ROHS COMPLIANT N&B RJF6 CAT6 Ethernet connection system for harsh environment - Industrial Ethernet RJF Cat6 allows you to use an Ethernet Class E / Cat. 6 connection for 10 BaseT,100 BaseTX or 1000 BaseT up to 250 MHz networks in harsh environments. With the patented RJStop(R)system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Main characteristics n Robotics n Industrial process control n CNC machines n Special machines n Oil & Gas n Motion control n Data acquisition and transmission in harsh environment n Tele-maintenance Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks Cat 6 per EIA/TIA 568 and ClassE per ISO11801 Cat5e version: page 17 of the Field series catalogue. Direct access by clicking here Or visit www.amphenol-socapex.com Environmental protection n Sealing: IP68 n Salt spray: 48 h with nickel plating > 96 h with black coating < 500 h with olive drab cadmium n Fire retardant/Low smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10-500Hz, 10g, 3 axes: no discontinuity >10 nano s n Shocks: IK06 weight of 250 g drop from 40cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43C, 98% humidity n Thermal shock: 5 cycles at -40C / +100C n Temperature range: -40C / +85C Part number code: receptacles. RJF6 2 A PE 1 Shell type 2: square flange receptacle 7: jam nut receptacle Nota: also available a transversally sealed receptacle (unmated) see page 13 B Amphenol Applications n Compliant with IEC 60603-7 variante 11 n Bayonet coupling ("Audible & Visual" coupling signal ) n Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Sealed against fluids and dust (IP68) n Shock, vibration and traction resistant n No cabling operation in field and no tools required n Mechanical coding / polarization (4 positions) nC ompatible with cable diameter from 6 mm [0.236 in] to 13 mm [0.512 in] For smaller diameters, please consult us. Coding A, B, C, or D Backshells PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacles without backshell Back termination 1: female RJ45 Shell finishes B: black Coating - ROHS compliant N: nickel - ROHS compliant G: olive drab cadmium BZC: aluminium shell - black zinc cobalt plating ZC: aluminium shell - green zinc cobalt plating - ROHS compliant NOTA: for N,G, BZC, and ZC plating, the inserts are metallized. Example: square flange receptacle, coding A, female RJ45 back termination, black plating RJF6 2 A 1 B Part number code: plug see page 11. RJF 6 B Shell type 6: plug, plastic gland 6M: plug, metal gland Shell finishes B: black Coating - ROHS compliant N: nickel (note: with this version, the inserts are metallized) - ROHS compliant G: olive drab cadmium (note: with this version, the inserts are metallized) BZC: aluminium shell - black zinc cobalt plating ZC: aluminium shell - green zinc cobalt plating - ROHS compliant Example: plug with metal gland, nickel plating RJF 6M N NOTA: also available a plug with 360 EMI backshell, and a plug for big insulation wire up to 1.6mm see pages 16 & 17. 9 Receptacles n Square flange receptacle * 4 mounting holes: shell type 2 RJF6 2 X 1 X (Straight Female RJ45) Panel Drilling n Jam nut receptacle * Hexagonal nut mounting: shell type 7 Panel drilling RJF6 7 x 1 X (straight female RJ45) Amphenol n Receptacles with IP68 backshell : shell type 2PE and 7PE with plastic or metal gland RJF6 2 X PE 1 X / 2 X PEM 1 X RJF6 7 X PE 1 X / 7 X PEM 1 X Codings - To be specified in the part number: A, B, C, or D. Back termination Main Key Type 1 Female RJ45 10 Plug n Shell type 6 with plastic or metal gland NOTA: also available a plug with 360 EMI backshell, and a plug for big insulation wire up to 1.6mm see pages 16 & 17. Universal: can be used with all standard RJ45 Cat. 6 cordset brands. AUDIBLE LOCKING Assembly instructions of the RJ Stop 1. Push down the RJ45 cordset latch, and fix it inside the insert 2. Press in and click the other part of the insert 3. Insert in the metallic housing 1 AUDIBLE LOCKING 2 AUDIBLE LOCKING 1 RJ45 PLUG 1 HALF INSULATOR 1 2 RJ45 PLUG 2 1 2 1 HALF INSULATOR RJ45 PLUG 2 HALF INSULATOR 1 1 2 STOPPER STOPPER RJ STOP(R) Patent HALF INSULATOR STOPPER RJ STOP(R) Patent STOPPER RJ STOP(R) STOPPER Easy and safe - No1 field cabling tools required for cabling Patent Assembling of the plug. 4 codings possibilities (defined by the