiring (Note 4) Common Mode Characteristics Common mode reject ratio (CMRR): -50 dB Noise Common Mode Voltage 16V DC Resistance Input Filter No Cable Twisted pair shielded cable is recommended for improved noise immunity Crosstalk 2 LSB maximum Dielectric Strength 500V between input and power circuit Photocoupler between input and internal circuit Type of Protection Effect of Improper Input Connection No damage 13V DC 40 mA DC Maximum Permanent Allowed Overload (No Damage) Using software programming Selection of Analog Input Signal Type Method of Input Type Selection Programming Software Configured Analog Output Specifications Part No. Output Signal Type Output Range Load Impedance Applicable Load Type Settling Time Total Output System Transfer Time Maximum Error at 25C Temperature Coefficient Repeatability after Stabilization Time Output Voltage Drop Output Error Non-lineality Output Ripple Overshoot Total Error Digital Resolution Output Value of LSB Data Data Type in Application Program Monotonicity Current Loop Open Noise Resistance Maximum Temporary Deviation during Electrical Noise Tests Cable Crosstalk Dielectric Strength Type of Protection Effect of Improper Output Connection Selection of Analog Output Signal Type Method of Output Type Selection - - Note 1: Total input system transfer time = Sample repetition time x 2 + 1 scan time Note 2: The 12-bit data (0 to 4095) processed in the analog I/O module can be linear-converted to a value between -32768 and 32767. The optional range designation, and analog I/O data minimum and maximum values can be selected using data registers allocated to analog I/O modules. Note 3: When an error is detected, a corresponding error code is stored to a data register allocated to analog I/O operating status. Note 4: Accuracy of the resistance thermometer is not assured when noise is applied. FC4A-L03A1, FC4A-L03AP1, FC4A-K1A1 Current Output Voltage Output 0 to 10V DC 4 to 20 mA DC 2 k minimum 300 maximum Resistive Ioad 20 msec 20 msec + 1 scan time 0.2% of full scale 0.015% of full scale /C 0.5% of full scale - 1% of full scale 0.2% of full scale 1 LSB maximum 0% 1% of full scale 4096 increments (12 bits) 2.5 mV 4 A 0 to 4095 (12-bit data) -32768 to 32767 (optional range designation) (Note 5) Yes Detectable (Note 6) - 3% maximum when a 500V clamp voltage is applied to the power and I/O wiring Twisted pair shielded cable is recommended for improved noise immunity No crosstalk because of 1 channel output 500V between output and power circuit Photocoupler between output and internal circuit No damage Using software programming Programming Software Configured Note 5: The 12-bit data (0 to 4095) processed in the analog I/O module can be linear-converted to a value between -32768 and 32767. The optional range designation, and analog I/O data minimum and maximum values can be selected using data registers allocated to analog I/O modules. Note 6: When an error is detected, a corresponding error code is stored to a data register allocated to analog I/O operating status. 