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SIMATIC
Bus links
DP/PA coupler, active field
distributors, DP/PA Link and Y Link
Operating Instructions
07/2011
A5E00193841-17
Preface
Product Overview
1
Description of the
components
2
Active field distributor AFDiS
in hazardous areas
3
Application planning
4
Mounting
5
Connecting
6
Commissioning: DP/PA
coupler
7
Commissioning: DP/PA link
8
Commissioning: Y link
9
Operation of the DP/PA-Link
and Y-Link
10
Maintenance and service
11
Functions
12
Interrupt, error and system
messages
13
Technical specifications
14
Appendix
A
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00193841-17
Ⓟ 06/2011
Copyright © Siemens AG 2011.
Technical data subject to change
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 3
Preface
Purpose of the operating instructions
These operating instructions provide important information to configure, mount, wire, and
commission the DP/PA coupler, the active field distributors AFD, AFS and AFDiS and the
DP/PA link and Y link bus links.
Basic knowledge required
To understand these operating instructions you should have general experience in the field
of automation engineering.
When using the AFDiS you should be familiar with the fundamentals of explosion protection,
the identification of explosion-protected equipment and the regulations regarding explosion
protection.
Range of validity of these operating instructions
These operating instructions apply for the following products:
● IM 153-2: 6ES7153-2BA02-0XB0
● IM 153-2 (Outdoor): 6ES7153-2BA82-0XB0
● DP/PA coupler FDC 157-0: 6ES7157-0AC83-0XA0
● DP/PA coupler Ex [i]: 6ES7157-0AD82-0XA0
● Y coupler: 6ES7197-1LB00-0XA0
● Bus modules
– BM PS/IM: 6ES7195-7HA00-0XA0
– BM PS/IM SIPLUS extreme: 6AG1195-7HA00-2XA0
– BM IM/IM: 6ES7195-7HD10-0XA0
– BM IM/IM (Outdoor): 6ES7195-7HD80-0XA0
– BM FDC: 6ES7195-7HF80-0XA0
– BM FDC/FDC (redundant): 6ES7195-7HG80-0XA0
– BM Y coupler: 6ES7654-7HY00-0XA0
Preface
DP/PA coupler, active field distributors, DP/PA Link and Y Link
4 Operating Instructions, 07/2011, A5E00193841-17
● Active field distributors
– AFD (Active Field Distributors) product version 02: 6ES7157-0AF81-0XA0
– AFS (Active Field Splitters), product version 02: 6ES7157-0AF82-0XA0
– AFDiS (Active Field Distributor intrinsic safety): 6ES7157-0AG83-0XA0
These operating instructions contain a description of the components that was valid at the
time the operating instructions were published. We reserve the right to include product
information with information updates with new components and components with a new
product status.
Changes compared to the previous version
The following changes have been made to these operating instructions compared to the
previous version (10/2006 edition):
● New: Active field distributor AFDiS for use in hazardous areas
● Integration of the product information 09/2008 and 11/2009
Configuring with
STEP 7
The DP/PA coupler FDC 157-0 can be configured with
STEP 7
from V5.3 SP3 and HSP0095
or optionally with SIMATIC PCS 7 V7.0 or higher for diagnostic purposes.
Position in the overall information structure
Depending on the hardware used you require the following manuals in addition to these
operating instructions:
● The manual for the implemented DP master, including the following special information:
– Configuring and commissioning of a DP master system
– Description of the DP master
● The manual SIMATIC NET, PROFIBUS network manual
(http://support.automation.siemens.com/WW/view/en/35222591)
● The operating instructionsSIMATIC S7-300 CPU 31xC and CPU 31x: Installation
(http://support.automation.siemens.com/WW/view/en/36305386)
● The manual Automation Systems S7-300, ET 200M Ex I/O modules
(http://support.automation.siemens.com/WW/view/en/1096709), including in particular
information on the topics intrinsic safety and explosion protection.
● System manual Principles of Explosion Protection
(http://support.automation.siemens.com/WW/view/en/12521844)
More information on explosion protection can be found in the corresponding directives and
standards.
Preface
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 5
Sign posts
These operating instructions are subdivided into the following subjects:
● Product overview and description of the components
● Install, connect and commission
● Operation and diagnostics
● Technical specifications
● Appendices
● Important terms are explained in the glossary.
● The index helps you to quickly find all texts relevant to your keyword.
Recycling and disposal
The described components are ecologically compatible, and thus suitable for recycling. For
environmentally sound recycling and disposal of your old devices please contact a certified
disposal service company for electronic scrap.
Additional support
If you have any questions relating to the products described in these operating instructions
and do not find the answers in this document, please contact your local Siemens
representative (http://www.siemens.com/automation/partners).
A guide to the technical documentation for the various SIMATIC products and systems is
available on the Internet. (http://www.siemens.com/simatic-docu).
The online catalog and order system is available on the Internet
(http://www.siemens.com/automation/mall).
Training center
Siemens offers a series of courses that will help you getting started with the components and
the SIMATIC S7 automation system. Please contact your regional training center or the
central training center in D-90327, Nuremberg, Germany (http://www.siemens.com/sitrain).
Technical support
You can contact Technical Support for all Industry Automation products by means of the
Internet Web form for the Support Request.
(http://www.siemens.com/automation/csi_en_WW/support_request)
Additional information on our technical support is available on the Internet
(http://www.siemens.com/automation/csi_en_WW/service).
Preface
DP/PA coupler, active field distributors, DP/PA Link and Y Link
6 Operating Instructions, 07/2011, A5E00193841-17
Service & Support on the Internet
In addition to our documentation, we offer a comprehensive knowledge base on the Internet
(http://www.siemens.com/automation/csi_en_WW/support).
There you will find:
● Our Newsletter, which constantly provides you with the latest information about your
products.
● The documents you require, via our service & support search facility.
● Worldwide forum in which users and experts exchange ideas.
● Your local contact for Automation & Drives from our contact database.
● Information about on-site service, repairs, spare parts, and much more.
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 7
Table of contents
Preface ...................................................................................................................................................... 3
1 Product Overview .................................................................................................................................... 13
1.1 Bus links.......................................................................................................................................13
1.2 Integration in the automation environment ..................................................................................14
1.2.1 What are distributed I/O devices?................................................................................................14
1.2.2 DP/PA coupler FDC 157-0 with active field distributors ..............................................................16
1.2.3 DP/PA coupler / DP/PA Ex [i] coupler..........................................................................................18
1.2.4 DP/PA link....................................................................................................................................19
1.2.5 Y link ............................................................................................................................................20
2 Description of the components ................................................................................................................ 21
2.1 DP/PA coupler FDC 157-0...........................................................................................................21
2.2 DP/PA coupler / DP/PA Ex [i] coupler..........................................................................................23
2.3 Y coupler......................................................................................................................................24
2.4 IM 153-2.......................................................................................................................................25
2.4.1 Routing of frames of the slave initiative .......................................................................................25
2.4.2 Improved link behavior during commissioning.............................................................................26
2.4.3 Which devices can be operated behind the Y Link?....................................................................26
2.5 DP/PA link....................................................................................................................................27
2.6 Y link ............................................................................................................................................30
2.7 Active field splitter (AFS)..............................................................................................................32
2.8 Active field distributor (AFD) ........................................................................................................33
2.9 Active field distributor AFDiS .......................................................................................................34
2.10 Compatibility with predecessor modules .....................................................................................37
3 Active field distributor AFDiS in hazardous areas .................................................................................... 39
3.1 Fundamentals of hazardous areas and intrinsic safety ...............................................................39
3.2 Configuration with AFDiS.............................................................................................................42
3.3 Mounting AFDiS...........................................................................................................................43
3.4 Grounding ....................................................................................................................................44
3.5 Safety instructions for connection................................................................................................46
3.6 Connecting PROFIBUS PA to the AFDiS ....................................................................................50
3.7 Grounding AFDiS.........................................................................................................................53
3.8 AFDiS maintenance and cleaning................................................................................................54
3.9 Replacing/supplementing the AFDiS ...........................................................................................56
Table of contents
DP/PA coupler, active field distributors, DP/PA Link and Y Link
8 Operating Instructions, 07/2011, A5E00193841-17
4 Application planning................................................................................................................................. 57
4.1 Installation variants with the DP/PA coupler FDC 157-0 ............................................................ 57
4.1.1 Configuration variants ................................................................................................................. 57
4.1.2 DP/PA coupler in non-redundancy mode.................................................................................... 58
4.1.3 DP/PA coupler in redundancy mode........................................................................................... 59
4.1.3.1 Ring redundancy with active field distributor (AFD)....................................................................59
4.1.3.2 Coupler redundancy with active field splitter (AFS) ....................................................................62
4.1.3.3 Redundancy mode of the DP/PA coupler in the DP/PA link....................................................... 64
4.1.3.4 Redundancy mode of the DP/PA coupler in the redundant DP/PA link...................................... 66
4.1.3.5 Combination of non-redundant and redundant DP/PA couplers................................................. 68
4.2 Installation variants with the IM 153-2......................................................................................... 70
4.2.1 Configuration variants ................................................................................................................. 70
4.2.2 Detecting the configuration variant by means of the IM 153-2 ................................................... 71
5 Mounting.................................................................................................................................................. 73
5.1 Mounting rules............................................................................................................................. 73
5.2 Mounting the DP/PA coupler....................................................................................................... 75
5.2.1 Mounting DP/PA coupler for non-redundant mode..................................................................... 75
5.2.2 Mounting the DP/PA coupler for redundancy mode ................................................................... 76
5.2.3 Swapping DP/PA couplers FDC 157-0 ....................................................................................... 77
5.3 Installing the active field distributor AFD and active field splitter AFS........................................ 78
5.3.1 Screwing down the active field distributor AFD and active field splitter AFS on substrate......... 78
5.4 Mounting the DP/PA link ............................................................................................................. 79
5.4.1 Mounting the DP/PA link for non-redundant mode ..................................................................... 79
5.4.2 Mounting the DP/PA link for redundant operation ...................................................................... 81
5.5 Mounting the Y link...................................................................................................................... 83
5.6 Setting the PROFIBUS address of the IM 153-2 ........................................................................ 85
6 Connecting .............................................................................................................................................. 87
6.1 Electrical isolation and grounding ............................................................................................... 87
6.1.1 General Rules and Regulations for Operation............................................................................ 88
6.1.2 Grounding the active field distributor AFD / AFS ........................................................................ 90
6.1.3 Operating with grounded supply ................................................................................................. 90
6.1.4 Operation with ungrounded reference potential.......................................................................... 92
6.2 Connecting DP/PA couplers........................................................................................................ 93
6.2.1 Wiring the DP/PA coupler for stand-alone mode ........................................................................ 93
6.2.2 Connecting DP/PA couplers for ring redundancy ....................................................................... 94
6.2.2.1 Connections for ring redundancy ................................................................................................ 94
6.2.2.2 Connecting the PROFIBUS PA to the active field distributor (AFD)........................................... 95
6.2.3 Connecting DP/PA couplers for coupler redundancy ................................................................. 98
6.2.3.1 Connections for coupler redundancy .......................................................................................... 98
6.2.3.2 Connecting the PROFIBUS PA to the active field splitter (AFS) ................................................ 99
6.3 Connecting the DP/PA link........................................................................................................ 102
6.3.1 Wiring the DP/PA link for non-redundant mode........................................................................ 102
6.3.2 Wiring the DP/PA link for redundant operation ......................................................................... 103
6.4 Connecting Y link ...................................................................................................................... 104
6.5 Connecting the power supply.................................................................................................... 105
Table of contents
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 9
6.6 Connecting PROFIBUS DP .......................................................................................................106
6.7 Connecting PROFIBUS PA on the DP/PA coupler....................................................................107
7 Commissioning: DP/PA coupler............................................................................................................. 111
7.1 Commissioning the DP/PA coupler for stand-alone mode ........................................................111
7.2 Commissioning the DP/PA coupler FDC 157-0.........................................................................111
7.3 Configuration with a GSD file.....................................................................................................114
7.4 Configuring with STEP 7............................................................................................................115
7.5 DP/PA coupler FDC 157-0 in the redundant DP/PA link ...........................................................117
7.6 Parameters for diagnostic selection of the DP/PA coupler FDC 157-0 .....................................118
7.7 Setting the PROFIBUS address and redundancy mode ...........................................................119
8 Commissioning: DP/PA link ................................................................................................................... 121
8.1 Commissioning DP/PA link ........................................................................................................121
8.2 Configuring for S7 standard or redundant mode .......................................................................122
8.2.1 Configuring DP/PA link ..............................................................................................................122
8.2.2 Configuring the PROFIBUS PA master system.........................................................................124
8.3 Configuring for DP standard master mode ................................................................................125
8.3.1 GSD files....................................................................................................................................125
8.3.2 Configuring DP/PA link ..............................................................................................................126
8.3.3 How to configure PROFIBUS PA field devices..........................................................................127
9 Commissioning: Y link ........................................................................................................................... 129
9.1 Commissioning Y link.................................................................................................................129
9.2 Configuring for the redundancy mode .......................................................................................130
9.2.1 How to configure Y link ..............................................................................................................130
9.2.2 Configuring underlying DP slaves..............................................................................................133
9.3 Configuring for DP standard master mode ................................................................................134
9.3.1 GSD files....................................................................................................................................134
9.3.2 How to configure Y link ..............................................................................................................135
9.3.3 Configuring underlying DP slaves..............................................................................................136
10 Operation of the DP/PA-Link and Y-Link................................................................................................ 139
10.1 Start-up delay.............................................................................................................................139
10.2 Behavior after certain events in the redundancy mode .............................................................140
10.3 Startup characteristics ...............................................................................................................141
10.3.1 Startup characteristics of the DP/PA link in non-redundant mode.............................................141
10.3.2 Startup characteristics in redundancy mode..............................................................................142
10.4 CP 342-5 behind a Y link in a redundant DP master system ....................................................143
Table of contents
DP/PA coupler, active field distributors, DP/PA Link and Y Link
10 Operating Instructions, 07/2011, A5E00193841-17
11 Maintenance and service....................................................................................................................... 145
11.1 Replacing IM 153-2 or Y couplers............................................................................................. 145
11.2 Replacing DP/PA couplers........................................................................................................ 146
11.3 Replacing the active field distributor AFD / AFS....................................................................... 147
11.4 Firmware update ....................................................................................................................... 148
11.4.1 When should you update the IM 153-2?................................................................................... 148
11.4.2 Update of the IM 153-2 ............................................................................................................. 148
11.5 Maintenance.............................................................................................................................. 151
12 Functions............................................................................................................................................... 153
12.1 IM 153-2 .................................................................................................................................... 153
12.1.1 Time synchronization on the underlying master system........................................................... 153
12.1.2 Redundancy with IM 153-2 ....................................................................................................... 154
12.1.3 Reading and writing data records ............................................................................................. 156
12.1.4 Identification and maintenance data (I&M data) ....................................................................... 158
12.1.5 System modification during operation....................................................................................... 161
