User Guide for FEBFAN6754AMR_CP450v1 Evaluation Board Low-Cost, Green-Mode, PWM Controller for Flyback Converter 65W (19V / 3.42A) NB Adapter Featured Fairchild Products: FAN6754AMR, FAN6204MY Direct questions or comments about this Evaluation Board to: "Worldwide Direct Support" Fairchild Semiconductor.com (c) 2011 Fairchild Semiconductor Corporation 1 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 Table of Contents 1. General Introduction ................................................................................................................. 3 1.1. General Specification .................................................................................................... 3 2. Functional Test Report.............................................................................................................. 3 2.1. 2.2. 2.3. 2.4. 2.5. 2.6. 2.7. 2.8. 2.9. 2.10. 2.11. 2.12. 2.13. 2.14. 2.15. 2.16. 2.17. Input Current ................................................................................................................. 4 Input Wattage at No-Load Condition ........................................................................... 4 Turn-On Time ............................................................................................................... 5 DC Output Rising Time ................................................................................................ 5 Line and Load Regulation ............................................................................................. 5 Efficiency ...................................................................................................................... 6 Output Ripple and Noise ............................................................................................... 6 Step Response ............................................................................................................... 8 Over-Current Protection.............................................................................................. 10 Hold-Up Time ............................................................................................................. 10 Short-Circuit Protection .............................................................................................. 11 Brown-in/Brownout Test ............................................................................................ 11 VDD Voltage Level ...................................................................................................... 12 Voltage Stress on MOSFET and Rectifiers ................................................................ 12 EMI Test ..................................................................................................................... 13 Surge Test ................................................................................................................... 13 ESD Test ..................................................................................................................... 14 3. Photographs............................................................................................................................. 14 4. Circuit Schematic .................................................................................................................... 15 5. PCB Layout ............................................................................................................................. 16 6. Bill of Materials ...................................................................................................................... 