CP 1542-5 ___________________ Preface 1 ___________________ Guide to the documentation SIMATIC NET S7-1500 - PROFIBUS CP 1542-5 Manual 2 ___________________ Product overview 3 ___________________ Functional characteristics ___________________ 4 Requirements for use Connecting up / ___________________ 5 commissioning Interrupts, diagnostics messages, error and system alarms 6 ___________________ 7 Technical specifications ___________________ 8 Approvals 11/2014 C79000-G8976-C326-03 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NURNBERG GERMANY C79000-G8976-C326-03 11/2014 Subject to change Copyright (c) Siemens AG 2013 - 2014. All rights reserved Preface Purpose of the documentation This device manual supplements the system manual of the S7-1500 automation system and the function manuals. All functions that go beyond the system are described in the system manual. With the information in this manual and the system manual, you will be able to commission the CP 1542-5. See also Guide to the documentation (Page 7) Conventions Make sure you read the special notices below: Note A notice contains important information on the product described in the documentation, handling the product or about parts of the documentation you should pay particular attention to. Names In this document, the term "CP" is also used instead of the full product name. The name STEP 7 is used to mean the STEP 7 Professional configuration tool. SIMATIC NET glossary Explanations of many of the specialist terms used in this documentation can be found in the SIMATIC NET glossary. You will find the SIMATIC NET glossary here: SIMATIC NET Manual Collection or product DVD The DVD ships with certain SIMATIC NET products. On the Internet under the following entry ID: 50305045 (http://support.automation.siemens.com/WW/view/en/50305045) CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 3 Preface License conditions Note Open source software Read the license conditions for open source software carefully before using the product. You will find license conditions in the following documents on the supplied data medium: DOC_OSS-S7CMCP_74.pdf DOC_OSS-CP1542-5_76.pdf Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens' products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity. To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://support.automation.siemens.com. Trademarks The following and possibly other names not identified by the registered trademark sign (R) are registered trademarks of Siemens AG: SIMATIC NET, CP 1542-5 CP 1542-5 4 Manual, 11/2014, C79000-G8976-C326-03 Table of contents Preface ................................................................................................................................................... 3 1 Guide to the documentation .................................................................................................................... 7 2 Product overview .................................................................................................................................... 9 3 4 5 6 2.1 Properties .................................................................................................................................. 9 2.2 Further functions .....................................................................................................................11 Functional characteristics ...................................................................................................................... 13 3.1 Transmission speeds supported .............................................................................................13 3.2 Characteristic data of the DP interface ...................................................................................13 3.3 Characteristics of S7 communication .....................................................................................14 Requirements for use ............................................................................................................................ 15 4.1 Configuration limits .................................................................................................................15 4.2 Project engineering .................................................................................................................15 4.3 Programming ..........................................................................................................................15 Connecting up / commissioning ............................................................................................................. 17 5.1 Important notes on using the device .......................................................................................17 5.2 Installing and commissioning the CP 1542-5 .........................................................................19 5.3 Replacing a module without a programming device ...............................................................21 5.4 Mode of the CPU - effect on the CP .......................................................................................22 Interrupts, diagnostics messages, error and system alarms ................................................................... 23 6.1 Status and error display of the CP ..........................................................................................23 6.2 Diagnostics options .................................................................................................................25 6.3 DP slave diagnostics...............................................................................................................25 6.4 Standard diagnostics ..............................................................................................................27 6.5 Device-specific diagnostics in DP-V1 .....................................................................................29 6.6 DP diagnostics frames when the CPU is in STOP .................................................................32 7 Technical specifications ........................................................................................................................ 