Panel Mount Datasheet CW48 Series * Ratings from 10 A to 125 A @ 48-660 VAC * SCR Output for heavy industrial loads * LED Status Indicator * UL/CSA/TUV Approved, CE Compliant to EN60950-1 * Improved SEMS screw and washer * Redesigned housing with anti-rotation barriers * AC or DC control and Universal AC/DC control * EMC Compliant to Level 3 * Epoxy Free Design * Removable IP20 touch-safe cover * DBC substrate for superior thermal performance For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 4-32 VDC 90-280 VAC 18-36 VAC 20-48 VDC/20-280 VAC AVAILABLE OPTIONS Series CW * 10 A 25 A 50 A 90 A 125 A CWD4810 CWA4810 CWA4810E CWU4810 CWD4825 CWA4825 CWA4825E CWU4825 CWD4850 CWA4850 CWA4850E CWU4850 CWD4890 CWA4890 CWA4890E CWU4890 CWD48125 CWA48125 CWA48125E CWU48125 Control Voltage D: 4-32 VDC U: 20-48 VDC or 20-280 VAC A: 90-280 VAC AxxxxE: 18-36 VAC D Required for valid part number For options only and not required for valid part number Not all part number conbinations are available. Contact Crydom Technical Support for information on the availability of a specific part number. 48 10 Thermal Pad Blank: Not Included H: Included P E H -10 Overvoltage Protection Blank: Not Included P: Included (1) Rated Load Current Operating 10: 10 Amps Voltage 48: 48-660 VAC 25: 25 Amps 50: 50 Amps 90: 90 Amps 125: 125 Amps Switching Type Blank: Zero Voltage Turn-On -10: Instantaneous Turn-On OUTPUT SPECIFICATIONS (2) Description Operating Voltage (47-440Hz) [Vrms] Transient Overvoltage [Vpk] (1) Maximum Off-State Leakage Current @ Rated Voltage [mArms] Minimum Off-State dv/dt @ Maximum Rated Voltage [V/sec) Maximum Load Current [Arms] (3) Minimum Load Current [mArms] Maximum 1 Cycle Surge Current (50/60Hz) [Apk] Maximum On-State Voltage Drop @ Rated Current [Vpk] Thermal Resistance Junction to Case (Rjc) [C/W] Maximum 1/2 Cycle I t for Fusing (50/60Hz) [A sec] Minimum Power Factor (at Maximum load) (1) HP Rating UL 508/IEC60947 [-10 Option][HP (KW)]: 120 VAC HP Rating UL 508/IEC60947 [-10 Option][[HP (KW)]: 240 VAC HP Rating UL 508/IEC60947 [-10 Option][[HP (KW)]: 480 VAC HP Rating UL 508/IEC60947 [HP (KW)]: 120 VAC HP Rating UL 508/IEC60947 [HP (KW)]: 240 VAC HP Rating UL 508/IEC60947 [HP (KW)]: 480 VAC 10 A 25 A 50 A 90 A 125 A 48-660 1200 1 500 10 150 380/400 1.3 0.35 720/660 0.5 0.5 (0.37) 1.5 (1.1) 3 (2.24) 0.5 (0.37) 1.5 (1.1) 3 (2.24) 48-660 1200 1 500 25 150 570/600 1.3 0.3 1620/1500 0.5 1 (0.74) 3 (2.2) 5 (3.7) 0.75 (0.56) 2 (1.5) 5 (3.7) 48-660 1200 1 500 50 150 810/850 1.3 0.2 3280/3000 0.5 2 (1.5) 5 (3.73) 7.5 (5.6) 1 (0.74) 3 (2.2) 7.5 (5.6) 48-660 1200 1 500 90 250 1290/1350 1.3 0.16 8320/7560 0.5 3 (2.24) 7.5 (5.6) 10 (7.4) 2 (1.5) 5 (3.73) 10 (7.4) 48-660 1200 1 500 125 250 1900/2000 1.25 0.11 18000/16600 0.5 5 (3.37) 10 (7.5) 15 (11.2) 3 (2.2) 7.5 (5.6) 15 (11.2) INPUT SPECIFICATIONS (1) Description Control Voltage Range Maximum Reverse Voltage Minimum Turn-On Voltage Minimum Turn-Off Voltage Minimum Input Current (for on-state) Maximum Input Current Nominal Input Impedance Maximum Turn-On Time [msec] Maximum Turn-Off Time [msec] CWD CWA CWAxxxxE CWU 4-32 VDC -32 VDC 4 VDC (5) 1 VDC 10 mA 15 mA Current Regulated 1/2 Cycle (6) 1/2 Cycle 90-280 VAC (4) 90 VAC 10 VAC 6 mA 10 mA Current Regulated 20 30 18-36 VAC 18 VAC 4 VAC 13 mA 15 mA Current Regulated 20 30 20-48 VDC/ 20-280 VAC 19 VDC/VAC 5 VDC/VAC 7/13 mA 11/9 mA Current Regulated 20 30 FDE-07-01 REV. A Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet GENERAL SPECIFICATIONS (1) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input/Output Ambient Operating Temperature Range (7) Ambient Storage Temperature Range Weight (typical) Housing Material Baseplate Material Input Terminal Screw Torque Range (in-lbs/Nm) Load Terminal Screw Torque Range (in-lbs/Nm) SSR Mounting Screw Torque Range (in-lbs/Nm) Input/Output Terminal Screw Thread Size Humidity per IEC60068-2-78 LED Input Status Indicator MTBF (Mean Time Between Failures) at 40C ambient temperature (8) MTBF (Mean Time Between Failures) at 60C ambient