Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase + Brake
IGBT Inver ter Output
300 Amperes/600 Volts
PM300RSD060
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
–Shor t Circuit
–Over Current
–Over Temper ature
–Under Voltage
□Low Loss Using 4th Generation
IGBT Chip
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM300RSD060 is a 600V,
300 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 300 60
Dimensions Inches Millimeters
A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D4.27 10.5
E 3.76±0.02 95.5±0.5
F3.29 83.5
G2.01 51.0
H1.602 40.68
J1.56 39.5
K1.37 34.7
L1.33 33.7
M1.02 26.0
N0.95 +0.06/-0.0 24.1 +1.5/-0.0
P0.85 21.5
Q0.79 20.0
R0.780 19.82
Dimensions Inches Millimeters
S0.69 17.5
T0.65 16.5
U0.52 13.2
V0.43 11.0
W0.39 10.0
X0.30 7.7
Y0.285 7.25
Z0.24 6.0
AA 0.22 Dia. Dia. 5.5
AB Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5
Outline Drawing and Circuit Diagram
V
V
CC
S
I
GND GND
OUT
UPI
V
U
FO
UP
UPC
F
O
IN
V
CC
S
I
GND GND
OUT
F
O
IN
V
CC
S
I
GND GND
OUT
F
O
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
V
CC
S
I
GND GND
OUT
F
O
IN
V
CC
S
I
GND GND
OUT
F
O
IN
U
N
V
CC
S
I
GND GND
OUT
F
O
IN
V
V
W
N
V
NI
N
NC
TEMP
F
O
PUVWN
V
CC
S
I
GND GND
OUT
F
O
IN
B
B
R
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
VV
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
FO
VVPC
17.
18.
19.
Br
OWF
OVF
OUF
AC
R
B
A
Y
Y
C
E
V
F
63
MM
W
M M S
ZDZ
J
Q
Q
T
H
AC WWW
AHAH G
10
12
N
V
BP
W
U
ZY
ZY
AB - THD
(6 TYP.)
AA - DIA.
(4 TYP.)
3
AE (15 TYP.)
45678911
12 14 16 18
13 15 17 19
P
AF AG
X
AD
NLK
U
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
T
C
Measured
Point
PM300RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inver ter Output
300 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM300RSD060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module W eight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°CV
CC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC300 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 600 Amperes
Supply Voltage (Applied between P - N) VCC 400 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation (TC = 25°C) PC781 Watts
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC100 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes
FWDi Rated DC Reverse Voltage (TC = 25°C) VR(DC) 600 Volts
FWDi Forward Current (TC = 25°C) IF100 Amperes
Collector Dissipation (TC = 25°C) PC416 Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VC)V
FO 20 Volts
Fault Output Current (UFO, VFO, WFO, FO)I
FO 20 mA
3
PM300RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inver ter Output
300 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, — — 1.0 mA
VD = 15V, VCIN = 15V
VCE = VCES, Tj = 125°C, — — 10 mA
VD = 15V, VCIN = 15V
Diode Forward Voltage VEC -IC = 300A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 300A, — 1.70 2.3 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 300A, — 1.70 2.3 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.4 0.8 2.0 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 300V, IC = 300A — 0.4 1.0 µS
toff Tj = 125°C—2.0 2.9 µS
tC(off) —0.6 1.2 µS
IGBT Brake Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, — — 1.0 mA
VD = 15V, VCIN = 15V
VCE = VCES, Tj = 125°C, VD = 15V, — — 10 mA
VCIN = 15V
FWDi Forward Voltage VFM IF = 100A — 2.2 3.3 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 2.35 2.80 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 100A, — 2.55 3.05 Volts
Tj = 125°C
PM300RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inver ter Output
300 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC Tj = -20°C——1270 Amperes
(VD = 15V) Tj = 25°C651 766 1060 Amperes
Tj = 125°C390 — — Amperes
Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 140 195 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 760 — Amperes
Short Circuit Trip Level Brake Part — 292 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Over Temperature Protection (VD = 15V) OT Trip Level 111 118 125 °C
OTRReset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVRReset Level — 12.5 — Volts
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —6082mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1520mA
Thermal V oltage ON Vth(on) Applied between 1.2 1.5 1.8 Volts
Thermal V oltage OFF Vth (off) UP, VP, WP, UN, VN, WN, Br-VNC 1.7 2.0 2.3 Volts
Input ON Threshold Voltage VCIN(on) Applied between — — 0.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, W N, Br-VNC 4.0 — — Volts
Fault Output Current* IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
5
PM300RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inver ter Output
300 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.16 °C/Watt
Inverter Part Rth(j-c)F Each FWDi — — 0.24 °C/Watt
Rth(j-c´)Q Each IGBT* — — 0.10** °C/Watt
Rth(j-c´)F Each FWDi* — — 0.16** °C/Watt
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.30 °C/Watt
Brake Part Rth(j-c)F Each FWDi — — 0.80 °C/Watt
Rth(j-c´)Q Each IGBT* — — 0.22** °C/Watt
Rth(j-c´)F Each FWDi* — — 0.36** °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt
Thermal Grease Applied
*TC measured point is just under chip.
**If you use this value, Rth(f-a) should be measured just under the chips.
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply V oltage VCC Applied across P-N Terminals 0 ~ 400 Volts
Control Supply Voltage*** VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br-VNC 4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.0 µS
IF = 12mA ≥ 2.5 µS
*** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, V ariation ≤ 2V peak to peak.
PM300RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inver ter Output
300 Amperes/600 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
0.5
1.0
2.0
1.5
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
(INVERTER PART)
COLLECTOR CURRENT, IC, (AMPERES)
SATURATION VOLTAGE, VCE(sat), (VOLTS)
050 250100 150 200 300
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
V
CIN
= 0V
10
1
10
2
10
3
10
-2
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY TIME, trr, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
10
2
10
3
0 1.0 2.5
10
0
DIODE FORWARD VOLTAGE, VFM, (VOLTS)
DIODE FORWARD CURRENT, -IF, (AMPERES)
DIODE FORWARD CHARACTERISTICS
(INVERTER PART)
10
1
10
3
0.5 1.5 2.0
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, ESW (mJ/PULSE)
10
0
10
2
10
1
CONDITIONS:
HALF-BRIDGE INDUCTIVE LOAD
SWITCHING OPERATION
V
CC
= 300V
V
GE
= ±15V
Esw(on)
Esw(off)
T
j
= 25
o
C
T
j
= 125
o
C
10
2
INDUCTIVE LOAD
SWITCHING LOSS CHARACTERISTICS
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
STANDARD VALUE
R
th(j-c)Q
= 0.16
o
C/W ( IGBT)
R
th(j-c)Q
= 0.24
o
C/W (FWDi)
SINGLE PULSE
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - BRAKE PART)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
STANDARD VALUE
R
th(j-c)Q
= 0.30
o
C/W ( IGBT)
R
th(j-c)Q
= 0.80
o
C/W (FWDi)
SINGLE PULSE
