1658537-2 - Tyco Electronics

Application Specification

AMPLIMITE* HDP-20 and Economy

Crimp Snap Subminiature D 114-40030

LOC B

of 13

2008 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

Commercial Connectors

19 DEC 08 Rev C

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for the application of AMPLIMITE HDP–20 and Economy Crimp

Snap Subminiature D Commercial Connectors with all–plastic contact retention. These commercial connectors

are available with or without shielding or shielding enclosure kits. Contacts are available in three snap–in types:

crimp, posted, and solder cup. The crimp snap–in contacts are available with or without an insulation support

barrel for strain relief. Refer to Application Specification 114–10000 for information on these HD–20 Precision

Formed Contacts. Various accessories are compatible with the connectors and kits. Assembled connectors are

designed to meet the requirements of Military Specification MIL–C–24308.

AMPLIMITE HDP–20 Connectors come in a variety of sizes for your production needs and are adaptable to a

variety of mounting and hardware requirements. Using a keystone mating face configuration, these connectors

incorporate multiple polarization and mating alignment features, allowing flexibility in system design. The plug

connector has an integral hood which protects the inserted pin contacts. The cavity rows are number–coded

for your convenience. These connectors accept a contact with a wire size range of 28–18 AWG.

When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to

help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.

Figure 1

Optional

Grounding

Indents

Connector

Shell

Receptacle Housing

(Accepts Socket

Contacts)

Optional 4-40

Clinch Nuts

Plug Housing

(Accepts Pin

Contacts)

Keystone

Mating

Face

Pin Hood

2. Reference Material

2.1. Revision Summary

This paragraph is reserved for a revision summary covering the most recent additions and changes made to

this specification which include the following:

Updated document to corporate requirements

Deleted obsolete and added new documents to Paragraphs 2.5 and 2.6

New logo and format

NOTE

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

Rev

of 13 Tyco Electronics Corporation

2.2. Customer Assistance

Reference Part Number 205206 and Product Code 5091 are representative numbers of AMPLIMITE HDP–20

Subminiature D Commercial Connectors. Use of these numbers will identify the product line and expedite your

inquiries through a service network established to help you obtain product and tooling information. Such

information can be obtained through a local Tyco Electronics Representative or, after purchase, by calling the

Tooling Assistance Center or the Product Information number at the bottom of page 1.

2.3. Drawings

Customer Drawings for each product part number are available from the service network. The information

contained in Customer Drawings takes priority if there is a conflict with this specification or with any technical

documentation supplied by Tyco Electronics.

2.4. Manuals

Manual 402–40 is available from the service network. This manual provides information on various flux types

and characteristics along with the commercial designation and flux removal procedures. A checklist is included

in the manual as required for information on soldering problems.

2.5. Specifications

A. Product Specifications

Product Specifications 108–40005, 108–40030, 108–40032 provide product performance requirements

and test information.

B. Application Specifications

Application Specifications 114–10000, 114–25034, 114–40002, 114–40003, 114–40008, 114–40010,

114–40013, 114–40015, 114–40017, 114–40023, 114–40026, 114–40027, and 114–40028 contain design,

inspection, and assembly procedures for AMPLIMITE HDP–20 Connectors.

2.6. Instructional Material

The following list includes available instruction sheets (408–series) that provide assembly procedures for

product, operation, maintenance and repair of tooling; and customer manuals (409–series) that provide setup,

operation, and maintenance of machines.

Document Number Document Title

408–4245 Seating Fixture Assembly 543615–1 for AMPLIMITE HDP Series One–Piece Shield

408–6551 Slide Latch Kits and Locking Post Kits

408–6609 AMPLIMITE HD–20 Shielded Cable Clamp Kits

408–6769 AMPLIMITE HDP–20, HDP–22, and HDE–20 Right–Angle Metal Shielded Cable

Clamp Kits

408–6906 Release Tool Kit 91266–2 for AMPLIMITE Connector Cable Clamps

408–7514 AMPLIMITE High Density (HDP–20) Connectors with Crimp–Type Contacts

408–7555 Cable Clamp Assemblies for AMPLIMITE HD–20 and HD–22 Connectors

408–7799 AMPLIMITE Solder Pot contacts (66569–3 and 66570–3)