17 7. Transformer / Output Inductor / Heat Sink ............................................................................. 19 8. Revision History ..................................................................................................................... 25 (c) 2011 Fairchild Semiconductor Corporation 2 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 1. General Introduction This document describes a 65W power supply using FAN6754AMR and FAN6204MY synchronous rectification IC. This power supply is targeted towards power adapters and open-frame consumer products. With the internal high-voltage startup circuitry, the power loss due to bleeding resistors is eliminated. To further reduce power consumption, FAN6754AMR is manufactured using the BiCMOS process. This allows an operating current of only 1.5mA and low startup current of 30A. Built-in synchronized slope compensation ensures the stability of peakcurrent-mode control. In addition, FAN6204MY improves conduction losses in heavy load, and the SR controller stops all SR switching operation to reduce the operating current in light load. 1.1. General Specification Specification Min. Max. Units Input Voltage 90 264 VAC Frequency 47 63 Hz Output Voltage 19 V Output Current 3.42 A Total Output Power 65 W 2. Functional Test Report Test Model FEBFAN6754AMR_CP450v1 Test Date 2011-02-15-2011-02-21 Test Temperature Ambient Test Equipment Test Items (c) 2011 Fairchild Semiconductor Corporation AC Source: 6220 AC POWER SOURCE Electronic Load: Chroma 63030 Power Meter: WT210 Oscilloscope: LeCroy 434 Differential Probe: LDP-6002 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Input current Input wattage at no load condition Turn-on time DC output rising time Line and load regulation Efficiency Output ripple and noise Step response Over-current protection Hold-up time Short-circuit protection Brownout test VDD voltage level Voltage stress on MOSFET and rectifier 3 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.1. Input Current 2.1.1. Test Condition Measure the AC input current at maximum load. 2.1.2. Test Result 2.2. Input Voltage Input Current 90V / 60Hz 1.61A 264V / 50Hz 0.63A Specification < 2A Input Wattage at No-Load Condition 2.2.1. Test Condition Measure the input wattage and output voltage at no load. 2.2.2. Test Result FAN6754AMR + FAN6204MY Input Voltage Input Wattage Frequency Output Voltage 90V / 60Hz 0.068W 47.16Hz 19.05V 264V / 50Hz 0.127W 46.87Hz 19.05V Spec. < 0.3W FAN6754AMR Input Voltage Input Wattage Frequency Output Voltage 90V / 60Hz 0.045W 32.63Hz 19.07V 264V / 50Hz 0.098W 30.19Hz 19.07V Spec. < 0.3W 2.2.3. Measured Waveform Ch1: FB Ch2: Gate Figure 1. 264V / 60Hz at No Load (c) 2011 Fairchild Semiconductor Corporation 4 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.3. Turn-On Time 2.3.1. Test Condition Set output at maximum load. Measure the interval between AC plug-in and stable output. 2.3.2. Test Result 2.4. Input Voltage Turn-On Time 90V / 60Hz 1.87s 264V / 50Hz 0.68s Specification < 3s DC Output Rising Time 2.4.1. Test Condition Set output at maximum loading. Measure the time interval between 10% to 90% output during startup. 2.4.2. Test Result 2.5. Input Voltage Maximum Load 90V / 60Hz 12.39ms 264V / 50Hz 7.80ms Specification < 20ms Line and Load Regulation 2.5.1. Test Condition Measure line and load regulation according to the table below. 