9000 Series Power Toggle Switches Features/Benefits *Power ratings up to 10 AMPS *Double pole models *Locking lever options available *Wide variety of actuator styles *RoHS compliant and compatible Typical Applications * Shut-off switch * Small equipment UL 61058-1 Specifications Materials CONTACT RATING: 9201 Model GP (general purpose) 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3) 3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles R (resistive) 6 AMPS 30 VDC T85 10,000 cycles 9221 Model: GP (general purpose) 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles 5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles R (resistive) 10 AMPS 30 VDC T85 10,000 cycles ELECTRICAL LIFE: 25,000 make-and-break cycles at full load. CONTACT RESISTANCE: Below 10 m typ. initial @ 2-4 V DC, 100 mA. INSULATION RESISTANCE: 109 min. DIELECTRIC STRENGTH: 2,500 Vrms min. @ sea level. OPERATING TEMPERATURE: -30C to 85C. SOLDERABILITY: Per MIL-STD-202F method 208D, or EIA RS-186E method 9 (1 hour steam aging). CASE: Diallyl phthalate (DAP) (UL 94V-0). ACTUATOR: Brass, chrome plated. BUSHING: Brass or zinc, nickel plated. HOUSING: Stainless steel. SWITCH SUPPORT: Brass or steel, matte-tin plated. END CONTACTS: 9201 Model: Coin silver, silver plated. 9221 Model: Silver cadmium oxide. CENTER CONTACTS: Copper alloy, silver plated ALL TERMINALS: 9201 Model: Copper alloy, silver plated. 9221 Model: Copper alloy, matte-tin plated. TERMINAL SEAL: Epoxy. HARDWARE: Nut & Locking ring: Brass, nickel plated. Lockwasher: Steel, nickel plated. NOTE: Any models supplied with Q contact material are RoHS compliant and compatible. NOTE: Specifications and materials listed above are for switches with standard options. For information on specific and custom switches, consult Customer Service Center. Build-A-Switch To order, simply select desired option from each category and place in the appropriate box. Available options are shown and described on pages F-49 thru F-52. For additional options not shown in catalog, consult Customer Service Center. Switch Function 9201 DPDT, On-On, 6 Amps 9221 DPDT, On-On, 10 Amps Actuator S Antirotation, .410" high K Locking lever, .650" high K1 Locking lever, .680" high L43 Lever handle with cap P3 Flatted, anti-rotation, .450" high T .687" high, 15/32 bushing T1 .460" high, 15/32 bushing Bushing H3 .296" high, keyway CW Splashproof H .296" high, flat Terminations Z Solder lug Z4 Quick connect (9221 only) AV2Vert. right angle, PC thru-hole (9201 only) C PC Thru-hole F Contact Material Q Silver Seal E Epoxy DNo epoxy Toggle Actuator Color/Finish NONE Bright chrome 2 Black KXX Actuator Color/Finish NONE Natural aluminum 2 Black anodized aluminum 10 jul 18 F-50 Bushing Finish NONE Nickel 2 Black Dimensions are shown: Inches (mm) Specifications and dimensions subject to change www.ckswitches.com 9000 Series Power Toggle Switches SWITCH FUNCTION SWITCH FUNCTION POS. 1 POS. 2 NO. POLES DP MODEL NO. RATING* SCHEMATIC 9201 6 AMPS ON ON 9221 10 AMPS ON ON DPDT CONNECTED TERMINALS POS. 1 POS. 2 2-3,5-6 2-1,5-4 DPDT 1/4 40 UNS-2A Part number shown: 9201SH3ZQE Terminal Nos. Molded On Side Of Case * See CONTACT MATERIAL, page F-52, for complete ratings. All 9000 Series models meet international dimensional and electrical requirements. 9221 model must be ordered with Z4 terminations and D seal option. ACTUATOR FINISH ACTUATOR S ANTIROTATION, .410" HIGH P3 ACTUATOR FLATTED, ANTIROTATION, .450" HIGH OPTION CODE NONE 2 ACTUATOR FINISH NATURAL ALUMINUM--With Nickel Plated Bushing BLACK NOTE: Black hardware is supplied when either black actuators or bushings are specified. All hardware is available separately, see Section N. Antirotation is standard on all actuators, provides `anti-push-in' feature on actuator. Dress nut part number: 709901201 supplied standard with P3 actuator. T .687" HIGH, 15/32 BUSHING T1 .460" HIGH, 15/32 BUSHING OPTION CODE NONE 2 15/32-32 UNS-2A 15/32-32 UNS-2A ACTUATOR FINISH BRIGHT CHROME--With Nickel Plated Bushing BLACK NOTE: Bushing option code not required for T & T1 actuators unless CW splashproof bushing ordered. Antirotation is standard on all actuators except T & T1, provides `anti-push-in' feature on actuator. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change 10 jul 18 F-51 www.ckswitches.com F Toggle Black hardware is supplied when either black actuators or bushings are specified. All hardware is available separately, see Section N. 9000 Series Power Toggle Switches ACTUATOR FINISH ACTUATOR K K1 LOCKING LEVER, .650" HIGH, THREADED ACTUATOR LOCKING LEVER, .680" HIGH, THREADED Locking Positions 1/4-40 UNS-2A 2 Position Lock 1/4-40 UNS-2A NOTE: To prevent accidental actuation, toggles must be lifted before being actuated. When released, toggles again lock in place. Bushing option code not required. Overtightening mounting nut may cause actuator to bind. . ACTUATOR CAP FINISH NONE NATURAL ALUMINUM-With Nickle Plated Bushing Bushing option code not required unless CW splashproof bushing ordered. L40 L EVER HANDLE OPTION CODE 2 BLACK ANODIZED ALUMINUM L43 P LASTIC LEVER HANDLE WITH WITHOUT CAP ANTIROTATION AND CAP, P/N 4812 OPTION CODE 2 NONE ACTUATOR CAP COLOR BLACK No Actuator Color (L40 option) Other colors available, consult Customer Service Center. Finish: Matte No color choice required. NOTE: Lever handle actuator L43 supplied, but not installed. For interchangeability, order L40 actuator option and order lever handles separately, see page F-52. Antirotation is standard on all actuators, provides `anti-push-in' feature. BUSHING FINISH BUSHING H3 .296" HIGH, THREADED, KEYWAY H BUSHING .296" HIGH, THREADED, FLAT 1/4-40 UNS-2A 1/4-40 UNS-2A CW SPLASHPROOF, 15/32 BUSHING 15/32-32 UNS-2A OPTION CODE BUSHING FINISH NONE NICKEL 2 BLACK Toggle F Will withstand 12 in./lbs. of torque with no distortion. For T & T1 actuators only. NOTE: Two mounting nuts, locking ring and lockwasher supplied standard with threaded bushings. Black hardware is supplied when either black bushings or actuators are specified. Optional mounting nut and locking ring styles and finishes available, see Section N. Internal actuator seal standard. External bushing seal available separately from APM Hexseal, part # MFS-60064. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change 10 jul 18 F-52 www.ckswitches.com 9000 Series Power Toggle Switches BUSHING FINISH BUSHING BUSHING PANEL MOUNTING 1/4-40 UNS-2A 15/32-32 UNS-2A .472 DIA. (11,99) Without locking ring. With standard locking ring. With small locking ring. Without locking ring. .472 DIA. (11,99) With standard locking ring. TERMINATIONS Z C SOLDER LUG 9201 Only Z4 PC MOUNTING PC THRU-HOLE 9201 Only .187" QUICK CONNECT 9221 Only NOTE: Only termination available with 9221 model. Must be ordered with D seal option. Mates with standard .187 Nema female connector. AV2 VERTICAL RIGHT ANGLE, PC THRU-HOLE 9201SH3AV2QE SECTION A-A Vertical Actuation DPDT Actuator Shown in Pos. 3 PC MOUNTING Terminal Nos. For Reference Only F Toggle 9201 Only NOTE: Terminal bend radii and lead-in manufacturing option. Terminal spacing greater than 3mm at all points. Dimensions are shown: Inches (mm) Specifications and dimensions subject to change 10 jul 18 F-53 www.ck-components.com 9000 Series Power Toggle Switches CONTACT MATERIAL OPTION CODE MODEL Q TERMINAL PLATING CONTACT MATERIAL RATINGS 9201 SILVER 1,2 SILVER OR TIN 2,5 9221 SILVER CADMIUM OXIDE 3,4,6 TIN 5 GP (general purpose) 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3) 3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles R (resistive) 6 AMPS 30 VDC T85 10,000 cycles GP (general purpose) 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles 5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles R (resistive) 10 AMPS 30 VDC T85 10,000 cycles * Note: See Technical Data section of this catalog for RoHS compliant and compatible definitions and specifications. 1 END CONTACTS: Coin silver, silver plated. NOTE: Any models supplied with Q contact material are RoHS compliant. 2 CENTER CONTACTS & ALL TERMINALS: Copper alloy, silver plated. All 9000 Series models meet international dimensional and electrical requirements. 3 END CONTACTS: Silver cadmium oxide. 9221 model must be ordered with Z4 terminations and D seal option. 4 CENTER CONTACTS: Copper alloy, silver plated. 5 Z4 TERMINALS ONLY: Copper alloy, matte-tin plated. 6 Cadmium in electrical switch contacts is exempt from RoHS. SEAL E D EPOXY SEAL Not available with 9221 model or Z4 terminations. NO EPOXY SEAL Must be ordered with 9221 model and Z4 termination. AVAILABLE HARDWARE Cap Compatible with S actuator Cap Compatible with S actuator L43 Actuator .843 (21,41) .312 (7,92) .383 (9,73) PART NO. 896801000 896802000 896803000 706201000 706202000 706203000 Material: Vinyl Finish: Matte 759D02000 Sealing Boot 703D02000 Sealing Boot Material: Nylon Finish: Matte NOTE: Additional nuts, locking rings and lockwashers available separately, see Section N. Other colors available, consult Customer Service Center. 704D02000 Sealing Boot .657 (16,7) .524 (13,3) 1/4-40 uns-2A nut BLACK RED 16 [0.630] o .331 (8,4) o 2 [0.079] .464 (11,79) .945 (24,0) .658 (16,7) Toggle 481202000 481203000 WHITE BLACK RED Material: Polyethylene Finish: Matte .204 (5,2) F PART NO. PART NO. WHITE BLACK RED 15/32-32 NS-2A 15/32-32, NS-2A NOTE: For use with S actuator style when combined with H3 and H bushings NOTE: For use with T style actuator NOTE: For use with T style actuator Dimensions are shown: Inches (mm) Specifications and dimensions subject to change 10 jul 18 F-54 www.ckswitches.com