MX-W1AV - Metcal - Product.Network

Power. Precision. Performance.

The MX-5000 Soldering, Desoldering and Rework System is the next

generation of the trusted Metcal Soldering Systems that enable

increased productivity and process control for a wide range of

applications. Building on the renowned strengths of its popular

MX-500 predecessor, the MX-5000 Series increases output

power, adds process feedback, and improves application flexibility

with new hand-pieces.

More power. With nearly double the power of its predecessor, the

MX-5000 time-to-recovery increases production rates and throughput.

The challenges of high mass components, multilayered boards and

lead-free solders are seamlessly matched.

Improved ergonomics. The MX-5000 Series offers two new soldering

hand-pieces. The Metcal Advanced™Hand-piece for soldering and

rework provides a cooler, lighter weight and more comfortable

feel for the operator. And, the Metcal UltraFine™Hand-piece features a

new generation of extremely fine diameter cartridges in

a slim profiled handle. Both of these hand-piece designs advance

manual dexterity and ergonomics resulting in productivity gains

and operator comfort. All Hand-pieces are forward and backward

compatible, and all STTC cartridges tips will function with both MX-500

and MX-5000 Systems.

Greater process control. SmartHeat®Technology in every

MX-5000 System means that soldering and rework are always

performed at safe, controlled temperatures. Metcal users know that

moderate fixed temperatures, where power is varied, provide the

best assurance for a well controlled soldering and rework process.

The MX-5000 is ESD safe and features incoming AC ground

monitoring circuitry. This AC (mains) ground monitor detects power

line ground failures and immediately alerts the operator and shuts

down the system. Only after the power line has been restored, can the

MX-5000 be restarted and soldering operations can be resumed.

Metcal Gives You Choices

The MX-5000 Series provides users with a wide range of choices

to address conduction soldering and rework processes. At the core

of each system is a microprocessor controlled power supply that

provides more power, the highest level of precision and advanced

user features for greater process control.

It has a built-in power indication meter with digital display and bar

graph that dynamically provides the operator with feedback on the

status of the soldering operation. Whether using a large mass rework

tip for QFPs or a fine-point soldering tip, the power indication meter

is a valuable resource for making consistent, acceptable solder joints.

The system has four mode indications: "Ready Mode": the hand-piece

is removed from the workstand, ready for soldering or rework.

"Power Mode": the hand-piece's tip is in contact with the load. The

power indication meter provides graphical and numeric feedback on

the system power output. "Sleep Mode" (Programmable sleep from 10

to 120min): the hand-piece is at rest in the workstand; power is

reduced to the hand-piece. "Powersave Mode": power to the hand-piece

is shut off. This programmable feature allows a supervisor to set the

desired time to cut off power to the hand-piece.

Power. Precision. Performance.

MX-5000 Soldering Hand-pieces

a. MX-RM3E

b. MX-H1-AV

c. MX-H2-UF

MX-PTZ Precision Tweezers Hand-piece

also compatible with MX-500 System.

MX-DS1 Desoldering Hand-piece also

compatible with MX-500 System

Metcal TipSaverTM Workstand

with or without sponge

Hand-pieces: Comfort and Productivity

The four hand-pieces available for the MX-5000 will make the task at hand seem effortless.

The Metcal Advanced™Soldering Hand-piece (MX-H1-AV) is a general purpose tool for single

task soldering, touch-up soldering, Surface Mount Device (SMD) rework, and pad clean-up.

This hand-piece uniquely offers users a choice of three interchangeable grips

to meet operator preferences for comfort and feel, ultimately resulting in higher levels of

productivity. The Metcal Advanced™Hand-piece uses the highly popular STTC and SMTC

Series cartridges.

A new speciality tool, the Metcal UltraFine™Hand-piece, is designed for very fine soldering on

mini and micro components. The new series of UFTC cartridges include geometries as small

as 0.2 mm (.0078"). A slim handle and cool-to-the-touch feel and, like the Metcal Advanced™

Hand-piece, its interchangeable grips, promote operator acceptance and productivity.

For efficient and ergonomic removal of discreet and SOIC components, the Precision

Tweezers Hand-piece will increase productivity with greater removal speed and increased

precision. The tweezers, using the PTTC Series of cartridges, are able to rework devices

as small as 0201 by combining fine-tip soldering cartridges and a multiple axis hand-piece

adjustability to achieve proper tip alignment.

The high power Desoldering Hand-piece, MX-DS1, is designed for plated-through-hole

component desoldering. The easy-to-grip handle allows the task to be completed quickly and

comfortably. This "shop-air" hand tool, in combination with the MX-5000 Series power supply,

provides unprecedented thermal performance on difficult ground planes and other high-mass

applications.

Workstand: Improved Tip Life, More User Options, Increased Ergonomics

The Metcal TipSaver™Workstand improves tip life as well as operator ergonomics. This

“Auto-Sleep” Workstand reduces the power to the hand-piece when it is placed in the Metcal

TipSaver™Workstand. Reduction in power will substantially decrease tip oxidation,

a major cause of reduced tip life.

The TipSaver™Workstand gives users a choice for configuration with soft, coiled brass tip

cleaner or with both the brass cleaner and the traditional sponge holder. Many users prefer

the brass-only option, as this reduces the potential to introduce contaminants to the tip,

which can occur with poorly maintained sponges.

This new workstand has an adjustable angle cradle that allows operators to select and lock

the angle for tool placement in the holder to meet their preference. This can positively impact

ergonomics and productivity.

Systems Configurations

and Recommended Applications

MX-5010 Soldering and Rework System

The MX-5010 is configured with the Metcal Advanced™Hand-piece. This system is highly

effective for soldering applications including: lead-free, high mass components or boards,

thermally sensitive components requiring low operating temperature, high volume production

soldering and touch-up soldering operations. For these applications, STTC Series (see pages

6 & 7) soldering cartridges are offered in dozens of geometries and sizes.

In addition, the MX-5010 can be used for conduction rework of SMDs when using SMTC

Series soldering cartridges with such geometries as: blade, tunnel and quad styles that

provide exact part fit up. Even more, the high power MX-5010 System is ideally suited for

quickly and efficiently heating high-mass tips in this range, increasing operator throughput.

A variety of SMTC soldering cartridge geometries are available (see pages 8 & 9).

MX-W5DS

TipSaver™

Workstand for

Desoldering Gun

MX-DS1 Desoldering Hand-piece

MX-PTZ Tweezer Hand-piece

New UltraFine™Hand-piece

MX-5020 UltraFine™Soldering System

The MX-5020 includes the new Metcal UltraFine™Soldering Hand-piece. Using the all-new

UFTC cartridges, the hand-piece is a specialty tool for soldering and touch-up of very

small components, restricted access or high density component packaging on a PCB.

The new range of UFTC cartridges (see page 10) feature tip geometries of 0.2 mm (.0078")

to 1.2 mm (.047"). With their relatively small geometries and low mass, as compared to the

STTC Series, these are suited for low-mass or small part soldering.