2.5.2. Test Result Input Voltage Output Voltage Output Voltage at 0% Load at 100% Load Load Regulation 90V / 60Hz 19.04V 18.70V 1.80% 115V / 60Hz 19.04V 18.94V 0.53% 230V / 50Hz 19.04V 19.01V 0.16% 264V / 50Hz 19.04V 19.01V 0.16% Line regulation 0% 1.64% (c) 2011 Fairchild Semiconductor Corporation 5 Specification < 5% FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.6. Efficiency 2.6.1. Test Condition Output at maximum load. 2.6.2. Test Result FAN6754AMR + FAN6204MY (6.8K at PC817 with Remote Sense) Input Voltage 25% (0.855A) 50% (1.71A) 75% (2.565A) 100% (3.42A) Avg. 90V / 60Hz 91.27% 91.43% 90.30% 88.83% 90.46% 115V / 60Hz 90.96% 91.35% 91.26% 90.70% 91.07% 230V / 50Hz 89.27% 91.06% 91.64% 91.95% 90.98% 264V / 50Hz 88.45% 90.01% 91.69% 92.14% 90.57% Spec. > 85% FAN6754AMR (6.8K at PC817 with Remote Sense) Input Voltage 25% (0.855A) 50% (1.71A) 75% (2.565A) 100% (3.42A) Avg. 90V / 60Hz 88.76% 88.53% 87.73% 85.31% 87.58% 115V / 60Hz 88.85% 89.08% 88.57% 87.58% 88.52% 230V / 50Hz 87.31% 88.55% 89.21% 89.13% 88.55% 264V / 50Hz 86.58% 88.19% 88.67% 89.16% 88.15% 2.7. Spec. > 85% Output Ripple and Noise 2.7.1. Test Condition Ripple and noise are measured using a 20MHz bandwidth-limited oscilloscope with a 10F capacitor paralleled with a high-frequency 0.1F capacitor across each output. 2.7.2. Test Result Input Voltage Max. Load Min. Load No Load 90V / 60Hz 69.4mV 63.6mV 27.2mV 115V / 60Hz 46.6mV 28.5mV 29.0mV 230V / 50Hz 31.8mV 26.5mV 40.9mV 264V / 50Hz 30.9mV 26.5mV 41.9mV (c) 2011 Fairchild Semiconductor Corporation 6 Spec. < 200mV FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.7.3. Measured Waveforms Ch1: VOUT Figure 2. 90V / 60Hz at Maximum Load Ch1: VOUT Figure 3. 264V / 50Hz at Maximum Load (c) 2011 Fairchild Semiconductor Corporation 7 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.8. Step Response 2.8.1. Test Condition Dynamic loading (20%-80% of the full load, 5ms duty cycle, 2.5A/s rise/fall time). 2.8.2. Test Result FAN6754AMR + FAN6204MY Input Voltage Overshoot Undershoot 115V / 60Hz 157mV 206mV 230V / 50Hz 146mV 163mV Specification < 250mV FAN6754AMR Input Voltage Overshoot Undershoot 115V / 60Hz 166mV 219mV 230V / 50Hz 163mV 197mV Specification < 250mV 2.8.3. Measured Waveforms Figure 4. FAN6754AMR+FAN6204MY 115V/60Hz, Overshoot (Ch1: VOUT, Ch2: Gate) Figure 5. FAN6754AMR+FAN6204MY, 115V/60Hz, Undershoot (Ch1: VOUT, Ch2: Gate) Figure 6. FAN6754AMR+FAN6204MY 115V/60Hz, 20% Load (Ch1: Gate, Ch2: Gate_SR, Ch4: Vd5) Figure 7. FAN6754AMR+FAN6204MY, 115V/60Hz, 80% Load (Ch1: Gate, Ch2: Gate_SR, Ch4: Vd5) (c) 2011 Fairchild Semiconductor Corporation 8 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 Figure 8. FAN6754AMR 115V / 60Hz, Overshoot (Ch1: VOUT, Ch2: Gate) Figure 9. FAN6754AMR 115V / 60Hz, Undershoot (Ch1: VOUT, Ch2: Gate) Figure 10. FAN6754AMR+FAN6204MY 230V/50Hz, Overshoot (Ch1: VOUT, Ch2: Gate) Figure 11. FAN6754AMR+FAN6204MY 230V/50Hz, Undershoot (Ch1: VOUT, Ch2: Gate) Figure 12. FAN6754AMR+FAN6204MY 230V/50Hz, 20% Load (Ch1: Gate, Ch2: Gate_SR, Ch4: Vd5) Figure 13. FAN6754AMR+FAN6204MY 230V/50Hz, 80% Load (Ch1: Gate, Ch2: Gate_SR, Ch4: Vd5) (c) 2011 Fairchild Semiconductor Corporation 9 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 Figure 15. FAN6754AMR 230V / 50Hz, Undershoot (Ch1: VOUT, Ch2: Gate) Figure 14. FAN6754AMR 230V / 50Hz, Overshoot (Ch1: VOUT, Ch2: Gate) 2.9. Over-Current Protection 2.9.1. Test Condition Increase output load gradually. 2.9.2. Test Result Input Voltage Output Current 90V / 60Hz 4.381A 115V / 60Hz 4.800A 230V / 50Hz 4.846A 264V / 50Hz 4.741A Specification < 5.13A 2.10. Hold-Up Time 2.10.1. Test Condition Set output at maximum load. Measure the time interval between AC off and output voltage falling to the lower limit of the rated value. The AC waveform should be off at zero degrees. 