33 8 Approvals.............................................................................................................................................. 35 Index..................................................................................................................................................... 39 CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 5 Table of contents CP 1542-5 6 Manual, 11/2014, C79000-G8976-C326-03 1 Guide to the documentation Introduction The documentation of the SIMATIC products has a modular structure and covers topics relating to your automation system. The complete documentation for the S7-1500 system consists of a system manual, function manuals and device manuals. The STEP 7 information system (online help) also supports you when configuring and programming your automation system. Overview of the documentation on communication with S7-1500 The following table lists additional documents that supplement this description of the CP 1542-5 and are available in the Internet. Table 1- 1 Documentation for the CP 1542-5 Topic Documentation Most important contents System description System manual: S7-1500 Automation System (http://support.automation.siemens.com/WW/vi ew/en/59191792) * Application planning * Installation * Connecting * Commissioning * Connecting * Parameter assignment/ addressing * Interrupts, error messages, diagnostics and system alarms * Technical specifications * Dimensional drawing * Overview * Diagnostics evaluation for hardware/software * Overview Module properties Device manual: Power supplies (http://support.automation.siemens.com/WW/vi ew/en/57251228) Device manual: Signal modules (http://support.automation.siemens.com/WW/vi ew/en/59174020) System diagnostics Function manual: System diagnostics (http://support.automation.siemens.com/WW/vi ew/en/59192926) Communication Function manual: Communication (http://support.automation.siemens.com/WW/vi ew/en/59192925) Function manual: PROFINET with STEP 7 V12 * (http://support.automation.siemens.com/WW/vi * ew/en/49948856) * PROFINET basics PROFINET functions PROFINET diagnostics CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 7 Guide to the documentation Topic Documentation Most important contents Function manual: PROFIBUS with STEP 7 V12 * (http://support.automation.siemens.com/WW/vi * ew/en/59193579) * PROFIBUS basics Function manual: Web Server (http://support.automation.siemens.com/WW/vi ew/en/59193560) * Function * Operation Function Manual: Interference-free installation of control systems (http://support.automation.siemens.com/WW/vi ew/en/59193566) * Basics * Electromagnetic compatibility * Lightning protection * Housing selection Function manual: Structure and Use of the CPU Memory (http://support.automation.siemens.com/WW/vi ew/en/59193101) * Design * Principle of operation * Use Cycle and response times Function manual: Cycle and Response Times (http://support.automation.siemens.com/WW/vi ew/en/59193566) * Basics * Calculations Analog value processing Function manual: Analog value processing (http://support.automation.siemens.com/WW/vi ew/en/59193559) * Wiring options * Tables of measured values Interference-free installation of control systems Memory concept PROFIBUS functions PROFIBUS diagnostics SIMATIC manuals All current manuals for SIMATIC products are available for download free of charge from the Internet (http://www.siemens.com/automation/service&support). CP/CM documentation in the Manual Collection (article number A5E00069051) The "SIMATIC NET Manual Collection" DVD contains the device manuals and descriptions of all SIMATIC NET products current at the time it was created. It is updated at regular intervals. Version History / Current Downloads for the SIMATIC NET S7 CPs/CMs The "Version History/Current Downloads for SIMATIC NET S7 CPs (PROFIBUS)" provides information on all CPs available up to now for SIMATIC S7 (PROFIBUS). An up-to-date version of this document can be found on the Internet (http://support.automation.siemens.com/WW/view/en/9836605) CP 1542-5 8 Manual, 11/2014, C79000-G8976-C326-03 2 Product overview 2.1 Properties Article number, validity and product names This description contains information on the following product: CP 1542-5 Article number6GK7 542-5FX00-0XE0 Hardware product version 1 Firmware version V1.0 Communications processor for connecting SIMATIC S7-1500 to PROFIBUS DP. View of the CP LEDs Type plate PROFIBUS interface: 1 x 9-pin D-sub female connector (RS-485) Figure 2-1 View of the CP 1542-5 with closed (left) and open (right) front cover CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 9 Product overview 2.1 Properties Application The communications processor CP 1542-5 is intended for operation in an S7-1500 automation system. The CP 1542-5 allows the connection of an S7-1500 station to a PROFIBUS fieldbus system. Supported communications services In its current configuration, the CP 1542-5 supports the following communications services: PROFIBUS DP master (class 1) - PROFIBUS DP according to EN 50170 DPV1, DP master - DP master mode for DP slaves complying with the PROFIBUS DPV0 and DPV1 standard - DP master mode for Siemens DP slaves - Direct data exchange (DP slave to DP slave) As a DP master, the CP 1542-5 is capable of enabling direct data exchange for "its" DP slaves. - SYNC / FREEZE The outputs or inputs can be synchronized by the user program using system function DPSYNC_FR. PROFIBUS DP slave PROFIBUS DP according to EN 50170 DPV1, DP slave Note DP master or DP slave Please note, however: The CP 1542-5 only supports operation either as DP master or DP slave. S7 communication - PG communication for uploading / downloading of S7 configuration, diagnostics and routing - Operator control and monitoring functions (HMI communication) - Data exchange via S7 connections The services of the CP 1542-5 listed above can be used independently at the same time. CP 1542-5 10 Manual, 11/2014, C79000-G8976-C326-03 Product overview 2.2 Further functions 2.2 Further functions Enabling /disabling DP slave - in the standard system DP slaves can be activated and deactivated