temperature (8) 4000 Vrms 109 Ohms 8 pF -40 to 80 C -40 to 125 C 2.88 oz (81.53 g) UL94 V-0 Aluminum 13-15 /1.5-1.7 18-20 / 2-2.2 18-20 / 2-2.2 #6-32 UNC / #8-32 UNC 93% non-condensing Green 11,641,553 hours (1,328 years) 7,210,376 hours (823 years) WIRING DIAGRAM AC V Load (9) 2 ( ) Terminals 1 2 OUTPUT Input S O L I D S TAT E R E L AY 4 INPUT Output 4 (- / ) Wire Pull-Out Strength (lbs)[N] 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] 20 AWG (0.5 3 14 Wire Size (Solid / Stranded) mm2) / 0.518 [minimum] 30 [133] 2 x 10 AWG (5.3 mm2) / 5.3 110 [490] 2 x 8 AWG (8.4 mm2) / 8.4 [maximum] 90 [400] 12 Input Current (mA) 1 ( ) Input Current vs Input Voltage Standard Regulated DC Input Recommended Wire Sizes 10 8 6 4 2 0 0 5 10 15 20 25 DC Input Voltage 30 35 3 (+ / ) Input Current vs Input Voltage Standar Regulated AC Input 7 CWD Series DC Control -DC 4 INPUT Trigger Circuit +DC 3 (10) 2 0 0 50 100 150 200 250 300 AC Input Voltage 16 CWA/CWU Series AC Control Trigger Circuit (10) OUTPUT 1 AC 2 AC Input Current (mA) 14 AC/-DC 4 INPUT 3 Input Current vs Input Voltage Regulated AC Input Option "E" Current Limiter AC/+DC 3 4 2 AC Current Limiter AC/DC Converter 5 1 OUTPUT 1 AC Input Current (mA) 6 EQUIVALENT CIRCUIT BLOCK DIAGRAMS 12 10 8 6 4 2 0 0 5 10 15 20 AC Input Voltage Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. 25 30 35 Panel Mount Datasheet MECHANICAL SPECIFICATIONS (1) Tolerances: 0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination, IP20 Screw Termination 1.1 [27.9] 0.49 [12.4] 1 1.88 [47.6] OUTPUT Mounting Hole/Slot 0.19 [4.9] DIA. Mounting Hole/Slot 0.19 [4.9] DIA. 2 1.7 [43.2] S O L I D S TAT E R E L AY INPUT 4 1.1 [27.9] 0.49 [12.4] 0.94 [24.00] 2.25 [57.3] 1.88 [47.6] 1.7 [43.2] 2.25 [57.3] 2.32 [58.8] 3 1.0 [25.4] 1.75 [44.5] GENERAL NOTES (1) "P" option output will self trigger between 900-1200 Vpk. Power factor 0.7 or higher, not suitable for capacitive loads. (2) All parameters at 25C unless otherwise specified. (3) Heat sinking required, see derating curves (4) For ambient temperature above 40C the maximum control voltage must not exceed 250VAC. (5) Increase minimum voltage by 1V for operations from -20 to -40C. (6) Turn-on time for Instantaneous turn-on versions is 0.1 msec and 7msec for CWU models. (7) AC input models operating range is -20 to 80 C. (8) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (9) Load can be wired to either SSR output terminal 1 or 2. (10) Select P option for overvoltage protection. (11) For single surge pulse Tc=25C; Tj=125C. For AC Output SSRs, AC Rms value of surge current equals the peak value divided by 2 (1.414). For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. 1.0 [25.4] 1.75 [44.5] 1.22 [30.9] Panel Mount Datasheet SURGE CURRENT INFORMATION Single Pulse (11) CWxxx25 CWxxx10 Surge Current (Amp) AC Peak Surge Current (Amp) AC Peak 400 350 300 250 200 150 100 50 0 0.01 0.1 1 600 500 400 300 200 100 0 10 0.01 0.1 10 1 10 CWxxx90 1500 Surge Current (Amp) AC Peak 700 600 500 400 300 200 100 0.1 1 1200 10 900 600 300 0 0.01 0.1 Surge Duration (sec) Surge Duration (sec) CWxxx125 2000 Surge Current (Amp) AC Peak Surge Current (Amp) AC Peak CWxxx50 800 0 0.01 1 Surge Duration (sec) Surge Duration (sec) 1500 1000 500 0 0.01 0.1 1 Surge Duration (sec) Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. 10 Panel Mount Datasheet THERMAL DERATE INFORMATION (i) SSR metal base plate acting as heat sink, it must be exposed to free ambient air. CWxxx10 5C/W CWxxx25 No Heat Sink (i) 2C/W 8 6 4 2 0 3C/W 20 30 40 50 60 70 20 15 10 5 0 80 Ambient Temperature (C) 30 20 40 40 75 Load Current (Amps) Load Current (Amps) 0.5C/W 2C/W 90 30 20 10 30 40 50 60 70 80 CWxxx90 1.5C/W 50 20 50 Ambient Temperature (C) CWxxx50 1C/W 0 5C/W 25 Load Current (Amps) Load Current (Amps) 10 60 70 0.7C/W 60 45 30 15 0 80 30 20 40 Ambient Temperature (C) 50 60 Ambient Temperature (C) CWxxx125 0.36C/W 0.5C/W 1C/W 0.7C/W Load Current (Amps) 120 100 80 60 40 20 0 20 30 40 50 60 Ambient Temperature (C) Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. 