22 Programming Instruction Commands Basic Instruction List Symbol Function Qty of Bytes LOD Stores intermediate results and reads contact status 6 LODN Stores intermediate results and reads inverted contact status 6 OUT Outputs the result of bit logical operation 6 OUTN Outputs the inverted result of bit logical operation 6 SET Sets output, internal relay, or shift registar bit 6 RST Resets output, internal relay, or shift register bit 6 AND Series connection of NO contact 4 ANDN Series connection of NC contact 4 OR Parallel connection of NO contact 4 ORN Parallel connection of NC contact 4 AND . LOD OR . LOD Series connection of circuit blocks 5 Parallel connection of circuit blocks 5 BPS Saves the result of bit logical operation temporarily 5 BRD Reads the result of bit logical operation which was saved temporarily 3 BPP Restores the result of bit logical operation which was saved temporarily 2 TML Subtracting 1-sec timer (0 to 65535 sec) 4 TIM Subtracting 100-msec timer (0 to 6553.5 sec) 4 TMH Subtracting 10-msec timer (0 to 655.35 sec) 4 TMS Subtracting 1-msec timer (0 to 65.535 sec) 4 CNT Adding counter (0 to 65535) 4 CDP Dual pulse reversible counter (0 to 65535) 4 CUD Up/down selection reversible counter (0 to 65535) 4 CC= Equal to comparison of counter current value 7 CC DC= Greater than or equal to comparison of counter current vaIue 7 Equal to comparison of data register value 8 DC SFR SFRN SOTU SOTD JMP JEND MCS MCR END Greater than or equal to comparison of data register value 8 Forward shift register 6 Reverse shift register 6 Rising-edge differentiation output 5 Falling-edge differentiation output 5 Jumps a designated program area 4 Ends a jump instruction 4 Starts a master control 4 Ends a master control 4 Ends a program 2 Advanced Instruction List All-in-One Type Symbol Function Qty of Bytes NOP No Operation 2 MOV Move 16 MOVN Move Not IMOV Indirect Move 24-28 IMOVN Indirect Move Not 24-28 IBMV Indirect Bit Move 24 IBMVN Indirect Bit Move Not 24 BMOV Block Move 18 CMP= Compare Equal To 20 CMP<> Compare Unequal To 20 CMP< Compare Less Than 20 CMP> Compare Greater Than 20 CMP<= Compare Less Than or Equal To 20 CMP>= Compare Greater Than or Equal To 20 ICMP>= Interval Compare Greater Than or Equal To 22 ADD Addition 20 SUB Subtraction 20 MUL Multiplication 20 DIV Division 20 Slim Type FC4A-D20RK1 FC4A-D20K3 FC4A-D20RS1 FC4A-D20S3 FC4A-D40K3 FC4A-D40S3 FC4A-C10R2 FC4A-C16R2 FC4A-C24R2 - - - - - - - - 16 (Continued) 23 Programming Instruction Commands Cont. Advanced Instruction List (continued) All-in-One Type Symbol Slim Type FC4A-C10R2 FC4A-C16R2 FC4A-C24R2 FC4A-D20RK1 FC4A-D20K3 FC4A-D20RS1 FC4A-D20S3 FC4A-D40K3 FC4A-D40S3 ANDW AND Word 20 ORW OR Word 20 XORW Exclusive OR Word 20 SFTL Shift Left 12 SFTR Shift Right 12 BCDLS BCD Left Shift 14 - - - - WSFT Word Shift 18 - - - - ROTL Rotate Left 12 ROTR Rotate Right 12 HTOB Hex to BCD 14 HTOA Hex to ASCII 18 BTOH BCD to Hex 14 BTOA BCD to ASCII 18 ATOH ASCII to Hex 18 ATOB ASCII to BCD 18 ENCO Encode 16 * * * * * * - * * * * * * - * * * * * * - - DECO Decode 16 - - - - TXD1 Transmit 1 21-819 TXD2 Transmit 2 21-819 RXD1 Receive 1 21-819 RXD2 Receive 2 21-819 LABEL Label 8 LJMP Label Jump 10 LCAL Label Call 10 LRET Label Return 6 ROOT Root 14 DISP Display 16 - - * DGRD Digital Read 20 - - WKTBL Week Table 13-89 WKTIM Week Timer 24 PULS1 Pulse Output 1 12 * * - * * - * * * * * - PULS2 Pulse Output 2 12 - - - PWM1 Pulse Width Modulation 1 24 - - - PWM2 Pulse Width Modulation 2 24 - - - RAMP Ramp Pulse Output 14 - - - ZRN1 Zero Return 1 18 - - - - ZRN2 Zero Return 2 18 - - - - XYFS XY Format Set 24-124 - - CVXTY Convert X to Y 18 - - CVYTX Convert Y to X 18 - - PID PID Control 26 - - IOREF I/O Refresh 16 * * * * BCNT Bit Count 18 - - - - ALT Alternate Output 10 - - - - DTML 1-sec Dual Timer 22 - - - - DTIM 100-msec Dual Timer 22 - - - - DTMH 10-msec Dual Timer 22 - - - - DTMS 1-msec Dual Timer 22 - - - - TTIM Teaching Timer 10 - - - - DI Disable Interrupt 8 - - - - EI Enable Interrupt 8 - - - - * 24 Name Qty of Bytes Not applicable to the previously released FC4A-C10R2B, FC4A-C16R2B, and FC4A-C24R2B. - * Dimensions Dimensions FC4A-C10R2, FC4A-C16R2 FC4A-C24R2 80.0 FC4A-D20RK1, FC4A-D20RS1 14.6 47.5 70.0 11.3 47.5 70.0 11.3 17.6 FC4A-HPC1, FC4A-HPC2, FC4A-HPC3 22.5 13.9 70.0 70.0 4.5* 90.0 90.0 90.0 14.6 23.5 FC4A-N16B3, FC4A-T16K3, FC4A-T16S3 3.8 70.0 90.0 90.0 FC4A-N08B1, FC4A-R081, FC4A-T08K1, FC4A-T08S1, FC4A-M08BR1, FC4A-L03A1, FC4A-L03AP1, FC4A-J2A1, FC4A-K1A1 3.8 FC4A-D40K3, FC4A-D40S3 90.0 70.0 All dimensions in mm 90.0 90.0 4.5* 11.3 95.0 90.0 90.0 FC4A-D20K3, FC4A-D20S3 35.4 95.0 4.5* 80.0 4.5* FC4A-N32B3, FC4A-T32K3, FC4A-T32S3 3.8 29.7 11.3 FC4A-HPH1 38.0 70.0 13.9 71.0 FC4A-N16B1, FC4A-R161 70.0 90.0 14.6 23.5 90.0 90.0 3.8 35.0 DIN Rail *85mm when the clamp is pulled out 95.0 23.5 23.5 9.0 90.0 9.0 70.0 45.0 1.0 39.1 90.0 3.8 The figure below illustrates a system setup consisting of the all-in-one 24-I/O type CPU module, an 8-point relay output module, and a 16-point DC input module mounted on a 35-mm-wide DIN rail using BNL6P mounting clips. 4.5* Example FC4A-M24BR2 BNL6P Mounting Clip 25 Dimensions Mounting Hole Layout FC4A-M24BR2 FC4A-N081B1, FC4A-N16B1, FC4A-R081, FC4A-R161, FC4A-T08K1, FC4A-T08S1, FC4A-M08BR1, FC4A-L03A1, FC4A-L03AP1, FC4A-J2A1, FC4A-K1A1 90.0 83.0 80.0 6.3 4.3 2 -o 23.5 39.1 .3 6.3 4 2-o 90.0 103.0 FC4A-C10R2, FC4A-C16R2 4.3 2 -o 68.0 3.0 90.0 103.0 FC4A-C24R2 95.0 90.0 83.0 FC4A-HPC1, FC4A-HPC2, FC4A-HPC3 4.3 2 -o 22.5 4.8 3.0 4.3 2-o FC4A-N16B3, FC4A-T16K3, FC4A-T16S3 6.3 FC4A-D20K3, FC4A-D20S3 17.6 90.0 103.0 83.0 .3 4 2-o 4.3 35.4 24.1 2-o 90.0 103.0 3.0 90.0 103.0 FC4A-HPH1 4.3 38.0 20.3 2-o 3.0 3.0 47.5 24.1 6.3 .3 4 2-o 90.0 103.0 FC4A-N32B3, FC4A-T32K3, FC4A-T32S3 FC4A-D20RK1, FC4A-D20RS1, FC4A-D40K3, FC4A-D40S3 29.7 4.3 2-o 90.0 103.0 90.0 103.0 3.0 All dimensions in mm 3.0 3.0 Example .3 Mounting hole layout for FC4A-C24R2 and 23.5-mm-wide I/O modules 23.5 23.5 41.8 23.5 17.6 17.6 29.7 83.0 3.0 3.0 15.3 23.5 3.0 23.5 113.0 0.2 103.0 113.0 0.2 83.0 103.0 10 - o4 12.3 Mounting hole layout for, from left, FC4A-HPH1, FC4A-D20K3, FC4A-N16B3, FC4A-N32B3, and FC4A-M24R2 modules 3.0 23.5 3.0 26 3.0 41.8 3.0 3.0 17.6 17.6 3.0 29.7 Accessories Computer Link Cable Modem Cable 3m/9.84 ft. long 3m/9.84 ft. long FC2A-KC4C FC2A-KM1C O/I Communication Cable O/I Communication Cable 1.52m/5 ft. long 1.52m/5 ft. long FC4A-KC1C User Communication Cable RS232C/RS485 Converter 2.4m/7.87 ft. long FC2A-MD1 FC2A-KP1C FC4A-KC2C 20-wire shielded with single connector 20-wire non-shielded I/O Cable 26-wire shielded I/O Cable 1.52m/5 ft. long 26-wire non-shielded I/O Cable Pkg. qty. 2 FC9Z-H 26-wire shielded with single connector FC9Z-H 26-position Connector Socket 20-wire shielded I/O Cable FC9Z-H A20 A26 Cable length 0.5m/1.64 ft.: 050, 1m/3.28 ft.: 100, 2m/6.56 ft.: 200, 3m/9.84 ft.: 300 1.52m/5 ft. long FC9Z-H100C20A FC9Z-H100C26A FC9Z-H B20 B26 Cable length 0.5m/1.64 ft.: 050, 1m/3.28 ft.: 100, 2m/6.56 ft.: 200, 3m/9.84 ft.: 300 20-position Connector Socket Pkg. qty. 2 FC4A-PMC20P FC4A-PMC26P 20-point Breakout Modules 26-point Breakout Modules For 16 and 32 I/O Expansion Modules For 20 I/O and 40 I/O CPU Modules 13-position Terminal Blocks for slim type CPU modules 16-position Terminal Blocks for slim type CPU modules BX1D-S20A BX1D-S26A Pkg. qty. 2 Pkg. qty. 2 16-position Terminal Blocks for slim type CPU modules 11-position Terminal Blocks for I/O modules 10-position Terminal Blocks for I/O modules Analog Voltage Input Cables (supplied