12.1.5.1 System modification in S7 standard mode................................................................................ 161
12.1.5.2 System modification in redundancy mode ................................................................................162
12.2 DP/PA coupler FDC 157-0........................................................................................................ 163
12.2.1 Reading and writing the identification and maintenance data (I&M data) ................................ 163
12.2.2 Reading the local LifeList.......................................................................................................... 164
12.2.3 Read out of the current value and voltage value ...................................................................... 165
12.2.3.1 User data of the DP/PA coupler................................................................................................ 165
12.2.3.2 Structure of the current value and voltage value ......................................................................167
12.2.4 Data records.............................................................................................................................. 169
12.2.5 Diagnostic record 62 ................................................................................................................. 171
12.2.6 Address space of the inputs...................................................................................................... 172
13 Interrupt, error and system messages ................................................................................................... 173
13.1 Diagnostics by means of LED displays..................................................................................... 173
13.1.1 The LED displays of the IM 153-2............................................................................................. 173
13.1.2 LED displays of the DP/PA coupler FDC 157-0........................................................................ 176
13.1.3 LED displays of the DP/PA coupler .......................................................................................... 178
13.1.4 LED displays of the Y coupler................................................................................................... 179
13.1.5 LED displays of the AFD........................................................................................................... 180
13.1.6 LED displays of the active field splitter (AFS)........................................................................... 180
13.1.7 LED displays of the active field distributor AFDiS..................................................................... 181
13.2 Diagnostics with STEP 7: IM 153-2 .......................................................................................... 182
13.2.1 Structure of slave diagnostics ................................................................................................... 183
13.2.2 Reading out the diagnostics of underlying slaves..................................................................... 184
13.2.3 Structure of the diagnostic blocks ............................................................................................. 185
13.2.3.1 Default diagnosis....................................................................................................................... 185
13.2.3.2 Identifier-related diagnostics ..................................................................................................... 187
13.2.3.3 Module status............................................................................................................................ 189
13.2.3.4 Status message ........................................................................................................................ 191
13.2.3.5 H status ..................................................................................................................................... 194
13.2.3.6 Interrupts ................................................................................................................................... 196
Table of contents
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 11
13.2.4 Example of a diagnosis in redundant mode...............................................................................199
13.2.4.1 Task specification ......................................................................................................................199
13.2.4.2 Solution with STEP 7 .................................................................................................................200
13.2.4.3 Evaluating the diagnostics data .................................................................................................201
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0 ...............................................................204
13.3.1 Structure of slave diagnostics....................................................................................................204
13.3.2 Structure of the diagnostic blocks..............................................................................................205
13.3.2.1 Station statuses 1 to 3 ...............................................................................................................205
13.3.2.2 Master PROFIBUS address.......................................................................................................207
13.3.2.3 Manufacturer ID .........................................................................................................................207
13.3.2.4 PA status....................................................................................................................................208
13.3.2.5 Identifier-related diagnostics......................................................................................................209
13.3.2.6 Module status.............................................................................................................................210
13.3.2.7 Local LifeList ..............................................................................................................................211
13.3.2.8 PA redundancy status................................................................................................................212
13.3.2.9 Channel-related diagnostics ......................................................................................................213
13.3.2.10 H status.................................................................................................................................214
14 Technical specifications......................................................................................................................... 215
14.1 General technical data ...............................................................................................................215
14.1.1 Standards and Approvals...........................................................................................................215
14.1.2 Standards and approvals of DP/PA Ex [i] coupler(6ES7157-0AD82-0XA0) .............................219
14.1.3 Standards and approvals of the active field distributors (AFD) and active field splitters
(AFS)..........................................................................................................................................221
14.1.4 Standards and approvals of active field distributor AFDiS ........................................................223
14.1.5 Use in zone 2 potentially explosive areas..................................................................................224
14.1.6 Electromagnetic compatibility ....................................................................................................224
14.1.7 Shipping and storage conditions................................................................................................226
14.1.8 Mechanical and climatic ambient conditions for operation ........................................................227
14.1.9 Specifications for insulation tests, protection class and degree of protection ...........................230
14.1.10 Rated voltage.............................................................................................................................230
14.2 Technical specifications of the IM 153-2 (6ES7153-2BAx2-0XB0) ...........................................231
14.3 Technical data DP/PA coupler FDC 157-0 (6ES7157-0AC83-0XA0)........................................232
14.4 Technical specifications of DP/PA coupler Ex [i] (6ES7157-0AD82-0XA0) ..............................234
14.5 Technical specifications Y coupler (6ES7197-1LB00-0XA0).....................................................235
14.6 Technical data - active field splitter (AFS) (6ES7157-0AF82-0XA0).........................................236
14.7 Technical data - active field distributor (AFD) (6ES7157-0AF81-0XA0)....................................237
14.8 Technical specifications of active field distributor AFDiS (6ES7157-0AG83-0XA0)..................238
A Appendix................................................................................................................................................ 241
A.1 Dimension drawings...................................................................................................................241
A.1.1 Active field distributor AFD/AFS.................................................................................................241
A.1.2 Active field distributor AFDiS .....................................................................................................243
A.2 Order numbers...........................................................................................................................245
A.2.1 Components of the bus links......................................................................................................245
A.2.2 Accessories for PROFIBUS DP.................................................................................................246
A.2.3 Accessories for PROFIBUS PA .................................................................................................247
Table of contents
DP/PA coupler, active field distributors, DP/PA Link and Y Link
12 Operating Instructions, 07/2011, A5E00193841-17
A.3 Basics about PROFIBUS PA .................................................................................................... 248
A.3.1 Intrinsic safety ........................................................................................................................... 249
A.3.2 Field device supply via PROFIBUS PA..................................................................................... 250
A.3.3 Configuration of PROFIBUS PA with the DP/PA link bus coupler............................................ 251
A.3.4 Line and star-type topology....................................................................................................... 252
Glossary ................................................................................................................................................ 255
Index...................................................................................................................................................... 263
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 13
Product Overview 1
1.1 Bus links
DP/PA coupler
The DP/PA coupler is the physical link between PROFIBUS DP and PROFIBUS PA. In
stand-alone operation it offers the possibility of addressing PA field devices via PROFIBUS
DP. No other components are required for this.
The DP/PA coupler is also used for more advanced coupling tasks in the DP/PA link.
The DP/PA coupler Ex [i] is available for connecting PA field devices in explosion protected
environments.
DP/PA coupler FDC 157-0
The DP/PA coupler FDC 157-0, FDC stands for "Field Device Coupler" has PROFIBUS-DP
diagnostic functions as DP slave.
Using a DP/PA coupler pair and field distributors enables redundant operation on an
equipotential bonding line in 2 variants:
● Coupler redundancy with the active field splitter AFS
● Ring redundancy with active field distributors AFD and AFDiS.
The DP/PA coupler FDC 157-0 can be used stand-alone or in the DP/PA link in this regard
Active field distributors
Active field distributors distribute the PROFIBUS PA via spur lines to the PA field devices.
You can connect up to 31 PA field devices to the active field distributors depending on the
version, e.g. measuring instruments, sensors and actuators.
● AFS (Active Field Splitter): Connection of up to 31 PA field devices
● AFD (Active Field Distributor): Connection of up to 4 PA field devices
● AFDiS (Active Field Distributor): Connection of up to 6 PA field devices, use in hazardous
areas is possible.
The active field distributors are suitable for the extended temperature range.
Product Overview
1.2 Integration in the automation environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
14 Operating Instructions, 07/2011, A5E00193841-17
DP/PA link
The DP/PA link consists of one or two IM 153-2 interface modules, and one to five DP/PA
couplers that are either connected with one another via passive bus couplers or via bus
modules.
The DP/PA link creates a network transition from a PROFIBUS DP master system to
PROFIBUS PA. In this case the two bus systems are non-interacting through the IM 153-2
both physically (galvanically) and in terms of protocols and time.
By using two IM 153-2 interface modules, the entire lower-level PROFIBUS PA master
system can be connected to a redundant DP master system of an S7-400H as switched
peripherals. For this purpose installation is always executed with bus modules.
Y link
The Y link comprises two IM 153-2 interface modules and a Y coupler that are connected to
one another via bus modules.
The Y link creates a network transition from the redundant DP master system of an S7-400H
to a non-redundant DP master system. This means that devices with only one
PROFIBUS DP interface can be connected to a S7-400H as switched peripherals.
1.2 Integration in the automation environment
1.2.1 What are distributed I/O devices?
Distributed I/O Devices - Field of Application
When a system is configured, the I/Os from and/or to the process are often integrated
centrally in the automation system.
In the case of greater distances of the inputs and outputs from the automation system the
wiring may be very extensive and confusing. Electromagnetic interference may be impair
reliability.
Distributed I/O is suitable for use with systems of this kind.
● The PROFIBUS DP master is located in a central position.
● The distributed I/O devices (inputs and outputs) work at their decentral locations.
● With its high transmission speeds the high power PROFIBUS DP ensures that the control
system CPU and the distributed I/O devices communicate smoothly.
Product Overview
1.2 Integration in the automation environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 15
What is PROFIBUS DP?
PROFIBUS DP is an open bus system conforming to IEC 61784-1:2002 Ed1 CP 3/1 with the
"DP" transmission protocol (DP stands for distributed I/O).
Physically PROFIBUS°DP is implemented either as an electrical network based on shielded
twisted-pair cables, or as an optical network based on fiber optic cable.
The "DP" transmission protocol facilitates very fast cyclical data exchange between the
control system CPU and the distributed I/O devices.
What is PROFIBUS PA?
PROFIBUS PA is the communication-compatible extension of PROFIBUS DP to include a
transmission technology that also permits applications in potentially explosive areas.
Transmission from PROFIBUS PA conforms to the international IEC 61784-
1:2002 Ed1 CP 3/2 standard.
PROFIBUS PA enables transducers and control devices in potentially explosive areas to
communicate with the automation system over long distances. With the PROFIBUS PA the
field devices can be fed via the data lead at the same time.
The following components are available for the transition of the transmission technology of
PROFIBUS DP (IEC 61784-1:2002 Ed1 CP 3/1) to PROFIBUS PA (IEC 61784-
1:2002 Ed1 CP 3/2):
● DP/PA coupler in stand-alone mode
● DP/PA link
Product Overview
1.2 Integration in the automation environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
16 Operating Instructions, 07/2011, A5E00193841-17
1.2.2 DP/PA coupler FDC 157-0 with active field distributors
DP/PA coupler FDC 157-0 with active field distributors
The DP/PA coupler FDC 157-0 with diagnostics function is a transition between PROFIBUS
DP and PROFIBUS PA. Active field distributors combine the field devices with the main line
and ensure a rugged field distribution.
Using a DP/PA coupler pair and field distributors also enables redundant operation on an
equipotential bonding line in the following variants:
● Coupler redundancy with the active field splitter AFS
● Ring redundancy with a maximum 8 active field distributors (AFD)
● Ring redundancy with a maximum of 5 active field distributors with mixed use of AFD and
AFDiS
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Product Overview
1.2 Integration in the automation environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 17
DP/PA coupler FDC 157-0 with AFDiS
Up to 5 active field distributors AFDiS can be mounted in the hazardous area zone 1/21. You
can connect intrinsically safe PA field devices, which may be located in Zone 0/20, to the
AFDiS.
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Product Overview
1.2 Integration in the automation environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
18 Operating Instructions, 07/2011, A5E00193841-17
1.2.3 DP/PA coupler / DP/PA Ex [i] coupler
DP/PA coupler
The DP/PA coupler is a transition between PROFIBUS DP and PROFIBUS PA to which the
PA field devices are connected. The following figure shows how the DP/PA coupler is
integrated into the system.
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Figure 1-3 Integration of the DP/PA coupler within the system environment
Product Overview
1.2 Integration in the automation environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 19
1.2.4 DP/PA link
DP/PA link
In relation to higher level systems (towards the automation device) the DP/PA link is a DP
slave and it is a DP master in relation to lower level systems. The following figure shows how
the DP/PA link is integrated into the system.
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Figure 1-4 Integration of the DP/PA coupler within the system environment
Product Overview
1.2 Integration in the automation environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
20 Operating Instructions, 07/2011, A5E00193841-17
1.2.5 Y link
Y link
In relation to higher level systems (towards the automation device) the Y link is a DP slave
and it is a DP master in relation to lower level systems. The following figure shows how the Y
link is integrated into the system.
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Figure 1-5 Integration of the Y link within the system environment
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 21
Description of the components 2
2.1 DP/PA coupler FDC 157-0
Applications
The DP/PA coupler FDC 157-0 is designed for the following applications:
● Non-redundant operation:
– Stand-alone operation without additional components
– Replacement for the DP/PA coupler with order number 6E7157-0AC82-0XA0
– Operation in the DP/PA link on a simple DP master system or with two interface
modules IM 153-2, for example on an S7-400H
● Redundant operation:
– Ring redundancy when using the active field distributor AFD or AFDiS
– Coupler redundancy when using the AFS
– Operation in the DP/PA link on a simple DP master system or with two interface
modules IM 153-2, for example on an S7-400H
Availability
● Increased availability through ring redundancy and coupler redundancy
● Automatic isolation of defective partial segments including automatic bus terminator
● Repair and extension of the bus segment is possible in during operation
Commissioning
● Simplified commissioning through extended diagnostic possibilities and automatic bus
terminator.
Description of the components
2.1 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
22 Operating Instructions, 07/2011, A5E00193841-17
Properties
The DP/PA coupler FDC 157-0 is designed for the following applications:
● Electrical isolation between PROFIBUS DP and PROFIBUS PA
● Implementation of the transmission physics between RS 485 and symmetric bus physics
in accordance with IEC IEC 61784-1:2002 Ed1 CP 3/2
● DP slave: adjustable PROFIBUS address 1 to 125 via DIL switch
● Diagnostics via LED displays
● Diagnostics function via PROFIBUS DP:
– Current value or voltage value as user data
– Local LifeList
– Wire-break/short circuit
● Selection of the redundancy mode via DIL switch
● Transmission rate of 45.45 kBaud to PROFIBUS DP
● Transmission rate to 31.25 kBaud on PROFIBUS PA
● Integrated supply unit for PROFIBUS PA
● Integrated bus terminator for PROFIBUS PA
● Extended environmental conditions
Configuration
The DP/PA coupler FDC 157-0 can be used as a stand-alone device on all DP masters that
support 45.45 kBaud.
Configuration of the DP/PA coupler FDC 157-0 as a DP slave is necessary in the following
situations:
● If the diagnostic functions will be effective.
● If you want to operate the DP/PA couplers with ring redundancy or coupler redundancy.
Note
If you use the IM 153-2 together with the DP/PA couplers as DP/PA link, in this case the
PROFIBUS DP connections to the DP/PA couplers are not required. The IM 153-2 and
the DP/PA couplers are connected via the S7 backplane bus.
Description of the components
2.2 DP/PA coupler / DP/PA Ex [i] coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 23
2.2 DP/PA coupler / DP/PA Ex [i] coupler
Application
The DP/PA coupler is intended for the following applications:
● Stand-alone operation without any other components
● Operation in the DP/PA link on a simple DP master system or on an S7-400H
Properties
The DP/PA coupler has the following characteristics:
● Electrical isolation between PROFIBUS DP and PROFIBUS PA
● Implementation of the physical transmission system between RS 485 and synchroner the
synchronous bus system conforming to IEC 61784-1:2002 Ed1 CP 3/2
● Diagnostics via LEDs
● Transmission rate of 45.45 kBaud to PROFIBUS DP
● Transmission rate of 31.25 kBaud to PROFIBUS PA
● Integrated supply unit for PROFIBUS PA
● Integrated bus terminator for PROFIBUS PA
● Extended environmental conditions
Special features of the DP/PA Ex [i] coupler
The DP/PA Ex [i] coupler has the following additional characteristics:
● As a PROFIBUS node you can use the Ex [i] DP/PA coupler of device category 3G in
zone 2-type potentially explosive areas.
● Intrinsic safety for the underlying PROFIBUS PA
● Integrated intrinsically safe supply unit for PROFIBUS PA interface and integrated barrier
● DP/PA Ex [i] coupler (6ES7157-0AD81-0XA0):
You may connect intrinsically safe electrical apparatus of the device category 1G, 2G and
3G for the Zone 0, 1 and 2 to the intrinsically safe PROFIBUS PA.
● DP/PA Ex [i] coupler (6ES7157-0AD82-0XA0):
You may connect intrinsically safe electrical apparatus of the device category 1G, 2G and
3G for the Zone 0, 1 and 2 as well as of device category 1D, 2D and 3D for the zone 20,
21 and 22 to the intrinsically safe PROFIBUS PA.
Description of the components
2.3 Y coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
24 Operating Instructions, 07/2011, A5E00193841-17
Configuration
The DP/PA coupler can be used as a stand-alone device on all DP masters that support
45.45 kBaud.
It is not necessary to configure the DP/PA coupler. You only have to set the transmission
speed for the relevant DP at 45.45 kBaud and configure and parameterize the PA field
devices.
Note
If you use the IM 153-2 together with the DP/PA couplers as a DP/PA link, the
PROFIBUS DP connections to the DP/PA couplers are not required. The IM 153-2 and the
DP/PA coupler are connected via the S7 back plane bus.