MX-5041 Precision Tweezers, Soldering and Rework System

The MX-5041 combines both the Metcal Advanced™Hand-piece and the Precision Tweezers

Hand-piece. Users get maximum application flexibility for soldering and reworking the widest

range of surface mount components. When switching hand-pieces, tips reach operating

temperature in seconds by simply pressing the Output Selector/Command Button.

MX-5050 Plated-Through-Hole Component Desoldering System

Users challenged by very large ground planes or lead-free solders, when desoldering through-

hole devices, now have a new, high-power solution with the Metcal MX-5050. With constant

temperature and variable power, the system safely and rapidly responds to the thermal load

demands of the application. The exceptional power of the MX-5050 System's power supply

coupled with the high mass STDC desoldering cartridges (see page 10) provide assurance

for fast, high quality results.

MX-5051 Soldering, Desoldering and Rework System

For unmatched rework versatility, the MX-5051 addresses through-hole desoldering, general

soldering, and SMD rework applications. The system includes two hand-pieces. The Metcal

Advanced™Hand-piece with a selection of soldering and SMD rework cartridges and the

Metcal MX-DS1 Desoldering hand-piece for through-hole desoldering. This configuration

is ideal for mixed technology boards and provides the greatest versatility for addressing

soldering and rework tasks.

Hand-pieces TipSaver™Workstands

SYSTEMS CONFIGURATION GUIDE

PART

NUMBER

MX-5010   

MX-5020   

MX-5041     

MX-5050   

MX-5051     

MX-H1-AV

Advanced™

Hand-piece

MX-H2-UF

UltraFine™

Hand-piece

MX-PTZ

Precision Tweezers

MX-DS1

Desoldering Gun

MX-W1AV

TipSaver™

Workstand for

Advanced™& Ultra-

Fine™Hand-pieces

MX-W4PT

TipSaver™

Workstand for

Precision Tweezers

MX-PS5000

Power

Supply

All systems include: power supply, appropriate hand-pieces and workstands, power cord, cartridge removal pad, sponge, brass tip

cleaning pad, user guide. MX-H1-AV and MX-H2-UF Hand-pieces include three grips per hand-piece.

MX-H2-UF

New UltraFineTM Hand-piece

(4.75", 120mm long)

Three grips available

a. MX-H1GR

b. MX-H1GKG

c. MX-H1GS

MX-H1-AV

AdvancedTM Hand-piece

(6.75", 171mm long)

New UFTC Cartridge

NEW

STTC Cartridge

AC-BRUSH-P

Power Supply

Note: power supply includes AC power cord and User Guide

Hand-pieces and Grips

DESCRIPTIONPART NUMBER

MX-PS5000 Power supply, 100 to 240 VAC input, dual switched port, LCD display

MX-H1-AV Metcal Advanced™Hand-piece with cord, soldering and rework, three grips included

Grip Metcal Advanced™Hand-piece with black sleeve in ring pattern (ref a page 3)

Grip Metcal Advanced™Hand-piece with black scallop pattern (ref c page 3)

Grip Metcal Advanced™Hand-piece with green knob pattern (ref b page 3)

Grip Metcal UltraFine™Hand-piece with black sleeve in ring pattern

Grip Metcal UltraFine™Hand-piece with black sleeve in scallop pattern

Grip Metcal UltraFine™Hand-piece with green sleeve in knob pattern

Metcal Precision Tweezers, SMD rework

Metcal Desoldering Hand-piece

Metcal Desoldering Hand-piece Cord for MX-DS1

MX-H1GR

MX-H1GS

MX-H1GKG

MX-H2GR

MX-H2GS

MX-H2GKG

MX-PTZ

MX-DS1

MX-RM8E

ESD air hose for MX-DS1Desoldering Hand-piece

MX-DAH4

Note: cartridges not included with hand-pieces

Workstands and Accessories

MX-W1AV Metcal TipSaver™Workstand, for Metcal Advanced™and UltraFine™Hand-pieces

MX-W1CR

MX-W4PT Metcal TipSaver™Workstand, for MX-PTZ Hand-piece

MX-W4CR Cradle for Metcal TipSaver™Workstand, MX-PTZ Hand-piece, includes knobs

MX-W5DS Metcal TipSaver™Workstand, for MX-DS1 Hand-piece

MX-W5CR Cradle for Metcal TipSaver™Workstand, MX-DS1 Hand-piece, includes knobs

AC-Y10 Yellow sponge, pack of 10

AC-BP Brass pad, pack of 10

MX-CP1 Cartridge removal pad

AC-BRUSH-P Soft Brass Brush, pack of 6

Note: cartridges not included with hand-pieces

Note: Users of the MX-500 System that have either an MX-RM3E Hand-piece or MX-TALON Tweezer-Action Hand-piece can still use

these hand-pieces with the MX-5000 System. However, for improved operator comfort and ergonomics, the new Metcal Advanced™

Hand-piece (STTC and SMTC cartridges) and the MX-PTZ Precision Tweezers are highly recommended.

Metcal UltraFine™Hand-piece with cord, fine soldering, three grips included

MX-H2-UF

Cradle for TipSaver™Workstand, Advanced™and UltraFine™Hand-pieces, incl. knobs

Accessories for MX-DS1 Desoldering Hand-piece

MX-DCF1 Pack of 15 Chamber Liners and 6 Filters

MX-DCF1L

MX-DCF1F Pack of 20 Filters

MX-DAR1 Air Regulator and Filter

AC-TC Desolder Tip Cleaner

AC-CB1 Chamber Cleaning Brush

AC-CB2 Tube Cleaning Brush

MX-DVC1 Venturi Cartridge

MX-DSL1 Seal Chamber

MX-DSL2 Seal Cartridge

MX-DSB Swivel Connector

MX-DLA Desolder Gun Latch Adjustment (pack of 10)

MX-DMK1 Maintenance Kit (for content refer to www.okinternational.com)

Pack of 40 Chamber Liners

Hand-piece Selection Guide

The MX-5000 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece

has its own range of cartridges with many choices available for tip geometry and temperature.

MX-H2-UF

Metcal

UltraFine™

Hand-piece

MX-H1-AV

Metcal

Advanced™

Hand-piece

MX-PTZ

Metcal

Precision

Tweezer

Hand-piece

MX-DS1

Metcal

Desoldering

Hand-piece

Hand-pieces Tips

Note: The 4 MX-5000 Hand-pieces shown above are backward compatible with the MX-500.

UFTC

STTC SMTC

PTTC

STDC

Hand-pieces Workstands

UPGRADE KITS GUIDE: HAND-PIECE AND WORKSTAND

PART

NUMBER

MX-UK1  

MX-UK2  

MX-UK4  

MX-UK5  

MX-H2-UF

Metcal UltraFine™

MX-PTZ

Precision Tweezers

MX-DS1

Desoldering MX-W1AV MX-W4PT MX-W5DS

Upgrade kits include a hand-piece and workstand. Upgrade kits are a recommended option when adding a hand-piece

to ensure that the appropriate Auto-Sleep Workstand is used.

