> 108-9014 NO - By AMP INCORPORATED, AMP INCORPORATED PRODUCTS COVERED sY HARRIGEURG, PA. ALL INTERNATIONAL RIGHTS U.S. AND FOREIGN PATENTS AND/OR PATENTS PENDING, CopynaisHr 19 75 RESERVED. PRODUCT SPECIFICATION 1. SCOPE 1,1. Content This specification covers the performance requirements for the AMP-LEAF* connector assembly, with .000015 gold plated contacts and housings molded with either phenolic or thermoplastic material, 1.2. Qualification When testing or inspecting the subject product, this document shall always be supported by the applicable product drawing and by 109-9000, Packaging Components Division Connector Test Methods. In case of conflict the order of document precedence is as follows: A. Product Drawing B. This Product Specification Cc. 109-9000: Packaging Components Division Connector Test Methods 2. APPLICABLE DOCUMENTS 2.1. Applicable portions of the following documents form a part of the manufacturing control of this product. A. MIL-G-45204: Gold Plating, Electrodeposited B. MIL-STD-105: Sampling Procedures and Tables for Inspection by Attributes 2.2. The following documents describe handling and use of this product. A. 109-9000: Packaging Components Division Connector Test Methods B. MIL-STD-202: Test Methods for Electronic and Electrical Component Parts C. MIL-STD-275: Printed Wiring for Electronic Equipment 3. PERFORMANCE REQUIREMENTS 3.1. Ratings A. Current: 5 amperes max per contact B. Temperature: ~-55to 105C * Trademark of AMP Incorporated. CHK 7 ate jae eh yeahs 2 & e Poke p-27-957 : Ny 4177, Incorrckareo DIST 14 Loc NO REV i Lahde A|"108-9014 |": NaMe SHEET CONNECTOR, AMP-LEAF, PHENOLIC F | Revised & retyped Ef oF | 1 oF 3 OR THERMOPLASTIC HOUSING LTR REVISION RECORD APP | DATE AMP 1250-13 REV 10-73 i7 " 108-9014 3.2, Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of Product Meet requirements of drawing. Dimensional and visual. Termination Resistance, Low Level -006 ohm max, with wire AWG 20 or larger. 50 mv max open circuit, 100 ma max short circuit. Termination Resistance, Rated Current .006 ohm max, with wire AWG 20 or larger. 5 amp. Insulation Resistance 5,000 megohms min initial, 1,000 megohms min final. 500 vde. Dielectric Withstanding Voltage Altitude Test Voltage, rms sea level 1800 50, 000 ft 675 2 ma max leakage. Unmated connectors, test between adjacent contacts, and contacts to mounting hardware. Contact Engaging Force 16 oz Max per contact pair. Max thickness gape .070. Contact Separating Force 2 0Z min per comtact pair. Size 3 times with max thick- ness gage .070. Check with min thickness gage .054, Connector Mating Force 16 oz max average per contact pair. Max thickness gage .070. Durability No mechanical damage; meet limits of contact sep- aration force and termina- tion resistance. 100 matings and unmatings using max gage .070, for 000015 gold plate. Thermal Shock No evidence of physical damage; mate and unmate with max thickness gage. -55 to 105C, 5 cycles. Vibration No interruption of continuity greater than | microsecond. No physical damage. 10-55 Hz; .06 in total excur- sion; mated with printed circuit board. Physical Shock No interruption of continuity greater than | microsecond, No physical damage. 100 G's, 6 msec, sawtooth: mated with printed circuit board. Humidity, Steady State Meet insulation resistance and dielectric withstanding voltage. Unmated, 90-95% RH, 40 + 2C, 96 hr. Contact Retention (Crimped Contacts) Contacts shall not dislodge from its normal iocking position. Axial load of 10 ib applied to contacts lead, AWG 20 or larger. OR THERMOPLASTIC HOUSING Figure | (cont) AMP INCORPORATED ZAP SHEET 20FS Loc NO REV pniA| 1lO8-901!14 NAME CONNECTOR, AMP-LEAF, PHENOLIC AMP 2783-2 REV 10-75> " 108-9014 Test Description Requirement Procedure Crimp Resistance Wire Cur- Resistance, Measure potential drop across Size, rent, millichms max crimped contact between wire AWG amp Initial Final as it enters the wire barrel 26 1.0 2.5 4.0 and the end of the wire barrel 24 3.0 2.0 3.3 nearest the contact transition. 