MS27466 E 11A13S - CORSAIR ELECTRICAL CONNECTORS INC.

CORSAIR ELECTRICAL CONNECTORS

17100 Murphy Ave. | Irvine, California 92614

Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com

MIL-DTL-5015 SERIES II & III CIRCULAR CONNECTORS

MIL-DTL-26482 SERIES 2 CIRCULAR CONNECTORS

AIRCRAFT EXTERNAL POWER RECEPTACLES

MS90362 MS3506-1

MIL-DTL-38999, SERIES I, II & III CIRCULAR CONNECTORS

http://www.corsairelectricalconnectors.com (949) 833-0273

Welcome to Corsair Electrical Connectors

Located in Irvine, California, we offer a “total concept” organizational interface to serve our

customers with “on time” quality products. The principle management team has over 75 years

of engineering and manufacturing experience in the connector eld. This “ know how” is

particularly strong in those connector applications utilized by our Military, Commercial Aircraft,

and the Aerospace Industry.

Our company name and logo was chosen as a reection of the success, reliability,

performance of the renowned F4U ghter, and our commitment to customer service.

We look forward to the opportunity to serve you with our qualied products.

The Vought F4U Corsair

This famous World War II ghter was rst ordered by the Navy in June 1938, and also saw active

service during the Korean War. There were over 12,500 aircraft manufactured, with production ending

in January 1952. It was easily recognizable by its unique inverted gull wing, necessary for sufcient

ground clearance required by the large propeller.

Over the years, seven congurations were manufactured, designated F4U through F4U-7. The aircraft

saw service with Navy and Marine squadrons, and was also utilized by the Royal Navy, where various

modications were made to improve the aircraft for carrier use.

A few are still ying in the hands of enthusiasts, or on display at various air museums, including

the Smithsonian.

Dimensions

Length: 33 feet, 8 inches

Wingspan: 40 feet, 11 inches

Height: 14 feet, 9 inches

Armament

Six of 50 caliber machine guns.

Optional eight rockets, or 2000 lb

bomb load

Performance

Max speed: 446 mph

Range: 2005 miles

Weight (empty): 9205 lbs.

Powerplant

Pratt & Whitney R-2800-18W

Double Wasp engine

2450 hp output

BASIC SPECIFICATIONS

http://www.corsairelectricalconnectors.com (949) 833-0273

TABLE OF CONTENTS

MILITARY CIRCULAR CONNECTORS

MIL-DTL-38999, SERIES I (MS274** SERIES) ........................................... Pages 3 to 9

Utilizes Rear Release contact retention, in

9 shell sizes (9 to 25), in a variety of insert arrangements and

contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet

coupling mechanism, Scoop Proof: polarization accomplished

by Shell rotation.

MIL-DTL-38999, SERIES II (MS274** SERIES) .......................................... Pages 10 to 20

Utilizes Rear release contact retention, in

9 shell sizes (8 to 24), in a variety of insert arrangements and

contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet

coupling mechanism, Scoop Proof: polarization accomplished

by Shell rotation.

MIL-DTL-38999, (SERIES III) ...................................................................... Pages 21 to 38

Utilizes Rear release contact retention, in

9 shell sizes (A to J), in a variety of insert arrangements and contact

sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Triple Start Threaded

coupling mechanism: polarization accomplished by Shell rotation.

AS50151 (MIL-DTL-5015) II (MS3400 SERIES).......................................... Pages 39 to 60

Utilizes Front Release contact retention, in 12 shell sizes (8 to 40),

in a variety of insert arrangements and contact sizes, (16, 12, 8, and

4 gage). Threaded coupling mechanism: polarization accomplished

by insert rotation.

http://www.corsairelectricalconnectors.com (949) 833-0273

TABLE OF CONTENTS

MILITARY CIRCULAR/RECTANGULAR CONNECTORS

AS50151 (MIL-DTL-5015) II (MS3450 SERIES).......................................... Pages 61 to 81

Utilizes Rear Release contact retention, in

12 shell sizes (8 to 40), in a variety of insert arrangements and

contact sizes, (16, 12, 8, and 4 gage). Threaded coupling

mechanism: polarization accomplished by insert rotation.

MIL-DTL-26482 2 (MS3470 SERIES) .......................................................... Pages 82 to 90

Utilizes Rear Release contact retention, in 9 shell sizes (8 to 24), in

a variety of insert arrangements and contact sizes, (20, 16 and 12

gage). Bayonet coupling mechanism: polarization accomplished by

insert rotation.

AIRCRAFT EXTERNAL POWER RECEPTACLES ..................................... Pages 91 to 95

MS 90362 Series Connector Receptacle, Aircraft, External power,

Shield and Cover Included. 115 / 200 Volt, 400 Hertz, 6 pin

MS 3505 Cover for use with MS 90362-1 and MS 90362-4

MS 17845 Shield for use with MS 90362 Series

MS 3506-1 Connector Receptacle, Aircraft, External power,

28 Volt DC operating power, 3 pin

SUPPORTING INFORMATION

CONTACT AND ASSEMBLY TOOLING INFORMATION ........................... Pages 96 to 101

APPLICABLE MANUFACTURING PROCESS FINISHES ......................... Pages 102 to 103

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I

MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART

NUMBER CROSS REFERENCE

M389991 OF 1

MIL-DTL-38999

SERIES I

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE

MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART

NUMBER CROSS REFERENCE

SHEET

1 OF 1

DWG. NO.

M38999

REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MILITARY PREFIX MS27 466 A 25 A 16 P W

CORSAIR PREFIX CJ08 66 A 25 A 16 P W

CONNECTOR CONFIGURATION

27466 (66) RECEPTACLE, WALL MOUNT

27467 (67) PLUG, STANDARD

27468 (68) RECEPTACLE, JAM NUT MOUNT

27496 (96) RECEPTACLE, BOX MOUNT

27505 (05) RECEPTACLE, BACK PANEL BOX MTG

27656 (56) RECEPTACLE, BACK PANEL WALL MOUNT

SHELL SIZE

9, 11, 13, 15, 17, 19, 21, 23 AND 25

INSERT ARRANGEMENT

REFER TO LAYOUT PATTERNS PER MIL-DTL-1560

CONTACT TYPE

P PIN

S SOCKET

A CONNECTOR LESS PINS

B CONNECTOR LESS SOCKETS

POLARIZATION

N NORMAL (NOT INCLUDED IN PART NUMBER)

W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO

POLARIZATION CHART

CLASS

E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD

MOUNTING RECEPTACLE TYPES

TENVIRONMENTAL RESISTING-BOX AND JAM NUT

MOUNTING RECEPTACLE AND PLUG TYPES

GENERAL SPECIFICATIONS

REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL

SIZES (9 TO 25) IN OVER 150 INSERT ARRANGEMENTS

UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE

CRIMP CONTACTS PER AS39029. USES BAYONET

COUPLING MECHANISM. ACCEPTS AS85049 BACKSHELLS

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

OPERATING TEMPERATURE RANGE:

ALUMINIUM: -65° C TO 175° C

STAINLESS STEEL: -65° C TO 200° C

ENVIRONMENTAL FLOUROSILICONE

ELASTOMERS

REFER TO ADDITIONAL CONTACT AND

TOOLING INFORMATION

FINISHES

ASILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)

B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE

(CONDUCTIVE)

C ANODIC (NON CONDUCTIVE)

FELECTROLESS NICKEL (CONDUCTIVE)

T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)

Z ZINC NICKEL (CONDUCTIVE)

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27466

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES I

MS274661 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27467

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET

COUPLING, CRIMP CONTACTS, SERIES I, MIL-DTL-38999

MS274671 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27468

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,

MOUNTING, BAYONET COUPLING, CRIMP CONTAQCTS,

MIL-DTL-38999, SERIES I

MS274681 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27496

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES I

MS274961 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27505

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,

BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP

CONTACTS, MIL-DTL-38999, SERIES I

MS275051 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27656

MIL-DTL-38999 SERIES I

CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,

BACK PANEL, BAYONET COUPLING CRIMP CONTACTS,

MIL-DTL-38999, SERIES I

MS276561 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES II

MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART

NUMBER CROSS REFERENCE

M389991 OF 1

MIL-DTL-38999

SERIES II

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE

MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART

NUMBER CROSS REFERENCE

SHEET

1 OF 1

DWG. NO.

M38999

REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MILITARY PREFIX MS27 472 E 24 A 16 P W

CORSAIR PREFIX CJ13 72 E 24 A 16 P W

CONNECTOR CONFIGURATION

27472 (72) RECEPTACLE, WALL MOUNT

27473 (73) PLUG, STANDARD

27474 (74) RECEPTACLE, JAM NUT MOUNT

27484 (84) PLUG, RFI, STANDARD

27497 (97) RECEPTACLE, WALL MOUNT

27499 (99) RECEPTACLE, BOX MOUNT

27508 (08) RECEPTACLE, BOX MOUNT, FLANGE

27513 (13) RECEPTACLE, BOX MOUNT, LONG GROMMET

SHELL SIZE

8, 10, 12, 14, 16, 18, 20, 22, AND 24

INSERT ARRANGEMENT

REFER TO LAYOUT PATTERNS PER MIL-DTL-1560

CONTACT TYPE

P PIN

S SOCKET

A CONNECTOR LESS PINS

B CONNECTOR LESS SOCKETS

POLARIZATION

N NORMAL (NOT INCLUDED IN PART NUMBER)

W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO

POLARIZATION CHART

CLASS

E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD

MOUNTING RECEPTACLE TYPES

TENVIRONMENTAL RESISTING-BOX AND JAM NUT

MOUNTING RECEPTACLE AND PLUG TYPES

GENERAL SPECIFICATIONS

REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL

SIZES (8 TO 24) IN OVER 150 INSERT ARRANGEMENTS

UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE

CRIMP CONTACTS PER AS39029. USES BAYONET COUPLING

MECHANISM. ACCEPTS AS85049 BACKSHELLS

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

OPERATING TEMPERATURE RANGE:

ALUMINIUM: -65° C TO 175° C

STAINLESS STEEL: -65° C TO 200° C

ENVIRONMENTAL FLOUROSILICONE

ELASTOMERS

REFER TO ADDITIONAL CONTACT AND

TOOLING INFORMATION

FINISHES

ASILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)

B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE

(CONDUCTIVE)

C ANODIC (NON CONDUCTIVE)

FELECTROLESS NICKEL (CONDUCTIVE)

T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)

Z ZINC NICKEL (CONDUCTIVE)