MX-H1-AV

Metcal Advanced™

Ambient Operating Temperature 10 - 40°C

Maximum Enclosure Temperature 55°C

Input Line Voltage 100 - 240 VAC, grounded circuit

Input Line Frequency 50/60 Hz

Power Consumption 125W

Output Power (Max.) 80 Watts max. Per channel at 22°C ambient temperature

Output Frequency 13.56 MHz

Power Cord 3-Wire 183 cm (72") SJT

Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3")

Certification / Marking cTUVus, CE

Tip-to-Ground Potential <2mV

Tip-to-Ground Resistance <2 ohms

Idle Temperature Stability ± 1.1°C in still air

Hand-piece Cable Length L=122 cm (48"), burn proof, ESD safe

Hand-piece Connector F connector

Workstand Dimensions w x d x h 8.6 cm (3.4") x 19.1 cm (7.5") x 8.3 cm (3.3")

Weight of the power supply 7.4 lbs (3.35 kg)

Weight of the workstand 1.05 lbs (.476 kg)

Warranty Power Supply 5 years

Please note when doing Personal Appliance Testing: The MX-5000 has ground detection circuitry (for operators and work piece safety), this however shows

up on a PAT tester. When PAT testing this product, the correct reading will be 1 Meg Ohm on the insulation test.

MX-5000 SERIES SYSTEM SPECIFICATIONS

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications.



8= 800 Series for ceramic and high thermal demand applications.

To order these series, replace 1 with either 0, 5 or 8 (where available). Only the cartridges marked with this symbol



are available in 800 Series.

Optimizing Results with Proper Geometry Selection

Selecting the correct cartridge geometry is extremely important to ensure high levels of heat transfer efficiency.

To optimize the soldering process and to take better advantage of your soldering system's available power, always consider

using tip geometries with the largest possible contact area. While long, small diameter, pointed tips are attractive for limited

access to components, they may not promote heat transfer to the soldering joint as well as short, blunt-faced geometries.

This guide shows the selection of cartridges available for the Metcal MX-5000 Soldering, Desoldering and Rework Systems.

Metcal offers a comprehensive range of cartridges for production soldering, touch-up soldering, pad clean-up,

SMD component, and through-hole desoldering.

STTC Cartridges

STTC Cartridges provide a wide range of soldering geometrics for through-hole and SMD rework. For use with the MX-RM3E

and the Metcal Advanced TM Hand-piece (MX-H1-AV).

STTC Power Cartridges

Power cartridges are optimized for power delivery, ideal for high thermal demand applications including lead-free soldering

processes and high mass substrates and components. These cartridges are designed with tip geometries to promote

thermal transfer resulting in significant performance improvement.

The following tips should be selected based on the work area to be soldered. Where possible the tip selected should deliver

maximum contact to the work area and have as short a taper as possible for good thermal transfer. Long tapered and bent

tips should only be selected where accessibility is limited.

Chisel Cartridges NOTE: where indicated with an , there is a power cartridge version which can improve performance.

STTC-145PSTTC-147P

STTC-125PSTTC-136P

STTC-137PSTTC-1173P

Cartridge, Conical,

0.4mm (0.016")

Cartridge, Bevel,

1.78mm (0.07"), 60°

Cartridge, Chisel,

2.5mm (0.1"), 30°

Cartridge, Knife,

5mm (0.2")

Cartridge, Chisel,

1.78mm (0.07"), 30°

Cartridge, Chisel,

1mm (0.04"), 30°

STTC-125STTC-137

STTC-138STTC-136

.36"

.04"

1.0mm

9.1mm

.06" .39"

1.5mm

9.9mm

.39"

.07" 9.9mm

1.78mm

Cartridge, Chisel,

1.78mm (0.07"), 30°

Cartridge, Chisel,

2.5mm (0.1"), 30°

Cartridge, Chisel,

1mm (0.04"), 30°

Cartridge, Chisel,

1.35mm (0.053"), 30°

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications.



8= 800 Series for ceramic and high thermal demand applications.

To order these series, replace 1 with either 0, 5 or 8 (where available). Only the cartridges marked with this symbol



are available in 800 Series.

Cartridges for Metcal Advanced

Hand-piece

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications.



8= 800 Series for ceramic and high thermal demand applications.

To order these series, replace 1 with either 0, 5 or 8 (where available). Only the cartridges marked with this symbol



are available in 800 Series.

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications.



8= 800 Series for ceramic and high thermal demand applications.

To order these series, replace 1 with either 0, 5 or 8 (where available). Only the cartridges marked with this symbol



are available in 800 Series.

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications.

To order these series, replace 1 with either 0 or 5.

Bevel Cartridges NOTE: where indicated with an , there is a power cartridge version which can improve performance.

Conical Cartridges NOTE: where indicated with an , there is a power cartridge version which can improve performance.

SMTC Cartridges

SMTC Cartridges provide a wide range of options to address specialized soldering and rework applications including

BGA pad cleaning blades, drag hoof, knife tips as well as a slot tunnel and quad cartridges for the most popular PLCC,

SOIC and SOP devices. For use with the Metcal AdvancedTM Hand-piece (MX-H1-AV).

Blade Cartridges

Blade cartridges are designed to allow effective and quick cleaning of PCB pads. This range of blade geometries is highly effective for

utilizing the available power of the MX-5010 Systems. Metcal's SmartHeat®Technology enables a dynamic and exceptionally fast

response to load demands resulting in a virtually risk-free pad cleaning process.

Chisel Cartridges

.30"

.20"

5.0mm

7.6mm

.07" .63"

1.78mm

16.0mm

Cartridge, Chisel,

5mm (0.2"), 30°

Cartridge, Chisel,

Long, 1.78mm

(0.07"), 60°

STTC-117STTC-142

STTC-145STTC-143

STTC-140STTC-190

STTC-126STTC-122

STTC-144STTC-101

.016"

7.9mm

.31"

0.4mm

.57"

.02"

14.5mm

0.5mm

.02" .60"

0.5mm

15.2mm

.04" .53"

13.5mm

1.0mm

Cartridge, Conical,

0.4mm (0.016")

Cartridge, Conical,

0.25mm (0.01")

Cartridge, Conical,

0.4mm (0.016")

Cartridge, Conical,

1mm (0.04")

Cartridge, Conical,

Bent, 0.4mm

(0.016"), 30°

Cartridge, Conical,

Bent, 0.4mm

(0.016"), 30°

Cartridge, Conical,

Bent, 0.5mm

(0.02"), 30°

Cartridge, Conical,

0.5mm (0.02")

.04"

.56"

.02"

60∞

1.0mm

.51mm 14.2mm

STTC-147STTC-146

.07"

14.2mm

60∞

1.78mm .56"

Cartridge, Bevel,

Long, 1mm

(0.04"), 60°

Cartridge, Bevel,

1.78mm (0.07"),

60°

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications.