by the user program using system function D_ACT_DP. Diagnostics requests As a DP master (class 1), the CP 1542-5 supports diagnostics requests of a DP master (class 2). Getting the bus topology in a DP master system The CP 1542-5 operating as DP master supports the measurement of the PROFIBUS bus topology in a DP master system using a diagnostics repeater (DP slave). System function DP_TOPOL in the user program can instruct diagnostics repeaters to measure the PROFIBUS BUS topology in a DP master system. Time-of-day synchronization - time master or time slave The CP 1542-5 can be enabled for time-of-day synchronization. As an alternative, the CP can be configured as time master or time slave on PROFIBUS. Time master: The CP is synchronized using the time of day in the S7-1500 station and outputs the time of day on PROFIBUS. The output interval can be set. Time slave: The CP receives time-of-day frames on PROFIBUS and outputs the time within the S7-1500 station. The output interval within the S7-1500 station is set permanently to 10 seconds. Note Recommendation for setting the time It is advisable to set the time-of-day master so that time-of-day frames are sent at intervals of approximately 10 seconds. This achieves as small a deviation as possible between the internal time and the absolute time. Web diagnostics With the aid of Web diagnostics of the CPU, you read the diagnostics data from an S7 station via the Web browser on the PG/PC. In terms of the CP, the Web pages provide the following information: Module and status information Special information on the DP master system (status of the DP slaves) CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 11 Product overview 2.2 Further functions CP 1542-5 12 Manual, 11/2014, C79000-G8976-C326-03 3 Functional characteristics Note Measured values of transfer or reaction times Measurements of transfer and reaction times in Ethernet, PROFIBUS and PROFINET networks for a series of configurations can be found on the Internet (http://support.automation.siemens.com/WW/view/en/25209605) 3.1 Transmission speeds supported The transmission speed is set with the SIMATIC STEP 7 configuration software. Note Remember the cable length The permitted cable length must be kept to depending on the transmission speed. Refer to the information in the section Technical specifications (Page 33) 3.2 Characteristic data of the DP interface General characteristic data No special program blocks are required for DP mode. The interfacing to the distributed I/O is by direct I/O access or using program blocks (SFCs/SFBs) of the CPU. Table 3- 1 General characteristic data of DP mode Characteristic Explanation / values Number of operable DP slaves 32 Max. size of the input area of all DP slaves 2 Kbytes Max. size of the output area of all DP slaves 2 Kbytes Maximum size of the input area per DP slave 244 bytes Maximum size of the output area per DP slave 244 bytes Max. size of the consistent area for a module 128 bytes CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 13 Functional characteristics 3.3 Characteristics of S7 communication Diagnostics requests As a DP master (class 1), the CP 1542-5 supports diagnostics requests of a DP master (class 2). DP startup behavior Note Increasing the default value for startup parameters - configuration of the CPU In some situations, it is necessary to increase the default value for the startup parameter "Parameter assignment time for the distributed I/O" in the configuration of the CPU: * When there is a large number of modules (DP slaves) configured that can be assigned parameters. * When a high value is configured for the constant bus cycle time in the network properties of the PROFIBUS DP line. 3.3 Characteristics of S7 communication General characteristic data The following information is important when operating S7 connections: Table 3- 2 General characteristics of S7 connections Characteristic Explanation / values Number of S7 connections that can be operated via PROFIBUS Operable in total: Max. 16 The value depends on the S71500 CPU being used. CP 1542-5 14 Manual, 11/2014, C79000-G8976-C326-03 4 Requirements for use 4.1 Configuration limits When using the CP type described here, the following limits apply: The number of CPs that can be operated in a rack depends on the CPU type being used. Note the information in the documentation of the CPU, see Guide to the documentation (Page 7) 4.2 Project engineering Configuration and downloading the configuration data When the configuration data is downloaded to the CPU, the CP 1542-5 is supplied with the configuration information. The configuration data can be downloaded to the CPU via PROFIBUS or any PROFINET interface of the S7-1500 station. The following version of STEP 7 is required: 4.3 STEP 7 version and additional modules Functions of the CP STEP 7 Professional V12 SP1 The full functionality of the CP 1542-5 (6GK7 542 5FX00 0XE0) can be configured Programming Program blocks For communications services, there are preprogrammed program blocks (instructions) available as the interface in your STEP 7 user program. Table 4- 1 Instructions for PROFIBUS DP System blocks and system functions Meaning when used with CP DPSYC_FR DP slaves synchronize / freeze inputs (SYNC/FREEZE instruction) DPNRM_DG Reading the diagnostics data of a DP slave DP_TOPOL Detecting the topology for the DP master system WRREC Writing the data record of a DP slave CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 15 Requirements for use 4.3 Programming System blocks and system functions Meaning when used with CP RDREC Reading the data record of a DP slave GETIO Reading the process image of a DP standard slave SETIO Transferring the process image of a DP standard slave GETIO_PART Reading the process image partition of a DP standard slave SETIO_PART Transferring the process image partition of a standard DP slave D_ACT_DP Disable / enable DP slaves DPRD_DAT Reading consistent data of a DP standard slave DPWR_DAT Writing consistent data of a DP standard slave RALRM Event-driven reading of interrupt information (diagnostics, pull/plug, hardware interrupt) and