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27472

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES II

MS274721 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27473

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET

COUPLING, CRIMP CONTACTS,

SERIES II, MIL-DTL-38999

MS274731 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27474

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,

MOUNTING, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES II

MS274741 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27479

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES II

MS274791 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27484

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, PLUG, RFI, BAYONET

COUPLING, CRIMP CONTACTS, SERIES II, MIL-DTL-38999

MS274841 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27497

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,

WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP

CONTACTS, MIL-DTL-38999, SERIES II

MS274971 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27499

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES II

MS274991 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27504

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,

FLANGE, BAYONET COUPLING, CRIMP CONTACTS,

MIL-DTL-38999, SERIES II

MS275041 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27508

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,

BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP

CONTACTS, MIL-DTL-38999, SERIES II

MS275081 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS27513

MIL-DTL-38999 SERIES II

CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,

FLANGE, LONG GROMMET, BAYONET COUPLING, CRIMP

CONTACTS, MIL-DTL-38999, SERIES II

MS275131 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES III

MIL-DTL-38999, REAR RELEASE, SERIES III, CORSAIR PART

NUMBER CROSS REFERENCE

M389991 OF 1

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

D38999/20

MIL-DTL-38999 SERIES III

CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE,

THREADED, WALL MOUNTING FLANGE, REMOVABLE

CRIMP CONTACTS, SERIES III, MIL-DLT-38999/20

D38999/201 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

D38999/24

MIL-DTL-38999 SERIES III

CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE,

THREADED, REMOVABLE CRIMP CONTACTS, SERIES III,

MIL-DLT-38999/24

D38999/241 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

D38999/26

MIL-DTL-38999 SERIES III

CONNECTORS, ELECTRICAL, PLUG, CIRCULAR,

THREADED, STRAIGHT, REMOVABLE CRIMP CONTACTS,

SERIES III, MIL-DLT-38999/26

D38999/261 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

INSERT ARRANGEMENT, SERIES I, II & III

MIL-DTL-389991 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

INSERT ARRANGEMENT, SERIES I, II & III

MIL-DTL-389992 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

INSERT ARRANGEMENT, SERIES I, II & III

MIL-DTL-389993 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389991 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389992 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389993 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389994 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389995 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389996 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389997 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389998 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I, II & III

MIL-DTL-38999, INSERT ARRANGEMENTS

SERIES I, II & III

MIL-DTL-389999 OF 9

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES I & II

MAIN KEY/KEYWAY POLARIZATION, SERIES I AND II,

MIL-DTL-38999

D389991 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-38999

SERIES III

MAIN KEY/KEYWAY POLARIZATION, SERIES III,

MIL-DTL-38999

D389991 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MILITARY PREFIX MS340 01 D J S 24 A - 16 P W

CORSAIR PREFIX AS340 01 D J S 24 A - 16 P W

CONNECTOR CONFIGURATION

01 RECEPTACLE, WALL MOUNT

11 RECEPTACLE, CABLE CONNECTING

21 RECEPTACLE, SINGLE HOLE MOUNT

41 RECEPTACLE, JAM NUT

61 PLUG, STANDARD

SHELL SIZE

8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28, 32, 36, 40,44, AND 48

INSERT ARRANGEMENT

REFER TO LAYOUT PATTERNS PER MIL-DTL-1651

CONTACT TYPE

P PIN

S SOCKET

A CONNECTOR LESS PINS

B CONNECTOR LESS SOCKETS

POLARIZATION

N NORMAL (NOT INCLUDED IN PART NUMBER)

W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO

POLARIZATION CHART

CLASS (MATERIALS/FINISH)

D ALUMINUM HARDWARE, CADMIUM OVER NICKEL OLIVE

DRAB FINISH, SILICONE ELASTOMER

DS STAINLESS STEEL (316) HARDWARE, BLACK CADMIUM

FINISH, SILICONE ELASTOMER.

LS STAINLESS STEEL, PASSIVATED, FLUID RESISTANT

INSERT

L ALUMINUM, ELECTROLESS NICKEL

W ALUMINUM, OLIVE DRAB CADMIUM OVER ELECTROLESS

NICKEL BASE, (500 HR CORROSION RESISTANT)

GENERAL SPECIFICATIONS

FRONT RELEASE CONTACT RETENTION SYSTEM. 14 SHELL

SIZES (8 TO 40) IN OVER 150 INSERT ARRANGEMENTS

UTILIZING CONTACT SIZES 16, 16S, 12, 8, 4, AND 0 GAGE

CRIMP CONTACTS PER MIL-C-5015 THREADED COUPLING

MECHANISM.

BACKSHELL DESIGNATOR

J ENVIROMENTAL BACKSHELL AND CONNECTOR

ASSEMBLY.

BACKSHELL CLASS CODE

S STAINLESS STEEL (316) CONNECTOR AND BACKSHELL

SEALING RANGE

BACKSHELL SEALING RANGE WHEN ORDERING "DJ" ASSEMBLIES.

OPERATING TEMPERATURE RANGE:

CLASS L: -55 C (-67 F) TO 200 C (392 F)

CLASS W: -55 C (-67 F) TO 175 C (347 F)

ENVIRONMENTAL FLOUROSILICONE

ELASTOMERS

REFER TO ADDITIONAL CONTACT AND

TOOLING INFORMATION

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II

MIL-DTL-5015, SERIES II, CORSAIR PART NUMBER CROSS

REFERENCE

M50151 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

B G

F DC

AS34001 Connectors

AS34011 Connectors

AS34001

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, WALL MTG.

RECEPTACLE, CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS340011 OF 1

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

B G

F DC

AS34001 Connectors

AS34011 Connectors

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

B G

F DC

AS34001 Connectors

AS34011 Connectors

AS34011

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, CABLE MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS340111 OF 1

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

B G

F DC

AS34001 Connectors

AS34011 Connectors

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34001

RECEPTACLE

ACCESSORY THREAD

ACABLE RANGE

AS34001DJ CONNECTORS

AS34001DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, WALL MTG.

RECEPTACLE W/BACKSHELL & CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34001DJ1 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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AS34001DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, WALL MTG.

RECEPTACLE W/BACKSHELL & CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34001DJ2 OF 3

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34001DJ CONNECTORS

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34001DJ CONNECTORS

AS34001DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, WALL MTG.

RECEPTACLE W/BACKSHELL & CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34001DJ3 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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AS34021

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, BOX WALL MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS340211 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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AS34041

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, JAM NUT MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS340411 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061 Connectors

AS34121 Connectors

A C

AS34061

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS340611 OF 1

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061 Connectors

AS34121 Connectors

A C

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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AS34121

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, WALL MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS341211 OF 1

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061 Connectors

AS34121 Connectors

A C

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061 Connectors

AS34121 Connectors

A C

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061

PLUG

ACCESSORY THREAD

ACABLE RANGE

AS34061DJ CONNECTORS

AS34061DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/STR BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34061DJ1 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061DJ CONNECTORS

AS34061DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/STR BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34061DJ2 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061DJ CONNECTORS

AS34061DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/STR BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34061DJ3 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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AS34081DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/90 DEG BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34081DJ1 OF 3

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34081DJ CONNECTORS

AS34061

PLUG

ACCESSORY THREAD

CABLE RANGE

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34081DJ CONNECTORS

AS34081DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/90 DEG BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34081DJ2 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34081DJ CONNECTORS

AS34081DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/90 DEG BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34081DJ3 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34061

PLUG

ACCESSORY THREAD

CABLE RANGE

AS34081D CONNECTORS

AS34081D

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/90 DEG BACKSHELL CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34081D1 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34091DJ CONNECTORS

AS34061

PLUG

ACCESSORY THREAD

ACABLE RANGE

AS34091DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/45 DEG BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34091DJ1 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34091DJ CONNECTORS

AS34091DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/45 DEG BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34091DJ2 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34091DJ CONNECTORS

AS34091DJ

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/45 DEG BACKSHELL AND CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34091DJ3 OF 3

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

AS34091D CONNECTORS

AS34061

PLUG

ACCESSORY THREAD

CABLE RANGE

AS34091D

MIL-DTL-5015 SERIES II

CONNECTOR, ELECTRICAL, PLUG.

W/45 DEG BACKSHELL CLAMP

CRIMP CONTACTS, MIL-DTL-5015 SERIES II

AS34091D1 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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AA DIA.

4 X CC DIA.

BB TYP.

MS3400, MS3402, & MS3412

EE DIA.

.100

.095

DIA.

MS3404

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II

RECOMMENDED PANEL DIMENSIONS.

MIL-DTL-5015 SERIES II & III

M50151 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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MIL-DTL-5015 SERIES III MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE

BB Typ.

AA Dia.

CC Dia. (4)

EE Dia.

Dia.

.100

.095

MS3450 & MS3452

MS3454

BB Typ.

AA Dia.

CC Dia. (4)

EE Dia.

Dia.

.100

.095

MS3450 & MS3452

MS3454

MIL-C-5015 III RECEPTACLE MOUNTING DIMENSIONS

MS3450, MS3452, AND MS3454

+ 0.010

− 0.005

EE Dia.

MS3450 AA Dia. BB Class DD + 0.005

Shell Size MS3454 MS3452 Max. ± 0.015 ± 0.005 K ± 0.005 − 0.010

8S .140/.090 0.187 0.562 0.594 0.150 0.323 0.515

10S .140/.090 0.187 0.688 0.719 0.150 0.385 0.640

10SL .140/.090 0.187 0.688 0.719 0.150 0.385 0.640

12S .140/.090 0.187 0.812 0.812 0.150 0.448 0.765

12 .140/.090 0.125 0.812 0.812 0.150 0.448 0.765

14S .140/.090 0.187 0.938 0.906 0.150 0.510 0.890

14 .140/.090 0.125 0.938 0.906 0.150 0.510 0.890

16S .140/.090 0.187 1.062 0.969 0.150 0.573 1.015

16 .140/.090 0.125 1.062 0.969 0.150 0.573 1.015

18 .140/.090 0.125 1.188 1.062 0.177 0.635 1.140

20 .140/.090 0.125 1.312 1.156 0.177 0.698 1.265

22 .140/.090 0.125 1.438 1.250 0.177 0.760 1.390

24 .140/.090 0.187 1.562 1.375 0.177 0.823 1.515

28 .140/.090 0.187 1.812 1.562 0.177 0.948 1.765

32 .140/.090 0.250 2.062 1.750 0.209 1.073 2.015

36 .140/.110 0.250 2.312 1.938 0.209 1.198 2.265

40 .140/.110 0.250 2.562 2.188 0.209 1.323 2.515

0.147

0.120

0.173

0.120

0.147

0.120

Panel Thickness

Mounting Dimensions

Class

D,L, & W

CC Dia.