408–7837 Female Screwlock Kits and Male Screw Retainer Kits

408–8083 Ferrule Applicator Assembly No. 812407–1

408–9010 Shielding Hardware Kits for AMPLIMITE HDP–20 and HDE–20 Connectors

408–9128 AMPLIMITE Latching Blocks

408–9130 AMPLIMITE Two–Piece Spring Latches for Straight Exit RFI/EMI Cable Clamps,

Straight/90 Degree Exit Two–Piece Cable Clamps, and Universal Cable Clamps

408–9131 Two–Piece Spring Latches for AMPLIMITE Connectors Used with Post Molded

Strain Relief

408–9172 Shielding Hardware Enclosure Kits for AMPLIMITE Connectors

408–9199 Shielding Enclosure Expansion Tool Kits 58241–1, –2, and –4

408–9238 Universal Cable Clamp Kits for AMPLIMITE Connectors

408–9242 Die Assemblies 58237–1 and 58237–2

408–9243 Crimping Die Assembly 58238–1 for AMPLIMITE Connectors

408–9315 Hand Crimping Tool 543344–1

408–9318 Crimping Die Assemblies 543013–[ ]

408–9404 Insertion/Extraction Tool 91285–1 and Replacement Tip Kits 543382

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

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Document Number Document Title

408–9507 Crimping Die Assemblies 543424–1 Through –8 for AMPLIMITE Connectors

408–9508 Crimping Die Assemblies 543425–1 and 543425–2 for AMPLIMITE Connectors

408–9721 Die Holder Assemblies 58449–1, –2, and –3

409–5842 AMP–O–LECTRIC* Model “G” Terminating Machine 354500–[ ]

409–5843 2700–Lb. Pneumatic Power Unit 312522–[ ]

3. REQUIREMENTS

3.1. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in housings.

B. Shelf Life

The connectors should remain in the shipping containers until ready for use to prevent damage to the

housings. The products should be used on a first in, first out basis to avoid storage contamination that

could adversely affect signal transmissions.

C. Chemical Exposure

Do not store housings near any chemicals listed below, as they may cause stress corrosion cracking in the

components.

Alkalies Carbonates Phosphates Citrates Tartrates

Amines Citrates Sulfides Nitrites

Ammonia Nitrites Sulfur Compounds

Where the above environmental conditions exist, phosphor-bronze contacts are recommended instead of brass if

available.

3.2. Mounting Panel Cutout

AMPLIMITE HDP–20 Connectors are adaptable to rack–and–panel applications. W e recommend mounting the

plug to the panel and the receptacle to the rack. Figure 2 provides panel cutout, mating, and mounting

clearance dimensions.

Dimensions H and J apply when using cable clamps or latching blocks. Connectors with floating bushings are for use

in drawer applications, or other difficult alignment situations.

Figure 2 (cont’d)

G+0.05 [.002]

Dia (2 Places)

+ 2

(2 Places)

K Radius

(4 Places)

G Dia (2 Holes

Per Cutout) A

6.60 [.260] Min Clearance

Between Connectors

Plug

Receptacle

7. 06

6.30 .278

.248

Mating

Clearance

1.02 [.040]

Dia (Typ)

3.28 + 0.05

[.129 + .002]

Cutout for Rear

Mount and Short

Latching Blocks

NOTE

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

Rev

of 13 Tyco Electronics Corporation

CONNECTOR

POSITIONS PANEL

MTG

FLOATING DIMENSIONS + 0.05 [.002]

OS O S

AND

SHELL SIZE

MTG

POSN BUSHING A B C D E F G H

Front

Yes 23.01

[.906] 11.51

[.453] 13.84

[.545] 6.93

[.273] 2.24

[.088] --- --- 2.11

9 Position

ron

No 24.99 12.50

22.20

[.874] 11.10

[.437] 13.03

[.513] 6.53

[.257] 3.05

[.120] --- --- [.083]

Size 1

Rear

Yes [.984] [.492] 21.29

[.838] 10.64

[.419] 12.22

[.481] 6.12

[.241] 2.24

[.088] --- --- 3.35

ear

No 20.47

[.806] 10.24

[.403] 11.40

[.449] 5.72

[.225] 3.05

[.120] 13.97

[.550] 19.05

[.750]

[.132]

Front

Yes 31.34

[1.234] 15.67

[.617] 13.84

[.545] 6.93

[.273] 2.24

[.088] --- --- 2.11

15 Position

ron

No 33.32 16.66

30.53

[1.202] 15.27

[.601] 13.03

[.513] 6.53

[.257] 3.05

[.120] --- --- [.083]

