PS12032 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts A D E D F "M" SQ PINS G "R" BB J H K "R" VV L 28 25 23 22 21 20 19 18 17 16 15 14 13 12 11 RR (4 PLACES) X B P N Q PP C "R" AA R S Q Y U Z CC X T 10 AA 9 Z 8 1 V D W 2 3 4 5 EE 6 7 FF HH TC KK JJ M N GG TT LL UU SS TERMINAL CODE 15 V N 16 UN 17 WP 18 VP 19 UP 20 TH 21 VD 22 NC 23 CBW24 CBW+ 25 CBV26 CBV+ 27 CBU28 CBU+ 1 P2 2 P1 3R 4S 5T 6 N1 7 N2 8U 9V 10 W 11 F O 12 VAMP 13 GND 14 WN LABEL TC Outline Drawing and Circuit Diagram Dimensions A B Dimensions Inches Millimeters 4.06 +0/-0.02 103.0+0/-0.4 Y 1.81 46.0 2.87 +0/-0.02 73.0 +0/-0.4 Z 0.30 Inches Millimeters 7.62 C 0.35 9.0 AA 0.08 Rad. 2.0 Rad. D 0.10 2.5 BB 0.04 Rad. 1.0 Rad. E 3.11 79.0 CC 0.14 3.5 F 3.740.01 950.2 DD 0.47 12.0 G 1.32 33.5 EE 1.20 30.48 H 0.95 24.0 FF 0.90 22.86 J 0.87 22.0 GG 0.30 7.62 K 0.08 2.0 HH 0.51 13.4 L 0.24 6.0 JJ 0.35 9.0 M 0.02 Sq. 0.5 Sq. KK 0.34 8.5 N 2.72 69.0 LL 0.08 2.0 P 2.13 54.0 MM 0.12 3.0 Q 1.540.01 39.00.2 NN 0.67 17.0 R 0.95 24.0 PP 0.49 12.5 S 0.26 6.5 QQ 0.80 20.4 4.0 T 0.35 9.0 RR 0.16 U 0.59 15.0 SS 0.06 1.4 V 0.37 9.5 TT 0.12 3.0 W 0.08 2.0 UU 0.04 1.0 X 0.12 3.0 VV 0.16 4.0 Description: Powerex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Rectifier Bridge for 3-phase AC-to-DC Power Conversion 3-phase IGBT Inverter Bridge Integrated HVICs for Gate Drive, Protection and System Control Functions Built-in Thermistor Direct Connection to DSP/CPU Applications: Smart Motors General Purpose Inverters Small Motor Control Ordering Information: PS12032 is a 1200V, 5 Ampere Application Specific Power Module. 71 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PS12032 Units Tj -20 to 125 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature (See TC Measure Point Illustration) TC -20 to 100 C Mounting Torque, M3.5 Mounting Screws -- 11.25 in-lb Module Weight (Typical) -- 127 Grams VISO 2500 Volts Power Device Junction Temperature* Isolation Voltage** *The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. IGBT Inverter Sector Supply Voltage (Applied between P2 - N2) Supply Voltage, Surge (Applied between P2 - N2, Surge-Value) Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2) VCC 900 Volts VCC(surge) 1000 Volts VP or VN 1200 Volts VP(S) or VN(S) 1200 Volts IC (ICP) 5 (10) Amperes Repetitive Peak Reverse Voltage VRRM 1600 Volts Recommended AC Input Voltage Ea 440 Vrms DC Output Current (3-phase Rectifying Circuit) IO 12 A IFSM 120 A I2 t 60 A2 s VD, VDB -0.5 ~ 20 Volts Input Signal Voltage VCIN -0.5 ~ 7.5 Volts Fault Output Supply Voltage VFO -0.5 ~ 7.5 Volts IFO 15 mA IAMP 1 mA Each IGBT Collector-Emitter Switching Voltage (Applied between P2-U.V.W, U.V.W-N2 (Pulse)) Each IGBT Collector Current, TC = 25C, "( )" means IC Peak Value Converter Sector Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive) I2t for Fusing (Value for One Cycle of Surge Current) Control Sector Supply Voltage Fault Output Current DC-link IGBT Current Signal Amp Output Current 72 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units -- -- 3.6 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) IC = 5A, Tj = 25C, VD = VDB = 15V, Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage VEC Tj = 25C, -IC = 5A -- -- 3.5 Volts Converter Diode Voltage VFR Tj = 25C, IFR = 5A -- -- 1.5 Volts Converter Diode Reverse Current IRRM VR = VRRM, Tj = 125C -- -- 8.0 mA ton 1/2 Bridge Inductive, Input = 5V 0V, 0.3 1.2 2.0 S tC(on) VCC = 600V, IC = 5A, Tj = 125C, -- 0.5 1.4 S toff VD = 15V, VDB = 15V -- 2.2 4.0 S tC(off) Note: ton, toff include delay time of -- 0.9 1.6 S trr the internal control circuit. -- 0.2 -- S Switching Times FWDi Reverse Recovery Time @VCC 800V, Input = 5V 0V (One-shot), Short-circuit Endurance (Output, Arm, and -20C Tj(start) 125C, Load Short-circuit Modes) * No Destruction * FO Output by Protection Operation 13.5V VD = VDB 16.5V @VCC 800V, Input = 5V 0V, Switching SOA Tj 150C, IC < OC Trip Level, * No Destruction * No Protecting Operation 13.5V VD = VDB 16.5V * No FO Output TC Measure Point LABEL TC TC 73 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Circuit Current (Average) ID Tj = 25C, VD = 15V, VIN = 5V -- -- 50 mA IDB Tj = 25C, VD = VDB = 15V, VIN = 5V -- -- 5 mA Input ON Threshold Voltage Vth(on) 0.8 1.4 2.0 Volts Input OFF Threshold Voltage Vth(off) 2.5 3.0 4.0 Volts -- 50 -- k Input Pull-up Resistor Ri Applied between Input Terminal-inside Power Supply PWM Input Frequency fPWM TC 100C, Tj 125C -- 10 15 kHz Arm Shoot-through Blocking Time* tDEAD Relates to Corresponding Inputs 4.0 -- -- S tint Relates to Corresponding Input -- 100 -- ns TC = -20C ~ 100C Input Interlock Sensing Inverter DC-link IGBT Current Vamp 100% IC = IOP(100%), VD = 15V, Tj = 25C 1.5 2.0 2.5 Volts Sense Voltage Output Signal** Vamp 200% IC = IOP(200%), VD = 15V, Tj = 25C 3.0 4.0 5.0 Volts Inverter DC-link IGBT Current Vamp 250% IC = IOP(250%), VD = 15V 5.0 -- -- Volts Sense Voltage Output Limit** Vamp 0% IC = IOP(0%), VD = 15V -- 50 100 mV 5.5 7.0 -- Amperes -- 10 -- S Over-current Trip Level OC Over-current Delay Time tOC Tj = 25C Short-circuit Trip Level SC -- 11.0 -- Amperes Short-circuit Delay Time tSC -- 2 -- s Trip Level UVD 11.0 12.0 12.75 Volts Supply Circuit Reset Level UVDr 11.5 12.5 13.25 Volts Under-voltage Trip Level UVDB 10.1 10.8 11.6 Volts Protection Reset Level UVDBr 10.6 11.3 12.1 Volts Delay Time Fault Output Pulse Width*** Fault Output Current*** TC = Tj = 25C tdV tFO Tj = 25C IFo(H) Open Collector Output IFo(L) Thermistor Resistance Material Constant**** -- 10 -- S 1.0 1.8 -- mS -- -- 1 A -- -- 15 mA RTO TO = 25C (298K) 9.5 10 10.5 k T1 = 25C, T2 = 50C -- 3450 -- K * The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. **Refer to the graph on next page. ***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition. 1 **** T = 1 74 * ln [ ]+ RT RTO 1 TO Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts Thermal Characteristics Characteristic Symbol Junction to Case Condition Rth(j-c)Q Each IGBT Min. Typ. Max. Units -- -- 2.5 C/Watt Rth(j-c)D Each FWDi -- -- 4.5 C/Watt Rth(j-c)FR Each Converter -- -- 2.5 C/Watt Case to Fin Per Module. -- -- 0.05 C/Watt Min. Typ. Value Units Contact Thermal Resistance Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Supply Voltage Condition VCC Applied across P2-N2 Terminals -- 600 800 Volts VD Applied between VD-GND 13.5 15.0 16.5 Volts VDB Applied between CBU+ & CBU-, 13.5 15.0 16.5 Volts Control Supply Voltage CBV+ & CBV-, CBW+ & CBWControl Supply dv/dt -1 -- 1 V/s Input ON Voltage dVD/dt, dVDB/dt VCIN(on) Applied between 0 -- 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN-GND 4.0 -- 5.0 Volts -- -- 100 C -- -- 15 kHz 1 -- -- S 4.0 -- -- S Module Case Operating Temperature TC PWM Input Frequency TC 100C, Tj 125C fPWM Allowable Minimum Input On-pulse Width Arm Shoot-through Blocking Time tXX tDEAD Relate to Corresponding Inputs INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL) 5 CURRENTSENSE VOLTAGE OUTPUT SIGNAL,VAMP, (VOLTS) VD = 15V Tj = 25C 4 200% 3 100% 2 1 0 0 100 200 300 ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X 2 ) 75 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts 6 6 15 VD = 17V 13 5 4 3 2 1 4 3 2 VD = VDB = 15V Tj = 25oC Tj = 125oC 1 2 3 4 5 6 1 2 3 4 5 6 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) tc(off) tc(on) 10-1 101 100 101 102 100 101 101 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 1.0 IC = 5A Tj = 25oC Tj = 125oC 0.5 