8= 800 Series for ceramic and high thermal demand applications. To order these series, replace 1 with either 0, 5 or 8 (where available).



Not available in 500 and 800 Series.

SMTC-164



Cartridge, Blade, 5mm (0.2")

SMTC-160 Cartridge, Blade, 10mm (0.4")

SMTC-161 Cartridge, Blade, 15.75mm (0.62")

SMTC-162



Cartridge, Blade, 22mm (0.86")

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications.To order these series, replace 1 with either 0 or 5.

Slot Cartridges

Metcal offers a range of slot cartridges for successful removal of

discrete and passive devices. Simply select the cartridge which best suits

the lead width of the component. With slot cartridges it is possible to use

a slightly larger cartridge and fill the void with solder to successfully

remove components with slightly smaller footprints. Dim A mm (") Dim B mm (") Dim D mm (")

SMTC-105 Cartridge, Slot, SOT-32 1.7 (0.068) 2.5 (0.100) 1.27 (0.050)

SMTC-196 Cartridge, Slot, Chip 0402, 0603 1.8 (0.070) 1.0 (0.040) 1.0 (0.040)

SMTC-101 Cartridge, Slot, Chip 0805 2.3 (0.090) 1.3 (0.050) 1.8 (0.070)

SMTC-102 Cartridge, Slot, Chip 1206, 1210 3.6 (0.140) 1.5 (0.060) 1.8 (0.070)

SMTC-136 Cartridge, Slot, Melf, Box B (EIA SOPM-4532) 4.8 (0.190) 2.8 (0.110) 4.06 (0.160)

.04"

.56"

.02"

60∞

1.0mm

.51mm 14.2mm

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications. 8= 800 Series for ceramic and high thermal demand

applications. To order these series, replace 1 with either 0, 5 or 8 (where available).



Not available in 500 Series.



Not available in 800 Series.



Not available in 500 and 800 Series.

1= 700 Series for most standard applications. 0= 600 Series and 5= 500 Series also available for temperature sensitive applications. 8= 800 Series for ceramic and high thermal

demand applications. To order these series, replace 1 with either 0, 5 or 8 (where available).

60°d

.65"d

16.51mmd

.045"d

1.14mmd

.06"

30°

.65"

16.51mm

1.52mm

60°d

.45"d

11.43mmd

.035"d

.89mmd

.08"

60°

.60"

15.24mm

2.03mm

.12" 60°

.60"

15.24mm

3.05mm

.13" .70"

60∞

3.3mm 17.78mm

Cartridge, Hoof,

0.89mm (0.035"), 60°

Cartridge, Hoof, Long,

1.1mm (0.04"), 60°

Cartridge, Hoof,

1.5mm (0.06"), 60°

Cartridge, Hoof,

3.3mm (0.13"), 60°

Cartridge, Hoof, Long,

3mm (0.12"), 60°

Cartridge, Hoof, Long,

2mm (0.08"), 60°

SMTC-1175 SMTC-1169

SMTC-1174 SMTC-1170

SMTC-1167SMTC-1147

Hoof Tip Cartridges

With solder deposited on the face of the hoof tip, users can gently drag the tip

across an array of leads resulting in fast and effectively formed solder

connections. These geometries are ideal for multi-lead soldering of J-lead or

gull wing components. Smaller diameter tips such as the SMTC-x167 allow for

multi-lead soldering in confined spaces. Of special note, hoof tips have a large

contact area and enhance heat transfer. Consider these for high thermal

demand applications.

30°d

.60"d

15.24mmd

.02"d

.51mmd

.19"

.08"

.65"

45°

4.83mm

16.51mm

2.03mm

.23"

45°

.65"

.19"

16.51mm

5.84mm

4.83mm

SMTC-X171

30°d

0.65"

16.51mm

.03"

.76mm

30°d

.60"d

15.24mmd

.02"d

.51mmd

Cartridge, Hook, Long,

0.5mm (0.02")

Cartridge, Conical, Bent,

0.76mm (0.03")

Cartridge, Knife, Thin Tin

Length, 4.8mm (0.18")

Cartridge, Knife, Wide

Tin Length, 4.8mm

(0.18")

SMTC-1172 SMTC-1161

SMTC-1171 SMTC-1173

Knife, Conical and Hook Cartridges

Knife tip cartridges for multi-lead soldering allows users to quickly and

easily solder lead arrays rather than point-to-point soldering. Knife tips

are particularly suited to soldering of J-leaded components such as

PLCCs and DRAMs.

Item Description Dim A mm (") Dim A2 mm (") Dim B mm (") Dim D mm (")

SMTC-106 Cartridge, Tunnel, SOIC-14, 16 5.08 (0.200) 5.08 (0.200) 10.16 (0.400) 2.30 (0.90)

SMTC-104 Cartridge, Tunnel, SOIC-8 5.08 (0.200) 5.08 (0.200) 4.32 (0.170) 2.30 (0.90)

SMTC-110 Cartridge, Tunnel, SOIC-20 9.53 (0.375) 9.53 (0.375) 13.20 (0.520) 3.20 (0.125)

SMTC-107 Cartridge, Tunnel, SOIC-28 9.53 (0.375) 9.53 (0.375) 18.30 (0.720) 3.20 (0.125)

SMTC-140 Cartridge, Tunnel, SOJ-40. SOM-32 11.43 (0.450) 10.40 (0.410) 25.90 (1.02) 1.90 (0.075)

Tunnel Cartridges

Tunnel and socket cartridges are used for the removal of multi-lead, two-sided components such as SOICs, SOJs and TSOPs.

Note: The quad, tunnel and socket cartridges are component specific. The relevant components to be removed are quoted in the item

descriptions. If a range of different components are removed regularly then PTTC Tweezers should be considered.

Item Description Dim A2 mm (") Dim A mm (") Dim B2 mm (") Dim B mm (") Dim D mm (")

SMTC-1118 Cartridge, Quad, VQFP-100 14.48 (0.570) 15.49 (0.610) 14.48 (0.570) 15.49 (0.610) 2.79 (0.110)

SMTC-112 Cartridge, Quad, PLCC-20 9.14 (0.360) 10.16 (0.400) 9.14 (0.360) 10.16 (0.400) 3.80 (0.150)

SMTC-1120 Cartridge, Quad, SQFP-64 11.18 (0.440) 11.18 (0.440) 11.18 (0.440) 11.18 (0.440) 2.54 (0.100)

SMTC-1121 Cartridge, Quad, SQFP-48 8.38 (0.330) 8.38 (0.330) 8.38 (0.330) 8.38 (0.330) 2.54 (0.100)

SMTC-113 Cartridge, Quad, PLCC-28 11.56 (0.455) 12.70 (0.500) 11.58 (0.455) 12.70 (0.500) 3.80 (0.150)

SMTC-114 Cartridge, Quad, PLCC-44 16.76 (0.660) 17.78 (0.700) 16.76 (0.660) 17.78 (0.700) 3.80 (0.150)

SMTC-116 Cartridge, Quad, PLCC-32 11.43 (0.450) 12.70 (0.500) 13.97 (0.550) 15.24 (0.600) 3.81 (0.150)

PTTC Tweezer Cartridges for MX-PTZ Hand-piece

The MX-PTZ Precision Tweezers Hand-piece provides an efficient and ergonomic resource to users for removal and replacement of chip

and SOIC packages. Especially with larger tip geometries, where heat volume is required for an efficient process, the MX-5000 System

offers exceptional speed and control over the rework process.