22 3.0 1.2 2.0 20 7.9 0.7 1.2 18 10.0 0.5 0.8 Current Cycling Crimp resistance shall not exceed "final" value. 125% rated current for 30 min, 15 min no current, total of 50 cycles. Crimp Tensile Wire Size, Strength, AWG : lb min 26 5 24 8 22 12 20 20 18 30 Axial tensile load as shown. Wire shall not separate from contact. Figure 1 (end) Power Supply 3 ft min length of continuous lead for heat dissipation Printed Circuit Ww) Board, 3ee Termination Resistance- Figure 4 Figure 2 Termination Resistance Test Circuit LAMA P| MAP AMP INCORPORATED - Harrisburg, Pa. SHEET JIOFS. fro No REV B|A!| 108-90!4| = NAME CONNECTOR, AMP-LEAF, PHENOLIC OR THERMOPLASTIC HOUSING AMP 1251-13 REV 10-733.3. Connector Tests and Sequence + r MIL-STD-202 109-9000 Test Sequence (a) est Requirement _ Method oO Paragraph I 2 3 o Examination of Product S.1. x Xx x Connector Mating Farce 5.8. x co Termination Resistance, Low Level (b) 5.2. x x oO Termination Resistance, Rated Current (b) 307 5.d. X X 5 Insulation Resistance 302, cond B 5.4. x Xx z Dielectric Withstanding Voltage 301 Dads x xX Contact Engaging Force 3.6, XK Contact Separation Force 5.7. xX Thermal Shock (c) 107, cond A 5.11. Xx Durability 3.10, Xx Xx Contact Separation Force Vibration (dc) 201 5.12, x Physical Shock (d) 213, cond I 5.13. X Humidity, Steady State 103, cond B 3.14. x Insulation Resistance, Final Dielectric Withstanding Voltage Termination Resistance, Low Level (b) 5.2, Xx x Termination Resistance, Rated Current (b) 5.3. Xx x Contact Retention 5.16, x x Crimp Resistance 5.17. x > Current Cycling 5.18. XK Crimp Resistance 5.17. x Crimp Tensile 3.19, X is for contacts. (b) See Figure 2. (c) Upper temperature limit 105C. (d} See Figure 4. 3.4, Selection of Test Samples A. Sequence 3. SHEET 4 OFS. AAP AMP INCORPORATED ~ Harrisburg, Pa. [Al 108-9014 | NAME CONNECTOR, AMP-LEAF, PHENOLIC OR THERMOPLASTIC HOUSING Figure 3 (a) Test Sequence 1 and 2 are for connectors with contacts and hardware. Test Sequence 3 Test samples shall consist of 6 connectors of the greatest number of positions of each connector type offered, 3 each Test Sequence |} and Test Sequence 2, Two additional specimens shall be selected from the least number of positions - offered and tested to Test Sequence 2. Thirty contacts of each style and desired wire size shall be tested to Test 3.5. Acceptance Quality Level MIL-STD-105, Inspection Levei II, Normal Inspection, AQL 1.5%. AMP 2783-2 REV 10-73Se l08-9014 [" Notes: MIL-STD-275. ~~ Gt .005 = +. 005 ae ee 094 Typ .156 BSC Typ~ bes -,000 | | (See Note 3) Bow .062 ; 4 \ ' 1 A well EE ce: -A- 6-| .003 Total (See Note 6) .004 Total 1. Dimensions are in inches. 2. Unless otherwise specified, tolerance is +.005. 3. The test card shall extend 4.00 + .02 from the receptacle after insertion. 4 5 Figure 4 Printed Circuit Test Board Number of contacts shall be the same as on the corresponding printed wiring connector. Printed circuit test board shall be 2 oz copper and gold over nickel plated per This dimension shall be the minimum connector card slot length minus .008. Conductor configuration optional beyond card slot depth. 8. Printed wiring shall be identical on both sides. SHEET 2_OF_> AMP INCORPORATED toc A REV 108-9014)". NAME CONNECTOR, AMP-LEAF, PHENOLIC OR THERMOPLASTIC HOUSING AMP 1251-33 REV 10-73