w/slim type CPU) Pkg. qty. 2 Pkg. qty. 2 Pkg. qty. 2 Pkg. qty. 2 FC4A-PMTK16 FC4A-PMT11P FC4A-PMT13P FC4A-PMT10P 1m/3.28 ft. FC4A-PMTS16P for FC4A-D20RS1 FC4A-PMAC2P Direct Mounting Strips End Clips DIN Rails (1m/3.28 ft. long) IDEC Screwdrivers For direct mounting of slim type CPU or I/O modules on a panel. Pkg. qty. 5 FC4A-PSP1P BNL6 Aluminum Blue 2.5mm (FC9Z-SD2) or 7.5mm height (BAA1000) or larger white 3.5mm (FC9Z-SD1) 10.5mm height (BNDN1000) 27 UNITED STATES IDEC CORPORATION 1175 Elko Drive Sunnyvale, CA 94089-2209, USA Tel (408) 747-0550 Toll Free (800) 262-IDEC Fax (408) 744-9055 Fax (800) 635-6246 E-mail: opencontact@idec.com www.idec.com Related IDEC Products IDEC CANADA LIMITED Unit 22-151 Brunel Road Mississauga, Ontario, L4Z 1X3, Canada Tel (905) 890-8561 Toll Free (888) 317-4332 Fax (905) 890-8562 IDEC AUSTRALIA PTY. LTD. 2/3 Macro Court Rowville, Victoria 3178, Australia Toll Free 1-800-68-4332 Fax +61-3-9763-3255 E-mail: sales@au.idec.com Switches From heavy-duty industrial applications to simple panel controls, IDEC offers several series of switches, pushbuttons, pilot lights and E-stops to meet every need. For more information, visit www.idec.com or see Section A in our Industrial Automation Catalog - U907. IDEC IZUMI CORPORATION 7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku Osaka 532-8550, Japan Tel +81-6-6398-2571 Fax +81-6-6392-9731 www.izumi.com IDEC EUROPEAN HEADQUARTERS Unit 2 Beechwood Chineham Business Park Basingstoke Hampshire RG24 8WA, United Kingdom Tel +44-1256-321000 Fax +44-1256-327755 E-mail: idec@uk.idec.com IDEC ELEKTROTECHNIK GmbH Wendenstrae 331 D-20537 Hamburg, Germany Tel +49-40-253054-0 Fax +49-40-25305424 E-mail: service@idec.de PS5R - Slim Line Power Supplies New in 2003! IDEC is proud to introduce three new power supplies with all features, all the power, and only half the size of traditional power supplies. Save valuable DIN rail space with the 30W, 60W or 90W models while still filling your power needs. For more information, visit www.idec.com or see Section L in our Industrial Automation Catalog - U907. IDEC IZUMI (H.K.) CO., LTD. Room No.1409, Tower 1 Silvercord 30 Canton Road, Tsimshatsui Kowloon, Hong Kong Tel +852-2-376-2823 Fax +852-2-376-0790 IDEC IZUMI ASIA PTE. LTD. No. 31, Tannery Lane #05-01 Dragon Land Building, Singapore 347788 Tel +65-6746-1155 Fax +65-6844-5995 IDEC TAIWAN CORPORATION 8F-1, No.79, Hsin Tai Wu Road, Sec. 1 Hsi-Chih, Taipei County, Taiwan, (ROC) Tel +886-4-2301-0809 Fax +886-4-2301-1110 E-mail: idectpe@idectwn.hinet.net IDEC IZUMI (SHANGHAI) CO., LTD. Room E, 15F, Majesty Building No. 138 Pudong Avenue Shanghai 200120, P.R.C. Tel +86-21-5887-9181 Fax +86-21-5887-8930 E-mail: idec@cn.idec.com Specifications and other descriptions in this catalog are subject to change without notice. All MicroSmart modules are manufactured under IDEC's rigorous quality control system, but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail. Safety Precautions Turn off the power to the MicroSmart before starting installation, removal, wiring, maintenance, and inspection of the MicroSmart. Failure to turn power off may cause electrical shocks or fire hazard. Special expertise is required to install, wire, program, and operate the MicroSmart. People without such expertise must not use the MicroSmart. Read the safety precautions described in the user's manual to make sure of correct operation of the MicroSmart. www.idec.com (c)2003 IDEC Corporation. All Rights Reserved. Catalog No. EP938-1 06/03 10K