Quad Cartridges Four-sided devices such as QFP and PLCC can be removed using the following.

AA2

1= 700 Series for most standard applications. 0= 600 Series also available for temperature sensitive applications. To order this series, replace 1 with 0.

7= 700 Series for most standard applications. 6= 600 Series also available for temperature sensitive applications. To order this series, replace 7 with 6.

PTTC-701B PTTC-701

PTTC-702 PTTC-703

Cartridge, Tweezer,

Bent, 0.4mm

(0.016") Pair

Cartridge, Tweezer,

Blade, 1.3mm

(0.05") Pair

Cartridge, Tweezer,

Blade, 2mm (0.08") Pair

Cartridge, Tweezer,

Bent, 0.4mm

(0.016") Pair

PTTC-708B PTTC-706

PTTC-704 PTTC-707

PTTC-705

Cartridge, Tweezer,

3.5mm (0.12"), Pair

Cartridge, Tweezer,

Blade, 6.35mm (0.25")

Pair

Cartridge, Tweezer, Blade,

16mm (0.63") Pair

Cartridge, Tweezer,

Blade, 28mm (1.1") Pair

Cartridge, Tweezer, Blade,

20.5mm (0.8") Pair

 1= 700 Series for most standard applications. 8= 800 Series for ceramic and high thermal demand applications. 0= 600 Series also available for temperature sensitive

applications. To order these series, replace 1 with 8 or 0.

 7= 700 Series for most standard applications. 8= 800 Series for ceramic and high thermal demand applications. To order this series, replace 7 with 8.

Download the Surface Mount Removal Techniques using MX-5000 Soldering and Rework System technical note from

www.metcal.com

Long Reach

Standard

0.400"

UFTC Tip Cartridges for Metcal UltraFineTM Hand-piece

ø A mm (") ø B mm (")

STDC-102Cartridge, Desolder 0.64mm (0.025") 1.40mm (.055")

STDC-103Cartridge, Desolder 0.76mm (0.076") 1.68mm (.066")

STDC-104Cartridge, Desolder 1.02mm (0.04") 1.78mm (.070")

STDC-105Cartridge, Desolder 1.27mm (0.05") 2.03mm (.080")

STDC-106Cartridge, Desolder 1.52mm (0.06") 2.29mm (.090")

STDC-107Cartridge, Desolder 2.41mm (0.095") 3.18mm (.125")

STDC-703LCartridge, Desolder Long Reach 0.76mm (0.03") 1.68mm (.066")

STDC-704LCartridge, Desolder Long Reach 1.02mm (0.04") 1.79mm (.070")

STDC-705LCartridge, Desolder Long Reach 1.27mm (0.05") 2.03mm (.080")

STDC Desolder Cartridges for Desoldering Hand-piece

The Metcal MX-DS1 Desoldering Hand-piece provides exceptional ability for safely desoldering through-hole components.

The high-mass STDC cartridges store a high volume of heat while maintaining a non-damaging constant temperature.

Coupled with the MX-5000 power supply, heat is rapidly replenished, dynamically responding to the load conditions.

7= 700 Series for most standard applications. UFTC Tip Cartridges are only available in 700 Series

UFTC-7CN01 UFTC-7CH08

UFTC-7CN02 UFTC-7CH12

UFTC-7CN04 UFTC-7CHL06

UFTC-7CNL04 UFTC-7CHL08

UFTC-7CNB02 UFTC-7DRH408

UFTC-7CNB04 UFTC-7DRH412

UFTC-7CH06

UltraFine™ Tip Cartridge, Conical

0.13mm x 5.1mm (0.005" x 0.2")

UltraFine™Tip Cartridge, Chisel

0.8mm x 5.1mm (0.03" x 0.2")

UltraFine™Tip Cartridge, Chisel

1.2mm x 5mm (0.05" x 0.2")

UltraFine™Tip Cartridge, Chisel, Long

0.6mm x 9mm (0.024" x 0.35")

UltraFine™Tip Cartridge, Chisel, Long

0.8mm x 9mm (0.03" x 0.35")

UltraFine™Tip Cartridge, Hoof, Micro

0.8mm x 5.1mm (0.03" x 0.2")

UltraFine™ Tip Cartridge, Conical

0.2mm x 5mm (0.01" x 0.2")

UltraFine™ Tip Cartridge, Conical

0.4mm x 5mm (0.02" x 0.2")

UltraFine™ Tip Cartridge, Conical,

Long 0.4mm x 9mm (0.02" x 0.31")

UltraFine™ Tip Cartridge, Conical, Bent

0.2mm x 5.5mm (0.01" x 0.22")

UltraFine™Tip Cartridge, Conical, Bent

0.4mm x 5.5mm (0.02" x 0.22")

UltraFine™Tip Cartridge, Chisel

0.6mm x 5.1mm (0.024" x 0.2")

UltraFine™Tip Cartridge, Hoof, Micro

1.2mm x 5.1mm (0.048" x 0.2")

NEW

The APR-5000 Series Advanced Package

Rework Systems incorporate state-of-the-art

vision, and closed-loop time, temperature and

airflow control. Precision placement and

powerful software make the rework of complex

array packages easy, fast and reliable.

Economical and easy-to-use, the APR-5000

Series deliver best-in-class BGA, CSP and QFN

Rework functionality with professional

performance at an affordable price. All

machines incorporate the ideal combination of

hardware features and automated software

necessary for reworking today's high

technology fine pitch array packages.

Easy-to-program multi-lingual software

manages the five stages of the reflow profile:

pre-heat, soak, ramp, reflow and cooling. In

addition, board temperature can be monitored

using flying thermocouples. Real-time

adjustments can be made to all parameters

while the profile is running.

To help guarantee uniformity and higher

process yields, the APR-5000 Series

incorporates powerful, efficient and fast

response convective top reflow heater and

bottom dual zone preheaters for fast ramp

and tight delta temperature control across

reworked component and uniform preheating

across surface of the PCB.

The enhanced software is instructive and

intuitive, walking the engineer through the

steps of process development and then

guiding the operator through the process

steps to ensure consistent, repeatable

execution of the automatic profile functions.

Engineer also has the ability to associate

tutorial to individual process file presenting

step-by-step instructions that operator can

reference quickly and easily in real-time.