2.3 Y coupler
Application
The Y coupler is only determined for operation in the Y link on a redundant DP master
system, for example on an S7-400H
It is not possible to operate the Y coupler without IM 153-2.
Properties
● Connection of DP standard slaves
● Transmission speeds ranging from 45.45 kBaud to 12 MBaud
● Potential isolation between IM 153-2 and the underlying PROFIBUS DP
● Power is supplied to the Y coupler via the backplane bus.
Configuration
The Y coupler is an integral part of the Y link and is not configured separately.
Description of the components
2.4 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 25
2.4 IM 153-2
Application
The IM 153-2 is intended for the following applications:
● Operation in the DP/PA link
– link on a non-redundant DP master system
– Operation on a redundant DP master system, for example on an S7-400H
● Operation in the Y link on a redundant DP master system, for example on an S7-400H
Properties
● Any transmission speed between 9.6 kBaud to 12 MBaud for the higher-level DP master
system
● Diagnostics via LEDs and the user program
● Bumpless switchover of active channel in redundancy mode
● Support of system modifications during operation, both in S7 standard mode and in
redundancy mode.
● Depending on the higher level DP master it can be operated as DPV0 or DP V1 slave.
● Routing of frames of the slave initiative
● Improved link behavior during commissioning
2.4.1 Routing of frames of the slave initiative
The IM 153-2BAx2 support routing of frames of the slave initiative. In so doing, the frames of
devices are passed behind the link to the higher-level controller.
This routing can be used, for example, to operate SINAMICS drives behind the Y Link if the
trace function is being used with the STARTER commissioning tool.
Description of the components
2.4 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
26 Operating Instructions, 07/2011, A5E00193841-17
2.4.2 Improved link behavior during commissioning
Starting situation
The IM 153-2BAx2 interface modules are installed in one link and should be operated
redundantly in an H System (e.g., SIMATIC S7-400H).
Behavior of IM 153-2BAx2
If the IM 153-2BAx2 detects a redundancy partner that is not ready to be switched to or if
there are no lower-level slaves, the interface module stops sending continuous diagnostic
messages.
This behavior can also be implemented for the following interface modules by means of a
firmware update:
● IM 157 (6ES7157-0AA82-0XA0)
● IM 153-2 (6ES7153-2BAx1-0XB0)
This "new" behavior of the IM 153-2BAx2 is not available for redundancy mode in
accordance with the standard.
2.4.3 Which devices can be operated behind the Y Link?
Slaves at the lower-level DP master system cannot be operated in DPV1 mode unless they
have been integrated and configured with GSD rev. ≥ 5.
The GSD must contain the following entries:
● Prm_Block_Structure_supp=1
● PrmCmd_supp=1
● Slave_Redundancy_supp=1
STEP 7
checks these entries during configuration.
If these entries are not found, the slave is then operated in DPV0 mode.
Description of the components
2.5 DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 27
2.5 DP/PA link
Application
The DP/PA link is intended for the following applications:
● S7 standard mode on S7-300 or S7-400
● Redundancy mode, for example on S7-400H
● DP standard master mode
The following information applies in part to both the S7 standard mode and the DP standard
master mode. In such cases the term "non-redundancy mode" is used.
Operating principle
● The DP/PA link is slave on the higher level DP master system and acts as a proxy for the
nodes connected to the lower-level bus system (PA field devices).
● The DP/PA link forms an independent lower-level bus system that is decoupled from the
higher level DP master system in terms of communication.
● The use of several DP/PA couplers serves to increase the current carrying capacity and
availability of the PA master system.
● Together with the connected PA field devices all the DP/PA couplers of a DP/PA link
forma single common bus system.
Configuration options
A DP master system can be extended by means of DP/PA links in the following way:
● The number of DP/PA links on a DP master system is limited by the maximum number of
bus nodes, which is 126.
● Up to five DP/PA couplers can be operated in each DP/PA link. Y couplers cannot be
operated in the DP/PA link.
● The number of nodes in each PA master system is limited to 64. The total number of
slots in each case is limited to (236 minus number of PA field devices).
● The configuration frame and the user data frame of the DP/PA link are both derived from
the frame contents of the lower-level PA field devices.
● The maximum length of the frames for configuration data, parameter assignment data,
diagnostics data and I/O data is 244 bytes in each case.
● Cascading of the DP/PA links is not permitted.
PA field devices on the lower-level PA master system are only operated in the DPV1 mode if
they are suitable for bumpless switching when there is a modification of the system during
operation.
STEP 7 identifies their suitability from an entry in the Device Data Base File (DDBF) of the
PA field device
● PrmCmd_supp=1
If this entry is not to be found, the PA field device is operated in the DPV0 mode.
Furthermore, the Slave_Redundancy_supp=1 entry requirement must be met.
Description of the components
2.5 DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
28 Operating Instructions, 07/2011, A5E00193841-17
Configuration
The DP/PA link can be configured with
STEP 7
V5.4 and later.
Parameter assignment for the PA field devices
The PA field device parameters are assigned by means of a suitable tool such as SIMATIC
PDM
SIMATIC PDM
, from a PD / PC that is connected to the higher level PROFIBUS DP.
For more detailed information please refer to the documentation of your parameter
assignment tool.
User data of the DP/PA link
The DP user data frame of the DP/PA link depends on the number of configured PA field
devices. It comprises the data blocks of the configured PA field devices arranged one after
the other. The data blocks are sorted in ascending order according to PA address.
According to
PROFIBUS PA Profile for Process Control Devices, General Requirements
each process variable is accompanied by one status byte that contains a statement about
the status of the process variable.
In the case of failure on the part of one PA device, first of all the relevant input data,
including the status byte in the user data frame of the DP/PA, are reset. Then the
corresponding information is entered into the diagnostic frame.
When the PA field device is restored, the corresponding information is entered in the
diagnostic frame. Virtually simultaneously the valid input data of the PA field device in the
user data frame of the DP/PA link are again available. The status byte displays the valid data.
Note
To obtain the state of the PA field devices as quickly as possible, it is advisable to generally
evaluate the status byte in the user program.
The Avanced Process Library automatically takes this into account with SIMATIC PCS 7.
Update times of the process image for single and redundant mode
Both in single and redundant mode, the update time of the process image in the module is
determined by the following times:
● Update time of the lower-level bus system (PROFIBUS PA)
● Internal update time of the module
The update time of the lower-level bus system depends on the configuration (baud rate,
number of slaves and the number of I/O data). It is determined by the TargetRotationTime
Ttr. In STEP 7 the Ttr is hereby calculated and specified.
In single mode, the internal processing of the process image is also included. This is 15 ms.
● Update time = 15 ms + Ttr
In redundant mode, three or four times the Ttr must also be expected, in addition to the time
for detecting a PrmCMD of 30 ms (includes internal update time).
● Update time without configuration change (CFC) = 30 ms + 3* Ttr
● Update time without configuration change (CFC) = 30 ms + 4* Ttr
Description of the components
2.5 DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 29
Switchover time to PROFIBUS PA during redundancy mode
When there is a master-standby switchover or the active IM 153-2 fails, the PA field devices
are processed via the standby IM 153-2.
Switchover is bumpless, that is the states of the I/Os are retained during switchover.
Switchover time is defined as the time between activating the standby IM and availability of
new input data.
Condition / Requirement Switchover time
typically: 70 ms + number of PA field devices x 51 ms Switchover time with unchanged PA
configuration max.: 820 ms + number of PA field devices x 50 ms
typically: 80 ms + number of PA field devices x 67 ms * Switchover time if configuration is
changed during mode max.: 800 ms + number of PA field devices x 130 ms *
* with unchanged PA field device addresses
Communication links from the PD / PC to the PA field devices
Up to 10 communication links to PA field devices can be set up simultaneously from a
PD / PC via the DP/PA link.
During redundancy mode all the communication links from the PD / PC to the PA field
devices remain intact when the active channel is switched over from one IM 153-2 to the
other.
Description of the components
2.6 Y link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
30 Operating Instructions, 07/2011, A5E00193841-17
2.6 Y link
Application
The Y link is intended for the redundancy mode, for example on S7-400H.
Operating principle
● The Y link is slave on the higher level DP master system and acts as a proxy for the
nodes connected on the underlying bus system (DP slaves).
● The Y link forms an independent underlying bus system that is decoupled from the higher
level DP master system in terms of communication.
Configuration options and limitations
A redundant DP master system can be extended by means of Y links in the following way:
● The number of Y links on an S7-400H is only limited by the maximum number of bus
nodes, which is 126.
● Only one Y coupler can be operated in each Y link. DP/PA couplers cannot be operated
in the Y link.
● The number of nodes in each DP master system is limited to 64. The total number of
slots in each case is limited to (236 minus number of PA field devices).
● The configuration frame and the user data frame of the Y link are both derived from the
frame contents of the lower level slaves.
● The maximum length of the frames for configuration data, parameter assignment data,
diagnostics data and I/O data is 244 bytes in each case.
● Cascading of the Y links is not permitted.
● Direct data exchange and synchronism are not feasible in the underlying DP master
system.
Slaves on the underlying DP master system are only operated in the DPV1 mode if they are
suitable for bumpless switching when there is a modification of the system during operation.
STEP 7
identifies their suitability from an entry in the DDBF file of the slave:
● PrmCmd_supp=1
If this entry is not to be found, the slave is operated in the DPV0 mode.
Furthermore, the Slave_Redundancy_supp=1 entry requirement must be met.
Configuration
The Y link can be configured with
STEP 7
V5.4 and later.
When
STEP 7
calculates the bus parameters, the connected nodes on the underlying DP
master system as well as the Y link itself are taken into account.
Description of the components
2.6 Y link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 31
Parameter assignment for the DP slave
S7-400H assigns the parameters for the DP slaves in the underlying DP master system via
the Y link.
User data of the Y link
The DP user data frame of the Y link depends on the number of configured DP slaves. It
comprises the data blocks of the configured DP slaves arranged one after the other. The
data blocks are sorted in ascending order according to DP address.
If a DP slave fails, the relevant input data in the user data frame of the Y link are reset first.
Then the corresponding information is entered into the diagnostic frame.
When the DP slave is restored, the corresponding information is entered in the diagnostic
frame. Virtually simultaneously the valid input data of the DP slave in the user data frame of
the Y link are again available.
Diagnostics data of the DP slaves
The processing of diagnostic frames from DP slaves depends on whether the IM 153-2 is
operated as a DPV0 slave or as a DPV1 slave.
With
STEP 7
the diagnostics frames of the underlying DP slaves can be displayed in the
online view of HW Config.
Communication links from the PD / PC to the DP slaves
Up to 10 communication links to DP slaves can be set up simultaneously from a PD / PC via
the DP/PA link.
Communication links can only be passed on from the S7-400H to the underlying DP master
system.
All the communication links from the PD / PC to the DP slaves remain intact when the active
channel is switched over from one IM 153-2 to the other.
See also
Identifier-related diagnostics (Page 187)
Description of the components
2.7 Active field splitter (AFS)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
32 Operating Instructions, 07/2011, A5E00193841-17
2.7 Active field splitter (AFS)
Active field splitter (AFS)
The active field splitter (AFS) connects two DP/PA couplers FDC 157-0 with a PROFIBUS
PA line. Thus it enables operation of coupler redundancy on the equipotential bonding line.
The total number of PA field devices on the equipotential bonding line is 31 devices and it is
limited by 1 A maximum current.
NOTICE
Only use the active field splitter AFS with downstream field distributors AFD / AFDiS!
Functions
● Automatic switchover of the PA main line to the active DP/PA coupler
Properties
● 2 cable glands M12 for the PROFIBUS PA main line
● 1 cable gland M12 for the PROFIBUS PA line
● Optional: Center feed via a cable bushing
● Connection of the PROFIBUS PA main lines with screw-type terminals
● Reverse polarity protection connections
● Connection of maximum 31 PA field devices
● Diagnostics via LEDs
● Power supply via the PA bus
● Screw gland on substrate
● IP65 degree of protection
● Grounding terminal outside
See also
Coupler redundancy with active field splitter (AFS) (Page 62)
Screwing down the active field distributor AFD and active field splitter AFS on substrate
(Page 78)
Connecting the PROFIBUS PA to the active field splitter (AFS) (Page 99)
Description of the components
2.8 Active field distributor (AFD)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 33
2.8 Active field distributor (AFD)
Active field distributor (AFD)
PA field devices, e.g. measuring instruments, sensors and actuators, can be connected to
the active field distributor (AFD).
In conjunction with 2 DP/PA couplers FDC 157-0 the active field distributor (AFD) enables
operation of ring redundancy. You can use the following field distributors in a PA segment:
● Up to 8 field distributors when exclusively using AFD
● Up to 5 field distributor with mixed use of AFD and AFDiS
The total number of PA field devices on the equipotential bonding line is 31 devices and it is
limited by a maximum of 60 A per spur line.
Functions
● Connection of field devices for PROFIBUS PA in line or ring topology
● Automatic bus termination
● Isolation of defective PA segments
● Connection of isolated PA segments after fault rectification
● Extending a PA segment during operation
● Short-circuit-proof spur lines
Properties
● 2 cable glands M12 for the PA main line
● 4 cable glands M12 for up to 4 PA field devices
● Connection of the PROFIBUS PA main line and the PA spur lines via screw-type
terminals
● Reverse polarity protection connections
● Diagnostics via LED displays
● Power supply via the PA bus
● Screw gland on substrate
● IP65 degree of protection
● Grounding terminal outside
See also
Ring redundancy with active field distributor (AFD) (Page 59)
Screwing down the active field distributor AFD and active field splitter AFS on substrate
(Page 78)
Description of the components
2.9 Active field distributor AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
34 Operating Instructions, 07/2011, A5E00193841-17
2.9 Active field distributor AFDiS
Active Field Distributor AFDiS (Active Field Distributor intrinsic Safety)
The active field distributor AFDiS is an item of electrical equipment for Zone 1. Intrinsically-
safe PA field devices, e.g. measuring instruments, sensors and actuators, can be connected
to the intrinsically-safe connections.
In conjunction with 2 DP/PA couplers FDC 157-0, the active field distributor (AFD) enables
operation of ring redundancy. You can use the following field distributors in a PA segment:
● Up to 8 field distributors when exclusively using AFD
● Up to 5 field distributor with mixed use of AFD and AFDiS
SIMATIC AFDiS
SIEMENS
(6$*;$
7 7 6 6 6 6 6 6
7 7 6 6 6 6 6 6
No. Description
1 LED displays
2 Ground terminals
3 Cable glands for the PA spur lines S1 to S6
4 Cable glands for the PA main line T1, T2
Description of the components
2.9 Active field distributor AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 35
Special properties of the AFDiS
CAUTION
Impairment of function of the field devices
Make sure that the field devices connected via the AFDiS comply with standard IEC 61158-
2: 2007, Edition 4.0. Note the technical specifications in the manufacturer's documentation.
The AFDiS has the following additional properties:
● The AFDiS can be used in the device category 2G/2D in the hazardous area Zone 1/21.
● The intrinsically safe PA field devices of device categories 1G, 2G, 3G for the Zones 0, 1
and 2 as well as device categories 1D, 2D, 3D for the Zones 20, 21 and 22 may be
connected to the intrinsically safe connections.
● The first spur line connection S1 can be operated optionally as a spur line or as a
subsegment with a length of up to 500 m.
● The number of PA field devices on the equipotential bonding line is limited to 31 devices
and to maximum 1 x 60 mA (on spur line S1) and 5 x 40 mA per spur line.
Functions
● Connection of field devices for PROFIBUS PA in line or ring topology
● Automatic bus termination
● Isolation of defective PA segments
● Connection of isolated PA segments after fault rectification
● Extending a PA segment during operation
● FISCO field barrier with electrical isolation between main and spur lines
● Short-circuit-proof, intrinsically safe spur lines with bounce protection
Properties
● 2 cable glands M16 for the PA main line
● 6 cable glands M16 for up to 6 PA field devices
● Connection of the PROFIBUS PA main line and the PA spur lines via screw-type
terminals
● Reverse polarity protection connections
● Diagnostics via LED displays
● Power supply via the PA bus
● Screw gland on substrate
● Direct grounding via connection bar inside
● Degree of protection IP66
● Grounding terminals outside
Description of the components
2.9 Active field distributor AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
36 Operating Instructions, 07/2011, A5E00193841-17
Integrated repeater function of the AFDiS
The AFDiS has an integrated repeater function:
● Length of the PA spur lines in accordance with IEC 61158-2 up to 120 m, in accordance
with IEC/EN 60079-27 (FISCO) 60 m, irrespective of the number of field devices
connected to the segment via spur lines (> 1 m).