Military Prex MS34 50 W 28 3 P W

Corsair Prex CJ10 50 W 28 3 P W

Shell Conguration

50 Receptacle, wall mount

51 Receptacle, cable connecting

52 Receptacle, box mount

54 Receptacle, jam nut

56 Plug, straight

59 Plug, self-locking

Class (materials/nish)

KS Stainless steel, passivated, rewall

KT Carbon steel, cadmium, rewall

LS Stainless steel, passivated, uid resistant insert

L Aluminum, electroless nickel

W Aluminum, olive drab over electroless nickel base,

(500 HR corrosion resistant)

Shell Size

8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S,

18, 20, 22, 24, 28, 32, 36, or 40.

Insert Arrangement

Refer to layout patterns per MIL-STD-1651

Contact Type

P Pin

S Socket

A Connector less pins

B Connector less sockets

Polarization

N Normal (not included in part number)

W, X, Y, or Z Alternate positions,

See polarization chart

GENERAL SPECIFICATIONS

Rear release contact retention system.

14 shell sizes (8 to 40) in over 150 insert

arrangements utilizing contact sizes

16, 16S, 12, 8 ,4 and 0 gage crimp

contacts per MIL-C-39029.

Threaded coupling mechanism.

Polarization by insert rotation, per

MIL-STD-1669.

Operating temperature range:

Class K: -55 C (-67 F) to 175 C (347 F)

Class L: -55 C (-67F) to 200 C (392 F)

Class W: -55 C (-67 F) to 175 C (347 F)

Environmental Flourosilicone Elastomers

Refer to page 27 for additional

contact and tooling information.

MIL-DTL-5015

SERIES III

MIL-DTL-5015, SERIES III, CORSAIR PART NUMBER CROSS

REFERENCE, MOUNTING DIMENSIONS

M50151 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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MS3450 RECEPTACLE, WALL MOUNT

+.010 G D

A −.005 Accessory H Coupling

T. P. C Front Rear F Thread + .031 Thread

⊄−⊄

L,LS,W KT,KS ± .031 Mount Mount ± .015 Class 2A

−

.000 16 & 12 8,4 & 0 Class 2A

8S 0.594 0.120 0.150 0.875 0.171 0.331 0.083 1/2-20 UNEF 0.562 2.031 ––– 1/2-28 UNEF

10S 0.719 0.120 0.150 1.000 0.171 0.331 0.083 5/8-24 UNEF 0.562 2.031 ––– 5/8-24 UNEF

10SL 0.719 0.120 0.150 1.000 0.171 0.331 0.083 5/8-24 UNEF 0.562 2.031 ––– 5/8-24 UNEF

12S 0.812 0.120 0.150 1.094 0.171 0.331 0.083 3/4-20 UNEF 0.562 2.031 ––– 3/4-20 UNEF

12 0.812 0.120 0.150 1.094 0.109 0.403 0.083 3/4-20 UNEF 0.750 2.125 ––– 3/4-20 UNEF

14S 0.906 0.120 0.150 1.188 0.171 0.331 0.083 7/8-20 UNEF 0.562 2.031 ––– 7/8-20 UNEF

14 0.906 0.120 0.150 1.188 0.109 0.403 0.083 7/8-20 UNEF 0.750 2.125 ––– 7/8-20 UNEF

16S 0.969 0.120 0.150 1.281 0.171 0.331 0.083 1-20 UNEF 0.562 2.031 ––– 1-20 UNEF

16 0.969 0.120 0.150 1.281 0.109 0.403 0.083 1-20 UNEF 0.750 2.125 2.500 1-20 UNEF

18 1.062 0.120 0.177 1.375 0.109 0.413 0.125 1 1/16-18 UNEF 0.750 2.125 2.500 1 1/8-18 UNEF

20 1.156 0.120 0.177 1.500 0.109 0.413 0.125 1 3/16-18 UNEF 0.750 2.125 2.500 1 1/4-18 UNEF

22 1.250 0.120 0.177 1.625 0.109 0.413 0.125 1 5/16-18 UNEF 0.750 2.125 2.500 1 3/8-18 UNEF

24 1.375 0.147 0.177 1.750 0.171 0.371 0.125 1 7/16-18 UNEF 0.812 2.125 2.500 1 1/2-18 UNEF

28 1.562 0.147 0.177 2.000 0.171 0.194 0.125 1 3/4-18 UNS 0.812 2.125 2.500 1 3/4-18 UNS

32 1.750 0.173 0.209 2.250 0.234 0.131 0.125 2-18 UNS 0.875 2.125 2.500 2-18 UNS

36 1.938 0.173 0.209 2.500 0.234 0.131 0.125 2 1/4-16 UN 0.875 2.125 2.500 2 1/4-16 UN

40 2.188 0.173 0.209 2.750 0.234 0.131 0.125 2 1/2-16 UN 0.875 2.125 2.500 2 1/2-16 UN

44 2.375 0.173 0.209 3.000 0.234 0.281 0.125 2 3/4-16 UN 0.875 2.125 2.500 2 3/4-18 UN

48 2.625 0.173 0.209 3.250 0.234 0.281 0.125 3-16 UN 0.875 2.125 2.500 3-16 UN

MS3450 RECEPTACLE. WALL MOUNT

Max.

Contact Size

Shell Size

Max.

Class

A C

MIL-DTL-5015 SERIES III

MS3450 RECEPTACLE, WALL MOUNT

SHELL SIZE: 16

A C

MIL-DTL-5015 SERIES III

MS3450 RECEPTACLE, WALL MOUNT

SHELL SIZE: 16

MS3450

MIL-DTL-5015 SERIES III

CONNECTOR, ELECTRICAL, WALL MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III

MS34501 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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MS3451 RECEPTACLE, CABLE CONNECTING

C D

Coupling Accessory E

A Threads Thread ± .031 F

±.031 Max. Min Class 2A Class 2A −.000 ±.015 16 & 12 8,4 & 0

8S 0.729 0.504 0.496 1/2-28 UNEF 1/2-20 UNEF 0.562 0.083 2.031 –––

10S 0.854 0.629 0.621 5/8-24 UNEF 5/8-24 UNEF 0.562 0.083 2.031 –––

10SL 0.854 0.629 0.621 5/8-24 UNEF 5/8-24 UNEF 0.562 0.083 2.031 –––

12S 0.974 0.754 0.746 3/4-20 UNEF 3/4-20 UNEF 0.562 0.083 2.031 –––

12 0.974 0.754 0.746 3/4-20 UNEF 3/4-20 UNEF 0.750 0.083 2.125 –––

14S 1.099 0.879 0.871 7/8-20 UNEF 7/8-20 UNEF 0.562 0.083 2.031 –––

14 1.099 0.879 0.871 7/8-20 UNEF 7/8-20 UNEF 0.750 0.083 2.125 –––

16S 1.224 1.005 0.996 1-20 UNEF 1-20 UNEF 0.562 0.083 2.031 –––

16 1.224 1.005 0.996 1-20 UNEF 1-20 UNEF 0.750 0.083 2.125 2.500

18 1.349 1.131 1.121 1 1/8-18 UNEF 1 1/16-18 UNEF 0.750 0.125 2.125 2.500

20 1.474 1.256 1.246 1 1/4-18 UNEF 1 3/16-18 UNEF 0.750 0.125 2.125 2.500

22 1.599 1.381 1.371 1 3/8-18 UNEF 1 5/16-18 UNEF 0.750 0.125 2.125 2.500

24 1.715 1.506 1.496 1 1/2-18 UNEF 1 7/16-18 UNEF 0.812 0.125 2.125 2.500

28 1.974 1.756 1.746 1 3/4-18 UNS 1 3/4-18 UNEF 0.812 0.125 2.125 2.500

32 2.224 2.007 1.996 2-18 UNS 2-18 UNS 0.875 0.125 2.125 2.500

36 2.474 2.257 2.246 2 1/4-16 UN 2 1/4-16 UN 0.875 0.125 2.125 2.500

40 2.724 2.511 2.496 2 1/2-16 UN 2 1/2-16 UN 0.875 0.125 2.125 2.500

MS3451 RECEPTACLE, CABLE CONNECTING

Max.

Contact Size

Shell Size

MIL-DTL-5015 SERIES III

MS3450 RECEPTACLE, CABLE CONNECTING

SHELL SIZE: 16

MIL-DTL-5015 SERIES III

MS3450 RECEPTACLE, CABLE CONNECTING

SHELL SIZE: 16

MS3451

MIL-DTL-5015 SERIES III

CONNECTOR, ELECTRICAL, CABLE MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III

MS34511 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

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MS3452 RECEPTACLE, BOX MOUNT

B C E Coupling

AT. P. + .010 + .031 F

Front Rear J Thread

± .031

⊄-⊄− .005 − .000 ± .015 16 & 12

8,4 & 10

Mount Mount ± .016 Class 2B

8S 0.875 0.594 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.500 1/2-28 UNEF

10S 1.000 0.719 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.625 5/8-24 UNEF

10SL 1.000 0.719 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.625 5/8-24 UNEF

12S 1.094 0.812 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.750 3/4-20 UNEF

12 1.094 0.812 0.120 0.750 0.083 1.662 ––– 0.109 0.403 0.750 3/4-20 UNEF

14S 1.188 0.906 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.875 7/8-20 UNEF

14 1.188 0.906 0.120 0.750 0.083 1.662 ––– 0.109 0.403 0.875 7/8-20 UNEF

16S 1.281 0.969 0.120 0.562 0.083 1.662 ––– 0.171 0.331 1.000 1-20 UNEF

16 1.281 0.969 0.120 0.750 0.083 1.662 1.937 0.109 0.403 1.000 1-20 UNEF

18 1.375 1.062 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.062 1 1/8-18 UNEF

20 1.500 1.156 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.187 1 1/4-18 UNEF

22 1.625 1.250 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.312 1 3/8-18 UNEF

24 1.750 1.375 0.147 0.812 0.125 1.662 1.937 0.171 0.371 1.437 1 1/2-18 UNEF

28 2.000 1.562 0.147 0.812 0.125 1.662 1.937 0.171 0.194 1.750 1 3/4-18 UNS

32 2.250 1.750 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.000 2-18 UNS

36 2.500 1.938 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.250 2 1/4-16 UN

40 2.750 2.188 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.500 2 1/2-16 UN

MS3452 RECEPTACLE, BOX MOUNT

Shell Size

Max.

Contact Size

Max.