Precision Advanced Package Rework

Lead-Free Compatible

As the implementation of lead-free assemblies

intensifies, the APR-5000 series Advanced Package

Rework Systems have the power, size and

sophistication to meet the required higher, cost-

sensitive performance criteria.

The innovative single reflow/placement head and dual

stage preheaters help achieve a consistently small

Delta T across the board and the component. Thermal

damage is precluded due to the system's precisely

controlled preheater; lead-free profiles can be quickly

developed via the system's five thermocouples; and

closed-loop, computer controls and intuitive software

help operators maintain the ideal process from start

to finish.

The APR-5000 Series Advanced Package Rework

Systems provide full convection in both reflow heater

and dual pre-heaters to provide fast ramp and precise

peak reflow temperature without thermal damage to

sensitive components unsuitable for heating above

250ºC. And with four heating zones and one cooling

zone, the precise profiles needed for successful

soldering/desoldering of lead-free packages are easily

delivered.

The APR-5000 Series Advanced Package Rework

Systems are distinguished by innovation and flexibility.

The dual stage convective pre-heater can be switched

between inner and outer stage or on simultaneously

at different temperatures in any zone to meet the

higher rework requirement of lead-free with much

faster process times.

Higher thermal performance can be achieved,

attaching reflow nozzles to both the top reflow and

bottom inner stage heaters set directly above and

below reworked component. Bottom nozzle has added

advantage in preventing thermal damage to adjacent

components on the underside of the PCB. And newly

designed thermal tweezer top nozzle provides

integrated mechanical action pickup for devices with

limited surface area instead of standard vacuum

pickup, or melting switches and video connectors on

the edges of PCBs which is a major issue today.

Design and functionality come together in the

compact and powerful APR-5000-DZ

Advanced Package Rework System. This

system provides closed-loop control, optimized

vision and precise component placement on a

compact platform of 19" x 30" (483mm x

762mm). Self contained pumps are standard

on this compact platform allowing for easy

benchtop setup.

Capable of handling boards up to 15" x 7.75"

(381mm x 197mm) with standard fixtures

(larger PCB Holder options exist if required)

with a placement accuracy to 0.001"

(0.025mm) and interconnection pitches as low

as 0.012" (0.3mm), the APR-5000-DZ is ideal

for reworking smaller assemblies such as cell

phones and laptop computers.

The APR-5000-DZ System incorporates

powerful, efficient and fast response convective

top reflow heater and bottom dual zone pre-

heaters for delivering fast ramp and tight delta

temperature control horizontally, across the

surface of PCBs up to 0.25" (6.35mm) thick,

and vertically between the die and ball of the

reworked components.

The single reflow/placement head can be

moved to the correct position for rework

allowing PCB assemblies with 2" (50mm)

underside components to be stationary

mounted above the pre-heater. An optional XY

table (APR-TAB) can be added to minimize

operator fatigue and is ideal for small PCB

assemblies with less than .25" (6.4mm)

underside components. In addition, the APR-

5000-DZ-TAB is an APR-5000-DZ system with

a pre-assembled XY table.

The system also incorporates an exclusive

integral vision system that makes viewing,

aligning and accurately placing a component

easy by allowing operators to simultaneously

view the topside of the PCB and a superimposed

image of the underside of the component.

Then, with micrometer adjustment, images can

be accurately aligned in the X, Y & Theta axes

prior to placement. In addition, integrating the

vision system with the machine's software

eliminates the need for multiple monitors.

APR-5000-DZ Advanced Package Rework System

The APR-5000-XLS Advanced Package Rework

System provides board capability with small board

precision. This system performs precise, cost effective

rework of the widest range of PCBs and component

types, from large boards up to 24.5" x 24.5" (622mm

x 622mm) to components down to 0.020" x 0.010"

(0.5mm x 0.25mm).

The flexible APR-5000-XLS System incorporates dual

stage pre-heaters and has the thermal capacity and

control to execute precise profiles of both large and

small PCBs, delivering uniform temperature control

horizontally, across the surface of PCBs up to 0.25"

(6.35mm) thick, and vertically between the die and

ball of the reworked component.

Motorized X,Y, Z adjustments speed placement and

help ensure process repeatability. In addition,

motorized Theta axis provides 360º rotation to

simplify component orientation. Together, these

advanced controls reduce operator fatigue, improve

placement accuracy and provide process consistency.

Featured on the APR-5000-XLS Advanced Package

Rework System is an innovative Split Vision System,

which allows operators to view the opposite corners

of a component, including splitting on rectangular

components, with the necessary magnification to

make its placement and registration fast and

accurate.

New circuit breaker / power

switch with easy front

access

Improved performance

New features:

New dual simultaneously operating subzones

provides additional power for faster and safer

rework operations.

New software enables fast and easy profiling

New subzone design speeds up the process while

allowing the operating temperatures to remain lower

protecting the component and PCB

Key benefits:

Increased Productivity

Precise thermal control across critical assembly

regions

Reduction of rework cycle time protects the

component under rework from thermal damage.

 Better management of the narrow lead-free

process window without reaching excessive peak

temperatures that damage components,

connectors, other solder joints and the PCB

substrate

APR-5000-XLS Advanced Package Rework System

Accessories

Component Stenciling Templates

Metcal has designed a unique tool, Component

Stenciling Templates, for printing on the

underside of components. This easy procedure

is designed for use on PBGA, CBGA, CSP balled

devices as well as Land Grid Array (LGA)

components. This is an ideal process for small

components and situations where traditional

stencil access is limited by the close proximity of

adjacent components.

Dip Transfer

This process involves dipping a component into

gel flux, depositing an exact amount of flux. This

process is quick, consistent and clean, and

negates the need to clean after reflow. Available

for both solder balled and leaded devices. All kits

are supplied with a metal spatula. Ideally select

a dip plate that is half the diameter of the solder

balls on components.

Tape Feeder

Picking up small surface mount components

with tweezers is not practical and may damage

the component. This is a unique way of

presenting small components to a rework

machine.à la machine de réparation.

Demo PCB Kit

The board includes chip resistors, LLP, Micro

SMD, QFP, PLCC, Fusion Packs, BGA and POP

components to provide a versatile demonstration

tool. It has also been pre drilled to allow for

thermocouple attachment. Details of nozzles

and rework process for the relevant component

are printed on the back of the PCB.

Nozzles

A comprehensive range of standard reflow

nozzles available to suit the most common array

packages is available. The reflow nozzle works

with vacuum pickup, the tweezer nozzle works

with devices with limited area or multilayer

structure by providing mechanical tweezer

action pickup instead of vacuum pickup e.g. PoP,

sockets, connectors, inductors, potentiometers

and through-hole components.