Size 2

Rear

Yes [1.312] [.656] 29.62

[1.166] 14.81

[.583] 12.22

[.481] 6.12

[.241] 2.24

[.088] --- --- 3.35

ear

No 28.80

[1.134] 14.40

[.567] 11.40

[.449] 5.72

[.225] 3.05

[.120] 18.54

[.730] 19.05

[.750]

[.132]

Front

Yes 45.08

[1.775] 22.56

[.888] 13.84

[.545] 6.93

[.273] 2.24

[.088] --- --- 2.11

25 Position

ron

No 47.04 23.52

44.27

[1.743] 22.15

[.872] 13.03

[.513] 6.53

[.257] 3.05

[.120] --- --- [.083]

Size 3

Rear

Yes [1.852] [.926] 43.33

[1.706] 21.67

[.853] 12.22

[.481] 6.12

[.241] 2.24

[.088] --- --- 3.35

ear

No 42.52

[1.674] 21.26

[.837] 11.40

[.449] 5.72

[.225] 3.05

[.120] 32.38

[1.275] 19.05

[.750]

[.132]

Front

Yes 61.54

[2.423] 30.78

[1.212] 13.84

[.545] 6.93

[.273] 2.24

[.088] --- --- 2.11

37 Position

ron

No 63.50 31.75

60.73

[2.391] 30.38

[1.196] 13.03

[.513] 6.53

[.257] 3.05

[.120] --- --- [.083]

Size 4

Rear

Yes [2.500] [1.250] 59.79

[2.354] 29.90

[1.177] 12.22

[.481] 6.12

[.241] 2.24

[.088] --- --- 3.35

ear

No 59.08

[2.326] 29.54

[1.163] 11.40

[.449] 5.72

[.225] 3.05

[.120] 48.77

[1.920] 19.05

[.750]

[.132]

Front

Yes 59.16

[2.329] 29.59

[1.165] 16.64

[.655] 8.33

[.328] 2.24

[.088] --- --- 2.11

50 Position

ron

No 61.11 30.56

58.34

[2.297] 29.18

[1.149] 15.82

[.623] 7.92

[.312] 3.05

[.120] --- --- [.083]

Size 5

Rear

Yes [2.406] [1.203] 57.15

[2.250] 28.58

[1.125] 14.91

[.587] 7.47

[.587] 2.24

[.088] --- --- 3.35

ear

No 56.34

[2.218] 28.17

[1.109] 14.10

[.555] 7.06

[.278] 3.05

[.120] 43.64

[1.718] 19.05

[.750]

[.132]

Dimensions H and J apply when using cable clamps or latching blocks. Connectors with floating bushings are for use in drawer

applications, or other difficult alignment situations.

Figure 2 (end)

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

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Tyco Electronics Corporation

3.3. Contact Insertion

Terminated contacts are inserted into the back of the connector housing, and snap in place. The cavity rows

are numbered for your convenience. If your design does not require the use of all cavities, the contacts should

be distributed evenly throughout the connector.

After inserting a contact into the housing, pull back lightly on the wire to make sure the contact is fully seated.

3.4. Terminated Strip Length

Terminated strip length shall be as indicated in Figure 3.

Figure 3

Ferrule

Braid

Connector

Terminated

Strip Length

B+1.27 [.050]

TERMINATED STRIP LENGTH

CONTACT POSN B" LENGTH

50 39.12 [1.540]

38.1 [1.500]

33.02 [1.300]

3.5. Ferrule Crimp Requirements

Slide the ferrule onto the cable prior to stripping the cable. Keep the larger diameter end of the ferrule toward

the end to be terminated. If the ferrule has only one diameter, no orientation is required. After the wires and

contacts have been terminated slide the ferrule until it is over the braid. Crimp the braid according to the

instructions packaged with the appropriate tooling. See Figure 4 for ferrule crimp requirements.

Trim excess braid flush with front of ferrule with a knife.