A B

MIL-DTL-5015 SERIES III

MS3452 RECEPTACLE, BOX MOUNT

SHELL SIZE: 16

A B

MIL-DTL-5015 SERIES III

MS3452 RECEPTACLE, BOX MOUNT

SHELL SIZE: 16

MS3452

MIL-DTL-5015 SERIES III

CONNECTOR, ELECTRICAL, WALL MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III

MS34521 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS3454 RECEPTACLE, SINGLE HOLE MOUNT

F H

Coupling Accessory

A B C D Thread G Thread

± .005 ± .017 ± .005 ± .005 16 & 12 8,4 & 0 Class 2A Max. Class 2A

8S 1.187 0.687 1.272 0.720 2.031 ––– 1/2-28 UNEF 0.128 1/2-20 UNEF

10S 1.312 0.812 1.397 0.720 2.031 ––– 5/8-24 UNEF 0.128 5/8-24 UNEF

10SL 1.312 0.812 1.397 0.720 2.031 ––– 5/8-24 UNEF 0.128 5/8-24 UNEF

12S 1.437 0.937 1.522 0.720 2.031 ––– 3/4-20 UNEF 0.128 3/4-20 UNEF

12 1.437 0.937 1.522 0.970 2.125 ––– 3/4-20 UNEF 0.128 3/4-20 UNEF

14S 1.562 1.062 1.647 0.720 2.031 ––– 7/8-20 UNEF 0.128 7/8-20 UNEF

14 1.562 1.062 1.647 0.970 2.125 ––– 7/8-20 UNEF 0.128 7/8-20 UNEF

16S 1.687 1.188 1.772 0.720 2.031 ––– 1-20 UNEF 0.128 1-20 UNEF

16 1.687 1.188 1.772 0.970 2.125 2.500 1-20 UNEF 0.128 1-20 UNEF

18 1.812 1.312 1.897 0.970 2.125 2.500 1 1/8-18 UNEF 0.128 1 1/16-18 UNEF

20 1.937 1.438 2.022 0.970 2.125 2.500 1 1/4-18 UNEF 0.128 1 3/16-18 UNEF

22 2.156 1.562 2.341 0.970 2.125 2.500 1 3/8-18 UNEF 0.128 1 5/16-18 UNEF

24 2.281 1.688 2.366 0.970 2.125 2.500 1 1/2-18 UNEF 0.128 1 7/16-18 UNEF

28 2.531 2.000 2.616 0.970 2.125 2.500 1 3/4-18 UNS 0.128 1 3/4-18 UNS

32 2.781 2.250 2.866 0.970 2.125 2.500 2-18 UNS 0.128 2-18 UNS

36 3.031 2.500 3.116 0.970 2.125 2.500 2 1/4-16 UN 0.128 2 1/4-16 UN

40 3.281 2.750 3.366 0.970 2.125 2.500 2 1/2-16 UN 0.128 2 1/2 UN

Shell Size

Max.

Contact Size

.206

.108

.180

.165

MIL-DTL-5015 SERIES III

MS3454 RECEPTACLE, CABLE CONNECTING

SHELL SIZE: 16

MS3454

MIL-DTL-5015 SERIES III

CONNECTOR, ELECTRICAL, SINGLE HOLE MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III

MS34541 OF 1

.206

.108

.180

.165

MIL-DTL-5015 SERIES III

MS3454 RECEPTACLE, CABLE CONNECTING

SHELL SIZE: 16

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES III

MS3456 PLUG, STANDARD

B D

Coupling Accessory

A Thread Thread

Max. Class 2B 16 & 12 8, 4 & 0 Class 2A

8S 0.844 1/2-28 UNEF 2.031 ––– 1/2-20 UNEF

10S 0.969 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF

10SL 0.969 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF

12S 1.062 3/4-20 UNEF 2.031 ––– 3/4-20 UNEF

12 1.062 3/4-20 UNEF 2.125 ––– 3/4-20 UNEF

14S 1.156 7/8-20 UNEF 2.031 ––– 7/8-20 UNEF

14 1.156 7/8-20 UNEF 2.125 ––– 7/8-20 UNEF

16S 1.250 1-20 UNEF 2.031 ––– 1-20 UNEF

16 1.250 1-20 UNEF 2.125 2.500 1-20 UNEF

18 1.344 1 1/8-18 UNEF 2.125 2.500 1 1/16-18 UNEF

20 1.469 1 1/4-18 UNEF 2.125 2.500 1 3/16-18 UNEF

22 1.594 1 3/8-18 UNEF 2.125 2.500 1 5/16-18 UNEF

24 1.719 1 1/2-18 UNEF 2.125 2.500 1 7/16-18 UNEF

28 1.969 1 3/4-18 UNS 2.125 2.500 1 3/4-18 UNS

32 2.219 2-18 UNS 2.125 2.500 2-18 UNS

36 2.469 2 1/4-16 UN 2.125 2.500 2 1/4-16 UN

40 2.719 2 1/2-16 UN 2.125 2.500 2 1/2-16 UN

MS3456 PLUG, STANDARD

Shell Size

C Max.

Contact

Size

MIL-DTL-5015 SERIES III

MS3456 PLUG, STANDARD

MS3456

MIL-DTL-5015 SERIES III

CONNECTOR, ELECTRICAL, PLUG

STANDARD ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III

MS34561 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS3459

MIL-DTL-5015 SERIES III

CONNECTOR, ELECTRICAL, PLUG

SELF LOCKING ,CRIMP CONTACTS,

MIL-DTL-5015 SERIES III

MS34591 OF 1

MS3459 PLUG, SELF LOCKING

B D

Coupling Accessory

A Thread Thread

Max. Class 2B 16 & 12 8,4 & 0 Class 2A

8S 0.963 1/2-28 UNEF 2.031 ––– 1/2-20 UNEF

10S 1.088 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF

10SL 1.088 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF

12S 1.213 3/4-20 UNEF 2.031 ––– 3/4-20 UNEF

12 1.213 3/4-20 UNEF 2.125 ––– 3/4-20 UNEF

14S 1.358 7/8-20 UNEF 2.031 ––– 7/8-20 UNEF

14 1.358 7/8-20 UNEF 2.125 ––– 7/8-20 UNEF

16S 1.463 1-20 UNEF 2.031 ––– 1-20 UNEF

16 1.463 1-20 UNEF 2.125 2.500 1-20 UNEF

18 1.588 1 1/8-18 UNEF 2.125 2.500 1 1/16-18 UNEF

20 1.713 1 1/4-18 UNEF 2.125 2.500 1 3/16-18 UNEF

22 1.788 1 3/8-18 UNEF 2.125 2.500 1 5/16-18 UNEF

24 1.963 1 1/2-18 UNEF 2.125 2.500 1 7/16-18 UNEF

28 2.213 1 3/4-18 UNS 2.125 2.500 1 3/4-18 UNS

32 2.463 2-18 UNS 2.125 2.500 2-18 UNS

36 2.713 2 1/4-16 UN 2.125 2.500 2 1/4-16 UN

40 2.963 2 1/2-16 UN 2.125 2.500 2 1/2-16 UN

Shell Size

C Max.

Contact

Size

MILD-DTL-5015 SERIES III

MS3459 PLUG, SELF LOCKING

SHELL SIZE: 16

MILD-DTL-5015 SERIES III

MS3459 PLUG, SELF LOCKING

SHELL SIZE: 16

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MASTER

KEYWAY A°

INDEXING RADIUS

OF INSERT

CL OF MASTER KEY OR

KEYWAY OF A SHELL

ENGAGING FACE

OF PIN INSERT

(SOCKET INSERT OPPOSITE)

ALTERNATIVE CLOCKING POSITIONS

SERIES II & III, MIL-DTL-5015

NORMAL POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT

PATTERN (SEE INSERT PATTERN LAYOUT CHART) IS ALIGNED WITH THE SHELL

KEYWAY ON THE PLUG AND THE KEY ON THE RECEPTACLE. THEREFORE,

ANGLE A ON THE OPPOSITE DRAWING WOULD BE ZERO DEGREES.

ALTERNATE POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT

PATTERN ( SEE INSERT PATTERN LAYOUT CHART) IS ROTATED IN

RELATIONSHIP TO TH ESHELL KEYWAY ON THE PLUG AND KEY ON THE

RECEPTACLE. PIN INSERTS ARE ROTATED COUNTER CLOCKWISE. THEREFORE

A 12S-3 PIN INSERT LAYOUT IN THE W POSITION WOULD HAVE AN ANGLE A (

ON THE OPPOSITE DRAWIN GO F70 DEGREES.

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II & III

ALTERATIVE CLOCKING POSITIONS

MIL-DTL-5015 SERIES II & III

M50151 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II & III

INSERT ARRANGEMENTS

MIL-DTL-5015 SERIES II & III

M50151 OF 6

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015

SERIES II & III

INSERT ARRANGEMENTS

MIL-DTL-5015 SERIES II & III

M50152 OF 6

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II & III

INSERT ARRANGEMENTS

MIL-DTL-5015 SERIES II & III

M50153 OF 6

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II & III

INSERT ARRANGEMENTS

MIL-DTL-5015 SERIES II & III

M50154 OF 6

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II & III

INSERT ARRANGEMENTS

MIL-DTL-5015 SERIES II & III

M50155 OF 6

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

MIL-DTL-5015

SERIES II & III

INSERT ARRANGEMENTS

MIL-DTL-5015 SERIES II & III

M50156 OF 6

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

AAB

CBC

8S–1

1–#16

10S–2

1#–16

14S–6

6–#16

14S–7

3–#16

14S–9

2–#16

16–2

1–#12

16S–3

1–#16

18–1

10– #16

18–5

1–#16, 2–#12

18–6

1–#4

16S–4

2–#16

18–9

5–#16, 2–#12

18–4

4–#16

18–7

1–#8

18–8

7-#16, 1-#12

18–10

4–#12

18–12

6–#16

18–13

3–#12, 1–#8

18–20

5–#16

18–16

1–#12

18–11

5–#12

18–14

1–#16, 1–#4

18–15

4–#12

16–7

2–#16, 1–#8

16–12

1–#4

16–9

2–#16, 2–#12

16–13

2–#12

16S–8

5–#16

16–10

3–#12

16–11

2–#12

16S–1

7–#16

10SL–3

3–#16

10SL–4

2–#16

12S–3

2–#16

12S–4

1#16

12S–5

1–#12

14S–1

3–#16

14S–2

4–#16

14–3

1–#8

14S–5

5–#16

NOTE:

The following patterns are also available.

18-23 is 18-1 rotated 100º C/W in shell.

18-24 is 18-1 rotated 250º C/W in shell.

18-27 is 18-5 rotated 100º C/W in shell.

18-28 is 18-5 rotated 250º C/W in shell.

These are in addition to the standard

W, X, Y and Z polarztions available

for insert pattern 18-1 and 18-5.

NOTE:

The following patterns are also available.

18-17 is 18-9 rotated 100º C/W in shell.

18-18 is 18-9 rotated 250º C/W in shell.

These are in addition to the standard

W, X, Y and Z polarztions available

for insert pattern 18-9.

NOTE:

14S-10 is 14S-2 rotated100º C/W in shell.

14S-11 is 14S-2 rotated 250º C/W in shell.

14S-12 is 14S-1 rotated100º C/W in shell.