● Length of the PROFIBUS PA main line up to 1900 m, without taking into account the sum
of the spur lines, because these are to be considered separately from the main line via
the repeater. This enables significantly greater network spans than in the case of devices
without a repeater function.
● Electrical isolation and bi-directional signal reproduction ensure reaction-free
transmission between PA main lines and spur lines. This will significantly increase the
segment's resistance to faults.
Description of the components
2.10 Compatibility with predecessor modules
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 37
2.10 Compatibility with predecessor modules
Compatibility DP/PA coupler FDC 157-0:
The DP/PA coupler FDC 157-0 with order number 6E7157-0AC83-0XA0 replaces the DP/PA
coupler with order number 6E7157-0AC82-0XA0. The bus module does not need to be
replaced.
On the DP/PA coupler FDC 157-0 the PROFIBUS address is factory set to 0. Thus the
diagnostic function is deactivated, the DP/PA coupler is transparent. This means that it is
compatible to the predecessor module as a replacement part. Configuration is not required.
Note
Diagnostics function
If you would like to use the diagnostic function of the DP/PA coupler FDC 157-0 in existing
systems as well, then set the PROFIBUS address on the DP/PA coupler and in the
configuration > 0.
Note
Redundancy mode
If you would like to use the DP/PA coupler FDC 157-0 with ring redundancy or coupler
redundancy, then you must use the BM FDC/FDC (redundant) bus module.
Bus module BM FDC/FDC (redundant)
The bus module BM FDC (redundant) with order number 6ES7195-7HG80-0XA0 can only
be used together with the DP/PA coupler FDC 157-0 with order number
6ES7157-0AC83-0XA0.
Compatibility of the IM 153-2 and the IM 157
You can find information on compatible versions of interface modules IM 153-2 and IM 157
on the Internet (http://support.automation.siemens.com/WW/view/en/23372259).
Compatibility of the Y coupler
Der Y coupler 6ES7197-1LB00-0XA0 cannot be used as a spare part for Y coupler
6ES7654-0YK00-0AB0.
Compatibility of the bus modules
The bus module BM IM/IM 6ES7195-7HD80-0XA0 can only be used together with the
following interface modules:
● IM 153-2BAx1-0XB0
● IM 153-2BAx2-0XB0
● IM 157-0AA82-0XA0
It can not be used as a spare part for 6ES7195-7HE80-0XA0.
Description of the components
2.10 Compatibility with predecessor modules
DP/PA coupler, active field distributors, DP/PA Link and Y Link
38 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 39
Active field distributor AFDiS in hazardous areas 3
3.1 Fundamentals of hazardous areas and intrinsic safety
Properties of zones
Hazardous areas are classified into zones. The zones are distinguished according to the
probability of the existence of an explosive atmosphere.
The active field distributor AFDiS can be used in hazardous areas up to Zone 1/ 21.
You can connect intrinsically safe PA field devices, which may be located in Zone 0/20, to
the AFDiS. The PA field devices must be certified for operation in the corresponding
hazardous areas.
You will find an overview of the zone divisions in the following table:
Table 3- 1 Classification of zones
Hazardous areas Explosion hazard Example
Zone 0/ 20 Long-term, frequent or permanent
presence of explosive gas or dust
atmosphere
Within containers.
Zone 1/ 21 Infrequent presence of potentially
explosive gas or dust atmosphere
In the area of openings for filling and
emptying.
Zone 2/ 22 Rare or short-term presence of
potentially explosive gas or dust
atmosphere
Areas bordering on zone 1/ 21
For additional information, refer to the Principles of Explosion Protection
(http://support.automation.siemens.com/WW/view/en/12521844) system manual.
Active field distributor AFDiS in hazardous areas
3.1 Fundamentals of hazardous areas and intrinsic safety
DP/PA coupler, active field distributors, DP/PA Link and Y Link
40 Operating Instructions, 07/2011, A5E00193841-17
Design types of protection on AFDiS
The types of protection include design and electrical measures relating to the equipment to
achieve explosion protection in the hazardous areas. The following types of protection can
be used for AFDiS:
Table 3- 2 Types of protection
Type of protection Meaning Representation
Intrinsic safety i All voltages, currents, inductance and
capacitance occurring are limited by
electrical measures (intrinsically safe) -
sparks or thermal effects capable of
causing ignition cannot occur.
The spur line connections of AFDiS are
designed to be intrinsically safe [ia].
Increased-safety
enclosure e
The enclosure and the main line
terminals of the AFDiS have the
increased safety
Ex e type of
protection.
This type of protection has additional
features that provide an increased
degree of safety against the occurrence
of high temperatures, sparks and arc-
over.
Encapsulation "m" The internal electronics of the AFDiS
are embedded in a casting compound.
This means that an explosive
atmosphere surrounding the equipment
can be ignited neither by sparks nor by
unacceptable heating.
Marking of the AFDiS
Equipment for operation in hazardous areas is marked with an identifier indicating the
hazardous environments in which the equipment can be used. The AFDiS has the following
safety measures:
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E\PHDQVRILQFUHDVHGVDIHW\
(OHFWURQLFVSURWHFWHGE\HQFDSVXODWLRQ
6SXUOLQHVLJQDOVSURWHFWHGE\LQWULQVLFVDIHW\
Active field distributor AFDiS in hazardous areas
3.1 Fundamentals of hazardous areas and intrinsic safety
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 41
Certifications of the active field distributor AFDiS
The EC type-examination certificate and EC certificates of conformity for the active field
distributor AFDiS can be found on the Internet
(http://www.siemens.com/automation/csi_en_WW/support) at Service & Support.
Verification of intrinsic safety
The active field distributor limits the energy in hazardous areas on the spur line to the
intrinsically safe PA field devices and electrically isolates them from the PA main line.
All spur lines have Ex [ia] type of protection and can therefore be installed in Zone 0/20. In
addition to the following requirements, no further verification of the intrinsic safety in
accordance with the FISCO model is required:
● PROFIBUS PA bus cable (6XV1830-5AH10) for the PA main lines and for the spur lines
to the intrinsically-safe PA field devices
● Maximum spur line length 60 m or subsegment line length of 500 m at connection S1
Active field distributor AFDiS in hazardous areas
3.2 Configuration with AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
42 Operating Instructions, 07/2011, A5E00193841-17
3.2 Configuration with AFDiS
Introduction
The active field distributor AFDiS is designed for hazardous areas. It supplies up to six spur
lines or five spur lines and a subsegment with a length of up to 500 meters. The subsegment
is supplied with 60 mA for max. 6 devices.
To achieve the maximum availability for each port, connect only one device to each port.
Active field distributor AFDiS with subsegment in hazardous areas
The following graphic shows an example of the configuration of a DP/PA system with several
field distributors. The subsegment of an AFDiS with its connected devices extends into Zone
0. To prevent signal reflections, the subsegment must be terminated with a bus terminating
resistor.
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$)'L6$)'L6
3RWHQWLDOO\H[SORVLYH
DWPRVSKHUH=RQH
3RWHQWLDOO\H[SORVLYH
DWPRVSKHUH=RQH
6XEVHJPHQW PD[P
'33$FRXSOHU
)'&
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352),%86'3
Figure 3-1 AFDiS with subsegment in hazardous areas
Active field distributor AFDiS in hazardous areas
3.3 Mounting AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 43
3.3 Mounting AFDiS
Safety information
DANGER
Explosion hazard in Zone 21 / 22
During mounting, observe the guidelines according to EN 60079-14.
When you mount the AFDiS in areas with dust (Zone 21, Zone 22), you must also observe
EN 61241-14.
DANGER
Explosion hazard
Under some circumstances, sparks capable of ignition or unacceptable surface
temperatures can occur during installation.
Never install when an explosive atmosphere is present!
CAUTION
Risk of injury due to high weight of the AFDiS
The weight of the AFDiS is 4.5 kg. During mounting, hold the device firmly in your hand.
Mounting position
Mount the active field distributor AFDiS preferably with the connections facing downward.
CAUTION
Damage to property
A tensile load on the screws is not permitted. Implement a fixed installation for the cable
inlet.
Requirement
● The substrate must be level, with load-bearing capacity, and it must be vibration free.
● Select appropriate fixing accessories for the substrate.
● Space of at least 60 mm below the modules for the connections of the PA main lines and
spur lines.
Active field distributor AFDiS in hazardous areas
3.4 Grounding
DP/PA coupler, active field distributors, DP/PA Link and Y Link
44 Operating Instructions, 07/2011, A5E00193841-17
Tools required
● 2 fixing screws M8; dowels depending on the substrate
● Screwdriver suitable for the screws used
Mounting AFDiS
Screw the lower part of the enclosure tightly to the substrate with two fixing screws. The
torque depends on the fixing screws used. You can find the drill hole spacing on the back of
the enclosure base.
Additional information
Important information can be found in the chapter
Mounting work in hazardous areas
in the
System Manual Principles of Explosion Protection
(http://support.automation.siemens.com/WW/view/en/12521844).
See also
Screwing down the active field distributor AFD and active field splitter AFS on substrate
(Page 78)
3.4 Grounding
Equipotential bonding EB
You must set up an equipotential bonding EB in hazardous areas. This should be in
accordance with IEC 60079-14.
Shields of the PROFIBUS PA bus lines must be connected to the equipotential bonding EB.
The best EMC protection is achieved with direct grounding for the AFDiS active field
distributor.
Direct grounding
The shield of the PROFIBUS PA bus cables is grounded directly in both the hazardous area
and in the safe area. This is possible if the equipotential bonding EB ranges from the DP/PA
couplers (in the safe area) to the field devices (in hazardous areas), i.e. if a corresponding
equipotential bonding conductor was installed.
Note
Direct grounding on the field distributor AFDiS
The braided shield of the PROFIBUS PA cable must be lead through under the shield
clamps.
Active field distributor AFDiS in hazardous areas
3.4 Grounding
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 45
Example of direct grounding
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$)'L6
7V 7V 6V 6V 6V 6V 6V6V 7V 7V 6V 6V 6V 6V 6V6V
*URXQG
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6DIH]RQH
'33$FRXSOHU
Figure 3-2 Example: Direct grounding
See also
Principles of Explosion Protection
(http://support.automation.siemens.com/WW/view/en/12521844)
profibus.com (http://www.profibus.com)
Active field distributor AFDiS in hazardous areas
3.5 Safety instructions for connection
DP/PA coupler, active field distributors, DP/PA Link and Y Link
46 Operating Instructions, 07/2011, A5E00193841-17
3.5 Safety instructions for connection
Safety information
DANGER
When laying cables and wiring, make sure that you adhere to the installation regulations in
accordance with EN 60079-14 and any regulations specific to your country.
Information on how to install the PROFIBUS PA can be found in the "Technical Guideline
PROFIBUS PA, User and Installation Guideline". Available from PROFIBUS
Nutzerorganisation e. V.
DANGER
Explosion hazard
Ignitable sparks may be generated during connection.
Therefore use a non-magnetic screwdriver when connecting the cables!
DANGER
Explosion hazard
A tensile load on the screws of AFDiS can impair the degree of protection and is not
permitted.
Implement a fixed Installation for inlet of the cable!
DANGER
Explosion hazard
In mixed operation with AFD, always disconnect the DP/PA couplers from the power supply
before you replace active field distributors AFDiS.
WARNING
Risk for intrinsic safety
If the wrong connection is made on the AFDiS (PA main line <--> spur lines) or the cables
are incorrectly connected to the PA field devices, the intrinsic safety is put at risk:
Only connect Ex i circuits (intrinsically-safe PA field devices) to the spur lines!
Check the wiring to the PA field devices.
Active field distributor AFDiS in hazardous areas
3.5 Safety instructions for connection
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 47
IP30 cover
The connections of the PA main cables inside the enclosure of the AFDiS are sealed with an
IP30 cover. Opening the IP30 cover switches off the voltage supply to the terminals and the
feed lines.
Depending on the zone in which the AFDiS is located, you are permitted to open the IP30
cover during operation for a visual inspection.
6 6 6 6
6 6 6 6 6
7 7
6 6
6
Figure 3-3 AFDiS with IP30 covers
DANGER
Explosion hazard
In the potentially explosive area Zone 1 you are not permitted to open the IP30 cover during
operation.
Before opening the IP30 cover, disconnect the voltage supply to the relevant DP/PA
couplers.
In the potentially explosive area Zone 2, you are permitted to open the IP30 cover during
operation.
Zone 1: Disconnecting the main line / connecting the main line to AFDiS
DANGER
Explosion hazard
In the potentially explosive area Zone 1 it is not permitted to disconnect the main line to an
AFDiS during operation.
Prior to starting work, disconnect the voltage supply to the DP/PA coupler(s).
Active field distributor AFDiS in hazardous areas
3.5 Safety instructions for connection
DP/PA coupler, active field distributors, DP/PA Link and Y Link
48 Operating Instructions, 07/2011, A5E00193841-17
Zone 2: Disconnecting the main line / connecting the main line to AFDiS
DANGER
Explosion hazard
In the potentially explosive area Zone 2, you are not permitted to disconnect the main line
to an AFDiS during operation if it is directly connected to a DP/PA coupler or an AFS.
Prior to starting work, disconnect the voltage supply to the DP/PA coupler(s).
In hazardous area Zone 2, it is permissible to disconnect a main line to a AFDiS during
operation if you have connected 2 AFDiS.
Note
Labelling the AFDiS
In your plant, label the field distributors AFDiS which are directly connected to the DP/PA
coupler or AFS.
Active field distributor AFDiS in hazardous areas
3.5 Safety instructions for connection
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 49
Rules for connecting the cables
The following examples illustrate the rules which you must observe when connecting main
lines:
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'LVFRQQHFWERWK)'&VIURPWKHSRZHUVXSSO\
=RQH
$OZD\VGLVFRQQHFW)'&IURPWKHSRZHUVXSSO\
=RQH
'LVFRQQHFWERWK)'&VIURPWKHSRZHUVXSSO\
=RQH
'LVFRQQHFW)'&IURPWKHSRZHUVXSSO\ZKHQGLVFRQQHFWLQJWKHFDEOHWRWKH$)'L6
=RQH
'LVFRQQHFW)'&IURPWKHSRZHUVXSSO\ZKHQGLVFRQQHFWLQJWKHFDEOHWRWKH$)'L6
'LVFRQQHFW)'&IURPWKHSRZHUVXSSO\ZKHQGLVFRQQHFWLQJWKHFDEOHWRWKH$)'L6
=RQH
'LVFRQQHFWERWK)'&VIURPWKHSRZHUVXSSO\ZKHQGLVFRQQHFWLQJWKHFDEOH
7KHIROORZLQJDSSOLHVWRDOOFRQILJXUDWLRQV
=RQH&RQQHFWLRQRIWKHFDEOHVLVSRVVLEOHGXULQJRSHUDWLRQ
)RUPL[HGRSHUDWLRQZLWK$)''LVFRQQHFW)'&IURPWKHSRZHUVXSSO\







 


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$)6
)'&
)'&
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The spur lines S1 to S6 can always be connected during operation.
Active field distributor AFDiS in hazardous areas
3.6 Connecting PROFIBUS PA to the AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
50 Operating Instructions, 07/2011, A5E00193841-17
3.6 Connecting PROFIBUS PA to the AFDiS
Introduction
The PROFIBUS PA cables are introduced into the enclosure by means of cable glands.
● The PA main line via T1 and T2.
● The spur lines to the field devices via S1 to S6
6 6 6 6
6 6 6 6 6
7 7
6 6
6
Figure 3-4 Internal view of AFDiS
Pin assignment
Connect the wiring of the PROFIBUS PA cable to the terminal block in the active field
distributor via the screw-type terminals.