Figure 4 (cont’d)

1.02 [.040] Max

F+0.64 [.025]

TERMINATED ASSY LENGTH

CONTACT POSN F" LENGTH

938.99 [1.535]

50 48.06 [1.892]

47.65 [1.876]

0.38 [.015] Max

B Max

Section D-D

Section E-E

NOTE

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

Rev

of 13 Tyco Electronics Corporation

CABLE

DIAMETER

ACCEPTED

CABLE

CRIMP

A"

CABLE

CRIMP

B"

SHIELD

CRIMP

C"

4.19-4.83 [.165-.190] 4.5 + 0.13 [.177 + .005] 10.21 [.402]

4.83-5.51 [.190-.217] 5.41 + 0.13 [.213 + .005] 9.58 [.377]

5.51-6.25 [.217-.246] 6.07 + 0.13 [.239 + .005] ---

6.25-7.21 [.246-.284] 6.68 + 0.13 [.263 + .005] 10.85 [.427] 10.9 + 0.13

7.21-8.23 [.284-.324] 7.65 + 0.13 [.301 + .005] --- [.429 + .005]

8.23-9.52 [.324-.375] 8.66 + 0.13 [.341 + .005] ---

9.52-11.10 [.375-.437] 9.98 + 0.13 [.393 + .005] ---

10.16-11.56 [.400-.455] 10.49 + 0.13 [.413 + .005] ---

5.84-6.73 [.230-.265] 6.43 + 0.2 [.253 + .008] ---

8.58-9.78 [.338-.385] 9.14 + 0.2 [.360 + .008] 11.84 [.466]

9.52-10.97 [.375-.432] 10.16 + 0.2 [.400 + .008] 12.95 [.510] 13.72 + 0.2

[.540 + .008]

10.72-12.45 [.422-.490] 10.72 + 0.2 [.422 + .008] 16.00 [.630]

[

540 +

008]

12.19-14.27 [.480-.562] 12.19 + 0.2 [.480 + .008] 16.00 [.630]

Figure 4 (end)

3.6. Hardware and Accessories

The AMPLIMITE HDP–20 Connectors are compatible with the mounting hardware and accessories as shown

in Figure 5. The instructional material listed (in parentheses) with each accessory provides details for product

selection and assembly procedures.

A. Shielding Hardware Kits

Shielding Hardware Kits (Instruction Sheet 408–9010) and Shielding Hardware Enclosure Kits (Instruction

Sheet 408–9172) are available for AMPLIMITE connectors. Hardware kits include a connector and inner

and outer shield halves. Enclosure kits also include a protective flexible thermoplastic enclosure and two

male jackscrews. The thermoplastic enclosure is assembled to the kit using Shielding Enclosure

Expansion Tools with base PN 58241 (Instruction Sheet 408–9199). Cable ferrules must be purchased

separately.

B. Cable Clamp Assembly Kits

Cable clamp assembly kits are available in straight/45

and straight/90

versions (Instruction Sheet

408–7555). The clamp assemblies can be mated using spring latches (Instruction Sheets 408–9130,

408–9131) and latching blocks (Instruction Sheet 408–9128), or using screwlocks and retainers

(Instruction Sheet 408–7837).

C. Shielded Cable Clamp Assembly Kits

Metal RFI/EMI Shielded Cable Clamp Assemblies come in two–piece kits, and are available in both

straight–exit (Instruction Sheet 408–6609) and 90

–exit (Instruction Sheet 408–6769) versions. Unlike the

hardware kits, these cable clamp kits allow the cable to be fully prepared and terminated to the connector

before shield installation. The straight–exit shield is attached to the connector using saddle washers and

screws. The 90

–exit shield is attached using slide latches and screws.

D. Jacketed Shielded Cable

For applications using jacketed shielded cable with AMPLIMITE shields (see subparagraph C), two ferrule

options are available. As split–ring ferrule is used with a foil or braided shield and is not crimped. An inner

and an outer crimped ferrule are used with applications using braid–shielded cable only.

E. Slide Latch Assemblies and Clips

One–Piece Slide Latch or Two–Piece Slide Latch Clips (Instruction Sheet 408–6551) attach to the

connector mating face. The mating connector uses Locking Post Assemblies which latch into the slide

latch assembly.

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

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Tyco Electronics Corporation

F. Universal Cable Clamp Kits

Universal Cable Clamp Kits (Instruction Sheet 408–9238) are available for connectors with a number 3

shell size (25 position) only. Each kit consists of two cable clamp halves, a two–piece braid termination

clamp set (shielded versions only), a cable clamp wedge set, and mounting screws. Release Tool Kit

91266–2 (Instruction Sheet 408–6906) is used to release assembled universal cable clamp halves.