DPV1-specific interrupts (update, status, vendorspecific interrupt) Refer to the documentation of the program blocks in the online help of STEP 7 Calling program blocks (instructions) for distributed I/O Several calls are necessary for the instructions of the distributed I/O. The time required to process the job depends on load, round-trip time and transmission speed. If these instructions are called in a loop within one cycle, the cycle time could be exceeded. Exceptions: Only one call is required for the RALRM instruction "receive alarm". Program blocks for DPV1 (according to the PNO standard) 1): Instruction RDREC "Read data record from a DP slave" corresponds to SFC59 in terms of function Instruction WRREC "Write data record to a DP slave" corresponds to SFC58 in terms of function Instruction RALRM "Read interrupt information from a DP slave" - call in an interrupt OB 1) PNO: PROFIBUS Users Organization See also 8797900 (http://support.automation.siemens.com/WW/view/en/8797900) CP 1542-5 16 Manual, 11/2014, C79000-G8976-C326-03 Connecting up / commissioning 5.1 5 Important notes on using the device Safety notices on the use of the device The following safety notices must be adhered to when setting up and operating the device and during all associated work such as installation, connecting up, replacing devices or opening the device. General notices WARNING Safety extra low voltage The equipment is designed for operation with Safety Extra-Low Voltage (SELV) by a Limited Power Source (LPS). (This does not apply to 100 V...240 V devices.) This means that only SELV / LPS complying with IEC 60950-1 / EN 60950-1 / VDE 0805-1 must be connected to the power supply terminals. The power supply unit for the equipment power supply must comply with NEC Class 2, as described by the National Electrical Code (r) (ANSI / NFPA 70). There is an additional requirement if devices are operated with a redundant power supply: If the equipment is connected to a redundant power supply (two separate power supplies), both must meet these requirements. General notices on use in hazardous areas WARNING Risk of explosion when connecting or disconnecting the device EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT WHEN A FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT. CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 17 Connecting up / commissioning 5.1 Important notes on using the device WARNING Replacing components EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 OR ZONE 2. WARNING Requirements for the cabinet/enclosure When used in hazardous environments corresponding to Class I, Division 2 or Class I, Zone 2, the device must be installed in a cabinet or a suitable enclosure. WARNING Restricted area of application This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or nonhazardous locations only. WARNING Restricted area of application This equipment is suitable for use in Class I, Zone 2, Group IIC or non-hazardous locations only. WARNING LAN attachment A LAN or LAN segment with the attachments belonging to it should be within a single lowvoltage supply system and within a single building. Make sure that the LAN is in an of type A environment according to IEEE 802.3 or in a type 0 environment according to IEC TR 62101. Never establish a direct electrical connection to TNV networks (telephone network) or WANs (Wide Area Network). General notices on use in hazardous areas according to ATEX WARNING Requirements for the cabinet/enclosure To comply with EU Directive 94/9 (ATEX95), this enclosure must meet the requirements of at least IP54 in compliance with EN 60529. CP 1542-5 18 Manual, 11/2014, C79000-G8976-C326-03 Connecting up / commissioning 5.2 Installing and commissioning the CP 1542-5 WARNING Suitable cables for temperatures in excess of 70 C If the cable or conduit entry point exceeds 70C or the branching point of conductors exceeds 80C, special precautions must be taken. If the device is operated at ambient temperatures above 50C, the permitted temperature range of the selected cable must be suitable for the temperatures actually measured. WARNING Protection against transient voltage surges Provisions shall be made to prevent the rated voltage from being exceeded by transient voltage surges of more than 40%. This criterion is fulfilled, if supplies are derived from SELV (Safety Extra-Low Voltage) only. 5.2 Installing and commissioning the CP 1542-5 WARNING Read the system manual "S7-1500 Automation System" Prior to installation, connecting up and commissioning, read the relevant sections in the system manual "S7-1500 Automation System" (references to documentation, refer to the section Guide to the documentation (Page 7)). Make sure that the power supply is turned off when installing/uninstalling the devices. Configuration Commissioning the CP fully is only possible if the STEP 7 project data is complete. CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 19 Connecting up / commissioning 5.2 Installing and commissioning the CP 1542-5 Procedure for installation and commissioning Step Execution Notes and explanations 1 When installing and connecting up, keep to the procedures described for installing I/O modules in the system manual "S7-1500 Automation System". 3 Connect the CP to PROFIBUS via the Underside of the CP RS-485 socket. 4 Turn on the power supply. 5 Close the front covers of the module and keep them closed during operation. 6 The remaining steps in commissioning involve downloading the STEP 7 project data. The STEP 7 project data of the CP is transferred when you download to the station. To load the station, connect the engineering station on which the project data is located to the Ethernet/MPI interface of the CPU. You will find more detailed information on loading in the following sections of the STEP 7 online help: * Downloading project data * Using online and diagnostics functions CP 1542-5 20 Manual, 11/2014, C79000-G8976-C326-03 Connecting up / commissioning 5.3 Replacing a module without a programming device PROFIBUS interface The table below shows the terminal assignment of the PROFIBUS interface. The assignment corresponds to the standard assignment of RS485 interface. Table 5- 1 Terminal assignment PROFIBUS interface View Signal name Designation 1 - - 2 - - 3 RxD/TxD-P Data line B 4 RTS 5 M5V2 Data reference potential (from station) 6 P5V2 Supply plus (from station) 7 - 8 RxD/TxD-N 9 - Request To Send Data line A - Note PROFIBUS interface The CP provides no 24 VDC power supply on the PROFIBUS interface. I/O devices (for example, PC adapter 6ES7972-0CB20-0XA0) are therefore not operational on the interface). 