Table 3- 3 Pin assignment on the active field distributor AFDiS
66 66 66 66 66 6677 77
Connection Terminal Assignment
+ Data cable (red) T1, T2 Main line
- Data cable (green)
+ Data cable (red) S11 to S6 Spur line to the field
devices - Data cable (green)
Shield / bar Direct grounding for T1/T2; S1 to S6
1 S1 optionally for a subsegment with a length of up to 500 m or for a spur line; line termination with
bus terminating resistor
Active field distributor AFDiS in hazardous areas
3.6 Connecting PROFIBUS PA to the AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 51
Basic procedure
1. Prepare PROFIBUS PA cable.
2. Connect the PROFIBUS PA cable:
– Open the field distributor.
– Connect the spur lines and PA main lines to the terminal block.
3. Close field distributor
Requirement
● Active field distributor is mounted.
Note
Before connecting the PROFIBUS PA, read the chapter "Safety instructions for
connection"!
Tools required
● Phillips screwdriver, size 4
● Open ring spanner 19 mm
● Screwdriver 3 mm
● Small knife, end-cutting nipper or FC stripping tool
Required accessories
● PROFIBUS PA cable (cable type A)
● Sealing plugs for unused connections
Stripping dimensions for PROFIBUS PA cable
For secure connection of the wires in the screw-type terminals, observe the following
stripping dimensions of the PA cables for the main lines and spur lines.
Table 3- 4 Stripping dimensions for PA cable
Type of grounding Length of
stripping
Main line
T1, T2
Spur lines S1 to S3 Spur lines S4 to S6
Direct grounding a 105 mm 120 mm 105 mm
Active field distributor AFDiS in hazardous areas
3.6 Connecting PROFIBUS PA to the AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
52 Operating Instructions, 07/2011, A5E00193841-17
Direct grounding: Prepare PROFIBUS PA cable
1. Remove the union nut of the cable gland of the AFDiS using the ring spanner.
2. Thread the union nut onto the unprepared- PA cable.
3. Strip the PA cable as shown in the figure.
D
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Direct grounding: Connect the PROFIBUS PA cable to S1 to S6
1. Open the field distributor: Remove the 4 screws of the enclosure cover using a Phillips
screwdriver.
2. Insert the cable under the shield clamp and tighten the screw.
3. Connect the wires to the terminal block in accordance with the pin assignment.
Torque 0.35 Nm.
4. Tighten the union nut of the cable gland. Torque 1.3 Nm.
Direct grounding: Connect the PROFIBUS PA cable to T1/T2
WARNING
Hazardous area - Zone 1
Under no circumstances connect the PA main line to the AFDiS during operation.
Before connecting the PROFIBUS PA to the AFDiS, disconnect all the supply voltages of
the bus segment!
1. Route the cable for the main line through the cable gland T1/T2 under the shield clamp
and tighten the screw.
2. Open the IP30 cover T1/T2.
3. Connect the wires to the terminal block T1/T2 in accordance with the pin assignment.
4. Close the IP30 covers until you hear them engage.
5. Tighten the union nut of the cable gland. Torque 1.3 Nm.
NOTICE
Impairment of the degree of protection
The degree of protection can be impaired if you overtighten the union nut.
Active field distributor AFDiS in hazardous areas
3.7 Grounding AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 53
Close field distributor
1. Place the enclosure cover on the enclosure base and tighten the 4 screws. Torque 2.4
Nm.
NOTICE
Impairment of the degree of protection
The degree of protection IP66 will not be guaranteed if connections are not used.
Close unused connections with a sealing cap. The union nuts with the yellow dust
protection caps are not sufficient protection.
See also
Grounding (Page 44)
Connecting the PROFIBUS PA to the active field distributor (AFD) (Page 95)
Components of the bus links (Page 245)
3.7 Grounding AFDiS
Required accessories
● Grounding cable, at least 4.0 mm2
Grounding the active field distributor AFDiS
1. Strip the insulation of the grounding cable to 8 mm.
2. Fasten the grounding cable to the right-hand or left-hand grounding terminal of the AFDiS.
DANGER
Active field distributor AFDiS
Connect the grounding cable with the equipotential bonding EB in accordance with EN
60079-14.
See also
Grounding the active field distributor AFD / AFS (Page 90)
Active field distributor AFDiS in hazardous areas
3.8 AFDiS maintenance and cleaning
DP/PA coupler, active field distributors, DP/PA Link and Y Link
54 Operating Instructions, 07/2011, A5E00193841-17
3.8 AFDiS maintenance and cleaning
Permitted activities in hazardous areas
The table below describes which maintenance activities on AFDiS are permitted during
operation.
WARNING
Hazardous areas
Zone 1 and Zone 2:
You may open the enclosure of the AFDiS briefly for the permitted maintenance work.
Zone 21 and Zone 22:
You may not open the enclosure of the AFDiS in areas with dust.
Table 3- 5 Permitted activities in hazardous areas
Activities Zone 1, Zone 2 Zone 21, Zone 22
Maintenance during operation (visual
checks)
allowed Warning:
The enclosure of the AFDiS must not be opened for this
activity in areas with dust .
Cleaning allowed Not permitted
Maintenance during operation
Carry out maintenance every 6 months in the hazardous area.
Maintenance of the AFDiS is basically restricted to visual inspections. The AFDiS may be in
operation during this.
Zone 1/ 2 Zone 21/ 22
Check that the cable entries and grounding terminal of the
enclosure are sealed and intact.
Check that the cable entries and grounding terminal of the
enclosure are sealed and intact.
Warning:
It is not permitted to open the enclosure of the AFDiS.
Check whether there is any water or dust inside the
enclosure. If there is, find out how it got there.
--
Check that the wiring is secure (connectors, cables). --
Active field distributor AFDiS in hazardous areas
3.8 AFDiS maintenance and cleaning
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 55
Cleaning
WARNING
Hazardous areas - Zones 21 and 22
The dust layer on the enclosure of the AFDiS must not exceed a depth of 5 mm.
Remove the dust layer on the enclosure at regular intervals!
During cleaning, make sure there is no risk of explosion!
To do this, disconnect the unit from the voltage.
Note
Following cleaning, run a functional check of the AFDiS.
See also
Safety instructions for connection (Page 46)
Connecting PROFIBUS PA to the AFDiS (Page 50)
Active field distributor AFDiS in hazardous areas
3.9 Replacing/supplementing the AFDiS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
56 Operating Instructions, 07/2011, A5E00193841-17
3.9 Replacing/supplementing the AFDiS
DANGER
Explosion hazard
In mixed operation with AFD, disconnect the DP/PA couplers from the power supply before
you replace active field distributors AFDiS.
DANGER
Explosion hazard
Observe the safety instructions in chapter "Safety instructions for connection (Page 46)".
Replacing / supplementing an active field distributor AFDiS
Perform the following steps to replace a defective field distributor:
1. Remove the 4 screws of the enclosure cover using a Phillips screwdriver.
2. Loosen the black and blue union nuts.
3. Disconnect the PA field devices S1 to S6.
4. Open the IP30 covers T1/T2 and disconnect the PA main lines.
5. Replace the module.
6. Connect the PA field devices to the new AFDiS (refer to chapter entitled "Connecting
PROFIBUS PA to the active field distributor AFDiS (Page 50)").
7. Connect the PA main cables T1/T2 to AFDiS and close the IP30 covers until you hear
them engage.
8. Tighten the union nuts with 1.3 Nm.
9. Place the enclosure cover on the base and tighten the 4 screws with the plain washers on
the enclosure with 2.4 Nm.
See also
Replacing the active field distributor AFD / AFS (Page 147)
LED displays of the active field distributor AFDiS (Page 181)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 57
Application planning 4
4.1 Installation variants with the DP/PA coupler FDC 157-0
4.1.1 Configuration variants
Introduction
You can install a maximum of 5 DP/PA couplers FDC 157-0, of which one coupler pair is
installed in redundancy mode at the end of the configuration. The bus module BM FDC/FDC
is required for operation with ring redundancy and coupler redundancy.
DP/PA couplers in the DP/PA link
If you use the IM 153-2 together with the DP/PA couplers as DP/PA link, in this case the
PROFIBUS DP connections to the DP/PA couplers are not required.
The IM 153-2 and the DP/PA couplers are connected via the S7 backplane bus.
Diagnostics function
The diagnostic function of the DP/PA coupler FDC 157-0 is available if valid PROFIBUS
addresses are set on the DP/PA couplers and in the configuration software.
Applications
The following table lists the applications for the DP/PA coupler FDC 157-0 and the available
functions.
Table 4- 1 Applications DP/PA coupler FDC 157-0
Functions
Ring redundancy Coupler redundancy
Applications DP/PA
coupler FDC 157-0 Replacement for DP/PA
coupler 6ES7157-
0AC82-0XA0
Diagnostics function
Bus module BM FDC/FDC required
Stand-alone mode
(without DP/PA link)
Operation in the DP/PA
link
Operation in the
redundant DP/PA link
X
X
X
X
Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
58 Operating Instructions, 07/2011, A5E00193841-17
See also
Combination of non-redundant and redundant DP/PA couplers (Page 68)
Configuration variants (Page 70)
Setting the PROFIBUS address and redundancy mode (Page 119)
4.1.2 DP/PA coupler in non-redundancy mode
You can extend the equipotential bonding line in stand-alone mode as well as in the DP/PA
link with AFDs.
DP/PA coupler in stand-alone mode
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Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 59
DP/PA coupler in the DP/PA link
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4.1.3 DP/PA coupler in redundancy mode
4.1.3.1 Ring redundancy with active field distributor (AFD)
Ring redundancy
The use of a DP/PA coupler pair and of active field distributors increases the availability of
the equipotential bonding line. Ring redundancy is created by configuring a ring structure
with 2 FDC-157-0 DP/PA couplers and field distributors:
● Up to 8 field distributors when exclusively using AFD
● Up to 5 field distributor with mixed use of AFD and AFDiS
The active DP/PA coupler FDC 157-0 supplies the equipotential bonding line. In the event of
short-circuit or wire break on the PA main line the active DP/PA coupler supplies the cut
equipotential bonding line in both directions. PA field device function remains intact. Repairs
can be executed during operation.
NOTICE
Power supply
To ensure availability in redundancy mode we recommend using an autonomous power
supply module for each DP/PA coupler.
Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
60 Operating Instructions, 07/2011, A5E00193841-17
Installation with ring redundancy
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Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 61
Ring redundancy: Component behavior in the event of errors
Table 4- 2 Ring redundancy: Component behavior in the event of errors
Components
Error
DP/PA coupler pair Active field distributors PA field devices equipotential
bonding line
Failure of the
energizing DP/PA
coupler
Switchover to partner coupler.
Partner coupler takes over the
power supply of the
equipotential bonding line.
O. K. O. K. O. K.
Short circuit or
wire break on the
PA main line
The active energizing DP/PA
coupler supplies the cut
equipotential bonding line in
both directions.
The partner coupler is active
conducting.
Insulate, and terminate
adjacent AFD / ADFiS.
O. K. Equipotential
bonding line is
cut but is still
supplied.
Short-circuit on
the spur line
O. K. Current limit of the
AFD / AFDiS is
active.
Field distributor
reports failure on
the AFD spur line:
green LED flashes,
AFDiS: blue LED
flashes
Non-participating
field devices remain
O.K.
Field device on the
affected spur line
fails.
O. K.
See also
Connections for ring redundancy (Page 94)
Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
62 Operating Instructions, 07/2011, A5E00193841-17
4.1.3.2 Coupler redundancy with active field splitter (AFS)
Coupler redundancy
The use of a DP/PA coupler pair and of an active field splitter enables redundancy mode on
the equipotential bonding line.
The active DP/PA coupler FDC 157-0 supplies the equipotential bonding line in this process.
Failure of a DP/PA coupler results in switchover to the partner coupler. PA field device
function remains intact.
Installation with coupler redundancy
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Power supply
To ensure availability in redundancy mode we recommend using an autonomous power
supply module for each DP/PA coupler.
Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 63
Installation with coupler redundancy and center feed
A cable bushing for looping through the equipotential bonding line is available on the active
field splitter (AFS).
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See also
Connections for coupler redundancy (Page 98)
Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
64 Operating Instructions, 07/2011, A5E00193841-17
4.1.3.3 Redundancy mode of the DP/PA coupler in the DP/PA link
DP/PA coupler with ring redundancy in the DP/PA link
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Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 65
DP/PA coupler with coupler redundancy in the DP/PA link
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Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
66 Operating Instructions, 07/2011, A5E00193841-17
4.1.3.4 Redundancy mode of the DP/PA coupler in the redundant DP/PA link
DP/PA coupler with ring redundancy in the redundant DP/PA link
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Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 67
DP/PA coupler with coupler redundancy in the redundant DP/PA link
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Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
68 Operating Instructions, 07/2011, A5E00193841-17
4.1.3.5 Combination of non-redundant and redundant DP/PA couplers
Introduction
You can install a maximum of 5 DP/PA couplers FDC 157-0, of which one coupler pair is
installed in redundancy mode at the end of the configuration. Mixed mode is possible with
the following modules:
● DP/PA coupler FDC 157-0 (6ES7157-0AC83-0XA0)
● DP/PA coupler Ex [i] (6ES7157-0AD82-0XA0)
DP/PA coupler with ring redundancy in the DP/PA link
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Application planning
4.1 Installation variants with the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 69
DP/PA coupler with coupler redundancy in the DP/PA link
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Application planning
4.2 Installation variants with the IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
70 Operating Instructions, 07/2011, A5E00193841-17
4.2 Installation variants with the IM 153-2
4.2.1 Configuration variants
With 153-2BAx2 you can configure the following:
● a DP/PA link with a maximum of 5 DP/PA couplers
● a Y link with a Y coupler
The IM 153-2BA82 is a spare part for IM 153-2BA81 and IM 157 (6ES7157-0AA8x-0XA0).
Moreover, the IM 153-2BAxx can be used as an interface module for the distributed I/O
device ET 200M. Information on this is to be found in the Distributed I/O device ET 200M
operating instructions (http://support.automation.siemens.com/WW/view/en/1142798).
Configuration variants in the non-outdoor sector
You can implement the combinations listed in the following table in the non-outdoor area
using the existing hardware.
Table 4- 3 Configuration variants for the links in the non-outdoor sector
non-redundant configuration redundant configuration
DP/PA coupler
IM 153-2 + bus couplers
+ DP/PA couplers (max. 5 units)
BM PS/IM + PS + IM 153-2
+ BM FDC (max. 5 units)
+ DP/PA couplers (max. 5 units)
BM IM/IM (7HD10 / 7HD80) + IM 153-2
+ BM DP/PA (max. 5 units)
+ DP/PA couplers (max. 5 units)
BM IM/IM (7HD10 / 7HD80) + 2x IM 153-2
+ BM FDC (max. 5 units)
+ DP/PA couplers (max. 5 units)
BM IM/IM (7HD10 / 7HD80) + 2x IM 153-2
+ BM Y coupler + Y coupler
In the table IM 153-2 stands for:
IM 153-2 (6ES7153-2BA01-0XB0)
IM 153-2 (6ES7153-2BA02-0XB0)
IM 153-2 (6ES7153-2BA81-0XB0)
IM 153-2 (6ES7153-2BA82-0XB0)
Application planning
4.2 Installation variants with the IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 71
Configuration variants in the outdoor sector
You can implement the combinations listed in the following table in the outdoor area using
the existing hardware.
Table 4- 4 Configuration variants for the links in the outdoor sector
non-redundant configuration redundant configuration
DP/PA coupler
IM 153-2 + bus couplers
+ DP/PA couplers (max. 5 units)
BM IM/IM (7HD80) + IM 153-2
+ BM DP/PA (max. 5 units)
+ DP/PA couplers (max. 5 units)
BM IM/IM (7HD80) + 2x IM 153-2
+ BM DP/PA (max. 5 units)
+ DP/PA couplers (max. 5 units)
In the table IM 153-2 stands for:
IM 153-2 (6ES7153-2BA81-0XB0)
IM 153-2 (6ES7153-2BA82-0XB0)
References
● For detailed information on the functions and features of the IM 153-2, please refer to the
chapters
Functions
and
Compatibilities
.