G. One Piece Economy Shielding Hardware

AMPLIMITE One–Piece Economy Shielding Hardware is available for AMPLIMITE Size 1, 2, and 3

connectors. These press–on hardware shields must be seated with Seating Fixture 543615–1 (Instruction

Sheet 408–4245). The shielding hardware is copper with tin overplating and is available in straight 90

exit

versions only.

Figure 5 (cont’d)

Connector

Shell

Outer Shield

Half

Ferrule (Ref)

Inner

Shield

Half

Contacts (Ref)

Thermoplastic

Enclosure

Ferrule (Ref) and Shield

Halves Hidden From View

Jackscrew (2)

Shielding

Hardware Kit

One Piece Economy

Shielding Hardware

(Size 1)

One Piece Economy

Shielding Hardware

(Size 2)

One Piece Economy

Shielding Hardware

(Size 3)

Shielding Hardware

Enclosure Kit

Ferrule (Ref)

Connector

Shell

Connector

Shell

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

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Figure 5 (cont’d)

Straight 90

Cable Clamp

Assembly Kit (Assembled)

Screw (3)

Cable Clamp

Assembly

Latching

Block (2)

M3 Metric

Screw (2)

Plug

(Ref)

Receptacle

(Ref)

Spring

Latch (2)

Assembled

Screwlock

(Ref)

Retainer (2)

Retainer

Screw (2) Hex Nut (2)

Lock Washer (2)

Flat Washer (4)

Female

Screwlock (2)

Cable Clamp Assembly with

Screwlocks and Retainers

Two-Piece Shield

4-40 Saddle

Screw (2)

4-40 Fillister Head

Screws and Hex

Nuts (2 Each)

Connector 4-40 Slide-Latch

Screw (2)

One-Piece

Slide Latch

4-40 Pan Head

Screws (3)

Connector

Straight Exit RFI/EMI Shielded

Cable Clamp Assembly Kit 90

Exit RFI/EMI Shielded

Cable Clamp Assembly Kit

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

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Tyco Electronics Corporation

Figure 5 (end)

One-Piece Slide Latch

Assembly Kit

One-piece slide latches for shell sizes 1, 4, and 5 cannot be used with cable clamps that extend beyond the front of the

connector flange.

One-Piece

Slide Latch

4-40 Screw (2)

Flat Washer (2)

Lockwasher (2)

4-40

Hex Nut

(2)

4-40 Hex

Nut (2) Flat

Washer

(2)

Lockwasher (2)

Slide

Latch (2)

4-40

Screw (2)

Two-Piece Slide

Latch Assembly Kit

Typical Slide Latch

Application

Locking Post

Assembly Kit

Universal Cable

Clamp Kit

Lockwasher (2)

4-40 Hex

Nut (2)

Flat Washer (4)

4-40 Locking

Post (2) Shim (Ref - Use Between

Panel and Connector Flange

when Front Mounted) Cable Clamp

Half (2)

Braid Termination

Clamp Set

Wedge Set

Mounting

Screw (2)

Conductors

Inner Ferrule

Flared

Braid

Cable

Jacket Outer Ferrule

Cable Jacket

Ground

Wire

Split-Ring

Ferrule

Foil or Braid

(To be Folded Back Over

Ferrule and Ground

Wire)

Conductors

Crimp Ferrules for

Braided Cable Shield

Split-Ring Ferrules or Foil

or Braided Cable Shield

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

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3.7. Repair

Use Insertion/Extraction Tool 91285–1 (Instruction Sheet 408–9404) to remove individual contacts from

housings for replacement or for relocation to another housing cavity. Damaged or worn contacts may be

replaced provided there is sufficient slack, after restripping the wire, to insert the new contact.

DO NOT re-use damaged or worn contacts. Instead, replace them with new contacts and discard the old ones.

4. QUALIFICATION

AMPLIMITE HDP–20 Subminiature D Commercial Connectors are Listed by Underwriters Laboratories Inc.

(UL) in File Number E–28476 and Certified by CSA International in File Number LR–16455. These connector

assemblies will also mate with any size 20 Subminiature D complying with the dimensions in Military Standard

MIL–C–24308.