Full kit (3pcs) w/ base fixture, pattern & body plates for LGA100-0.4mm (also incl. clamp & squeegee)

TF-1T Tape Feeder, Micro SMD with thumbwheel

TF-2T Tape Feeder, 0603 and 0402 with thumbwheel

BST-256-127 Standard BST plate, clamp & squeegee, PBGA 256, 1.27mm pitch

BRP kit base fixture only

BRP-KIT-LGA100-04

BRP-KIT-BASE

Kit plates (2pcs), pattern and body plates only (minus base) for LGA100-0.4mm

Full kit (3pcs) w/ base fixture, pattern & body plates for Fusion pack 216 (incl. clamp & squeegee)

BRP-KP-LGA100-04

BRP-KIT-FUSION-216

Standard BST plate, clamp & squeegee, PBGA 256, 1.0mm pitchBST-256-100

BST-388-127 Standard BST plate, clamp & squeegee, PBGA 388, 1.27mm pitch

BRP-KP-FUSION-216 Kit plates pattern & body plates only (minus base) for Fusion pack 216

TF-3T Tape Feeder, 0201 with thumbwheel

NZA-490-490* APR Reflow Nozzle 49mm x 49mm

NZA-450-450 APR Reflow Nozzle 45mm x 45mm

NZA-400-400* APR Reflow Nozzle 40mm x 40mm

NZA-350-350*

NZA-300-300 APR Reflow Nozzle 30mm x 30mm

NZA-270-270 APR Reflow Nozzle 27mm x 27mm

NZA-250-290 APR Reflow Nozzle 25mm x 29mm

NZA-230-230* APR Reflow Nozzle 23mm x 23mm

NZA-200-200** APR Reflow Nozzle 20 mm x 20 mm

NZA-280-150 APR Reflow Nozzle 28 mm x 15 mm

NZA-180-180*** APR Reflow Nozzle 18 mm x 18 mm

NZA-150-150** APR Reflow Nozzle 15 mm x 15 mm

NZA-130-130*** APR Reflow Nozzle 13 mm x 13 mm

NZA-100-100*** APR Reflow Nozzle 10 mm x 10 mm

NZA-080-095*** APR Reflow Nozzle 8 mm x 9,5 mm

NZA-080-080** APR Reflow Nozzle 8 mm x 8 mm

NZA-060-060*** APR Reflow Nozzle 6 mm x 6 mm

NZA-030-ROUND APR Reflow Nozzle 3mm ID round

NZA-TW-180-180 APR Tweezer Nozzle 18mm x 18mm

NZA-TW-150-150 APR Tweezer Nozzle 15 mm x 15 mm

NZA-TW-130-130 APR Tweezer Nozzle 13 mm x 13 mm

NZA-TW-100-100 APR Tweezer Nozzle 10 mm x 10 mm

NZA-TW-080-080 APR Tweezer Nozzle 8 mm x 8 mm

NZA-TW-060-060 APR Tweezer Nozzle 6 mm x 6 mm

APR Reflow Nozzle 35mm x 35mm

(*** 1 included in both kits) 16

DTP-BGA Set of 3 plates, apertures 28, 35 & 45mm, depth 0.012" (0.30mm) used for 1.27mm pitch

30 Mil BGA balls (.76mm)

DTP-CSP Set of 3 plates, apertures 10, 16 & 21mm, depth 0.006" (0.15mm) BGA/CSP used for BGAs

with 12 Mil balls (.3mm dia)

DTBK-USMD Kit, uSMD Flux Transfer Blocks, set of 2 blocks, depth 0.003" (0.08mm) and 0.004" (0.10mm)

used for solder balls 6-8 Mil (.15-2mm dia)

DTBK-FC Kit, Flip Chip Flux Transfer Blocks, set of 2 blocks, depth 0.001" (0.025mm) and 0.002" (0.051mm)

APR-NK APR-5000 Nozzle Kit (*Includes 1 of each)

APR-NK-CSP

NZA-555-555-CGA APR Reflow Nozzle 55.5mm x 55.5mm (column grid array nozzle)

NZA-470-470-CGA APR Reflow Nozzle 47mm x 47mm (column grid array nozzle)

NZA-355-455-CGA APR Reflow Nozzle 35.5mm x 45.5mm (column grid array nozzle)

NZA-350-350-CGA APR Reflow Nozzle 35mm x 35mm (column grid array nozzle)

DTP-40-8 8 Mil dip plate standard for 1mm pitch BGA with 20 Mil balls 0.02" (0.5mm)

APR-5000 CSP and Micro SMD Nozzle Kit (**Includes 1 of each)

DESCRIPTIONPart No.

Custom Nozzle Program

available including Tweezer

versions. Contact us for more details.

Systems will be configured with desktop PC and monitor.

Systems Include (*APR-5000-DZ/-TAB, **APR-5000-XL / -XLS, ***APR-5000-DZ-TAB)

SYSTEMS DESCRIPTIONPart No.

APR-5000-DZ-ML 200-240 VAC Advanced Package Rework System

APR-5000-DZ-TAB-ML 200-240 VAC Advanced Package Rework System with XY Table

APR-5000-XLS-ML 200-240 VAC Advanced Package Rework System with Split Vision

APR-5000-XL-ML 200-240 VAC Advanced Package Rework System

VNZ-19 Vacuum Pick-Up Nozzle 19mm O/D***

Vacuum Pick-Up Nozzle 12mm O/D

Vacuum Pick-Up Nozzle 8mm O/D

Vacuum Pick-Up Nozzle 5mm O/D

Vacuum Pick-Up Nozzle 3mm O/D (2.39mm/.094" internal & 3.17mm/.128" external)

PCB Support Finger Short (4 included)*

PCB Support Finger Short (8 included)**

PCB Support Finger Short (4 included with APR-5000, 8 with APR-5000-XLS/XL)

Under Board Support**

Colour Fine Gauge Thermocouples (includes 3)*

Colour Fine Gauge Thermocouples (includes 5)**

VNZ-12

VNZ-08

VNZ-05

VNZ-03

FS-APR

FSS-APR

FSL-APR

UBS-APR-XL

APR-TC3

APR-TC5

Adjustable BGA Centering Nest**

Adjustable CSP Centering Nest

19782

20987

Squeegee Blade Holder for Printing

XY Table***

20534

APR-TAB

Installation Software*

Installation Software**

SOFT-APR-5000-DZ

SOFT-APR-5000-XL

Pre-Heater Nozzle Kit** includes: Software, Pre Heater Nozzle 50mm, Pre Heater

Nozzle 45mm, Pre Heater Nozzle 35mm, Pre Heater Nozzle, Base

APR-XL-PHNK

Optional Accessories

FS-APR-2 PCB Support Finger Short (Pack of 2)

FL-APR-2

FSL-APR-2 PCB Spring Support Finger Long (Pack of 2)

FSS-APR-2 PCB Spring Support Finger Short (Pack of 2)

FLS-APR-2 Large PCB Finger Short for PCBs from 2.2mm to 6mm (Pack of 2)

FLL-APR-2 Large PCB Finger Long for PCBs from 2.2mm to 6mm (Pack of 2)

FLSS-APR-2 Large PCB Spring Finger Short for PCBs from 2.2mm to 6mm (Pack of 2)

FLSL-APR-2 Large PCB Spring Finger Long for PCBs from 2.2mm to 6mm (Pack of 2)

Vacuum Pick-Up Nozzle 1mm O/D (.76mm/.03" internal & 1.56mm/.06" external)

VNZ-01

Vacuum pick up nozzle 0.5mm OD (.25mm/.010" int. & 1.02-0.76mm/.04-.03" ext.)