● The IM 153-2BAx2 is not only the interface module for the bus couplers DP/PA link and Y
link, but also for ET 200M. For the configuration variant options please refer to the
Distributed I/O device ET 200M operating instructions
(http://support.automation.siemens.com/WW/view/en/1142798).
See also
Configuration variants (Page 57)
4.2.2 Detecting the configuration variant by means of the IM 153-2
During start-up, the IM 153-2 automatically detects which structure variant (ET 200M or
DP/PA-link or Y-link) it is being used in. The IM 153 2 determines its functionality in
accordance with this.
NOTICE
The following structure variants ("mixed structures") are not permissible:
Input / output modules and coupler modules in one structure
Bus modules BM 2 x 40 / BM 1 x 80 and BM FDC / BM Y coupler in one structure
Application planning
4.2 Installation variants with the IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
72 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 73
Mounting 5
5.1 Mounting rules
Mounting position
The IM 153-2, DP/PA coupler and Y coupler module can be mounted in a vertical or
horizontal position.
WARNING
Open equipment
The IM 153-2 DP/PA coupler and Y coupler modules are open equipment. This means that
they may only be mounted in enclosures, cabinets. or electrical service rooms that can only
be accessed by using a key or a tool. Only authorized personnel may have access to the
enclosures, cabinets or electrical service rooms.
Mounting system
The IM 153-2 DP/PA coupler and Y coupler modules are mounted on rails for the S7
mounting system. Free space of 40 mm must be maintained above and below the modules
for trouble-free mounting.
Additional instructions for installing modules in the S7 mounting system are available in the
operating instructions of the SIMATIC- S7-300 CPU 31xC and CPU 31x: Installation
(http://support.automation.siemens.com/WW/view/en/36305386) manual.
Mounting
5.1 Mounting rules
DP/PA coupler, active field distributors, DP/PA Link and Y Link
74 Operating Instructions, 07/2011, A5E00193841-17
Installation location
The DP/PA FDC 157-0 coupler or the DP/PA-Koppler Ex [i] or the DP/PA link with DP/PA Ex
[i] couplers can be operated in hazardous areas, Zone 2, if they are installed in a suitable
enclosure. The bus cable for PROFIBUS PA may lead from the hazardous area zone 2, into
the following zones:
● in the case of 6ES7157-0AD81-0XA0 into zone 0
● in the case of 6ES7157-0AD82-0XA0 into zone 0 /zone 20
DANGER
In the case of DP/PA coupler Ex [i] 6ES7157-0AD82-0XA0 the intrinsically safe
PROFIBUS PA is approved for the following intrinsically safe electrical equipment:
- Device category 1G, 2G and 3G for zones 0, 1, and 2
- Device category 1D, 2D and 3D for zones 20, 21, and 22
As a PROFIBUS node you can use the DP/PA coupler Ex [i] of device category 3G in
zone 2-type hazardous areas (or in the safe area).
If you want to use the DP/PA coupler Ex [i] in zone 21 or 22, then you must install it in
an enclosure that is certified and approved for these zones.
Enclosure for zone 2
The DP/PA coupler Ex [i], or the DP/PA link with DP/PA coupler Ex [i] must be installed in
an enclosure with minimum degree of protection IP 54. A manufacturer's declaration for zone
2 must be submitted for the enclosure (in accordance with EN 60079-15).
Use the following threaded cable glands:
● Power supply and PROFIBUS DP Ex i: Cable gland with manufacturer's declaration for
zone 2
● PROFIBUS PA Ex i: Degree of protection Ex i
DANGER
Under some circumstances, sparks capable of ignition or unacceptable surface
temperatures can occur during installation.
Never install under explosive conditions!
Switch off the voltage supply to the plant and adhere to the safety regulations.
You can obtain enclosures for zone 2 from:
Siemens AG, I IA CE S EN
Siemensallee 84
D-76187 Karlsruhe
E-mail: helmut.heib@siemens.com (mailto:<helmut.heib@siemens.com>)
Mounting
5.2 Mounting the DP/PA coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 75
5.2 Mounting the DP/PA coupler
5.2.1 Mounting DP/PA coupler for non-redundant mode
Components required
● Rail for the S7 mounting system
● DP/PA coupler
Mounting the DP/PA coupler
Note
If you operate multiple DP/PA couplers in one rack in stand-alone mode without ring
redundancy and coupler redundancy, then you cannot connect the DP/PA coupler via bus
connector nor can you connect it via bus modules.
1. Hook the DP/PA coupler into the S7 mounting rails and swing it down.
2. Screw the DP/PA coupler tight.
Dismantling the DP/PA coupler
Remove the DP/PA coupler in the reverse sequence.
If the DP/PA coupler is already in operation, switch off the 24 V DC power supply for the
DP/PA coupler prior to removal.
Mounting
5.2 Mounting the DP/PA coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
76 Operating Instructions, 07/2011, A5E00193841-17
5.2.2 Mounting the DP/PA coupler for redundancy mode
Configuration with bus modules
For operation with ring redundancy or coupler redundancy the two FDC 157-0 DP/PA
couplers must be installed with the BM FDC 157-0 bus module.
Combination with non-redundant DP/PA couplers
A combination of non-redundant and redundant DP/PA couplers is possible. You can install
a maximum of 5 DP/PA couplers FDC 157-0, of which one coupler pair is installed in
redundancy mode at the end of the configuration.
Components required
● Rail for configuration with active bus modules ("Rail for module change during operation")
● For ring redundancy or coupler redundancy:
– Bus module BM FDC/FDC (redundant)
– Maximum 2 DP/PA couplers FDC 157-0
● Optional for non-redundant DP/PA couplers:
– Bus module BM FDC
– Maximum 3 DP/PA couplers FDC 157-0
Installing bus modules and modules
1. Hang the
BM FDC
bus modules first, then the
BM FDC/FDC (redundant)
bus module on
the mounting rail and press them into the rail.
2. Slide the bus modules together, so that the module connections have contact.
3. Insert the DP/PA couplers in the bus modules. To do so use the lateral guides of the bus
module.
4. Screw the modules tight. This also fixes the bus modules to the rail.
Removing bus modules and modules
Remove the DP/PA coupler in the reverse sequence.
If the device is already in operation then disconnect its 24-V DC power supply beforehand.
Mounting
5.2 Mounting the DP/PA coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 77
5.2.3 Swapping DP/PA couplers FDC 157-0
Introduction
Swapping a DP/PA coupler 157-0 is possible during operation with ring redundancy or
coupler redundancy. The PA field devices that are connected to the redundant DP/PA
coupler remain in operation.
Requirement
The following prerequisites must be satisfied to remove a DP/PA coupler FDC 157-0 during
operation.
● The ACT LED of the DP/PA coupler cannot be illuminated. If the ACT LED is illuminated,
then multiple PA field devices can fail.
● The power supply of the DP/PA coupler FDC 157-0 must be disconnected.
Removing and inserting modules
NOTICE
Removing a DP/PA coupler FDC 157-0
It is only possible to remove a DP/PA coupler FDC 157-0 if it is de-energized.
Prior to removing an FDC 157-0 DP/PA coupler, disconnect its 24 V DC power supply.
NOTICE
Failure of a DP/PA coupler FDC 157-0
If you remove an FDC 157-0 DP/PA coupler under voltage then the overvoltage protection
can permanently respond. You can reset this switch-off if you turn off the mains for at least
10 seconds.
Prior to removing an FDC 157-0 DP/PA coupler, disconnect its 24 V DC power supply.
Mounting
5.3 Installing the active field distributor AFD and active field splitter AFS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
78 Operating Instructions, 07/2011, A5E00193841-17
5.3 Installing the active field distributor AFD and active field splitter AFS
5.3.1 Screwing down the active field distributor AFD and active field splitter AFS on
substrate
Mounting position
The active field distributor AFD and active field splitter AFS can be screwed onto a level
surface in any position.
Requirement
● The substrate must be level, with load-bearing capacity, and it must be vibration free.
● Select appropriate fixing accessories for the substrate.
● Ensure that there is at least 60 mm of free space both to the side and below the modules
for connecting the PA main lines and spur lines.
Tools required
● Phillips screwdriver size 4
● 2 fixing screws M4; dowels depending on the substrate
● Screwdriver suitable for the screws used
Procedure
1. Remove the 4 screws of the enclosure cover using a Phillips screwdriver.
2. Screw the lower part of the enclosure tightly to the substrate with 2 fixing screws. The
torque depends on the fixing screws used. You can find the drill hole spacing on the back
of the enclosure base.
3. Screw the enclosure cover onto the upper part of the enclosure with the 4 Phillips-recess
screws. Torque 2.0 Nm.
Mounting
5.4 Mounting the DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 79
5.4 Mounting the DP/PA link
5.4.1 Mounting the DP/PA link for non-redundant mode
Components required
● Rail for the S7 mounting system
● IM 153-2
● 1 to 5 DP/PA couplers
● one bus connector for each DP/PA coupler (included with it)
● options for module exchange during operation
– Bus module BM PS/IM or BM IM/IM
– Bus module BM; DP/PA coupler
Typical configuration of the DP/PA link
The following figure shows the typical configuration of the DP/PA link with two DP/PA
couplers and with front doors open.
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Figure 5-1 Typical configuration of the DP/PA link for non-redundant mode
Mounting
5.4 Mounting the DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
80 Operating Instructions, 07/2011, A5E00193841-17
Installing the DP/PA link
1. Insert the bus connector that is included with the DP/PA coupler onto the IM 153-2.
2. Hook the IM 153-2 onto the S7 rail and swing it downward.
3. Screw the IM 153-2 tight.
4. If appropriate, insert the bus connector of the next DP/PA coupler onto the right-hand
side on the DP/PA coupler.
5. Hook the DP/PA coupler onto the the right-hand side next to the IM 153-2 on the S7 rail
and swing it downward.
6. Screw the DP/PA coupler tight.
7. Repeat steps 4 to 6 for the subsequent DP/PA couplers. For the last DP/PA coupler (of a
maximum of 5), do not insert a bus connector prior to installation.
Inserting / removing DP/PA couplers
If you wish to remove or insert DP/PA couplers during operation, you must use busmodules
for configuration instead of the bus connectors.
Removing the DP/PA link
To remove the DP/PA link, proceed in the reverse order. Start with the DP/PA coupler
installed on the far right.
If the DP/PA link is already in operation, switch off the 24 VDC power supplies prior to
dismantling it.
See also
Accessories for PROFIBUS DP (Page 246)
Accessories for PROFIBUS PA (Page 247)
Mounting
5.4 Mounting the DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 81
5.4.2 Mounting the DP/PA link for redundant operation
Configuration with bus modules
For the redundancy mode, the DP/PA link must configured with bus modules.
Components required
● Rail for configuration with active bus modules ("Rail for module change during operation")
● 2 x IM 153-2
● Bus module BM IM/IM
● 1 to 5 DP/PA couplers
● One BM DP/PA coupler bus module per DP/PA coupler
Typical configuration
The following figure shows the typical configuration of the DP/PA link for the redundancy
mode with two power supply modules and with front doors open.
36 36 ,0 ,0 '33$FRXSOHU
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Figure 5-2 Typical configuration of the DP/PA link for the redundancy mode
Mounting
5.4 Mounting the DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
82 Operating Instructions, 07/2011, A5E00193841-17
Installing bus modules and modules
1. Hook the lower edge of the BM IM/IM bus module onto the rail, press it into the rail (a)
and push it to the left until it engages (b).
If you are using the 530 mm rail and position the BM IM/IM in the right-hand engaged
position, you can install two additional PS 307; 2A or one PS 307; 5A to the left of the bus
module.
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2. Hook the BM DP/PA coupler bus modules onto the rail and press them down into the rail.
3. Push the bus modules together so that the module connections are in contact.
4. Insert the two IM 153-2 into the BM IM/IM bus module.
5. Inser the DP/PA coupler into the BM DP/PA coupler bus module. To do so use the lateral
guides of the bus module.
6. Screw the modules tight. This also fixes the bus modules to the rail.
Removing and inserting modules
It is possible to remove and insert modules on S7-400H during operation. The following
special characteristics should be noted:
● An IM 153-2 may only be removed and inserted if it is de-energized. Switch off the
24 VDC supply to the IM 153-2 for this purpose. To prevent the underlying master system
from failing the DP/PA link should be configured with independently switchable voltage
supplies to the two IM 153-2 (for example by using two power supply modules).
● There is no restriction on removing and inserting the DP/PA coupler, but it causes the
nodes connected to it to fail.
Removing bus modules and modules
To remove the DP/PA link, proceed in the reverse order.
If the device is already in operation, switch off the 24 VDC power supplies prior to removing
it.
See also
Accessories for PROFIBUS DP (Page 246)
Accessories for PROFIBUS PA (Page 247)
Mounting
5.5 Mounting the Y link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 83
5.5 Mounting the Y link
Configuration with bus modules
The Y link must always be configured with bus modules.
Components required
● Rail for configuration with active bus modules ("Rail for module change during operation")
● 2 x IM 153-2
● Bus module BM IM/IM
● Y coupler
● Bus module BM Y coupler
Typical configuration
The following figure shows the typical configuration of Y link with two power supply modules
and with front doors open.
36 36 ,0 ,0 <FRXSOHU
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Figure 5-3 Typical configuration of the Y link
Mounting
5.5 Mounting the Y link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
84 Operating Instructions, 07/2011, A5E00193841-17
Installing bus modules and modules
1. Hook the lower edge of the BM IM/IM bus module onto the rail, press it into the rail (a)
and push it to the left until it engages (b).
If you are using the 530 mm rail and position the BM IM/IM in the right-hand engaged
position, you can install two additional PS 307; 2A or one PS 307; 5A to the left of the bus
module.
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2. Hook the BM Y coupler bus module onto the rail and press it down into the rail.
3. Push the bus modules together so that the module connections are in contact.
4. Insert the two IM 153-2 into the BM IM/IM bus module.
5. Insert the Y coupler into the BM Y coupler bus module. To do so use the lateral guides of
the bus module.
6. Screw the modules tight. This also fixes the bus modules to the rail.
Removing and inserting modules
It is possible to remove and insert modules on S7-400H during operation. The following
special characteristics should be noted:
● An IM 153-2 may only be removed and inserted if it is de-energized. Switch off the
24 VDC supply to the IM 153-2 for this purpose. To prevent the underlying master system
from failing the Y link should be configured with independently switchable voltage
supplies to the two IM 153-2 (for example by using two power supply modules).
● There is no restriction on removing and inserting the Y coupler, but it causes the nodes
connected to it to fail.
Removing bus modules and modules
To remove the Y link, proceed in the reverse order.
If the device is already in operation, switch off the 24 VDC power supplies prior to removing
it.
See also
Accessories for PROFIBUS DP (Page 246)
Mounting
5.6 Setting the PROFIBUS address of the IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 85
5.6 Setting the PROFIBUS address of the IM 153-2
Definition
For the purpose of unique identification on PROFIBUS DP, each node must be given a
PROFIBUS address.
Rules
The following rules apply to the PROFIBUS address of the IM 153-2 in the higher level DP
master system:
● Permitted PROFIBUS addresses: 1 to 125
● Each PROFIBUS address may only be assigned once in the DP master system.
● In the redundant mode the same PROFIBUS address must be set for both IM 153-2.
Tools required
To set the PROFIBUS address you require a 3 mm screwdriver.
Procedure
1. Open the front door of the IM 153-2
2. Use a screwdriver to set the required PROFIBUS address. The PROFIBUS address is
the sum of the values of all of the switches that are in the "ON" position (switch set to the
right).
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Figure 5-4 Example for setting the PROFIBUS address
Changing the PROFIBUS address
You can change the PROFIBUS address that has been set at any time. However, the
IM 153-2 does not apply the new setting until the 24 VDC supply has been switched off / on.
Mounting
5.6 Setting the PROFIBUS address of the IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
86 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 87
Connecting 6
6.1 Electrical isolation and grounding
Introduction
You can wire the 24 V power supply for the described modules as a grounded or
ungrounded configuration, depending on the requirements of your system configuration.