14S-13 is 14S-1 rotated 260º C/W in shell.

SHELL SIZE 18 INSERT PATTERNS

SHELL SIZES 18 INSERT PATTERNS

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZES 8, 10, 12, 14 AND 16 INSERT PATTERNS

MIL-DTL-5015

SERIES II & III

INSERT PATTERNS

MIL-DTL-5015 SERIES II & III

M50151 OF 7

AAB

CBC

8S–1

1–#16

10S–2

1#–16

14S–6

6–#16

14S–7

3–#16

14S–9

2–#16

16–2

1–#12

16S–3

1–#16

18–1

10– #16

18–5

1–#16, 2–#12

18–6

1–#4

16S–4

2–#16

18–9

5–#16, 2–#12

18–4

4–#16

18–7

1–#8

18–8

7-#16, 1-#12

18–10

4–#12

18–12

6–#16

18–13

3–#12, 1–#8

18–20

5–#16

18–16

1–#12

18–11

5–#12

18–14

1–#16, 1–#4

18–15

4–#12

16–7

2–#16, 1–#8

16–12

1–#4

16–9

2–#16, 2–#12

16–13

2–#12

16S–8

5–#16

16–10

3–#12

16–11

2–#12

16S–1

7–#16

10SL–3

3–#16

10SL–4

2–#16

12S–3

2–#16

12S–4

1#16

12S–5

1–#12

14S–1

3–#16

14S–2

4–#16

14–3

1–#8

14S–5

5–#16

NOTE:

The following patterns are also available.

18-23 is 18-1 rotated 100º C/W in shell.

18-24 is 18-1 rotated 250º C/W in shell.

18-27 is 18-5 rotated 100º C/W in shell.

18-28 is 18-5 rotated 250º C/W in shell.

These are in addition to the standard

W, X, Y and Z polarztions available

for insert pattern 18-1 and 18-5.

NOTE:

The following patterns are also available.

18-17 is 18-9 rotated 100º C/W in shell.

18-18 is 18-9 rotated 250º C/W in shell.

These are in addition to the standard

W, X, Y and Z polarztions available

for insert pattern 18-9.

NOTE:

14S-10 is 14S-2 rotated100º C/W in shell.

14S-11 is 14S-2 rotated 250º C/W in shell.

14S-12 is 14S-1 rotated100º C/W in shell.

14S-13 is 14S-1 rotated 260º C/W in shell.

SHELL SIZE 18 INSERT PATTERNS

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE 20 INSERT PATTERNS

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

SHELL SIZE 20 INSERT PAT TERNS

20–9

1– #12, 7–#16

20–11

13 – #16

20–15

7– #12

20–14

3– #12, 2–#8

20–16

7– #16, 2–#12

20–17

1– #16, 5–#12

20–18

6– #16, 3–#12

20–21

8– #16, 1–#12

20–19

3– #8

20–22

3– #16, 3–#8

20–27

14– #16

20–32

8– #16

20–29

17– #16

20–33

11– #16

20–24

2–#16, 2–#8

20–1

14– #20

20–2

1– #0

20–4

4– #12

20–3

3– #12

20–7

8– #16

20–8

4–#16, 2–#8

MIL-DTL-5015

SERIES II & III

INSERT PATTERNS

MIL-DTL-5015 SERIES II & III

M50152 OF 7

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE 22 INSERT PATTERNS

HDR

22–1

2– #8

22–2

3– #8

22–4

2– #12, 2–#8

22–5

4– #16, 2–#12

22–6

1– #16, 2–#8

22–7

1– #0

22–9

3– #12

22–10

4– #16

22–11

2– #16

22–12

3– #16, 2–#8

22–13

1– #16, 4–#12

22–15

1– #16, 5–#12

22–14

19– #16

22–17

8– #16, 1–#12

22–18

8– #16

22–19

14– #16

22–21

2– #16, 1–#0

22–20

9– #16

22–22

4– #8

22–23

8– #12

22–27

1– #8, 8–#16

22–30

19– #16

22–28

7– #12

22–32

4– #16, 2–#12

22–33

3– #16, 4–#16

22–36

8– #12

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

SHELL SIZE 22 INSERT PATTERNS

MIL-DTL-5015

SERIES II & III

INSERT PATTERNS

MIL-DTL-5015 SERIES II & III

M50153 OF 7

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE 24 INSERT PATTERNS

STUV

RSTUV

KLN

MPQ

ACB D

EFG

24–1

1– #12, 1–#0

24–4

3–#16, 1–#0

24–7

14–#16, 2– #12

24–6

8–#12

24–5

16–#16

24–2

7– #12

24–12

3– #12, 2–#4

24–15

16–#16

24–10

7– #8

24–11

6– #12, 3–#8

24–9

2– #4

24–16

3– #16, 1–#8, 3– #12

24–20

9– #16, 2–#12

24–21

9– #16, 1–#8

24–22

4– #8

24–24

16–#16

24–28

24–#16

24–80

23–#16

24–27

7– #16

SHELL SIZE 24 INSERT PATTERNS

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

MIL-DTL-5015

SERIES II & III

INSERT PATTERNS

MIL-DTL-5015 SERIES II & III

M50154 OF 7

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE 28 INSERT PATTERNS

28–12

26– #16

28–21

37– #16

28–18

12– #16

28–17

15– #16

28–16

20– #16

28–15

35– #16

28–3

3– #8

28–2

12– #16, 2–#12

28–5

2– #16, 1–#12, 2–#4

28–4

7– #16, 2–#12

28–10

3– #12, 2–#8, 2–#4

28–9

6– #16, 6–#12

28–11

18– #16, 4–#12

28–22

3– #16, 3–#4

28–20

4– #16, 10–#12

28–19

6– #16, 4–#12

28–8

2– #12, 10–#16

28–1

6– #12, 3–#8

zjj

KNO

bcd

egh

JH L

24–28

24– #16

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

SHELL SIZE 28 INSERT PATTERNS

MIL-DTL-5015

SERIES II & III

INSERT PATTERNS

MIL-DTL-5015 SERIES II & III

M50155 OF 7

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES III INSERT PATTERNS

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE 32 INSERT PATTERNS

32–3

4– #16, 2–#12,

2– #4, 1–#0

32–10

3– #16, 2–#8,

2– #4

32–2

2– #16, 3–#4

32–7

28– #16, 7–#12

32–8

24– #16, 6–#12

32–1

3– #12, 2–#0

32–9

12– #16, 2–#4

32–15

6– #12, 2–#0

32–13

18– #16, 5–#12

32-20

16-#16, 2-#12

3-#8, 2-#4

32–22

54-#16

32–63

5-#4

36-3

3-#12, 3-#0

36-5

4-#0

36-6

4-#4, 2-#0

36-7

40-#16, 7-#12

36-8

46-#16, 1-#12

36-9

14-#16, 14-#12,

2-#8, 1-#4

36-66

52-#16, 4-#12

36-52

52-#16

36-15

35-#16

36-10

48-#16

NOTE:

Insert Patterns 36-11 and 36-12 are available.

36-11 is identical to 36-10, but with the insert

clocked 100 degrees CW.

36-12 is identical to 36-10, but with the insert

clocked 250 degrees CW. This is an addition

to the standard W, X, Y, and Z alternate

polarizations that are available.

SHELL SIZE 32 INSERT PATTERNS

MIL-DTL-5015 III INSERT PATTERNS

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR FACE OF SOCKET INSERTS

32–73

46-#16

32–17

4– #4

32–19

3-#12, 2-#0

32–6

16– #16, 2–#12,

3– #8, 2–#4

20 21

22 23

30 28

AB AB

AC AC

AB AC

AD AE

ORN

32–5

2– #0

SHELL SIZE 36 INSERT PATTERNS

MIL-DTL-5015

SERIES II & III

INSERT PATTERNS

MIL-DTL-5015 SERIES II & III

M50156 OF 7

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE 40 INSERT PATTERNS

40–1

24– #16, 6– #12

40–3

18– #16, 4– #12, 1– #4

40–7

18– #16, 2– #12, 2 –#0

40–6

24– #16, 1– #12, 1– #0

40–9

24– #16, 22– #12, 1– #8

40–10

16– #16, 9– #8, 4– #4

40–4

16– #16, 2– #12,

3– #8, 2– #4

40–11

18– #16, 4– #12,

1– #8, 1– #4, 1– #0

40–5

6– #12, 4– #8,

2– #4, 3– #0

40–2

23– #16

40–56

85– #16

40–62

60– #16

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

SHELL SIZE 40 INSERT PATTERNS

23 24

56 46

57 30

vAB

AP AR

AT AX AY

AK AM

AD AE

BA BC

BP BR

BJ BL

BK BM

BD BE

MIL-DTL-5015

SERIES II & III

INSERT PATTERNS

MIL-DTL-5015 SERIES II & III

M50157 OF 7

40–1

24– #16, 6– #12

40–3

18– #16, 4– #12, 1– #4

40–7

18– #16, 2– #12, 2 –#0

40–6

24– #16, 1– #12, 1– #0

40–9

24– #16, 22– #12, 1– #8

40–10

16– #16, 9– #8, 4– #4

40–4

16– #16, 2– #12,

3– #8, 2– #4

40–11

18– #16, 4– #12,

1– #8, 1– #4, 1– #0

40–5

6– #12, 4– #8,

2– #4, 3– #0

40–2

23– #16

40–56

85– #16

40–62

60– #16

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

SHELL SIZE 40 INSERT PATTERNS

23 24

56 46

57 30

vAB

AP AR

AT AX AY

AK AM

AD AE

BA BC

BP BR

BJ BL

BK BM

BD BE

40–1

24– #16, 6– #12

40–3

18– #16, 4– #12, 1– #4

40–7

18– #16, 2– #12, 2 –#0

40–6

24– #16, 1– #12, 1– #0

40–9

24– #16, 22– #12, 1– #8

40–10

16– #16, 9– #8, 4– #4

40–4

16– #16, 2– #12,

3– #8, 2– #4

40–11

18– #16, 4– #12,

1– #8, 1– #4, 1– #0

40–5

6– #12, 4– #8,

2– #4, 3– #0

40–2

23– #16

40–56

85– #16

40–62

60– #16

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

SHELL SIZE 40 INSERT PATTERNS

23 24

56 46

57 30

vAB

AP AR

AT AX AY

AK AM

AD AE

BA BC

BP BR

BJ BL

BK BM

BD BE

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-26482

SERIES 2

MIL-DTL-26482, SERIES 2, CORSAIR

PART NUMBER CROSS REFERENCE

MIL-DTL-264821 OF 1

MIL-DTL-26482 SERIES 2 AND CORSAIR PART NUMBER CROSS REFERENCE

Military Prex MS34 70 W 14 4 P X

Corsair Prex CJ09 70 W 14 4 P X

Shell Conguration

70 Receptacle, narrow ange

71 Receptacle, cable connecting

72 Receptacle, wide ange

74 Receptacle, jam nut

75 Plug, RFI grounding

76 Plug, straight

Class (materials/nish)