5.3 Replacing a module without a programming device General procedure The configuration data of the CP is stored on the CPU. This means that this module can be replaced by a module of the same type (identical article number) without using a PG. CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 21 Connecting up / commissioning 5.4 Mode of the CPU - effect on the CP 5.4 Mode of the CPU - effect on the CP You can change the mode of the CPU between RUN and STOP using the STEP 7 configuration software. Depending on the operating status of the CPU, the CP behaves as described below. Changing the CPU from STOP to RUN: The CP loads configured and/or downloaded data into the work memory and then changes to RUN mode. Changing the CPU from RUN to STOP: The reaction is as follows in STOP: DP master mode: Change to the CLEAR mode. DP slave mode: Input data is sent to the DP master with the value "0" and a DP diagnostics alarm is sent. The following functions remain enabled: - The configuration and diagnostics of the CP (system connections for configuration, diagnostics, and PG channel routing are retained); - S7 routing function - Time-of-day synchronization CP 1542-5 22 Manual, 11/2014, C79000-G8976-C326-03 Interrupts, diagnostics messages, error and system alarms 6 The status and error displays of the CP 1542-5 are described below. You can find additional information on "Interrupts" in the STEP 7 online help. You can find additional information on "Diagnostics" and "System alarms" in the System diagnostics (http://support.automation.siemens.com/WW/view/en/59192926) function manual. 6.1 Status and error display of the CP LED display The following figure shows the LEDs of the CP 1542-5 . RUN/STOP LED ERROR LED MAINT LED Figure 6-1 LED display of the CP 1542-5 (without front cover) CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 23 Interrupts, diagnostics messages, error and system alarms 6.1 Status and error display of the CP Meaning of the LED displays The CP 1542-5 has 3 LEDs to display the current operating status and the diagnostics status and these have the following meanings: * RUN/STOP LED (one-color LED: green) * ERROR LED (one-color LED: red) * MAINT LED (one-color LED: yellow) The following table shows the meaning of the various combinations of colors of the RUN/STOP, ERROR and MAINT LEDs. Table 6- 1 Meaning of the LEDs RUN/STOP LED ERROR LED MAINT LED LED off LED off LED off LED lit green LED lit red LED lit yellow Meaning No supply voltage on the CP or supply voltage too low. LED test during startup Startup (booting the CP) LED lit green LED lit red LED off CP is in RUN mode. LED lit green LED off LED off No disruptions No CP configuration exists LED off LED off LED lit green LED flashing red LED off LED lit green LED off LED lit yellow LED lit green LED off LED flashing green Loading firmware A diagnostics event has occurred. Maintenance, maintenance is demanded. Maintenance is required. LED flashing yellow Downloading the user program Module fault LED flashing green LED flashing red LED flashing yellow Diagnostics with LEDs Diagnostics using the LEDs is the first means of narrowing down errors/faults. To narrow the error/fault down even further, evaluate the message on the display of the S7-1500 CPU. If errors/faults occur, you can also identify them using the Web server or by evaluating the diagnostics buffer of the CPU. The diagnostics buffer of the CPU contains plain language information about the error/fault that has occurred. The diagnostics buffer is accessible via STEP 7, the display and the Web server. CP 1542-5 24 Manual, 11/2014, C79000-G8976-C326-03 Interrupts, diagnostics messages, error and system alarms 6.2 Diagnostics options 6.2 Diagnostics options Diagnostics options You have the following diagnostics options available for the module: The LEDs of the module For information on the LED displays, refer to the section Status and error display of the CP (Page 23). STEP 7: The "Diagnostics" tab in the Inspector window Here, you can obtain the following information on the selected module: - Entries in the diagnostics buffer of the CPU - Information on the online status of the module STEP 7: Diagnostics functions in the "Online > Online and diagnostics" menu Here, you can obtain static information on the selected module: - General information on the module - Diagnostics status - Information on the PROFIBUS interface You can obtain further information on the diagnostics functions of STEP 7 in the STEP 7 online help. DP diagnostics The DP diagnostics of the CP is described below. The evaluation of diagnostics data records requested by the DP master and the diagnostics interrupts or diagnostics alarms of the DP slaves is handled in the user program of the DP master station. 