10-1 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) 15 17 16 18 SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, N-SIDE) Esw(on) 100 Esw(off) 10-1 10-2 10-1 101 ton 100 14 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) toff 100 13 102 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) 10-1 1.5 101 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) tc(off) 2.0 SUPPLY VOLTAGE, VD, (VOLTS) ton COLLECTOR CURRENT, IC, (AMPERES) 100 10-2 10-1 toff COLLECTOR CURRENT, IC, (AMPERES) tc(on) 2.5 7 100 10-1 10-1 SWITCHING TIMES, ton, toff, (s) 10-2 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING TIMES, ton, toff, (s) 101 100 3.0 0 0 SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) 1 101 SWITCHING TIMES, tc(on), tc(off), (s) 5 102 SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) 0 SWITCHING TIMES, tc(on), tc(off), (s) 3.5 0 0 76 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE (TYPICAL) (INVERTER PART) SATURATION VOLTAGE, VCE(sat), (VOLTS) Tj = 25oC SATURATION VOLTAGE, VCE(sat), (VOLTS) 7 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART) OUTPUT CHARACTERISTICS (TYPICAL) (INVERTER PART) SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, P-SIDE) Esw(on) Esw(off) 100 10-1 10-2 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts 101 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 100 VD = VDB = 15V Tj = 25oC Tj = 125oC 1 2 3 4 5 6 100 101 10-2 10-1 102 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) FORWARD CHARACTERISTICS (CONVERTER PART) INPUT VOLTAGE VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, N-SIDE) 15.0 6 VD = VDB = 15V Tj = 25oC Tj = 125oC 101 100 5 VD = VDB = 15V VCIN(off) VCIN(on) 4 3 2 1 0 0 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD COLLECTOR CURRENT, IC, (AMPERES) INPUT VOLTAGE, VCIN(on), VCIN(off), (VOLTS) FORWARD CURRENT, IF, (AMPERES) VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 102 0.5 1.0 1.5 2.0 2.5 -50 0 50 100 12.5 10.0 7.5 5.0 VD = VDB = 15V 2.5 UVDr UVD 0 150 -50 0 50 100 FORWARD VOLTAGE, VF, (VOLTS) JUNCTION TEMPERATURE, Tj, (C) CASE TEMPERATURE, TC, (C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, P-SIDE) OVER CURRENT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) INVERTER DC-LINK IGBT CURRENT VS. COLLECTOR CURRENT (TYPICAL) (CONTROL PART) 12.0 10 150 6 VD = VDB = 15V 11.0 10.5 10.0 9.5 VD = VDB = 15V 9.0 5 8 CURRENT SENSE VOLTAGE OUTPUT SIGNAL,VCX, (VOLTS) 11.5 OVER CURRENT, IOC, (AMPERES) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDBr, UVDB, (VOLTS) 100 10-1 10-1 10-1 REVERSE RECOVERY TIME VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) 100 SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDr, UVD, (VOLTS) DIODE FORWARD CURRENT, -IC, (AMPERES) 101 0 REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) REVERSE RECOVERY TIME, trr, (S) DIODE FORWARD CHARACTERISTICS (FWDi PART) 6 4 2 0 0 50 100 CASE TEMPERATURE, TC, (C) 150 3 2 VD = VDB = 15V 1 UVDBr UVDB -50 4 25C 125C 0 -50 0 50 100 CASE TEMPERATURE, TC, (C) 150 0 1 2 3 4 5 6 COLLECTOR CURRENT, IC, (AMPERES) 77 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12032 IntellimodTM Module Application Specific IPM 5 Amperes/1200 Volts CIRCUIT CURRENT VS. CARRIER FREQUENCY (TYPICAL) (CONTROL PART) 10 CIRCUIT CURRENT, IDP, IDN, (mA) VD = VDB = 15V 25C 125C 8 IDN 6 4 IDP 2 0 0 5 10 15 20 25 CARRIER FREQUENCY, fC, (kHz) Functional Block Diagram CBU+ CBU- CBV+ CBV- CBW+ CBW- VD UP VP WP UN VN WN INPUT SIGNAL CONDITIONING (SHOOT-THROUGH INTERLOCK) HVASIC LEVEL SHIFT GATE DRIVE UV LOCK-OUT U LEVEL SHIFT GATE DRIVE UV LOCK-OUT V LEVEL SHIFT GATE DRIVE UV LOCK-OUT W P2 GATE DRIVE UV LOCK-OUT FO P1 FAULT LOGIC OC/SC DETECT Vamp 78 AMP R S T TH N1 GND N2