A Aluminum, black anodized

L Aluminum, electroless nickel

W Aluminum, olive drab cadmium

over electroless nickel

S Stainless steel, passivated

Shell Size

8, 10, 12, 14, 16, 18, 20, 22, or 24

Insert arrangement

Refer to layout patterns per MIL-STD-1669

Contact Type

P Pin

S Socket

A Connector less pins

B Connector less sockets

Polarization

N Normal (not included in part number)

W, X, Y, or Z Alternate positions,

refer to polarization chart

MIL-DTL-26482 SERIES 2 POLARIZING POSITIONS

N° W° X° Y° Z° N° W° X° Y° Z°

8-2 0 58 122 ––– 0 18-8 0 180 ––– ––– –––

8-3 0 60 210 ––– ––– 18-11 0 62 119 241 340

8-4 0 45 ––– ––– ––– 18-30 0 180 193 285 350

8-33 0 90 ––– ––– ––– 18-32 0 85 138 222 265

8-98 0 ––– ––– ––– ––– 18-85 0 45 90 180 240

10-6 0 90 ––– ––– ––– 18-88 0 12 45 168 202

10-98 0 90 180 240 270 20-16 0 238 318 333 347

12-3 0 ––– ––– 180 ––– 20-24 0 70 145 215 290

12-8 0 90 112 203 292 20-27 0 72 144 216 288

12-10 0 60 155 270 295 20-39 0 63 144 252 333

14-4 0 45 ––– ––– ––– 20-41 0 45 126 225 –––

14-5 0 40 92 184 273 20-90 0 18 60 240 270

14-9 0 15 90 180 240 22-12 0 ––– ––– ––– –––

14-12 0 43 90 ––– ––– 22-19 0 15 90 225 308

14-15 0 17 110 155 234 22-21 0 16 135 175 349

14-18 0 15 90 180 270 22-32 0 72 145 215 288

14-19 0 30 165 315 ––– 22-34 0 62 142 218 298

14-22 0 45 ––– ––– ––– 22-41 0 39 135 264 –––

16-8 0 54 152 180 331 22-55 0 30 142 226 314

16-14 0 25 78 180 240 22-95 0 26 180 266 –––

16-23 0 158 270 ––– ––– 22-96 0 19 41 ––– –––

16-26 0 60 ––– 275 338 24-19 0 30 165 315 –––

16-95 0 25 90 153 ––– 24-27 0 45 110 140 225

16-99 0 66 156 223 340 24-31 0 90 225 255 –––

24-61 0 90 180 270 324

E Degrees

Insert

E Degrees

FIGURE 1

MASTER

KEYWAY

The normal position (N) has the insert centerline

coinciding with the centerline of the master key

(or keyway) of the shell. The alternate clocking

positions (W,X,Y,Z) are accomplished by rotating

the pin insert clockwise. The socket insert is

rotated counter clockwise.

Figure 1 illustrates the centerline of the insert

rotation clockwise, with the table showing the

degree of rotation. Figure 1 looking at the

engaging face of the pin insert.

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-26482 SERIES 2

4 X O E

D DIA

MIL-DTL-26482 SERIES 2

RECEPTACLE PANEL CUTOUTS

MS3474 RECEPTACLE, JAM NUT

MS3470 RECEPTACLE, NARROW FLANGE

MS3472 RECEPTACLE, WIDE FLANGE

4 X O E

D DIA

MIL-DTL-26482 SERIES 2

RECEPTACLE PANEL CUTOUTS

MS3474 RECEPTACLE, JAM NUT

MS3470 RECEPTACLE, NARROW FLANGE

MS3472 RECEPTACLE, WIDE FLANGE

Narrow Wide

Flange Falnge DIA DIA

Shell Size A ± .005 B ± .005 C ±.005 C ± .005 D ± .005 E ± .005

8 0.572 0.536 0.594 0.734 0.568 0.120

10 0.697 0.661 0.719 0.812 0.685 0.120

12 0.895 0.824 0.812 0.938 0.864 0.120

14 1.010 0.948 0.906 1.031 0.989 0.120

16 1.135 1.072

0.969 1.125 1.113 0.120

18 1.260 1.197 1.062 1.203 1.238 0.120

20 1.385 1.322 1.156 1.297 1.363 0.120

22 1.510 1.447 1.250 1.375 1.488 0.120

24 1.635 1.572 1.375 1.500 1.615 0.147

Square Flange Mount Receptacles

Jam Nut

Receptacle

MS3474 RECEPTACLE, JAM NUT

RECEPTACLE PANEL CUTOUTS

M3470 RECEPTACLE, NARROW FLANGE

M3472 RECEPTACLE, WIDE FLANGE

Service Rating Service Rating Service Rating

Wire Test

Condition I II Shielded

Range Current

Sea Level 600 1000 500 volts, dc

70,000 ft. 300 450 –––

Military

Pat Number

Gage

MIL-C-40029/4-110 PIN

MIL-C-39029/5-115 SOCKET

MIL-C-39029/4-111 PIN

MIL-C-39029/5-116 SOCKET

MIL-C-39029-4-113 PIN

Size

Military

Part Number

Gage

Military

Pat Number

MS27488-20

MS27488-16

MS27488-12

M81969/14-03

M81969/14-04

M81969/14-02

20-24

16-20

12-14

7.5 amps

13.0 amps

23 amps

MIL-C-39029-5-118 SOCKET

Wire Test

Range Current

20 20

16 16

12 12

MS27488-20

MS27488-16

MS27488-12

M81969/14-03

M81969/14-04

M81969/14-02

20-24

16-20

12-14

7.5 amps

13.0 amps

23 amps

M39029-5-118 SOCKET

Size

Military

Part Number

Gage

Military

Part Number

Military

Part Number

Gage

M39029/4-110 PIN

M39029/5-115 SOCKET

M39029/4-111 PIN

M39029/5-116 SOCKET

M39029-4-113 PIN

Military

Part Number

MS27488-20-2

MS27488-16-2

MS27488-12-2

GENERAL SPECIFICATIONS

Rear release contact retention system.

9 shell sizes (8 to 24) in 49 insert

arrangements utilizing contact sizes

20, 16, and 12 gage crimp contacts

per MIL-C-39029.

Bayonet coupling mechanism.

Polarization by insert rotation, per

MIL-STD-1669.

Operating temperature range:

-55 degrees C (-67 degrees F)

to 200 degrees C (392 degrees F).

Uses high reliability metal contact

retention clips.

Environmental Flourosilicone Elastomers

Refer to page 96 for additional

contact and tooling information.

VOLTAGE RATING

CONTACTS

INSTALLING / REMOVING TOOLS (PLASTIC) SEALING PLUGS

ALTITUDE WORKING VOLTAGE, AC, RMS

The following insert arrangements have a Service Rating II.

12-3 14-5 16-8 18-11 20-16 22-21 24-19

All others have a Service Rating I.

20 20

16 16

M81969/14-04

Gage

Military

Size

Part Number

M81969/14-11

M81969/14-03

MIL-DTL-26482

SERIES 2

GENERAL SPECIFICATION

& RECOMMENDED PANEL DIMENSIONS.

MIL-DTL-26482 SERIES 2

M264821 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MIL-DTL-26482 SERIES 2 INSERT PATTERNS PER MIL-STD-1669

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR FACE OF SOCKET INSERTS

1402

2– #12

1808

8– #12

2041

41– #20

2419

19– #12

2431

31– #16

2461

61– #20

2255

55– #20

2212

12– #12

2221

21– #16

1832

32– #20

2016

16– #16

2024

24– #20

1830

29 – #20

1– #16

1811

11 – #16

1418

18– #20

1419

19– #20

1608

8– #16

1626

26– #20

1404

4– #12

1405

5– #16

1409

5– #20

4– #12

1623

1– #16

22– #20

1614

8– #20

6– #12

2039

2– #16

37– #20

2241

14– #16

27– #20

2295

6– #12

26– #20

1412

4– #16

8– #20

1415

1– #16

14– #20

0898

3– #20

0833

3– #20

1006

6– #20

1203

3– #16

1208

8– #20

1210

10– #20

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE

OF PIN AND REAR RACE OF SOCKET INSERTS

MIL-DTL-26482

SERIES 2

INSERT PATTERNS

MIL-DTL-26482 SERIES 2

M264821 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS3470

MIL-DTL-26482 SERIES 2

CONNECTOR, ELECTRICAL, NARROW WALL MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2

MS34701 OF 1

MS3470 NARROW FLANGE RECEPTACLE

A B C D E F Accessory

Max. ± .005 − .006 Max. −.031 ±.016 Thread

8 0.828 0.594 0.474 1.215 0.462 0.062

1/2-20 UNF 2A

10 0.954 0.719 0.591 1.215 0.462 0.062 5/8-24 UNEF 2A

12 1.047 0.812 0.751 1.215 0.462 0.062 3/4-20 UNEF 2A

14 1.141 0.906 0.876 1.215 0.462 0.062 7/8-20 UNEF 2A

16 1.234 0.969 1.001 1.215 0.462 0.062 1-20 UNEF 2A

18 1.328 1.062 1.126 1.215 0.462 0.062 1 1/16-16 UNEF 2A

20 1.453 1.156 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A

22 1.578 1.250 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A

24 1.703 1.375 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A

MS3470 NARROW FLANGE RECEPTACLE

A B C D E F Accessory

Max. ± .005 − .006 Max. −.031 ±.016 Thread

8 1.065 0.734 0.474 1.215 0.493 0.062

1/2-20 UNF 2A

10 1.141 0.812 0.591 1.215 0.493 0.062 5/8-24 UNEF 2A

12 1.266 0.938 0.751 1.215 0.493 0.062 3/4-20 UNEF 2A

14 1.360 1.031 0.876 1.215 0.493 0.062 7/8-20 UNEF 2A

16 1.453 1.125 1.001 1.215 0.493 0.062 1-20 UNEF 2A

18 1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A

20 1.688 1.297 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A

22 1.766 1.375 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A

24 1.891 1.500 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A

MS3472 WIDE FLANGE RECEPTACLE

Shell Size

E F

.190

.130

MIL-DTL-26482 SERIES 2

MS3470 NARROW FLANGE RECEPTACLE

SHELL SIZE: 16

MASTER

KEYWAY

E F

.190

.130

MIL-DTL-26482 SERIES 2

MS3470 NARROW FLANGE RECEPTACLE

SHELL SIZE: 16

MASTER

KEYWAY

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS3472

MIL-DTL-26482 SERIES 2

CONNECTOR, ELECTRICAL, WIDE WALL MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2