2.10.2. Test Result Input Voltage Hold-Up Time 90V / 60Hz 12.08ms 115V / 60Hz 15.24ms 230V / 50Hz 84.79ms 264V / 50Hz 116.90ms (c) 2011 Fairchild Semiconductor Corporation 10 Specification FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.10.3. Measured Waveforms Figure 16. 90V / 60Hz at Maximum Load (Ch1: VOUT; Ch4: VAC) Figure 17. 264V / 50Hz at Maximum Load (Ch1: VOUT; Ch4: VAC) 2.11. Short-Circuit Protection 2.11.1. Test Condition Short the output of the power supply. The power supply should enter "Hiccup" Mode protection with less than 5W input wattage. 2.11.2. Test Result Input Voltage Input Wattage at Maximum Loading 90V / 60Hz 0.390W 264V / 50Hz 0.722W Specification < 2W 2.12. Brown-in/Brownout Test 2.12.1. Test Condition Set the output at maximum load and change the RHV resistor to record the brown-in (BR_In) / brownout (BR_Out) points. 2.12.2. Test Result RHV BR_In BR_Out V =BR_In - BR_Out 150k 66V 59V 7V 200k 84V 77V 7V (c) 2011 Fairchild Semiconductor Corporation 11 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.13. VDD Voltage Level 2.13.1. Test Result Min. Load Max. Load Near OPP Output SC (Max. Value) 90V / 60Hz 16.60V 21.10V 22.75V 17.15V 264V / 50Hz 16.60V 18.05V 19.35V 17.15V Spec. 2.14. Voltage Stress on MOSFET and Rectifiers 2.14.1. Test Condition Measure the voltage stress on the MOSFET and secondary rectifiers under conditions specified in the table below. 2.14.2. Test Result Stress on MOSFET 264V / 50Hz, Maximum Load 583V 264V / 50Hz, Maximum Load, (Output Short) 580V 264V / 50Hz, Maximum Load, (Pre-Short) 571V (c) 2011 Fairchild Semiconductor Corporation 12 Rating Stress on Output Rectifier Rating 144V 650V 150V 150V 147V FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.15. EMI Test RBW MT RBW MT 9 kHz 10 ms dBV 1 MHz 100 dBV 10 MHz 2 AV MAXH 100 1 MHz 10 MHz 90 90 1 PK MAXH 9 kHz 10 ms Att 10 dB Att 10 dB 1 PK MAXH 80 2 AV MAXH 70 80 70 EN55022Q EN55022Q 60 60 EN55022A EN55022A 50 50 40 40 30 30 20 20 10 10 0 0 150 kHz 150 kHz Figure 18. Conduction-Line at 115VAC RBW MT Figure 19. Conduction-Line at 230VAC 9 kHz 10 ms RBW MT Att 10 dB dBV dBV 10 MHz 90 1 PK MAXH 2 AV MAXH 9 kHz 10 ms Att 10 dB 1 MHz 100 30 MHz 30 MHz 100 1 MHz 10 MHz 90 1 PK MAXH 80 2 AV MAXH 70 80 70 EN55022Q EN55022Q 60 60 EN55022A EN55022A 50 50 40 40 30 30 20 20 10 10 0 0 150 kHz 30 MHz 150 kHz 30 MHz Figure 21. Conduction-Neutral at 230VAC Figure 20. Conduction-Neutral at 115VAC 2.16. Surge Test Mode L-N L-PE N-PE (c) 2011 Fairchild Semiconductor Corporation Polarity Phase +/- 0 +/- 90 +/- 180 +/- 270 Pass +/- 0 Pass +/- 90 +/- 180 +/- 270 Pass +/- 0 Pass +/- 90 +/- 180 +/- 270 13 Voltage Condition Pass 1KV 6KV 6KV Pass Pass Pass Pass Pass Pass Pass FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2.17. ESD Test Air Discharge (16.5KV) Pass Contact Discharge (8.8KV) Pass Pass Pass 3. Photographs Figure 22. Top View Figure 23. Side View (c) 2011 Fairchild Semiconductor Corporation 14 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 4. Circuit Schematic Figure 24. Circuit Schematic (c) 2011 Fairchild Semiconductor Corporation 15 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 5. PCB Layout Figure 25. Top Overlay Figure 26. Bottom Overlay Figure 27. Bottom Layer (c) 2011 Fairchild Semiconductor Corporation 16 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 6. Bill of Materials Component Qty Part No. Manufacturer Reference JUMPER WIRE 