1.5C/W 1C/W 70 80 70 80 Panel Mount Datasheet AGENCY APPROVALS EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: Certified according to EN 62314:2006 IEC 61000-4-2 Electrostatic Discharge Level 3 IEC 61000-4-4 Electrically Fast Transients Level 3 IEC 61000-4-5 Electrical Surges Level 3 LR 38595 E79183 ACCESORIES Recommended Accessories New Accessory! Hardware Kits Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Cover Hardware Kit Heat Sink Part No. Thermal Resistance Lug Terminal Thermal Pad [C/W] KS101 HK1 HS501DR 5.0 TRM1 HSP-1 HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 HS251 2.5 HS201 / HS201DR 2.0 HS202 / HS202DR 2.0 HS172 1.7 HS151 / HS151DR 1.5 HS122 / HS122DR 1.2 HS103 / HS103DR 1.0 HS101 1.0 HS073 0.7 HS072 0.7 HS053 0.5 HS033 0.36 HS023 0.25 Rev. 092217 ECN 20325 Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. * Disconnect all power before installing or working with this equipment. * Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. * Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. * Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION * Eteindre toutes les sources d'energie de cet appareil avant de travailler dessus de cet appareil * Verifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lesions serieuses serieuses. GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. * Stellen Sie jeglichen Strom ab, der dieses Gerat versorgt, bevor Sie an dem Gerat Arbeiten durchfuhren * Vor dem Drehen auf Energie alle Anschlusse uberprufen und alle Abdeckungen ersetzen. Unterlassung dieser Anweisungen konnen zum Tode oder zu schweren Verletzungen fuhren. RISCHIO DI SCOSSA ELETTRICA O DELL'ESPLOSIONE. * Spenga tutta l'alimentazione che fornisce questa apparecchiatura prima di lavorare a questa apparecchiatura * * Verificare tutti i collegamenti e sostituire tutte le coperture prima dell'accensione L'omissione di queste istruzioni provochera la morte o lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHADEN UND GEHAUSEERHITZUNG * The product's side panels may be hot, allow the product to cool before touching. * Follow proper mounting instructions including torque values. * Do not allow liquids or foreign objects to enter this product. * Les panneaux lateraux du produit peuvent etre chauds. Laisser le produit refroidir avant de le toucher. * Respecter les consignes de montage, et notamment les couples de serrage. * Ne pas laisser penetrer de liquide ni de corps etrangers a l'interieur du produit. * Die Seitenwande konnen hei sein. Lassen Sie das Produkt abkuhlen, bevor Sie es beruhren. * Beachten Sie die Montageanweisungen, * Fuhren Sie keine Flussigkeiten oder Fremdkorper in das Produkt ein. Le non-respect de cette directive peut entrainer, Failure to follow these instructions can result in des lesions corporelles graves ou des serious injury, or equipment damage. dommages materiels. Die Nichtbeachtung dieser Anweisung kann Korperverletzung oder Materialschaden zur Folge haben. RIESGO DE DANOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO * Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfrie antes de tocarlo. * Respetar las instrucciones de montaje, y en particular los pares de apretado. * No dejar que penetren liquidos o cuerpos extranos en el producto. * I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. * Seguire le istruzioni di montaggio corrette. * Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, danos materiales. La mancata osservanza di questa precauzione puo causare gravi rischi per l'incolumita personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. * * * Panel Mount Datasheet ANNEX - ENVIRONMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People's Republic of China Electronic Industry Standard SJ/T11364 - 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder - SJ/T11364 - 2006, (Pb) (Hg) (Cd) (Cr (VI)) 50 Do not forget to visit us at: www.crydom.com Copyright (c) 2017 Crydom Inc. Specifications subject to change without notice. (PBB) (PBDE)