MS34721 OF 1

MS3472 WIDE FLANGE RECEPTACLE

A B C D E F Accessory

Max. ± .005 − .006 Max. −.031 ±.016 Thread

8 1.065 0.734 0.474 1.215 0.493 0.062

1/2-20 UNF 2A

10 1.141 0.812 0.591 1.215 0.493 0.062 5/8-24 UNEF 2A

12 1.266 0.938 0.751 1.215 0.493 0.062 3/4-20 UNEF 2A

14 1.360 1.031 0.876 1.215 0.493 0.062 7/8-20 UNEF 2A

16 1.453 1.125 1.001 1.215 0.493 0.062 1-20 UNEF 2A

18 1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A

20 1.688 1.297 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A

22 1.766 1.375 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A

24 1.891 1.500 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A

Shell Size

E F

.190

.130

MIL-DTL-26482 SERIES 2

MS3472 NARROW FLANGE RECEPTACLE

SHELL SIZE: 16

MASTER KEYWAY

E F

.190

.130

MIL-DTL-26482 SERIES 2

MS3472 NARROW FLANGE RECEPTACLE

SHELL SIZE: 16

MASTER KEYWAY

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS3471

MIL-DTL-26482 SERIES 2

CONNECTOR, ELECTRICAL, IN LINE

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2

MS34711 OF 1

MS3471 RECEPTACLE, IN LINE

A B C D E F Accessory

Max. + .020 + .003 Max. ±.016 Thread

8 0.828 0.938 0.471 1.405 .462/.431 0.062 1/2-20 UNF-2A

10 0.954 1.062 0.588 1.405 .462/.431 0.062 5/8-24 UNEF-2A

12 1.047 1.156 0.748 1.405 .462/.431 0.062 3/4-20 UNEF-2A

14 1.141 1.250 0.873 1.405 .462/.431 0.062 7/8-20 UNEF-2A

16 1.234 1.344 0.998 1.405 .462/.431 0.062 1-20 UNEF-2A

18 1.328 1.438 1.123 1.405 .462/.431 0.062 1 1/16-18 UNEF-2A

20 1.453 1.562 1.248 1.465 .587/.556 0.094 1 3/16-18 UNEF-2A

22 1.578 1.688 1.373 1.465 .587/.556 0.094 1 5/16-18 UNEF-2A

24 1.703 1.812 1.498 1.465 .620/.589 0.094 1 7/16-18 UNEF-2A

MS3471 RECEPTACLE, IN LINE

Shell Size

E F

.130

.190

MIL-DTL-26482 SERIES 2

MS3471 RECEPTACLE, IN LINE

SHELL SIZE: 16

E F

.130

.190

MIL-DTL-26482 SERIES 2

MS3471 RECEPTACLE, IN LINE

SHELL SIZE: 16

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

TITLE SHEET DWG. NO. REV

http://www.corsairelectricalconnectors.com (949) 833-0273

MS3474

MIL-DTL-26482 SERIES 2

CONNECTOR, ELECTRICAL, JAM NUT WALL MTG.

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2

MS34741 OF 1

G H

A B C D E F Accessory Mounting

Max. ± .005 + .006 Max. Thread Thread

8 0.954 0.525 0.468 1.405 1/2-20 UNF-2A 9/16-24 UNEF-2A

10 1.078 0.650 0.585 1.405 5/8-24 UNEF-2A 11/16-24 UNEF-2A

12 1.266 0.813 0.745 1.405 3/4-20 UNEF-2A 7/8-20 UNEF-2A

14 1.391 0.937 0.870 1.405 7/8-20 UNEF-2A 1-20 UNEF-2A

16 1.516 1.061 0.995 1.405 1-20 UNEF-2A 1 1/8-18 UNEF-2A

18 1.641 1.186 1.220 1.405 1 1/16-18 UNEF-2A 1 1/4-18 UNEF-2A

20 1.828 1.311 1.245 1.465 1 3/16-18 UNEF-2A 1 3/8-18 UNEF-2A

22 1.954 1.436 1.370 0.772 0.148 1.465 1 5/16-18 UNEF-2A 1 1/2-18 UNEF-2A

24 2.078 1.561 1.495 0.721 0.096 1.465 1 7/16-18 UNEF-2A 1 5/8-18 UNEF-2A

Shell Size

0.707

0.113

0.658 0.086

D E

.190

.130

MIL-DTL-26482 SERIES 2

MS3474 JAM NUT RECEPTACLE

SHELL SIZE: 16

MASTER

KEYWAY

D E

.190

.130

MIL-DTL-26482 SERIES 2

MS3474 JAM NUT RECEPTACLE

SHELL SIZE: 16

MASTER

KEYWAY

MS3474 JAM NUT RECEPTACLE

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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MS3475/MS3476

MIL-DTL-26482 SERIES 2

CONNECTOR, ELECTRICAL, RFI PLUG & STD. PLUG

RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2

MS3475/MS34761 OF 1

MS3475 PLUG, RFI GROUNDING

MS3476 PLUG, STANDARD

Max.Shell Size

Accessory

Thread

0.782

0.926

1.043

1.183

1.305

1.391

1.531

1.656

1.777

1/2-20 UNEF-2A

5/8-24 UNEF-2A

3/4-20 UNEF-2A

7/8-20 UNEF-2A

1-20 UNEF-2A

1 1/16-18 UNEF-2A

1 3/16-18 UNEF-2A

1 5/15-18 UNEF-2A

1 7/16-18 UNEF-2A

1.420 MAX

.320

MIN

.190

.130

MIL-DTL-26482 SERIES 2

MS3475 PLUG, STANDARD

SHELL SIZE: 16

1.420 MAX

.320

MIN

.190

.130

MIL-DTL-26482 SERIES 2

MS3475 PLUG, STANDARD

SHELL SIZE: 16

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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Crimp

Tool

M22520/1-01 M22520/1-02

or or

M22520/2-02 M22520/2-02

PIN: 264-2001-009

M81969/14-01

Contact

Part Nmber

Insertion/Removal

Tool

Turret

SOCKET: 244-2001-009

MIL-C-26482 TYPE REAR RELEASE PLUGS

(Corsair CJ series intermateable with MIL-C-26482 Solder or Hermetic pin receptacles)

CONTACT AND TOOLING INFORMATION

These three insert layouts, are not qualied

to MIL-C-26482 Series 2. However, they

are rear release and meet all of the appropriate

parameters of Series 2, thus providing a

higher level of environmental capabilities.

ORDERING NOMENCLATURE

Corsair Prex CJ09 76 W 08 02

Shell Conguration

70 Receptacle, narrow ange

71 Receptacle, cable connecting

72 Receptacle, wide ange

74 Receptacle, jam nut

75 Plug, RFI grounding

76 Plug, straight

Class (materials/nish)

A Aluminum, black anodized

L Aluminum, electroless nickel

W Aluminum, olive drab cadmium

Over electroless nickel

Shell Size

Insert Arrangement

02, 03, 04

Contact Type

P = Pin, S = Socket

0802

0803

0804

0802

0803

0804

0802

0803

0804

MIL-DTL-26482

SERIES 2

CONNECTOR, ELECTRICAL,CJ SERIES, PLUG,SOLDER

CONTACTS, MIL-DTL-26482 SERIES 2

MIL-DTL-264821 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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AS81790

CONNECTOR, ELECTRICAL,POWER

RECEPTACLE ,AS81790

AS817901 OF 5

MS 90362 (SIX PIN) GENERAL SPECIFICATIONS

Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A

Silver plated Copper Alloy Silver plated Copper Alloy

Nut MS35650-3385T Nut MS35650-305T

Flat Washer AN961-616T Flat Washer AN961-10T

Lock Washer MS35335-91 Lock Washer MS35335-88

Receptacle Base Molded Polyester / Glass

MS 3506-1 (THREE PIN) GENERAL SPECIFICATIONS

Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A

Silver plated Copper Alloy Silver plated Copper Alloy

Nut MS35650-3385T Nut MS35650-305T

Flat Washer AN961-616T Flat Washer AN961-10T

Lock Washer MS35335-91 Lock Washer MS35335-88

Receptacle Base Molded Polyester / Glass

Shield Aluminum, Epoxy Coated, permanently attached

ORDERING NOMENCLATURE

EXTERNAL AIRCRAFT RECEPTACLES AND ASSOCIATED COMPONENTS

MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE

Description Military Part No. Corsair Part No. Remarks

Connector, Receptacle, MS 90362-1 CJ01 GP6RP-1 with Shield only

External Electric Power MS 90362-3 CJ01 GP6RP basic receptacle only

Aircraft, 115/200 volt, MS 90362-4 CJ01 GP6RP-4 with Shield and Cover

400 Hertz, (six pin)

Shield (for six pin) MS 17845-1 014-1627-001

Cover (for six pin) MS 3505-1 411-1600-001

Description Military Part No. Corsair Part No. Remarks

Connector, Receptacle, MS 3506-1 CJ01GP3RP Receptacle with shield

External Electrical Power, N/A CJ01GP3RP-1 Receptacle with no shield,

Aircraft, 28 VDC (with no applicable military

Operating power, part number)

(three pin)

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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AS81790

CONNECTOR, ELECTRICAL,POWER

RECEPTACLE ,AS81790

AS817902 OF 5

MS 90362 SERIES

CONNECTOR, RECEPTACLE, EXTERNAL ELECTRIC POWER, AIRCRAFT, 115/200 VOLT, 400 HERTZ, SIX PIN

MS 90362-1 Six pin receptacle with

Shield (MS 17845-1)

MS 90362-3 Six pin receptacle only

MS 90362-4 Six pin receptacle with

Shield (MS 17845-1)

and Cover (MS 3505-1)

MS 90362-3 Six Pin Receptacle Only

MS 90362-1 Six Pin Receptacle with Shield (MS 17845-1)

MS 90362-1

SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)

MS 90362-3

SIX PIN RECEPTACLE ONLY

MS 90362-4

SIX PIN RECEPTACLE

WITH SHIELD (MS 17845-1)

AND COVER (MS 3505-1)

SHIELD MS17845-1

RECEPTACLE BASE AND

CONTACT ASSEMBLY

REF: MS 90362-3

BASE

TERMINAL POST

TERMINAL PAD

TERMINAL POST

POWER PIN

CONTACT

CONTROL PIN

CONTACT

SHIELD MS17845-1

COVER MS3505-1 RECEPTACLE BASE AND

CONTACT ASSEMBLY

MS 90362-1

SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)

MS 90362-3

SIX PIN RECEPTA

CLE ONLY

MS 90362-4

SIX PIN RECEPTACLE

WITH SHIELD (MS 17845-1)