Features of the IM 153-2
● The S7 backplane bus and the 24 V power supply are electrically bound
● PROFIBUS DP is electrically isolated from the 24 V power supply and from the S7
backplane
Features of the DP/PA coupler
● PROFIBUS DP and PROFIBUS PA are electrically isolated from the 24 V power supply of
the DP/PA coupler.
● PROFIBUS DP and PROFIBUS PA are electrically isolated from one another
Features of the Y coupler
● The PROFIBUS DPmaster system is electrically isolated from the S7 backplane
Connecting
6.1 Electrical isolation and grounding
DP/PA coupler, active field distributors, DP/PA Link and Y Link
88 Operating Instructions, 07/2011, A5E00193841-17
6.1.1 General Rules and Regulations for Operation
Introduction
If they are part of plants or systems the modules described require adherence to specific
rules and regulations depending on the application.
This chapter gives an overview of the most important rules you have to obey in order to
integrate them safely in a plant or system.
Specific application
Please observe the safety and accident prevention regulations applying to specific
applications, for example, the machine protection guidelines.
EMERGENCY-OFF devices
In all operating modes of the plant or system, EMERGENCY-OFF devices that conform to
IEC 60204
Safety of machinery – electrical equpment of machines
must remain effective.
System startup after certain events
The table below shows what you have to observe when restarting a plant after specific
events.
For … …
Start-up following a power drop or failure
Start up after bus communicaton has been
interrupted
Dangerous operating states must not be
permitted to occur. If necessary force an
emergency stop!
Start-up after unlocking the EMERGMENCY
OFF device
Start-up without the DP master addressing
the slaves
must not give rise to an uncontrolled or undefined
start-up.
24 VDC supply
The table shows what you must pay attention to with regard to the 24 V supply.
For ... You must give heed to ...
Buildings External lightning protection
24 VDC supply lines, signalling
lines
Internal lightning protection
Make provision for lightning
protection (for example lightning
arresters
24 VDC supply Safe extra-low voltage with safe electrical isolation (SELV)
Connecting
6.1 Electrical isolation and grounding
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 89
Protection from external electrical influences
The table below shows how you must protect your system against electrical interference or
faults.
For ... You must ensure that ...
All plants or systems in which the modules are
integrated
The plant or system is connected to the
protective conductor so that the electromagnetic
interference is discharged.
Connecting cables, signalling and bus lines The arrangement of the wiring and installation are
correct
Signalling and bus lines Line or conductor breakage does not cause
undefined plant or system states.
Shielding braid of the PROFIBUS cable
The shielding braid of the PROFIBUS cable must be placed on a grounded shield bus.
● Affix the shielding braids with metal cable clamps
● The clamp must clasp around a large portion of the shield and provide good contact.
● Attach the screen to a shield bus directly after the point where the cable enters the
cabinet.
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Figure 6-1 Shielding braid of the PROFIBUS cable on a grounded shield bus
Connecting
6.1 Electrical isolation and grounding
DP/PA coupler, active field distributors, DP/PA Link and Y Link
90 Operating Instructions, 07/2011, A5E00193841-17
6.1.2 Grounding the active field distributor AFD / AFS
Tools required
● Allen key size 3
Required accessories
● Grounding cable 4.0 mm2
Grounding the active field distributors
1. Strip the insulation of the grounding cable to 8 mm.
2. Use the Allen key to remove the Allen screws on the field distributor.
3. Use the cable clip to fix the grounding cable to the field distributor.
4. Tighten the two Allen screws.
5. Place the shielding on a shielding bus.
See also
Grounding AFDiS (Page 53)
6.1.3 Operating with grounded supply
Definition: Grounded incoming supply
In the case of grounded incoming supplies, the neutral conductor of the supply line is
grounded. A single ground fault between a live conductor and ground or a grounded part of
the installation results in the protective devices being tripped.
Components and protective measures
Various components and protective measures are specified for assembling a full installation.
The type of components and the degree to which the protective measures are mandatory
depend on which DIN VDE regulation applies to your system configuration.
● Main switch: DIN VDE 0100 part 460
● Isolator: DIN VDE 0113 part 1
Connecting
6.1 Electrical isolation and grounding
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 91
Operating with grounded supply
The figure below shows the position of the modules in the overall configuration with the
supply from a TN-S system. In the case of a configuration with grounded reference potential,
interference currents that occur are discharged to the protective conductor.
Comment: The arrangement of the power supply connections represented here does not
correspond to the actual arrangment on the modules; it was selected for the purpose of
clarity.
36
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Figure 6-2 Configuration with a grounded supply
Connecting
6.1 Electrical isolation and grounding
DP/PA coupler, active field distributors, DP/PA Link and Y Link
92 Operating Instructions, 07/2011, A5E00193841-17
6.1.4 Operation with ungrounded reference potential
Application
In extensive plants (e.g. in the chemical industry or in power stations) it may become
necessary to operate the modules with ungrounded reference potential, for example for the
purpose of ground fault monitoring.
Discharging interference current
When operating with ungrounded reference potential, interference currents that arise are
discharged via RC networks integrated into the IM 153-2 and DP/PA couplers to the
protective conductor (refer to figure below).
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Figure 6-3 Configuration with ungrounded reference potential
Power supply
If the IM 153-2 and the DP/PA coupler FDC 157-0 are operated from the same supply, then
the electrical isolation of the DP/PA coupler FDC 157-0 between the 24 V supply and the S7
backplane bus is cancelled by the potential bonding of the IM 153-2 between the 24 V supply
and backplane bus. The cancellation of the electrical isolation can only be prevented by two
electrically isolated 24 V power supplies.
Note
In an ungrounded configuration with common power supply, observe that the DP/PA coupler
FDC 157-0 (6ES7157-0AC83-0XA0) has an additional internal 1 MOhm resistance that is
active in parallel to the 10 MOhm resistance between electrical ground and earth on the IM
153-2.
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 93
6.2 Connecting DP/PA couplers
6.2.1 Wiring the DP/PA coupler for stand-alone mode
Connections of the DP/PA coupler
The figure below shows all the connections you must create from and to the DP/PA coupler
for stand-alone operation:
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Figure 6-4 DP/PA coupler connections for stand-alone operation
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
94 Operating Instructions, 07/2011, A5E00193841-17
6.2.2 Connecting DP/PA couplers for ring redundancy
6.2.2.1 Connections for ring redundancy
Connections of the DP/PA coupler with ring redundancy
The following fig. shows all connections that you must establish for operation of the DP/PA
coupler in ring redundancy in a redundant DP/PA link.
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Figure 6-5 Connections - DP/PA coupler with ring redundancy in a redundant DP/PA link
See also
Ring redundancy with active field distributor (AFD) (Page 59)
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 95
6.2.2.2 Connecting the PROFIBUS PA to the active field distributor (AFD)
Introduction
The PROFIBUS PA cables are introduced into the enclosure by means of cable glands.
● The PA main line is introduced via PA1 and PA2.
● The spur lines to to PA field devices via X1 to X4.
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Pin assignment
Connect the wiring of the PROFIBUS PA cable to the terminal block in the active field
distributor via the screw-type terminals.
X1PA1 PA2X4X3X2
+– +– +– +– +– +–
Table 6- 1 Pin assignment for active field distributor (AFD)
Connection Terminal Assignment
+ Data cable (red) PA1,
PA2
PA main line to the DP/PA couplers
- Data cable (green)
+ Data cable (red) X1 to X4 Spur line to the PA field devices
- Data cable (green)
Basic procedure
1. Prepare PROFIBUS PA cable.
2. Connect the PROFIBUS PA cable:
– Open the field distributor.
– Connect the wires to the terminal block.
3. Close and ground the field distributor.
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
96 Operating Instructions, 07/2011, A5E00193841-17
Requirement
● Active field distributor is mounted.
Tools required
● Phillips screwdriver size 4
● Open ring spanner 17 mm
● Screwdriver 3 mm
● Small knife, end-cutting nipper or FC stripping tool
Required accessories
● PROFIBUS PA cable (cable type A)
● Sealing plugs for unused connections
Prepare PROFIBUS PA cable
1. Remove the cable gland from the field distributor with the open-end wrench.
2. Thread the clamping screw and the inside part of the gland with the conical nipple onto
the unprepared PA cable.
3. Strip the PA cable as shown in the figure.
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4. Push the screening braiding over the inner part of the gland. To ensure electrical contact
to the enclosure, the screening braiding must fully cover the inner part.
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 97
Connect the PROFIBUS PA cable
1. Open the field distributor: Remove the 4 screws of the enclosure cover using a Phillips
screwdriver.
2. Insert the PA cables through the cable glands.
3. Connect the wires to the terminal block in accordance with the pin assignment.
Ensure that the wires have the correct polarity. Torque 0.35 Nm.
4. Tighten the union nuts of the cable glands only until the sealing insert forms a slight bulge
above the pressure nut.
NOTICE
Impairment of the degree of protection
The degree of protection can be impaired if you overtighten the union nuts.
Close and ground the field distributor
1. Place the enclosure cover on the enclosure base and tighten the 4 screws on the
enclosure cover. Torque 2.0 Nm.
2. Ground the field distributor using the ground connection provided for this purpose
(cabel 4 mm2).
NOTICE
Impairment of the degree of protection
The IP65 degree of protection is not ensured if connections are not used.
Close unused connections with a suitable sealing cap.
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
98 Operating Instructions, 07/2011, A5E00193841-17
6.2.3 Connecting DP/PA couplers for coupler redundancy
6.2.3.1 Connections for coupler redundancy
Connections of the DP/PA couplers with ring redundancy
The following fig. shows all connections that you must establish for operation of the DP/PA
coupler in ring redundancy in a redundant DP/PA link.
21
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21
21
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5,1*
21
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Figure 6-6 Connections - DP/PA coupler with ring redundancy in a redundant DP/PA link
See also
Coupler redundancy with active field splitter (AFS) (Page 62)
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 99
6.2.3.2 Connecting the PROFIBUS PA to the active field splitter (AFS)
Introduction
The PROFIBUS PA cables are introduced into the enclosure by means of cable glands.
● The PA main line to the DP/PA couplers via PA1 and PA2.
● The spur line to the equipotential bonding line via X1.
● Center feed: The cable gland X2 is available for looping through the equipotential
bonding line. The cable gland is factory sealed with a blanking screws.
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Pin assignment
Connect the wiring of the PROFIBUS PA cable to the terminal block in the active field
distributor via the screw-type terminals.
X1PA1 PA2X2
+– +– +– +–
Table 6- 2 Pin assignment for active field splitter (AFS)
Connection Terminal Assignment
+ Data cable (red) PA1,
PA2
PA main line to the DP/PA couplers
- Data cable (green)
+ Data cable (red) X1 Spur line to the PA field devices (infeed)
- Data cable (green)
+ Data cable (red) X2 Spur line to the PA field devices (center
infeed) - Data cable (green)
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
100 Operating Instructions, 07/2011, A5E00193841-17
Basic procedure
1. Prepare PROFIBUS PA cable.
2. Connect the PROFIBUS PA cable:
– Open the field distributor.
– Connect the wires to the terminal block.
3. Close and ground the field distributor.
Requirement
● Active field distributor is mounted.
Tools required
● Phillips screwdriver size 4
● Open ring spanner 17 mm
● Screwdriver with 3 mm blade
● Small knife, end-cutting nipper or FC stripping tool
Required accessories
● PROFIBUS PA cable (cable type A)
● Sealing plugs for unused connections
Prepare PROFIBUS PA cable.
1. Remove the cable glands from the field distributor with the open-end wrench.
2. Thread the clamping screw and the inside part of the gland with the conical nipple onto
the unprepared PA cable.
3. Strip the PA cable as shown in the Fig.
PP
PP PP
4. Push the screening braiding over the inner part of the gland. To ensure electrical contact
to the enclosure, the screening braiding must fully cover the inner part.
Connecting
6.2 Connecting DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 101
Connect the PROFIBUS PA cable
1. Open the field distributor: Remove the 4 screws of the enclosure cover using a Phillips
screwdriver.
2. Insert the PA cables through the cable glands.
3. Connect the wires to the terminal block in accordance with the pin assignment.
Ensure that the wires have the correct polarity. Torque 0.35 Nm.
4. Tighten the union nuts of the cable glands only until the sealing insert forms a slight bulge
above the pressure nut.
NOTICE
Impairment of the degree of protection
The degree of protection can be impaired if you overtighten the union nuts.
Close and ground the field distributor
1. Place the enclosure cover on the enclosure base and tighten the 4 screws on the
enclosure cover. Torque 2.0 Nm.
2. Ground the field distributor using the ground connection provided for this purpose
(cabel 4 mm2).
NOTICE
Impairment of the degree of protection
The IP65 degree of protection is not ensured if connections are not used.
Close unused connections with a suitable sealing cap.
Center feed: Equipotential bonding line loop through
If you loop the equipotential bonding line on the active field splitter (AFS) over the X2 cable
bushing, then set the PA bus terminator switch to OFF on both DP/PA couplers.
Connecting
6.3 Connecting the DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
102 Operating Instructions, 07/2011, A5E00193841-17
6.3 Connecting the DP/PA link
6.3.1 Wiring the DP/PA link for non-redundant mode
Connections of the DP/PA link
The figure below shows all the connections you must create from and to the DP/PA coupler
for non-redundant mode:
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Figure 6-7 DP/PA link connections for non-redundant operation
Power supply
In the DP/PA link voltage supplies are required for the IM 153-2 and for each DP/PA coupler.
Connecting
6.3 Connecting the DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 103
6.3.2 Wiring the DP/PA link for redundant operation
Connections of the DP/PA link
The figure below shows all the connections you must create from and to the DP/PA link for
the redundant mode:
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Figure 6-8 Connections of the DP/PA link for redundant mode
Power supply
In the DP/PA link voltage supplies are required for the both IM 153-2 and for each DP/PA
coupler.
PROFIBUS DP
PROFIBUS DP connections to the S7-400H are required on both IM 153-2 in the DP/PA link.
Connecting
6.4 Connecting Y link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
104 Operating Instructions, 07/2011, A5E00193841-17
6.4 Connecting Y link
Y link connections
The figure below shows all the connections you must create from and to the Y link:
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Figure 6-9 Y link connections
Power supply
In the Y link voltage supplies are required for the two IM 153-2.
PROFIBUS DP
The following PROFBUS DP connections are required in the Y link:
● To the S7-400H on both IM 153-2
● To the underlying DP master system on the Y coupler
Bus terminal resistors
The Y coupler possesses no integrated bus terminal resistors. If the Y coupler is arranged at
the beginning or end of a bus segment, you must also connect in the bus terminal resistors
on the bus connector.
Connecting
6.5 Connecting the power supply
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 105
6.5 Connecting the power supply
Introduction
For all modules described the power supply is connected in the same way.
Tools required
To connect the power supply you require a 3 mm screwdriver.
Power supply unit
You must only use SELV-type power supply units with protective extra-low voltage with safe
electrical isolation (≤ DC 60 V).
The size of the power supply unit depends on the power consumption of the connected
components.
Connection for power supply
The 4-pin screw-type terminal for the 24 V power supply is located behind the front door at
the bottom on the IM 153-2. The connections have the following functions:
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Figure 6-10 Power supply for the IM 153-2
The maximum cross-section of the connection is 2.5 mm2. There is no mains lead cleat.
See also
Wiring the DP/PA coupler for stand-alone mode (Page 93)
Wiring the DP/PA link for non-redundant mode (Page 102)
Wiring the DP/PA link for redundant operation (Page 103)
Connecting Y link (Page 104)
DP/PA coupler FDC 157-0 in redundancy mode
To ensure availability in redundancy mode we recommend using an separate power supply
module for each DP/PA coupler.
Connecting
6.6 Connecting PROFIBUS DP
DP/PA coupler, active field distributors, DP/PA Link and Y Link
106 Operating Instructions, 07/2011, A5E00193841-17
6.6 Connecting PROFIBUS DP
Introduction
PROFIBUS DP is connected in the same way for all the modules described.
Tools required
You require a 3 mm screwdriver to fix the bus connector to the IM 153-2.