0.8(mm) 6 L5, JP1, JP7, JP10, JP13 Chip Resistor 0805 6K8 5% 1 Rx Chip Resistor 1206 0 5% 6 JP2, JP9, R1, R43, R45, R47 Chip Resistor 1206 05 5% 2 R51, R52 Chip Resistor 1206 12 5% 2 R53, R54 Chip Resistor 1206 22 5% 1 R42 Chip Resistor 1206 13 5% 2 R36, R37 Chip Resistor 1206 43 5% 1 R40 Chip Resistor 1206 100 5% 1 R50 Chip Resistor 1206 1K2 5% 1 R59 Chip Resistor 1206 4K7 1% 1 R58 Chip Resistor 1206 10K 1% 2 R2, R3 Chip Resistor 1206 30K 5% 1 R61 Chip Resistor 1206 47K 5% 1 R41 Chip Resistor 1206 100K 5% 3 R32, R33, R48 Chip Resistor 1206 200K 5% 1 R60 Chip Resistor 1206 270K 5% 1 R44 Chip Resistor 1206 470K 5% 1 R46 Chip Resistor 1206 1M5 5% 2 R27, R28 NTC 5 100000 1 TR2 Ceramic Capacitor 103P 500V +80/-20% 1 C22 0805 MLCC X7R 10% 102P 50V 1 C29 Chip Resistor 1206 30K 5% 1 R61 Chip Resistor 1206 47K 5% 1 R41 Chip Resistor 1206 100K 5% 3 R32, R33, R48 Chip Resistor 1206 200K 5% 1 R60 Chip Resistor 1206 270K 5% 1 R44 Chip Resistor 1206 470K 5% 1 R46 Chip Resistor 1206 1M5 5% 2 R27, R28 NTC 5 100000 1 TR2 Ceramic Capacitor 103P 500V +80/-20% 1 C22 0805 MLCC X7R 10% 102P 50V 1 C29 0805 MLCC X7R 10% 103P 50V 1 C28 1206 MLCC X7R 10% 104P 50V 2 C27, C35 1206 MLCC X7R 10% 222P 50V 1 C34 (c) 2011 Fairchild Semiconductor Corporation 17 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 Component Qty Part No. Manufacturer Reference 1206 MLCC X7R 10% 332P 100V 1 C23 1206 MLCC X7R 10% 471P 50V 1 C30 Electrolytic Capacitor 47 50V 105C 1 LHK JACKCON C1 Electrolytic Capacitor 120 400V 105C 1 KMG NCC C21 Electrolytic Capacitor 470 25V 105C 1 KMG NCC C25 Electrolytic Capacitor 1000 25V 105C 1 KMG NCC C24 X2 Capacitor 0.33 275V 20% 1 C15 Y2 Capacitor 222P 250V 20% 1 C20 Inductor DR4x12 1.6H 1 TRN0083 SEN HUEI L8 Common Choke 9mH (RT181007) 1 TRN0211 SEN HUEI L7 Bead Core C8B 3.5*3.2*1.0 1 MCH0040 Transformer RM-10 510H 1 TRN0237 SEN HUEI T1 Fast Diode 1A/200V DO-41 1 FR103 CP D9 Fast Diode 1A/1000V DO-41 1 FR107 CP D10 Diode 1A/1000V DO-41 2 1N4007 FAIRCHILD D6, D8 Bridge 4A/600V KBL 1 KBL06 FAIRCHILD BD2 Schottky Diode 3A/150V DO-201AD 1 STPS3150 ST D5 Adjustable/2.5V, 1% Tolerance Shunt Regulator 1 TL431ACZ-AP FAIRCHILD U10 MOSFET 105A/150V TO-220 1 FDP083N15A_F102 FAIRCHILD Q3 MOSFET 8A/600V TO-220 1 FQP8N60C FAIRCHILD Q4 4-Pin DIP Phototransistor Output OptoCoupler 1 FOD817A FAIRCHILD U8 SR Controller IC SOIC 8 1 FAN6204MY FAIRCHILD U6 PWM Controller IC SOIC 8 1 FAN6754AMRMY FAIRCHILD U7 FUSE GLASS 250V4A QUICK 1 F2 TVS P6KE150A 1 D7 INLET 2P 90 1 CN4 HS MCH0534 1 HS4 HS MCH0555 1 HS3 PCB PLM0085 REV6 1 (c) 2011 Fairchild Semiconductor Corporation 18 D10 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 7. Transformer / Output Inductor / Heat Sink 1.DIMENSION UNITmm A 14 max B 9.0 max C 6.01 D 3.50.3 E 0.80.1 F 1-2 2. ELECTRICAL SPECIFICATONat 1KHz0.3V 2.1 INDUCTANCE1.6 H min. 2.2 DC RESISTANCE11 m max. 2.3 TURN WIRE 0.8x12.5TS(ref) MATERIALS LIST COMPONENT MATERIAL S6,SGB or equivalent THFN-216 130C UEWN/U 130C UEY 130C 1. CORE 2. WIRE 3. TUBE UL TUBE Tin-coated Copper wire 4. TERMINALS 96.5% Su 3% Ag 0.5% Cu 5. SOLDER MANUFACTURER Ferrite core R4x12 Jaw Shianq. Ta Ya Electronic Wire & Cable Co., Ltd. E197768 Pacific Electronic Wire Cable Co., Ltd. E201757 Chuen Yih Wire Co., Ltd. E174837 Shengzhen Changyuan Co., Ltd. E180908 Will Fore Special Wire Corp. Xin Yuan Co., Ltd. UNIT m/m DRAWN CHECK TEL (02)29450588 Ci wun Chen Guo long Huang FAX (02)29447647 No.26-1, Lane 128, Sec. 2, Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) (c) 2011 Fairchild Semiconductor Corporation UL FILE NO. SEN HUEI INDUSTRIAL