6.3 DP slave diagnostics DP-V1 slave: Diagnostics interrupt The diagnostics data is transferred as a diagnostics interrupt. Diagnostics interrupts must be acknowledged by the DP master. Supported diagnostics functions The CP 1542-5 supports the following blocks of DP diagnostics: Standard diagnostics (6 bytes) Identifier-related diagnostics (2 to 17 bytes), depending on the number of configured transfer areas Module status (5 to 35 bytes), depending on the number of configured transfer areas If it exists: Diagnostics interrupt (8 bytes) CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 25 Interrupts, diagnostics messages, error and system alarms 6.3 DP slave diagnostics User program (DP master) To read out the diagnostics data of the DP slave (DP single diagnostics), use the "DPNRM_DG" instruction on the DP master. Diagnostics interrupts of DP-V1 slaves are evaluated in the user program of the master using the "RALRM" instruction. You will find the required parameter assignment for the instructions in the STEP 7 online help. Below, there is an overview of the structure of the diagnostics data. Overview of standard diagnostics Standard diagnostics Byte Meaning 0 Station status 1 1 Station status 2 2 Station status 3 3 Master address 4...5 Vendor ID of the slave Overview of device-specific diagnostics The device-specific diagnostics data depends on the protocol variant operating on the DP slave: DP-V1 slave Table 6- 2 Overview of device-specific diagnostics of the CP with DP-V1 slaves Device-specific diagnostics Byte Meaning 0 Header 1 Variant Interrupt type 2 3 4...62 Variant Status type Slot number Variant Interrupt specifier Variant Status specifier Module-specific diagnostics data CP 1542-5 26 Manual, 11/2014, C79000-G8976-C326-03 Interrupts, diagnostics messages, error and system alarms 6.4 Standard diagnostics 6.4 Standard diagnostics The coding of the standard diagnostics bytes is explained below. Byte 0: Station status 1 Table 6- 3 Structure of station status byte 1 Bit no. Name Explanation 7 Master_Lock The DP slave was assigned parameters by a different DP master. The DP slave can only be read by the configured productive DP master. This bit is set by the DP master when its bus address differs from the configured address. 6 Parameter_Fault The last received parameter assignment frame was bad or not permitted. The DP slave sets this bit. Solution: Check the parameter settings for illegal parameters. 5 Invalid_Slave_Response This bit is set by the DP master when no plausible response has been received from the DP slave. 4 Service_Not_Supported This bit is set by the DP master when the master has requested a function that is not supported by the DP slave. Solution: Change the parameter setting to disable the function on the master. 3 2 Ext_Diag Slave_Config_Check_Fault This bit is set by the slave. * Bit =1: There is diagnostics data in the slave-specific diagnostics area. The diagnostics data can be evaluated in the user program of the master. * Bit =0: There may be status information in the slave-specific diagnostics area. The status information can be evaluated in the user program of the master. The configuration data sent by the DP master is rejected by the DP slave. Cause: Configuration error. Solution: Change configuration. 1 Station_Not_Ready The DP slave is not ready for productive data exchange. This is a temporary status that cannot be influenced by the DP master. 0 Station_Non_Existent The DP slave is not reacting on the bus. This bit is set by the DP master 1 (the slave sets this bit permanently to 0). If the bit is set, the diagnostic bits have the state of the last diagnostics alarm or the initial value. CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 27 Interrupts, diagnostics messages, error and system alarms 6.4 Standard diagnostics Byte 1: Station status 2 Table 6- 4 Structure of station status byte 2 Bit no. Name Explanation 7 Deactivated The DP slave was identified as being not active in the local parameter record and it is not polled cyclically. 6 Reserved - reserved - 5 Sync_Mode The DP slave is in SYNC mode. The bit is set by the slave. 4 Freeze_Mode The DP slave is in FREEZE mode. The bit is set by the slave. 3 Watchdog_On Watchdog monitoring is active on the DP slave. The bit is set by the slave. 2 Status_From_Slave Bit =1: The diagnostics information comes from the DP slave. The bit is set permanently to 1 by the slave. 1 Static_Diag Static diagnostics If the DP slave sets this bit, the DP master must fetch diagnostics data from the DP slave until the DP slave resets the bit. The DP slave sets this bit, for example when it is not capable of data transfer. 0 Parameter_Request The DP slave sets this bit when it needs to have new parameters assigned and be reconfigured. If bit 0 and bit 1 are both set, bit 0 has the higher priority. Byte 2: Station status 3 Table 6- 5 Structure of station status byte 3 Bit no. Name Explanation 7 Ext_Data_Overflow If this bit is set, there is more diagnostics information available than indicated in the diagnostics data. This data cannot be displayed. 6...0 Reserved - reserved - Byte 3: Master address The address of the DP master that assigned parameters to this DP slave is entered in the "Master_Add" byte. If the DP slave did not have parameters assigned to it by any DP master, the DP slave sets the address 255 in this byte. Bytes 4 and 5: Vendor ID of the slave ("Ident_Number") The vendor ID ("Ident_Number") for the DP slave type is entered in bytes 4 and 5. This identifier can be used to identify the slave. The more significant part of the value is in byte 5. CP 1542-5 28 Manual, 11/2014, C79000-G8976-C326-03 Interrupts, diagnostics messages, error and system alarms 6.5 Device-specific diagnostics in DP-V1 6.5 Device-specific diagnostics in DP-V1 There are two variants of device-specific diagnostics with DP-V1 slaves: Interrupt type Status type The two variants differ from each other in the coding of byte 1, bit 7 of the device-specific diagnostics data. The difference is component-specific. Byte 0: Header The two most significant bits have the value 00. This identifies the "module-specific diagnostics data" field (see bytes 4... 