AND COVER (MS 3505-1)

SHIELD MS17845-1

RECEPTACLE BASE AND

CONTACT ASSEMBLY

REF: MS 90362-3

BASE

TERMINAL POST

TERMINAL PAD

TERMINAL POST

POWER PIN

CONTACT

CONTROL PIN

CONTACT

SHIELD MS17845-1

COVER MS3505-1 RECEPTACLE BASE AND

CONTACT ASSEMBLY

MS 90362-4 Six Pin Receptacle with Shield (MS 17845-1) and Cover (MS 3505-1)

MS 90362-1

SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)

MS 90362-3

SIX PIN RECEPTACLE ONLY

MS 90362-4

SIX PIN RECEPTACLE

WITH SHIELD (MS 17845-1)

AND COVER (MS 3505-1)

SHIELD MS17845-1

RECEPTACLE BASE AND

CONTACT ASSEMBLY

REF: MS 90362-3

BASE

TERMINAL POST

TERMINAL PAD

TERMINAL POST

POWER PIN

CONTACT

CONTROL PIN

CONTACT

SHIELD MS17845-1

COVER MS3505-1 RECEPTACLE BASE AND

CONTACT ASSEMBLY

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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AS81790

CONNECTOR, ELECTRICAL,POWER

RECEPTACLE ,AS81790

AS817903 OF 5

OPTIONAL LOCATION

OF AIRFRAME

TYPICAL INSTALLATION

SHIELD MS17845-1

RECEPTACLE BASE AND

CONTACT ASSEMBLY

COVER MS3505-1

AIRFRAME

1.750

1.600

1.000

1.750

3.124

1.375

2.562

1.562 1.875 2.250

5.124

MS3505-1 COVER

FOR USE WITH MS90362 EXTERNAL POWER RECPTACLE

MS 3505-1 COVER

FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE

TYPICAL INSTALLATION

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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AS81790

CONNECTOR, ELECTRICAL,POWER

RECEPTACLE ,AS81790

AS817904 OF 5

MS17845-1 SHIELD

FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE

1.540

4.500

3.500

1.375

1.750

1.875 2.250

R .205

4 HOLES

MS17845-1 SHIELD

FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE

SCALE 0.500

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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AS81790

CONNECTOR, ELECTRICAL,POWER

RECEPTACLE ,AS81790

AS817905 OF 5

BASE

.750

1.500

1.988

TERMINAL PAD

.750

TERMINAL POST

BASE

.500

.250

.500

.750

CONTROL PIN

CONTACT

1.000

POWER PIN

CONTACT

MS 3506-1

CONNECTOR RECEPTACLE

EXTERNAL ELECTRICAL POWER

AIRCRAFT, 28VDC, THREE PIN

R .205

4 HOLES

2.250

1.875

.375

3.750

4.500

2.125

SHIELD

RECEPTACLE BASE AND

CONTACT ASSEMBLY

TERMINAL POST

SEE SPECIFICATIONS

ON PAGE 22 FOR REQUIRED

NUTS AND WASHERS

SHIELD PERMANENTLY

AT TACHED TO BASE

MS 3506-1

CONNECTOR, RECEPTACLE, EXTERNAL ELECTRICAL POWER, AIRCRAFT, 28 VDC, THREE PIN

BASE

.750

1.500

1.988

TERMINAL PAD

.750

TERMINAL POST

BASE

.500

.250

.500

.750

CONTROL PIN

CONTACT

1.000

POWER PIN

CONTACT

MS 3506-1

CONNECTOR RECEPTACLE,

EXTERNAL ELECTRICAL POWER

AIRCRAFT, 28VDC, THREE PIN

R .205

4 HOLES

2.250

1.875

.375

3.750

4.500

2.125

SHIELD

RECEPTACLE BASE AND

CONTACT ASSEMBLY

TERMINAL POST

SEE SPECIFICATIONS

ON PAGE 22 FOR REQUIRED

NUTS AND WASHERS

SHIELD PERMANENTLY

AT TACHED TO BASE

SPECIFICATIONS

DETAILS OF BASE AND CONTACT ASSEMBLY

MS 3506-1 Three pin receptacle, with

Shield permanently attached

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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ADDITIONAL CONTACT INFORMATION

FOR MIL-DTL-5015 III CONNECTORS

ADDITIONAL CONTACT INFORMATION

FOR MIL-DTL-26482 SERIES 2 CONNECTORS

The proper stripping length of the conductor is the length of wire in the contact wire barrel

(properly seated, and seen through the wire inspection hole), plus 1/32” to 3/32” of exposed wire between

the insulation and the wire barrel. This exposed wire insures that the assembler will not crimp

on the insulation, and also adds a point of exibility.

MIL-DTL-5015 III ASSEMBLY INFORMATION

CRIMP TOOLS AND INSERTION / REMOVAL TOOLS

INSPECTION HOLE

CRIMP BARREL

CONDUCTOR

INSULATION NOTE: INSULATION SHOULD NOT

TOUCH THE CRIMP BARREL

1/32" TO 3/32"

Insulation Sealing

Contact DC Test Wire Sealing Plugs

Size Current PIN (Color Code) Socket Range Range ø MS27488

16S 13 AMPS N/A 20-16 AWG .053-.103 -16-3 (BLU)

16 13 AMPS /29-212 RED/BRN/RED /30-218 RED/BRN/GRY 20-16 AWG .053-.103 -16-3 (BLU)

12 23 AMPS /29-213 RED/BRN/ORN /30-219 RED/BRN/WHT 14-12 AWG .085-.158 -12-3 (YEL)

846 AMPS /29-214 RED/BRN/YEL /30-220 RED/RED/BLK 10-8* AWG .132-.255 -8-3 (RED)

480 AMPS /29-215 RED/BRN/GRN /30-221 RED/RED/BRN 6-4* AWG .237-.370 -4-3 (BLU)

0150 AMPS /29-216 RED/BRN/BLU /30-222 RED/RED/RED 2-0* AWG .360-.550 -0-3 (YEL)

MIL-DTL-5015, SERIES III CONNECTORS

MIL-C-39029 (P/N = M39029)

Contact Slash Sheet Number-PIN

/30-217 RED/BRN/BLU

*Utilization of smaller wire is accomplished by use of MS3348 bushings

Extraction Insertion

Contact Crimping Tool Removal Tool

Size Tool Positioner Die Locator Metal Plastic

16S M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M81969/14-03

16 M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M81969/14-03

12 M22520/1-01 M22520/1-02 N/A N/A M81969/8-210 M81969/14-04

8 M22520/23-01 N/A* M22520/23-02 M22520/23-09 M81969/15-01 M81969/14-06

4 M22520/23-01 N/A* M22520/23-03 M22520/23-11 M81969/15-02 M81969/14-07

0 M22520/23-01 N/A* M22520/23-04 M22520/23-13 M81969/15-03 M81969/14-08

*Pneumatic Crimping Machine required.

Insulation Sealing

Contact DC Test Wire Sealing Plugs

Size Current PIN (Color Code) Socket Range Range ø MS27488

20 7.5 AMPS /4-110 BRN/BRN/BLK /5-115 BRN/BRN/GRN 24-20 AWG .040 - .083 -20-2 (RED)

16 13 AMPS /4-111 BRN/BRN/BRN /5-116 BRN/BRN/BLU 20-16 AWG .053 - .103 -16-2 (GRN)

12 23 AMPS /4-113 BRN/BRN/ORN /5-118 BRN/BRN/GRY 14-12 AWG .097 - .158 -12-2 (ORN)

MIL-C-39029 (P/N = M39029)

Contact Slash Sheet Number-PIN

Other information for MIL-DTL-26482 is provided on page 17.

MIL-DTL-5015

SERIES II

ADDITIONAL CONTACT AND ASSEMBLY

TOOLING INFORMATION

M50151 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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MIL-DTL-5015 SERIES II

Corsair Electrical Connectors CONTACT AND ASSEMBLY

TOOLING INFORMATION

MIL-DTL-5015

SERIES II

MIL-DTL-5015 SERIES II,

CONTACT AND ASSEMBLY TOOLING INFORMATION

M5015 1 OF 1

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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MIL-DTL-38999

SERIES I, II & III

ADDITIONAL CONTACT AND ASSEMBLY TOOLING

INFORMATION, MIL-DTL-38999

MIL-DTL-389991 OF 2

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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MIL-DTL-38999

SERIES I, II & III

ADDITIONAL CONTACT AND ASSEMBLY TOOLING

INFORMATION, MIL-DTL-38999

MIL-DTL-389992 OF 2

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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100

MIL-DTL-38999

SERIES I, II & III

RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS,

SERIES I, II AND III, MIL-DTL-38999

D389991 OF 2

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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101

MIL-DTL-38999

SERIES I, II & III

RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS,

SERIES I, II AND III, MIL-DTL-38999

D389992 OF 2

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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102

APPLICABLE MANUFACTURING PROCESS FINISHES

CLASS W Cadmium (Olive Drab) over Nickel Plate, used for 500 hour salt spray

requirements. Cadmium plate per QQ-P416 Type II, Class 2. Color: Olive Drab

(Electrically conductive) over Electroless Nickel per MIL-C-26074, Class 4, Grade

B. (Total thickness to be .0010” minimum. Bake after nickel plate 1 hour @ 375

+/- 10 degrees F. Bake after cadmium plate and chromed treatment for 1 hour

@ 375 +/- 10 degrees F.

CLASS L Nickel Plate (Electroless) Electroless Nickel per MIL-C-20674, Class 3 or 4,

Grade B. Total thickness to be .0010” minimum.

CLASS A Hard Black Anodize (Aluminum parts only) Anodize (non-conductive) per

MIL-A-2685, Type III, Class 2, .0004” minimum for military, and .0010” for industrial.

CLASS Passivate (Stainless Steel parts only) Passivate per QQ-P-35

G/KS/LS

CLASS N Electrodeposited Nickel Finish (Stainless Steel parts only)

Electrodeposited nickel per QQ-N-290

CLASS KT Cadmium (Olive Drab) per QQ-P-416, Type II, Class 2.

SHIELDS Chemically Surface Treated (Green) per MIL-C-5541, Class 2, over Epoxy Primer

Coat per MIL-P-85582

MANUFACTURING

PROCESS FINISHES

MANUFACTURING PROCESS FINISHES

M50

15/M26482/AS81790

1 OF 1

MIL-DTL-5015, MIL-DTL-26482 & AS81790

TOLERANCE

XX ± .010

.XXX ± .005

ANGLES ± 1°

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103

MANUFACTURING

PROCESS FINISHES

MANUFACTURING PROCESS FINISHES

MIL-DTL-389991 OF 1

CORSAIR ELECTRICAL CONNECTORS

17100 Murphy Ave. | Irvine, California 92614

Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com