CO.,LTD. 19 TITLE IDENT N O. DWG N O. TRN-083 I0026 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 1. DIMENSION UNITmm 2. ELECTRICAL SPECIFICATIONat 1KHz 1V 2.1 INDUCTANCEL1=L2 9.0 mH min. 2.2 DC RESISTANCEL1=L2 0.78 max. 2.3 TURN WIREL1=L2 0.65 x 37.5TS MATERIALS LIST COMPONENT 1. CORE MATERIAL MANUFACTURER UL FILE NO. T18x10x7 Core T18x10x7 TOMITA. THFN-216 Ta Ya Electronic Wire & Cable Co., Ltd. E197768 UEWN/U Pacific Wire & Cable Co., Ltd. E201757 UEWE Tai-l Electronic Wire Cable Co., Ltd. E85640 UWY Jang Shing Wire Co., Ltd. E174837 2. WIRE 96.5% Sn 3% Ag 0.5% Cu 3. SOLDER Xin Yuan Co., Ltd. UNIT m/m DRAWN CHECK TITLE TEL (02)29450588 Ci wun Chen Guo long Huang IDENT N O. RT181007 FAX (02)29447647 DWG N O. I0060 No.26-1, Lane 128, Sec. 2, Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) (c) 2011 Fairchild Semiconductor Corporation SEN HUEI INDUSTRIAL CO.,LTD. 20 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 1.DIMENSION Unitmm NOTE: 1) Pin 8 No. 2) Pin 5 cut off 2/3. 3) Add insulation tape *2 turns to fix core and bobbin. UNIT m/m DRAWN CHECK TITLE TRANS TEL (02)29450588 Ci wun Chen Guo long Huang IDENT N O. TN-0237 FAX (02)29447647 No.26-1, Lane 128, Sec. 2, Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) SEN HUEI INDUSTRIAL CO.,LTD. DWG N O. I9903 KB773-9192 (c) 2011 Fairchild Semiconductor Corporation 21 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 2. SCHEMATIC 2.1 SCHEMATIC PRI SEC Note: All wire shields wield 0.2 lead. Teflon pipe connects to pin4. 2.3 WINDING: SET WINDING MATERIAL START-FINISH TURNS TAPE 1 N1 2UEW- 0.50x1P 4-5 19TS 1TS 2 E1 T0.025x7mm -4 1.2TS 3TS 3 N2 TEX-E - 0.90x1P S-F 8TS 3TS 4 N3 2UEW- 0.40x1P 9-7 7TS 1TS 5 E2 T0.025x7mm -4 1.2TS 3TS 6 N4 2UEW- 0.50x1P 5-6 19TS 3TS REMARK Adhesive tape of copper foil Middle densely circles Adhesive tape of copper foil UNIT m/m DRAWN CHECK TITLE TRANS TEL (02)29450588 Ci wun Chen Guo long Huang IDENT N O. TRN-0237 FAX (02)29447647 SEN HUEI INDUSTRIAL CO., LTD. DWG N O. I9903 KB773-9192 No.26-1, Lane 128, Sec. 2, Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) (c) 2011 Fairchild Semiconductor Corporation 22 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 3. ELECTRICAL SPECIFICATION: 3.1 Inductance test at 1KHz, 1V L4-6=510H5% 3.2 Leakage inductanceat 1KHz, 1V P(4-6)20H max. (shorted A,B) 3.3 DC Resistance test at 255C P(4-6)23m max. 3.4 Hi-pot test AC 3.0KV / 60Hz/0.5mA hi-pot for one minute between primary and secondary. AC 1.5KV / 60Hz/0.5mA hi-pot for one minute between primary and core. AC 1.5KV / 60Hz/0.5mA hi-pot for one minute between secondary and core. 3.5 Insulation test The insulation resistance is between primary and secondary and windings to core measured by DC 500V, must be over 100 M. 3.6 Terminal strength 1.0 Kg on terminals for 30 seconds, test the breakdown. UNIT m/m DRAWN CHECK TITLE TRANS TEL (02)29450588 Ci wun Chen Guo long Huang IDENT NO. TRN-0237 DWG NO. I9903 KB773-9192 FAX (02)29447647 No.26-1, Lane 128, Sec. 2, Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) (c) 2011 Fairchild Semiconductor Corporation SEN HUEI INDUSTRIAL CO., LTD. 23 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 MATERIALS LIST COMPONENT 1. Bobbin 2. Core 3. Wire MATERIAL Phenolic 94v-0,T375J,150 C FERRITE RM10 R2K (GAP) UEY 130C TEX-E 130C MANUFACTURER FILE NO. RM-10 Chang Chun Plastics Co., Ltd. E59481(S) Ferrite Core RM-10 Yang Guang Da Co., Ltd. Hoi Luen Electrical MFR Co., Ltd. E164409 Shenzhen Changyuan Electronic Material Co., Ltd. E249037 4. Varnish 48562/C 155C Hang Cheung