62) as a whole. The remaining six bits indicate the length of the data field including byte 0. Byte 1: Variant "Interrupt type" Table 6- 6 Structure of byte 1 of the device-specific diagnostics (variant "interrupt type") Bit no. 7 6...0 Meaning Value Meaning 0 Interrupt Alarm_Type 0 - reserved - 1 Diagnostics interrupt 2 Hardware interrupt 3 Pull interrupt 4 Plug interrupt 5 Status interrupt 6 Update interrupt 7...31 - reserved - 32...126 Vendor-specific 127 - reserved - If status interrupts are received in quick succession, older status interrupts may be overwritten by newer interrupts. CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 29 Interrupts, diagnostics messages, error and system alarms 6.5 Device-specific diagnostics in DP-V1 Byte 1: Variant "Status type" Table 6- 7 Structure of byte 1 of the device-specific diagnostics (variant "status type") Bit no. 7 6...0 Meaning Value Meaning 1 Status information Status_Type 0 - reserved - 1 Status information 2 Modul_Status (see also bytes 4...62) 3...31 - reserved - 32...126 Vendor-specific 127 - reserved - Byte 2: Slot number Slot number (1...n) of the slave module 0 is the placeholder for the entire device. Byte 3: Variant "Interrupt specifier" Table 6- 8 Structure of byte 3 of the device-specific diagnostics (variant "interrupt specifier") Bit no. Meaning 7...3 Seq_No Unique identifier of an interrupt alarm 2 Add_Ack If this bit is set, the DP-V1 master is indicating that this interrupt expects an acknowledgement in the form of a WRITE job. 1...0 Alarm_Specifier 0 No further distinction 1 Interrupt appears, slot disrupted 2 Interrupt disappears, slot OK The slot generates an interrupt due to an error. The slot generates the interrupt and indicates that it has no further errors. 3 Interrupt disappears, slot still disrupted The slot generates an interrupt and indicates that it has further errors. CP 1542-5 30 Manual, 11/2014, C79000-G8976-C326-03 Interrupts, diagnostics messages, error and system alarms 6.5 Device-specific diagnostics in DP-V1 Byte 3: Variant "Status specifier" Table 6- 9 Structure of byte 3 of the device-specific diagnostics (variant "status specifier") Bit no. Meaning 7...2 - reserved - 1...0 Status_Specifier 0 No further distinction 1 Status appears 2 Status disappears 3 - reserved - Bytes 4...62: Module-specific diagnostics: General coding This byte contains data with module-specific information that is described in the relevant module documentation. The relevant module is identified by the slot (byte 2). Bytes 4...62: Module-specific diagnostics with "status type" and "module status" With the variant "status type" of the device-specific diagnostics of DP-V1 slaves (see byte 1, bit 7) and the setting "Modul_Status" (see byte 1, bits 0...6), there are two status bits here for each slot (= module). Bits not required are set to 0. Table 6- 10 Structure of the bytes for module-specific diagnostics data Byte Bit assignment Bit 7 6 5 4 3 2 1 0 4 Module status 4 Module status 3 Module status 2 Module status 1 5 Module status 8 Module status 7 Module status 6 Module status 5 ... ... ... ... ... 62 Module status 236 Module status 235 Module status 234 Module status 233 The status bits are coded as follows: Table 6- 11 Meaning of the values of the status bits Value Meaning 00 Data valid 01 Data invalid - error (for example short-circuit) 10 Data invalid - wrong module 11 Data invalid - no module plugged in CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 31 Interrupts, diagnostics messages, error and system alarms 6.6 DP diagnostics frames when the CPU is in STOP 6.6 DP diagnostics frames when the CPU is in STOP DP diagnostics frames when the CPU is in STOP All diagnostics frames from DPV0 standard slaves and all DP interrupt frames from DPS7/DPV1 standard slaves arriving when the CPU is in STOP are forwarded to the CPU. During module startup, the diagnostics frames must then be evaluated by a suitable user program. CP 1542-5 32 Manual, 11/2014, C79000-G8976-C326-03 7 Technical specifications Note the information in the System description of SIMATIC S7-1500 (Page 7). In addition to the information in the system description, the following technical specifications apply to the module. 6GK7 542-5FX00-0XE0 Product type name CP 1542-5 Connection to PROFIBUS * Number 1 x PROFIBUS interface Design of the PROFIBUS interface * Connector 1 x D-sub female connector (RS-485) * Transmission speed 9.6 Kbps, 19.2 Kbps, 45.45 Kbps 93.75 Kbps, 187.5 Kbps, 500 Kbps 1.5 Mbps, 3 Mbps, 6 Mbps, 12 Mbps Electrical data Power supply * via S7-1500 backplane bus 15 V Current consumption * From backplane bus 100 mA * Power dissipation 1.5 W Insulation Insulation tested with 707 VDC (type test) Design, dimensions and weight Module format Compact module S7-1500, single width Degree of protection IP20 Weight Approx. 270 g Dimensions (W x H x D) 35 x 142 x 129 mm Installation options Mounting in an S7-1500 rack Product functions * * You will find the product functions in the section Functional characteristics (Page 13). CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 33 Technical specifications CP 1542-5 34 Manual, 11/2014, C79000-G8976-C326-03 8 Approvals Approvals issued Note Issued approvals on the type plate of the device The specified approvals - with the exception of the certificates for shipbuilding - have only been obtained when there is a corresponding mark on the product. You can check which of the following approvals have been granted for your product by the markings on the type plate. The approvals for shipbuilding are an exception to this. Certificates for shipbuilding and national approvals The device certificates for shipbuilding and special national approvals can be found on the pages of Siemens Automation Customer Support on the Internet (http://support.automation.siemens.com/WW/news/en/10805878) Under this entry, go to the required product and select the following settings: "Entry list" tab > entry type "Certificates". Standards and test specifications The device meets the following standards and test specifications. The test criteria for the module are based on these standards and test specifications. IEC 61131-2 The SIMATIC NET S7 CPs described in this manual fulfill the requirements and criteria of the IEC 61131-2 standard (Programmable Logic Controllers, Part 2: equipment requirements and verifications). CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 35 Approvals CE mark The SIMATIC NET S7-CPs described in this manual fulfill the requirements and protection goals of the following EC directives and meet the harmonized European standards (EN) that have been published for the programmable logic controllers in the official journals of the European communities: 2004/108/EEC "Electromagnetic Compatibility" (EMC Directive) 94/9/EC "Equipment and protective systems intended for use in potentially explosive atmospheres" (Explosion Protection Directive) The EC Declarations of Conformity