customer during the assembling). STOPPER LATOR Amphenol HALF INSULATOR MAIN KEY IMPORTANT NOTE: to remove the insert, use the nInsert removal tool for plug P/N: RJF ODE Accessories n Metallic cap RJFC 2 G Connector type 6: plug 2: square Flange Receptacle 7: jam Nut Receptacle O4.45 0.25 Shell material & finish B: black coating - ROHS compliant N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating e nPanel gasket for square flange 2 thickness - 0,6 mm P/N: JE 18 11 ROHS COMPLIANT N&B RJF6 CAT6 in line receptacle In line receptacles allow you to make cable extensions in the field by using them with rugged RJ Field series plugs. In line receptacle Amphenol Codings - To be specified in the part number: A, B, C, or D. Main Key Plating Part number Plastic gland Black coating - ROHS compliant RJF6 2 X PEWF1 B RJF6 2 X PEMWF 1 B Nickel - ROHS compliant RJF6 2 X PEWF 1 N RJF6 2 X PEMWF 1 N Olive drab cadmium RJF6 2 X PEWF 1 G RJF6 2 X PEMWF 1 G X to be replaced by the letter of the coding position you need (A, B, C, or D) Cat5e version: page 20 of the Field series catalogue. Direct access by clicking here Or visit www.amphenol-socapex.com 12 Metallic gland ROHS COMPLIANT N, B & BZ RJF6 CAT6 transversally sealed receptacles In some applications, a transversal sealing for the receptacle is a must . This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the picture. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). In addition, the Sealed RJF TV has been successfully tested in very high vibration corresponding to airplane applications. Main characteristics Applications n Same as the RJF series. n A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. n Outside dimensions are the same as the standard RJF series. n Outdoor equipment n Airplanes equipment n Tactical radios n Shelters n Rugged computers nData acquisition and transmission in harsh environments Data transmission 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 IMPORTANT NOTE Amphenol Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the part number: see below. MAIN KEY Part number code RJF6 7S A PE 1 G Shell type 2 S: sealed square flange receptacle 7 S: sealed jam nut receptacle Coding A,B,C,D Backshells PE: IP68 backshell, plastic gland PEM: IP68 backshell, metal gland Blank for receptacle without backshell. Back termination 1: female RJ45 Shell material & finishes B: aluminium shell - black coating - ROHS compliant N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating Examples: BZC: aluminium shell - black zinc cobalt plating ZC: aluminium shell - green zinc cobalt plating - ROHS compliant NOTA: for N, G, BZC, and ZC plating, the inserts are metallized. - sealed jam nut receptacle, A coding, with female RJ45 back termination, olive drab cadmium plating RJF6 7 S A 1 G - sealed square flange receptacle, D coding, with IP68 backshell, plastic gland, female RJ45 back termination, black plating RJF6 2 S D PE 1 B Cat5e version: page 22 of the Field series catalogue. Direct access by clicking here Or visit www.amphenol-socapex.com 13 ROHS COMPLIANT N, B & BZ RJF6 CAT6 hermetic receptacles In some applications, a transversal hermiticity for the receptacle is a must . This will prevent gas from going through the receptacle when plug or cap are not mated to the receptacle. The hermetic solution (version "H") has a compound at the rear of the receptacle as shown on the picture. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubic ft per hour] at one bar [15 psi] pressure differential. Main characteristics Applications n Same as the RJF series. n A complete IP68 sealing of the receptacle (even with no plug or no protective cap mated) is added. n Outside dimensions are the same as the standard RJF series. n Outdoor equipment n Airplanes equipment n Tactical radios n Shelters n Rugged computers nData acquisition and transmission in harsh environments Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 IMPORTANT NOTE Amphenol Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the part number: see below. MAIN KEY Part number code RJF6 7H A 2 G Shell type 2H: transversally sealed and hermetic square flange receptacle 7H: transversally sealed and hermetic jam nut receptacle Coding A,B,C,D Back termination 1: female RJ45 Shell material & finish B: aluminium shell - black coating - ROHS compliant N: aluminium shell - nickel plating - ROHS compliant G: aluminium shell - olive drab cadmium plating Examples: 14 NOTA: for N, G, BZC, and ZC plating, the inserts are metallized. - sealed jam nut receptacle, A coding, with female RJ45 Back termination, olive drab cadmium plating RJF6 7HA 1 G - sealed square flange receptacle, A coding, with female RJ45 back termination, black plating RJF6 2HA 1 B Cat5e version: page 23 of the Field series catalogue. Direct access by clicking here BZC: aluminium shell - black zinc cobalt plating ZC: aluminium shell - green zinc cobalt plating - ROHS compliant Or visit www.amphenol-socapex.com ROHS COMPLIANT N&B RJF CAT6 receptacle with self closing cap This kit includes a receptacle and a Self Closing Cap which protects the RJ Field square flange receptacles (MIL-C-26482 type). This cap offers a protection against dust and water projections. A spring automatically closes the upper part of the cap when either the RJfield plug, USB or IEEE1394 cordset, or USB key are removed from the receptacle. Sealing le vel IP54 (Splash an d dust Pro of ) RJF6 2 x 1 x SCC Amphenol RJ45 version Codings - To be specified in the part number: A, B, C, or D. Main Key Plating Metallized insert (EMI) Part Black coating - ROHS compliant number * Part number No RJF6 2 X 1 B SCC Nickel - ROHS compliant Yes RJF6 2 X 1 N SCC Olive drab cadmium Yes RJF6 2 X 1 G SCC * The part number includes the receptacle + the self closing cap X to be replaced by the letter of the coding position you need (A, B, C, or D) Remarks: * the back termination is female RJ45 * it could be used with our RJF series plug (part number RJF6xx see page 9) nNote: Panel gasket with any of these receptacles: JE18 Cat5e version: page 25 of the Field series catalogue. Direct access by clicking here Or visit www.amphenol-socapex.com 15 ROHS COMPLIANT N&B RJF Plug with 360 EMI backshell RJF series plug with EMI backshells provide a solution with 360 shielding: same protection than the one proposed by standard MIL-DTL-26482 connectors. With those solutions we recommend using our reinforced and double shielded Cat5E, Cat6, and Cat6A cable see page 27 for Cat6 version Cat5E version: page 41 of the Field series catalogue Direct access by clicking here Cat6A version: page 43 of the Field series catalogue Direct access by clicking here Or visit www.amphenol-socapex.com Plug - Straight backshell Part number Plating Nickel - ROHS compliant Kit30394NI Olive drab cadmium Kit30394 Kit30394 & Kit30394NI include: Amphenol Plug body 16 Inserts Backshell body Band Part number Heat shrink sleeve RJF Special plug for big insulation wire up to 1.6 mm [0.062 in] Rugged plug dedicated to cable with insulation wire from 1,1 to 1,6 mm [from 0.043 in to 0.062 in] Remark: - Solution compatible with any RJF6 receptacle - For cables which are not compatible with standard RJ45 plug. Main characteristics Applications n Bayonet coupling ("Audible & Visual" coupling signal ) n Robust metallic shells based on MIL-DTL-26482 H - Shell size 18 n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Sealed against fluids and dust (IP68) n Shock, vibration and traction resistant n Mechanical coding / polarization (4 positions) nC ompatible with cable diameter from 6 mm [0.216 in] to 13 mm [0.512 in]. For smaller diameters, please consult us. n Robotics n Industrial process control n CNC machines n Special machines n Oil & Gas n Motion control n Data acquisition and transmission in harsh environment n Tele-maintenance n Sealing: IP68 n Salt Spray: 48 h with nickel plating > 96 h with black coating > 500 h with oliv drab cadmium n Fire retardant/Low smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity >10 nano s. n Shocks: IK06 weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43C, 98% humidity n Thermal shock: 5 cycles at - 40C / +100C n Temperature range: - 40C / +85C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT up to 250 MHz networks Cat 6 per EIA/TIA 568 and ClassE per ISO 11801 SPECIAL RJ45 PLUG FOR INSULATION WIRE FROM 1.1 TO 1.6MM [FROM 0.043 IN TO 0.062 IN] PLUG BODY Part number Amphenol Environmental protection METALLIC PG GLAND Plating Part number Nickel - ROHS compliant Kit39992NI Olive drab cadmium Kit39992G 17