PP200B060 - Powerex - Product.Network

TENTATIVE PP200B060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAKTM

200A / 600V

H-Bridge IGBT Assembly

PP200B060(-) - 1 -

Description:

The Powerex POW-R-PAKTM is a configurable IGBT

based power assembly that may be used as a

converter, chopper, half or full bridge, or three phase

inverter for motor control, power supply, UPS or other

power conversion applications.

The power assembly is mounted on a forced air-

cooled heatsink and features state-of-the-art Powerex

F-series trench gate IGBTs with low conduction and

switching losses for high efficiency operation. The

POW-R-PAKTM includes a low inductance laminated

bus structure, optically isolated gate drive interfaces,

isolated gate drive power supplies, and a DC-link

capacitor bank. The control board provides a

simple user interface along with built-in

protection features including overvoltage,

undervoltage lockout, overcurrent,

overtemperature, and short circuit detection.

Depending on application characteristics the

POW-R-PAKTM is suitable for operation with DC

bus voltages up to 400VDC and switching

frequencies above 20kHz.

Schematic

Features:

 High performance IGBT inverter bridge

 Integrated gate drive with fault monitoring

& protection

 System status / troubleshooting LEDs to

verify or monitor proper operation

 Isolated gate drive power supplies

 Low inductance laminated bus

 Output current measurement & feedback

 Superior short circuit detection & shoot

through prevention

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TENTATIVE PP200B060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAKTM

200A / 600V

H-Bridge IGBT Assembly

PP200B060(-) - 2 -

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

General Symbol Units

IGBT Junction Temperature Tj -40 to +150 °C

Storage Temperature Tstg -40 to +125 °C

Operating Temperature Top -25 to +85 °C

Voltage Applied to DC terminals VCC 400 Volts

Isolation Voltage, AC 1 minute, 60Hz sinusoidal Viso 2500 Volts

IGBT Inverter

Collector Current (TC = 25°C) IC 200 Amperes

Peak Collector Current (Tj < 150°C) ICM 400 Amperes

Emitter Current IE 200 Amperes

Peak Emitter Current IEM 400 Amperes

Maximum Collector Dissipation (Tj < 150°C) Pc 590 Watts

Gate Drive Board

Unregulated +24V Power Supply 30 Volts

Regulated +15V Power Supply 18 Volts

PWM Signal Input Voltage 20 Volts

Fault Output Supply Voltage 30 Volts

Fault Output Current 50 mA

IGBT Inverter Electrical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min Typ Max Units

Collector Cutoff Current ICES VCE = VCES, VGE = 0V - - 1 mA

IC = 200A, Tj = 25°C - 1.6 2.2 Volts

Collector – Emitter Saturation Voltage VCE(sat) IC = 200A, Tj = 125°C - 1.6 - Volts

Emitter – Collector Voltage VEC IE = 200A - - 2.6 Volts

td(on) - - 120 ns

tr - - 100 ns

td(off) - - 350 ns

Inductive Load Switching Times

tf - - 250 ns

Diode Reverse Recovery Time trr - - 150 ns

Diode Reverse Recovery Charge Qrr

VCC = 300V

IC = 200A

VGE = 15V

RG = 3.1Ω

- 3.8 - µC

DC Link Capacitance 18000 µF

http://store.iiic.cc/

TENTATIVE PP200B060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAKTM

200A / 600V

H-Bridge IGBT Assembly

PP200B060(-) - 3 -

Gate Drive Board Electrical Characteristics

Characteristics Min Typ Max Units

Unregulated +24V Power Supply 20 24 30 Volts

Regulated +15V Power Supply 14.4 15 18 Volts

PWM Input On Threshold 12 15 Volts

PWM Input Off Threshold 0 2 Volts

Output Overcurrent Trip 300 Amperes

Overtemperature Trip 96 98 100 °C

Overvoltage Trip 460 Volts

DC Link Voltage Feedback See Figure Below Volts

Heatsink Temperature Feedback See Figure Below Volts

Output Current Feedback See Figure Below Volts

Thermal and Mechanical Characteristics

Characteristics Symbol Test Conditions Min Typ Max Units

IGBT Thermal Resistance, Junction to Case Rth(j-c)Q Per IGBT ½ module - 0.13 0.21 °C/W