are available for the responsible authorities according to the above-mentioned EC Directive at the following address: Siemens Aktiengesellschaft Industry Automation Industrielle Kommunikation SIMATIC NET Postfach 4848 D-90327 Nurnberg You will find the EC Declaration of Conformity at the following address / under the following entry ID on the Internet (http://support.automation.siemens.com/WW/view/en/16689636) EMC directive The SIMATIC NET S7 CPs listed above are designed for use in an industrial environment. Field of application Requirements Emission Industry EN 61000-6-4 Immunity to interference EN 61000-6-2 Explosion Protection Directives Complying with EN 60079 (electrical apparatus for potentially explosive atmospheres; Type of protection "n") EN 60079-15, EN 60079-0 II 3 G Ex nA IIC T4 Gc DEKRA 12 ATEX 0240X Note When using (installing) SIMATIC NET products in hazardous area zone 2, make absolutely sure that the associated conditions are adhered to! You will find these conditions here: * In the SIMATIC NET Manual Collection under "All Documents" > "Use of subassemblies/modules in a Zone 2 Hazardous Area" CP 1542-5 36 Manual, 11/2014, C79000-G8976-C326-03 Approvals Notice for Australia - C-TICK The above listed SIMATIC NET S7 CPs meet the requirements of the standard AS/NZS 2064 (Class A). Notices for Canada This class A digital device meets the requirements of the Canadian standard ICES-003. AVIS CANADIEN Cet appareil numerique de la classe A est conforme a la norme NMB-003 du Canada. UL and CSA approval Note You will recognize the approval, UL/CSA or cULus, assigned to your product from the mark on the rating plate. UL approval UL Recognition Mark Underwriters Laboratories (UL) nach Standard UL 508: Report E 85972 CSA approval CSA Certification Mark Canadian Standard Association (CSA) nach Standard C 22.2 No. 142: Certification Record 063533-C-000 cULus Approval, Hazardous Location CULUS Listed 7RA9 IND. CONT. EQ. FOR HAZ. LOC. Underwriters Laboratories Inc. complying with UL 508 (Industrial Control Equipment) CSA C22.2 No. 142 (Process Control Equipment) ANSI ISA 12.12.01, CSA C22.2 No. 213-M1987 (Hazardous Location) CSA-213 (Hazardous Location) APPROVED for Use in Cl. 1, Div. 2, GP. A, B, C, D T3...T6 Cl. 1, Zone 2, GP. IIC T3...T6 CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 37 Approvals You will find the temperature class on the type plate on the module. WARNING Explosion Hazard Do not disconnect while circuit is live unless area is known to be non hazardous. Explosion Hazard Substitution of components may impair suitability for Class I, Division 2. Note This equipment is suitable for use in Class I, Division 2, Group A, B, C, D or non-hazardous locations only. Note For devices with C-PLUG memory: The C-PLUG memory module may only be inserted or removed when the power is off. Note This plant has to be mounted according to the NEC (National Electrical Code) stipulations. When used in environments according to class I, division 2 (see above) , the SIMATIC NET S7 CPs must be mounted in an enclosure. FM approval Factory Mutual Approval Standard Class Number 3611, Class I, Division 2, Group A, B, C, D, T3...T6 or Class I, Zone 2, Group IIC, T3...T6. You will find the temperature class on the type plate on the module. WARNING Personal injury and damage to property may occur. In hazardous areas, personal injury or property damage can result if you create or break an electrical circuit during operation of a SIMATIC NET S7 CP (for example, by means of plugin connections, fuses, switches). WARNING - EXPLOSION HAZARD: DO NOT DISCONNECT EQUIPMENT WHEN A FLAMMABLE OR COMBUSTIBLE ATMOSPHERE IS PRESENT. When used in hazardous locations (division 2 or zone 2), the device must be installed in an enclosure. CP 1542-5 38 Manual, 11/2014, C79000-G8976-C326-03 Index A ATEX, 18 B Bus topology, 11 DP slave, 10, 11 Operation as, 10 DP slave mode, 22 DP slaves General characteristic data, 13 E EMC - electromagnetic compatibility, 36 Error status codes, 23 C Cabinet, 18 Cable length, 13 Cables for temperatures in excess of 70 C, 19 Calling program blocks (instructions) for distributed I/O, 16 CE mark, 36 Changeover CPU from RUN to STOP, 22 CPU from STOP to RUN, 22 Characteristic data, 13, 14 Configuration data Configuration and downloading, 15 CSA Approval, 37 C-Tick Approval, 37 D Diagnostics, 23 Diagnostics options, 25 Diagnostics repeater (DP slave), 11 Diagnostics requests, 11, 14, 14 Direct data exchange, 10 Downloading project data, 20 Downloads, 8 DP diagnostics, 25 DP diagnostics frames when the CPU is in STOP, 32 DP master Operation as, 10 DP master (class 1), 10, 11 DP master mode, 22 DP masters (class 2), 11 DP mode General characteristic data, 13 F FM Approval, 38 G Glossary, 3 H Hazardous area, 17 Hazardous areas according to ATEX, 18 I IEC 61131-2, 35 Installation and commissioning, 20 Instruction ALARM, 16 D_ACT_DP, 16 DE_ACT, 11 DP_TOPOL, 15 DPNRM_DG, 15 DPRD_DAT, 16 DPSYC_FR, 15 DPWR_DAT, 16 GETIO, 16 GETIO_PART, 16, 16 RALARM, 16 RALRM, 16 RDREC, 16, 16 SETIO, 16 WRREC, 15, 16 Interrupts, 23 CP 1542-5 Manual, 11/2014, C79000-G8976-C326-03 39 Index L Limitations Number of operable CPs, 15 M Manual Collection, 8 Measured values of values of transfer or reaction times, 13 Module replacement, 21 N Number of operable CPs, 15 O Operating mode of the CPU, 22 P PG/OP communication, 10 PROFIBUS DP-V0 and DPV1 standard, 10 PROFIBUS DP EN 50170 DPV1, 10 PROFIBUS interface, 21 Program blocks, 16 Protection against transient voltage surges, 19 STEP 7, 3, 15 SYNC / FREEZE, 10 System alarms, 23 T Time master, 11 Time slave, 11 Time-of-day synchronization, 11, 22 Transmission speed, 13 U UL Approval, 37 V Version history, 8 W Web diagnostics, 11 S7 connections, 11 R Replacing components, 18 RS-485 interface, 21 RS-485 socket, 20 S S7 communication, 10 S7 connections, 14 General characteristic data, 14 S7 routing function, 22 Safety extra low voltage, 17 Safety notices, 17 Siemens DP slave, 10 SIMATIC NET glossary, 3 SIMATIC NET Manual Collection, 8 Startup parameters, 14 Status and error displays, 23 CP 1542-5 40 Manual, 11/2014, C79000-G8976-C326-03