VNZ-005

Under Board Support*

UBS-APR

Large PCB Support Finger Long for PCBs from 2.2mm to 6mm (Pack of 2)

PF-1 Print Preparation Plate

VAC-P100 Self-adhesive plates for removal of non-uniform components

APR-LRK PCB Large Rail Kit (for use on APR-5000-DZ) - Fits boards up to 12" x 12" (30.5cm x 30.5cm)

APR-TAB

APR-TAB XY board holder and placement table for APR-5000-DZ

AAPPRR--55000000--DDZZ//--TTAABBAAPPRR--55000000--XXLLSS//--XXLL

IInnppuutt VVoollttaaggee 200 - 240 VAC 200 - 240 VAC

50/60 Hz 50/60 Hz

20 Amp Single Phase 25 Amp Single Phase

PPoowweerr CCoonnssuummppttiioonn::

System Total 2600 W 5100 W

PPrree--HHeeaatteerr::

Inner Zone 900 W 1400 W

Outer Zone 1800 W 2800 W

Reflow Heater 550 W 550 W

TTeemmppeerraattuurree Closed-Loop Control Closed-Loop Control

CCoonnttrrooll TTyyppee(RTD Sensors) (RTD Sensors)

MMaaxxiimmuumm SSoouurrccee TTeemmppeerraattuurree::

Reflow Head 400ºC (752ºF) 400ºC (752ºF)

Pre-Heater 350ºC (662ºF) 350ºC (662ºF)

Airflow Control Pre-Set to 8,16 &24 I/min, Pre-Set to 8,16 &24 I/min

Supply Self-Contained Pump Self-Contained Pump

Nitrogen Input Standard Feature Standard Feature

(requires 65psi or 4.6 bar) (requires 65psi or 4.6 bar)

CCoommppoonneenntt HHaannddlliinngg

Maximum Size 49 mm x 49 mm (1.9" x 1.9") 40 x 40 mm (1.6" x 1.6") XL,

55 mm x 55 mm (2.16" x 2.16") XLS

Minimum Size 0.51 x 0.25 mm (0.020" x 0.010") 0.51 mm x 0.25 mm (0.020" x 0.010")

Maximun Weight 55g (1.94oz) 55g (1.94oz) or 84g (3oz) with VNZ-19

PPCCBB HHaannddlliinngg CCaappaabbiilliittyyX x Y

Standard 381 mm x 197 mm (15" x 7.75") 622 mm x 622 mm (24.5" x 24.5")

With optional large rail kit APR-LRK 381 mm x 273 mm (15" x 10.75") Not available

RReewwoorrkk AArreeaa X x Y

Head Adjustment 228 mm x 197 mm (9" x 7.75") 622 mm x 622 mm (24.5" x 24.5")

Aligned inner 165 x 165 mm (6.5" x 6.5") 445 mm x 445 mm (17.5" x 17.5" )

preheater and reflow heater not suggested without XY table

Maximum Thickness 6 mm (0.25") 6 mm (0.25")

XY Table Standard on APR-5000-DZ-TAB-ML Not available

Optional on APR-5000-DZ-ML

VViissiioonn

Maximum Field of View 40mm x 40mm (1.6" x 1.6") 55mm x 55mm (2.2" x 2.2")

Option champs partagés (APR-5000-XLS) Not available Corner crossover on large component

System Dimensions W x D x H 483 x 762 x 762 mm 914 x 914 x 838 mm

(19" x 30" x 30") (36" x 36" x 33")

Weight 60 kg (130 lbs) 100 kg (220 lbs)

System Warranty 1 Year (Excluding Consumables) 1 Year (Excluding Consumables)

Agency Approvals CE, cETLus CE, cTUVus, GS

TECHNICAL SPECIFICATIONS

Other Accessories

APR-MRS-DEMOPCB Demonstration PCB

APR-MRS-DEMOKIT Demonstration PCB Kit with BGA, LGA and other components (see list below)

List of components included with the APR-MRS-DEMOKIT:

5 x res, zero Ohm, 0201SMR-PA-10K-0

5 x res, zero Ohm, 0402SMR-PA-10K-0

5 x res, zero Ohm, 0603SMR-PA-10K-0

5 x micro SMD, 4 bump, 0.5 mm pitch

5 x micro SMD, 5 bump, 0.5 mm pitch

5 x micro SMD, 8 bump, 0.5 mm pitch

5 x micro SMD, 10 bump, 0.5 mm pitch

5 x LLP LDA16A

5 x LLP, plastic, Quad 4x4x0.75 mm body,16LD, 0.5 mm pitch

5 x LLP, plastic, Quad 5x4x0.75 mm body 24LD, 0.5 mm pitch

5 x LLP, plastic, Quad 7x7x0.75 mm body 44LD, 0.5 mm pitch

4 x PBGA 27 mm 256 balls, 1.27 mm pitch

3 x PBGA 17 mm 256 balls, 1.0 mm pitch

1 x PBGA 35 mm 388 balls, 1.27 mm pitch

1 x POP Bottom 305 balls 12 mm, 0.5 mm pitch

1 x Top of POP 128 balls 12 mm, 0.65 mm pitch

4 x CVBGA (thin BGA) 97 balls 5 mm, 0.4 mm pitch

4 x LGA/MLF100 pin 12 mm fine pitch, 0.4 mm pitch

4 x PLCC 44 pin 16 mm, 1.27 mm pitch

4 x QFP 44 10 mm by 10 mm, 0.8 mm pitch

4 x QFP 100 14 mm by 20 mm, 0.65 mm pitch

4 x CTBGA 228 12 mm by 12 mm, 0.5 mm pitch

1 x fusion pack (combination 116 QFN & 100 QFP in one package .4 mm pitch)

www.okinternational.com www.metcal.com

TAP into OK International and become a SuperProducer

Only at OK International will you find conduction

soldering & rework, convection rework, fume

extraction and fluid dispensing products that allow

you to TAP into three advantages over competitive

systems.

Training Advantage

Our products require minimal training time, and are

easy and comfortable to use.

Application Advantage

We design our products to be multi-functional and

flexible to meet every application need.

Productivity Advantage

Our products are proven to improve productivity,

yield and your bottom line.

Learn more and view our customers testimonials at www.beasuperproducer.com

NEW

Visit our SolarZone www.okinternational.com/solarzone

View our contact details: www.metcal.com/location

BRO-MET-08

Rev 2 - July 10

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

OK International:

MX-H1-AV MX-UK1 MX-UK4 MX-W1AV MX-W5DS MX-DS1 MX-RM3E MX-TALON MX-5010 MX-5050 MX-

5051 MX-5041