FWD Thermal Resistance, Junction to Case Rth(j-c)D Per FWD ½ module 0.35 °C/W

Contact Thermal Resistance Rth(c-f) - 0.045 - °C/W

Heatsink Thermal Resistance Rth(f-a) 1500 LFM airflow 0.040 °C/W

Mounting Torque, AC terminals 75 90 in-lb

Mounting Torque, DC terminals 130 150 in-lb

Mounting Torque, Mounting plate 130 150 in-lb

Weight 21 lb

Heatsink Temperature Feedback

100

120

012345678910

Feedback Voltage (Volts)

Heatsink Temperature (ºC)

DC Link Feedback

100

200

300

400

500

012345678910

Feedback Voltage (Volts)

DC Link Voltage (Volts

)

Output Current Feedback

100

200

300

400

500

012345678910

Feedback Voltage (Volts)

Output Current (Amps)

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TENTATIVE PP200B060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAKTM

200A / 600V

H-Bridge IGBT Assembly

PP200B060(-) - 4 -

Gate Drive Board Interface Signal Definitions

Pin Signal Name Description

1 Shield Connected to circuit ground

2 PWM A- 0-15 V signal controlling the duty cycle of A- IGBT

3 Phase A Error1 Open collector output, external pull-up resistor required

LOW = No Error; Floating = Phase A overcurrent or short circuit

4 PWM A+ 0-15 V signal controlling the duty cycle of A+ IGBT

5 PWM B- 0-15 V signal controlling the duty cycle of B- IGBT

6 Phase B Error1 Open collector output, external pull-up resistor required

LOW = No Error; Floating = Phase B overcurrent or short circuit

7 PWM B+ 0-15 V signal controlling the duty cycle of B+ IGBT

8 Not Used

9 Not Used

10 Not Used

11 Overtemp1 Open collector output, external pull-up resistor required

LOW = No Error; Floating = heatsink overtemp

12 Not Connected

13 DC Link Voltage Analog voltage representation of DC link voltage

14 24 VDC input power2 20 – 30 VDC input voltage range

15 24 VDC input power2 20 – 30 VDC input voltage range

16 15 VDC input power2 14.4 – 18 VDC input voltage range

17 15 VDC input power2 14.4 – 18 VDC input voltage range

18 GND Ground reference for 15 and 24 VDC inputs

19 GND Ground reference for 15 and 24 VDC inputs

20 Heatsink Temperature Analog voltage representation of heatsink temperature

21 GND3 Tied to pins 18 and 19

22 Iout Phase A Analog voltage representation of phase A output current

23 GND3 Tied to pins 18 and 19

24 Iout Phase B Analog voltage representation of phase B output current

25 Not Used

26 Not Used

Notes:

1. Open collectors can be pulled up to 30 V max and sink 50mA continuous.

2. Do not connect a 15 VDC and 24 VDC source to the unit at the same time, use one or the other.

3. GND signals to be used for analog feedback signals, i.e. twisted pair with Iout Phase A.

Gate Drive Board Interface Connector

Description Symbol Type Manufacturer

Gate Drive Board Interface Header J1 0.100” x 0.100” latching header, 26 pin 3M# 3429-6002 or equivalent

Recommended Mating Socket - 0.100” x 0.100” IDC socket, 26 pin 3M# 3399-7600 or equivalent

Recommended Strain Relief - Plastic strain relief 3M# 3448-3026 or equivalent

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TENTATIVE PP200B060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAKTM

200A / 600V

H-Bridge IGBT Assembly

PP200B060(-) - 5 -

Performance Curves

Effective Output Current vs. Carrier Frequency (Typical)

Condition Symbol Value Units

Ambient Temperature TA 40 °C

DC Bus Voltage VCC 300 Volts

Load Power Factor cos φ 0.8

IGBT Saturation Voltage VCE(sat) Typical @ TJ = 125°C Volts

IGBT Switching Loss ESW Typical @ TJ = 125°C mJ

Airflow - 1500 LFM

Switching Conditions 3 phase PWM, 60Hz sinusoidal output

100

110

120

130

140

40 60 80 100 120 140 160 180 200 220 240 260 280 300

Iout ARMS

IGBT Junction Temperature

10kHz

5kHz

1kHz

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TENTATIVE PP200B060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

POW-R-PAKTM

200A / 600V

H-Bridge IGBT Assembly

PP200B060(-) - 6 -

Mechanical Drawing

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