Petrochemical Ltd. 5. Tape MYLAR TAPE (PZ-YELLOW) Jingjiang Ya Hua Pressure Sensitive Glue Co., Ltd. E165111(N) 6. Tube 7. Terminals TEFLON 200C 150V Tin coatedCopper wire 8. Shield Copper foil 9. Solder 96.5% Su 3% Ag 0.5% Cu E200154 Shenzhen Woer Heat Shrinkable Material Co., Ltd. E203950 Will Fore Special Wire Corp. Bo Tong Co., Ltd. (copper foilT0.025mmx7mm +TAPE) Xin Yuan Co., Ltd. UNIT m/m DRAWN CHECK TITLE TEL (02)29450588 Ci wun Chen Guo long Huang IDENT NO. FAX (02)29447647 SEN HUEI INDUSTRIAL CO., LTD. No.26-1, Lane 128, Sec. 2, Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) (c) 2011 Fairchild Semiconductor Corporation 24 DWG NO. TRA NS TRN0237 I9903 KB77 39192 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 8. Revision History Rev. Date Description 1.0.0 November, 2011 Initial Release 1.0.1 December, 2011 Clarify Measured Waveform in Figure 4-15. WARNING AND DISCLAIMER Replace components on the Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Users' Guide. Contact an authorized Fairchild representative with any questions. This board is intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk. 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A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. ANTI-COUNTERFEITING POLICY Fairchild Semiconductor Corporation's Anti-Counterfeiting Policy. Fairchild's Anti-Counterfeiting Policy is also stated on our external website, www.fairchildsemi.com, under Sales Support. Counterfeiting of semiconductor parts is a growing problem in the industry. All manufacturers of semiconductor products are experiencing counterfeiting of their parts. Customers who inadvertently purchase counterfeit parts experience many problems such as loss of brand reputation, substandard performance, failed applications, and increased cost of production and manufacturing delays. Fairchild is taking strong measures to protect ourselves and our customers from the proliferation of counterfeit parts. Fairchild strongly encourages customers to purchase Fairchild parts either directly from Fairchild or from Authorized Fairchild Distributors who are listed by country on our web page cited above. Products customers buy either from Fairchild directly or from Authorized Fairchild Distributors are genuine parts, have full traceability, meet Fairchild's quality standards for handling and storage and provide access to Fairchild's full range of up-to-date technical and product information. Fairchild and our Authorized Distributors will stand behind all warranties and will appropriately address any warranty issues that may arise. Fairchild will not provide any warranty coverage or other assistance for parts bought from Unauthorized Sources. Fairchild is committed to combat this global problem and encourage our customers to do their part in stopping this practice by buying direct or from authorized distributors. EXPORT COMPLIANCE STATEMENT These commodities, technology, or software were exported from the United States in accordance with the Export Administration Regulations for the ultimate destination listed on the commercial invoice. Diversion contrary to U.S. law is prohibited. U.S. origin products and products made with U.S. origin technology are subject to U.S Re-export laws. In the event of re-export, the user will be responsible to ensure the appropriate U.S. export regulations are followed. (c) 2011 Fairchild Semiconductor Corporation 25 FEBFAN6754AMR_CP450v1 * Rev. 1.0.1 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Fairchild Semiconductor: FEBFAN6754AMR_CP450V1