5. TOOLING

AMPLIMITE HDP–20 Connector ferrules can be terminated to wire using hand, semi–automatic, or automatic

crimping tools. Recommended tooling, and instructional material, is provided in Figures 6 and 7.

AMPLIMITE HDP Series One–Piece Shield can be applied by using Seating Fixture 543615–1. The seating

fixture assembly is designed to fully seat a one–piece shield for an RFI/EMI shielded AMPLIMITE HDP

Connector Assembly for customer–applied overmolding. Refer to Instruction Sheet 408–4245 for specific

instructions on this application.

5.1. Braid Shielded Cable

Inner and outer crimp ferrules, used with braid–shielded cable only, are crimped with the tooling listed in the

table in Figure 6. These arrangements are able to stand alone, or may be used with a variety of shielded and

unshielded cable clamps.

The dies listed in this table must be inserted into corresponding tooling. Hand tool dies 543013–[ ] (Instruction

Sheet 408–9318) fit Hand Crimping Tool 543344–1 (Instruction Sheet 408–9315), while applicator dies (no

publication) fit Ferrule Applicator Assembly 812407–1 (Instruction Sheet 408–8083). The applicator is powered

by the AMP–O–LECTRIC Model “G” Terminating Machine 354500–[ ] (Customer Manual 409–5842).

The exact cable clamp used determines inner ferrule size and shape. The inner ferrule, in turn, determines the

dies. Some ferrules are stepped, and some straight; some stepped ferrules have a large flared end, some a

smaller flare. These differences are noted in the table.

CONNECTOR

OR CABLE CLAMP

SHELL SIZE

CABLE

DIAMETER

ACCEPTED

INNER

FERRULE

TYPE (SIZE)

HAND TOOL

DIE SET

HAND TOOL

DIE SET

MARKING

APPLICATOR

DIE SET

4 83 6 10 [ 190 240]

Stepped 543013-2 B-1

813809 1

9 Position

10 [

190

240]

Straight 543013-1 A-1

813809

Size 1 5.84-7.11 [.230-.280] Stepped 1-543013-7 B-8 813809-7

8.13-9.40 [.320-.370] Straight 543013-6 B-3 813809-5

4 83 6 10 [ 190 240]

Stepped (Large) 543013-3 C-1

813809 1

10 [

190

240]

Stepped (Small) 543013-2 B-1

813809

15 Position 5.84-7.11 [.230-.280] Stepped 1-543013-6 C-8 813809-7

Size 2 7.62-8.89 [.300-.350] Stepped 543013-4 C-2 813809-2

8.00-9.27 [.315-.365] Straight 543013-6 B-3 813809-5

9.65-10.92 [.380-.430] Straight 543013-7 C-4 813809-3

Figure 6 (cont’d)

CAUTION

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

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Tyco Electronics Corporation

CONNECTOR

OR CABLE CLAMP

SHELL SIZE

CABLE

DIAMETER

ACCEPTED

INNER

FERRULE

TYPE (SIZE)

HAND TOOL

DIE SET

HAND TOOL

DIE SET

MARKING

APPLICATOR

DIE SET

4.83-6.10 [.190-.240] Stepped 543013-3 C-1 813809-1

5.84-7.11 [.230-.280] Stepped 1-543013-6 C-8 813809-7

25 Position

7 62 8 89 [ 300 350]

Stepped (Small) 543013-4 C-2

813809 2

25 Position

Si 3

89 [

300

350]

Stepped (Large) 543013-5 D-2

813809

Size 3

9 65 10 92 [ 380 430]

Straight 543013-7 C-4

813809 3

92 [

380

430]

Stepped 543013-8 D-4

813809

11.94-13.46 [.470-.530] Straight 1-543013-0 D-5 813809-4

4.83-6.10 [.190-.240] Stepped 543013-3 C-1 813809-1

5.84-7.11 [.230-.280] Stepped 1-543013-6 C-8 813809-7

37 Position

7.62-8.89 [.300-.350] Stepped 543013-4 C-2 813809-2

37 Position

Si 4

9 65 10 92 [ 380 430]

Straight 543013-7 C-4

813809 3

Size 4

92 [

380

430]

Stepped 543013-9 E-4

813809

12.06-13.34 [.475-.525] Stepped 1-543013-1 E-5 813809-4

14.99-16.51 [.590-.650] Straight 1-543013-3 E-6 ĊĊ

4.83-6.10 [.190-.240] Stepped 543013-2 B-1 813809-1

7.62-8.89 [.300-.350] Stepped 543013-5 D-2 813809-2

8.00-9.27 [.315-.365] Straight 543013-6 B-3 813809-5

50 Position 9.65-10.92 [.380-.430] Stepped 543013-8 D-4 813809-3

Size 5

11 94 13 46 [ 470 530]

Straight 1-543013-0 D-5

813809 4

46 [

470

530]

Stepped 1-543013-2 F-5

813809

15.24-16.51 [.600-.650] Stepped 1-543013-4 F-6 ĊĊ

17.78-19.05 [.700-.750] Straight 1-543013-5 F-7 813809-8

Figure 6 (cont’d)

Ferrule Crimp Tooling

Die 543013-[ ]

Hand Tool

543344-1

Applicator

812407-1

Use with Die Set 813809 and Machine 354500–1

Typical Die

Assembly

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

Rev

C12

of 13 Tyco Electronics Corporation

Figure 6 (end)

Miscellaneous

Tooling

Shielding Enclosure Expansion

Tool 58241-[ ]

Insertion/Extraction

Tool 91285-1

Seating Fixture Assembly

543615-1

5.2. Single Cable-to-Shield Ferrules

The dies listed in the table in Figure 7 must be inserted into the hand tools and automatic machine die holder

that uses them. Die sets with base PN 58237 (Instruction Sheet 408–9242) and 58238 (Instruction Sheet

408–9243) are used in Hand Crimping Tool 543344–1 (Instruction Sheet 408–9315), or in Die Holder 58449–1

(Instruction Sheet 408–9721) powered by Pneumatic Power Unit 312522–3 (Customer Manual 409–5843). Die

sets with base PN 543424 (Instruction Sheet 408–9507) and 543425 (Instruction Sheet 408–9508) are used in

Hand Crimping Tool 543344–1 (Instruction Sheet 408–9315) only.

Crimp dimensions for ferrules will fall within proper guidelines when dies are seated in the appropriate tooling and

properly gaged. Gaging information is contained in instruction sheets corresponding to the dies. All braided cable

shielding should be folded forward and distributed evenly before sliding and crimping the ferrule into place.

HARDWARE

SHELL

SIZE

CABLE

DIAMETER

ACCEPTED

DIE

SET

1, 2, 3 4.19-4.83 [.165-.190] 543424-3

4.83-5.51 [.190-.217] 543424-2

5.51-6.25 [.217-.246] 543424-8

6.25-7.21 [.246-.284] 543424-1

7.21-8.23 [.284-.324] 543424-7

8.23-9.52 [.324-.375] 543424-6

9.52-11.10 [.375-.437] 543424-5

10.16-11.56 [.400-.455] 543424-4

4, 5 5.84-6.73 [.230-.265] 543425-2

8.58-9.78 [.338-.385] 543425-1

9.52-10.97 [.375-.432] 58238-1

10.72-12.45 [.422-.490] 58237-2

12.19-14.27 [.480-.562] 58237-1

Figure 7

NOTE

AMPLIMITE HDP-20 Subminiature D Connectors 114-40030

Rev

C 13

of 13

Tyco Electronics Corporation

6. VISUAL AID

Figure 8 shows a typical application of an AMPLIMITE HDP–20 Subminiature D Commercial Connector with

Snap–In Contacts. This illustration should be used by production personnel to ensure a correctly applied

product. Applications which DO NOT appear correct should be inspected using the information in the preceding

pages of this specification and in the instructional material shipped with the product or tooling.

FIGURE 8. VISUAL AID

MATING CONNECTOR ASSEMBLIES

MUST MATCH IN BOTH SHELL SIZE

AND NUMBER OF POSITIONS

PULL LIGHTLY ON EACH INDIVIDUAL WIRE

TO BE SURE THAT CONTACTS ARE FULLY

SEATED AND LOCKED IN PLACE

CONNECTOR MUST BE UNDAMAGED

BY ASSEMBLY AND TIGHTENING OF

HARDWARE KIT OR ACCESSORIES

HARDWARE AND ACCESSORIES

MATCHED PROPERLY FOR

MATING AND SECURELY IN

PLACE

TYPICAL APPLICATION (SHOWS

FREE-HANGING CONNECTORS

WITH LOCKING POSTS AND

SLIDE LATCHES)