Bus cable and connector
Use only the specified accessories for PROFIBUS DP.
Procedure
Connect the PROFIBUS DP as follows:
1. Plug the bus connector into the PROFIBUS socket.
2. Tighten the fixing screws of the bus connector.
Additional information
All the information required for handling bus cables and connectors can be found in the
ET 200 Distributed I/O System manual
(http://support.automation.siemens.com/WW/view/en/1142470).
Connecting
6.7 Connecting PROFIBUS PA on the DP/PA coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 107
6.7 Connecting PROFIBUS PA on the DP/PA coupler
Important instructions:
The following content is binding for the PROFIBUS°PA installation:
● Investigation of intrinsic safety for field bus systems; PTB Report W-53, Braunschweig,
March 1993 (only applicable for installation in a hazardous area).
●
PROFIBUS PA Commissioning Guide, Notes on Using the IEC 61158-2 Technology for
PROFIBUS
, (German art. no. 2.091, English art. no. 2.092)
PROFIBUS-Nutzerorganisation e. V., (http://www.profibus.com)
Haid-und-Neu-Straße 7, D-76131 Karlsruhe
● Installation regulations in accordance with IEC 60079-14: Installing electrical installations
in hazardous areas
Tools required
To connect the PROFIBUS PA you require a screwdriver with a 3 mm-wide blade.
To prepare the cable/wiring we recommend the tool PROFIBUS FastConnect.
Bus cable
Use the specified bus cable for PROFIBUS PA.
Connecting
6.7 Connecting PROFIBUS PA on the DP/PA coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
108 Operating Instructions, 07/2011, A5E00193841-17
PROFIBUS PA connection
The 4-pin screw-type terminal for the PROFIBUS°PA connection is positioned under the
right-hand front door at the top on the DP/PA coupler. The connections have the following
functions:
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Figure 6-11 PROFIBUS PA connection
Connecting
6.7 Connecting PROFIBUS PA on the DP/PA coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 109
PA bus terminator switch
You can loop through the PROFIBUS PA on DP/PA couplers with a PA bus terminator
switch. The PA bus terminator switch is available on the following DP/PA couplers:
● DP/PA coupler FDC 157-0 (6ES7157-0AC83-0XA0)
● DP/PA coupler (6ES7157-0AC82-0XA0)
Note
The PA bus terminator switch is used to operate the- DP/PA coupler with ring redundancy
without function.
NOTICE
DP/PA Ex [i] coupler (6ES7157-0AD82-0XA0)
In the DP/PA coupler Ex [i] the bus terminator cannot be switched off.
Consequently the DP/PA coupler Ex [i] must be located at the beginning or the end of a
PA segment.
DP/PA coupler PA bus terminator switch
ON The bus terminating resistors are activated.
PROFIBUS PA may not be looped through.
21
2))
OFF The bus terminating resistors are deactivated.
You can loop PROFIBUS PA through and connect bus
terminating resistors at both ends of the PA segment .
Connecting
6.7 Connecting PROFIBUS PA on the DP/PA coupler
DP/PA coupler, active field distributors, DP/PA Link and Y Link
110 Operating Instructions, 07/2011, A5E00193841-17
Procedure
Connect the PROFIBUS PA as follows:
1. Strip the insulation from the bus cable as depicted and pull the braided shield over the
insulation.



2. Clamp the shield of the bus cable under the cable grip and screw down the cable grip.
3. Fix the wires of the bus lead into the screw-type terminals P+ and P-.
Ensure that the wires have the correct polarity.
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 111
Commissioning: DP/PA coupler 7
7.1 Commissioning the DP/PA coupler for stand-alone mode
Requirement
When you have fully installed and wired the DP/PA coupler and switched on the power
supply, the DP/PA coupler is ready to operate.
Setting transmission speed
The transmission speed must be set at 45.45 kBaud for the DP master.
7.2 Commissioning the DP/PA coupler FDC 157-0
Requirements
Before you commission the DP/PA coupler FDC 157-0 the following prerequisites must be
satisfied:
● You must have completely installed and wired the DP/PA couplers.
● You have fully installed PROFIBUS DP. PROFIBUS DP is ready to operate.
● You have fully installed PROFIBUS PA. PROFIBUS PA is ready to operate.
Configuring the DP/PA coupler FDC 157-0:
DP/PA coupler FDC 157-0 configuration as DP slave is required in the following
cases:
● If the diagnostic functions will be effective.
● If you want to operate the DP/PA couplers with ring redundancy or coupler redundancy.
Note
If you use the DP/PA coupler FDC 157-0 in redundancy mode (ring redundancy or
coupler redundancy), then check whether RETRY = 3 in the properties of the PA master
system in the network settings / profile, or set a user-defined profile with a retry limit of 3.
Commissioning: DP/PA coupler
7.2 Commissioning the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
112 Operating Instructions, 07/2011, A5E00193841-17
Commissioning the DP/PA coupler FDC 157-0
Basic procedure:
1. Optional: Configuring the DP/PA coupler.
2. Set the PROFIBUS addresses in the DP/PA couplers.
3. Select the redundancy mode on the DP/PA couplers.
4. Switch on the power supply for the DP/PA couplers.
5. Download the configuration to the PLC.
Commissioning: DP/PA coupler
7.2 Commissioning the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 113
Applications DP/PA coupler FDC 157-0
The following table shows the applications and the available functions for the DP/PA coupler
and the settings that are required For ring redundancy and coupler redundancy the settings
are required on the DP/PA coupler pair.
21
2))
5,1*
21
21
2))
5,1*
21
Table 7- 1 Applications DP/PA coupler FDC 157-0 and required settings
Applications - DP/PA
coupler FDC 157-0
(standalone or in the DP/PA
link)
Functions Settings on the DP/PA coupler / on the
DP/PA coupler pair
Settings in the
configuration
Diagnostic function
deactivated 2
PROFIBUS address = 0 PROFIBUS address = 0
Non-redundant operation
of DP/PA coupler 1
Redundant operation of
a DP/PA coupler pair
Diagnostic function
activated
PROFIBUS address> 0 (1 to 125) PROFIBUS address> 0
(1 to 125)
Ring redundancy
activated
21
2))
5,1*
21
21
2))
5,1*
21
RING ON
Redundancy mode Ring
redundancy
Redundant operation of a
DP/PA coupler pair
Coupler redundancy
activated
21
2))
5,1*
21
21
2))
5,1*
21
RING OFF
Redundancy mode
Coupler redundancy
1 Also as replacement for the DP/PA coupler with order number 6E7157-0AC82-0XA0
2 DP/PA couplers transparent in the DP/PA link.
Commissioning: DP/PA coupler
7.3 Configuration with a GSD file
DP/PA coupler, active field distributors, DP/PA Link and Y Link
114 Operating Instructions, 07/2011, A5E00193841-17
7.3 Configuration with a GSD file
Introduction
With the GSD file you can configure the DP/PA coupler FDC 157-0 with COM PROFIBUS or
using a different software program. For this you must install the GSD file via an appropriate
import function of the configuration software.
The GSD file is available for download on the Internet
(http://support.automation.siemens.com/).
Configure the DP/PA coupler with COM PROFIBUS or other configuration software
1. Copy the GSD file of the DP/PA coupler into the COM PROFIBUS
directory ...COMPB5 \ GSD (preset). Copy the bitmap file into the
directory ...COMPB5 \ BITMAPS.
2. Start COM PROFIBUS, then select the menu item File > Read GSD file.
Result: The DP/PA coupler will be displayed in the hardware catalog for the slave
configuration.
3. Configure the DP/PA coupler with COM PROFIBUS or other configuration software
4. Assign the parameters for the DP/PA coupler with COM PROFIBUS or other
configuration software.
5. Save the configuration or download the configuration to the DP master.
Note
For installation instructions when using other configuration software, refer to the
corresponding documentation.
Commissioning: DP/PA coupler
7.4 Configuring with STEP 7
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 115
7.4 Configuring with STEP 7
Introduction
The HSP for the configuration of a DP/PA coupler is integrated as of STEP 7 V5.4 and in
PCS 7 7.0.
Configuration with STEP 7 as of V5.3 SP3 is possible via HW update (HSP0095).
Installing the HW update in STEP 7 V3.3 SP3
1. Start STEP 7 and select the menu item Extras > Install new GSD file in the HW Config.
2. In the next dialog box, select the HW update file to install, and confirm with "OK."
Result: The DP/PA coupler FDC 157-0 will be displayed in the hardware catalog in the
directory "PROFIBUS DP / DP/PA-Link" and can be configured with
STEP 7
Configuring DP/PA couplers with STEP 7 (from STEP 7 V5.4)
1. Start
STEP 7
and open your SIMATIC station in the HW Config.
2. Drag a DP/PA coupler FDC 157-0 out of the hardware catalog from the directory
"PROFIBUS DP / DP/PA link" to a DP master system (for S7 standard mode).
Result: The properties dialog for the PROFIBUS interface of the DP/PA coupler will be
displayed.
3. Change the suggested address of the DP/PA coupler if necessary.
4. Assign parameters to the DP/PA coupler and confirm with OK.
5. If the DP/PA coupler is used redundantly then configure the partner DP/PA coupler. To
do this repeat steps 2 to 4.
6. Save the configuration or download the configuration to the DP master.
Note
PROFIBUS address
Set the PROFIBUS addresses in the DP/PA couplers via the DIL switches.
Commissioning: DP/PA coupler
7.4 Configuring with STEP 7
DP/PA coupler, active field distributors, DP/PA Link and Y Link
116 Operating Instructions, 07/2011, A5E00193841-17
Figure 7-1 Integrating DP/PA couplers in HW Config
Configuring PA field devices
If you use multiple DP/PA couplers FDC 157-0 in one link then a topological assignment is
not possible in HW Config. However you can review the assignment online via the local
LifeList.
Additional information
Additional information on configuring the PA field devices is available in the manual PDM V
6.0 The Process Device Manager
(http://support.automation.siemens.com/WW/view/en/21407212)
See also
Configuring the PROFIBUS PA master system (Page 124)
Commissioning: DP/PA coupler
7.5 DP/PA coupler FDC 157-0 in the redundant DP/PA link
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 117
7.5 DP/PA coupler FDC 157-0 in the redundant DP/PA link
Introduction
In addition to the ring redundancy and coupler redundancy functions on the PA side, the
DP/PA-coupler FDC 157-0 also supports redundancy on the PROFIBUS DP side. For this it
is necessary to configure a redundant DP master system of an S7-400H with a redundant
DP/PA link IM 153-2.
Settings in HW Config
Note
Only the following configuration ensures that the DP/PA coupler FDC 157-0 can change to
the other side of the DP/PA link without bumps if there is a switchover on the overlaid
PROFIBUS DP chain.
If the DP/PA coupler FDC 157-0 will work as DP slave with diagnostic function then the
following settings are required in the HW Config:
● In the object properties of the DP interface of the H-CPU, select the mode DP master and
the DP mode DPV1.
● In the object properties of the DP/PA coupler, in the station parameters, select the DP
alarm mode DPV1.
Figure 7-2 HW Config: Configuration of an S7-400H with DP/PA link and DP/PA couplers FDC 157-0
See also
Configuring DP/PA link (Page 122)
Commissioning: DP/PA coupler
7.6 Parameters for diagnostic selection of the DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
118 Operating Instructions, 07/2011, A5E00193841-17
7.6 Parameters for diagnostic selection of the DP/PA coupler
FDC 157-0
Device-specific parameters
Parameters Value range Default setting Efficiency range
Module status disable
enable
enable Module
Status LifeList disable
enable
disable Module
Channel-related diagnostics disable
enable
enable Module
Coupler diagnostics disable
enable
enable Module
Signal level monitoring disable
enable
disable Module
See also
Structure of the current value and voltage value (Page 167)
Commissioning: DP/PA coupler
7.7 Setting the PROFIBUS address and redundancy mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 119
7.7 Setting the PROFIBUS address and redundancy mode
Introduction
Activate diagnostic functions of the DP/PA coupler FDC 157-0 by means of the PROFIBUS
address. The DP/PA coupler is transparent in the DP/PA link with PROFIBUS address 0.
Activate the redundancy mode, ring redundancy or coupler redundancy on the DP/PA
coupler pair and in the configuration.
Rules
● Valid PROFIBUS addresses are 1 to 125.
● Each PROFIBUS address may only be assigned once in the DP master system.
● The PROFIBUS addresses of both DP/PA couplers must be different.
● The PROFIBUS addresses set on the DP/PA coupler and in the configuration software
must match.
● The redundancy mode set on the DP/PA coupler pair and in the configuration software
must match.
● DP/PA coupler in the DP/PA link:
The configured and set PROFIBUS addresses of the IM 153-2 must match.
Tools required
● Screwdriver with 3 mm blade
Commissioning: DP/PA coupler
7.7 Setting the PROFIBUS address and redundancy mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
120 Operating Instructions, 07/2011, A5E00193841-17
Setting the PROFIBUS address and redundancy mode
1. Open the front door of the DP/PA coupler.
2. Set the PROFIBUS address at the DIL switches.
3. Set the redundancy mode at the DIL switches.
4. For center feed: If you loop the equipotential bonding line on the active field splitter (AFS)
over the X2 cable bushing, then set the PA bus terminator switch to OFF on both DP/PA
couplers.
5. Close the front door of the DP/PA coupler.
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① PA bus terminal switch
ON: Bus terminating resistor switched on (default setting).
OFF: Bus terminating resistor switched off.
② Set the PROFIBUS address.
③ Redundancy mode
ON: Ring redundancy.
OFF: Coupler redundancy (default setting).
Changing the PROFIBUS address
You can change the PROFIBUS address that has been set at any time. However, the DP/PA
coupler does not apply the new setting until the 24 VDC supply has been switched off / on.
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 121
Commissioning: DP/PA link 8
Overview of Contents
In this chapter you will learn which steps you must perform to commission the DP/PA link.
These steps are explained in detail in the individual sub-sections.
8.1 Commissioning DP/PA link
Requirements
The following requirements must be met before you commission the DP/PA link:
● You have fully installed and wired the DP/PA link.
● You have fully installed PROFIBUS DP. PROFIBUS DP is ready to operate.
● You have fully installed PROFIBUS PA. PROFIBUS PA is ready to operate.
Commissioning DP/PA link
1. Configure the DP/PA link.
2. Set the PROFIBUS address of the IM 153-2.
3. Switch on the voltage supply for the DP/PA link.
4. Download the configuration to the PLC.
Configuring the DP/PA link
● The DP/PA link is configured for the S7 standard and redundant mode with
STEP 7
.
● For DP standard master mode, the DP/PA link is configured via DDBF file, for example
using
COM PROFIBUS
.
The DP/PA couplers are transitions between the S7 backplane bus of the IM 153-2 and
PROFIBUS PA with the PA field devices. Hence it is not necessary to configure the DP/PA
coupler.
See also
Setting the PROFIBUS address of the IM 153-2 (Page 85)
Commissioning: DP/PA link
8.2 Configuring for S7 standard or redundant mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
122 Operating Instructions, 07/2011, A5E00193841-17
8.2 Configuring for S7 standard or redundant mode
Overview of Contents
The DP/PA link is configured for the S7 standard and redundant modes with
STEP 7
.
8.2.1 Configuring DP/PA link
Configuring DP/PA link
1. Start
STEP 7
and in HW Config open your SIMATIC or SIMATIC H station (for redundant
mode).
2. Drag an IM 153-2 (6ES7153-2BAx2-0XB0) from the PROFIBUS DP\DP/PA link folder in
the hardware catalog to a DP master system (for S7 standard mode) or to the redundant
DP master system of an S7-400H (for the redundant mode).
Result: The Properties dialog for the PROFIBUS interface of the IM 153-2 is displayed.
3. If necessary, change the proposed address of the IM 153-2 in the higher level DP master
system.
Result: After closing this dialog a dialog is displayed in which you can select the lower-
level master system.
4. Select PROFIBUS PA and confirm with OK.
Figure 8-1 Dialog for selecting the lower-level master system (PROFIBUS PA)
Result: The DP/PA link is inserted into the higher level DP master system together with
the lower-level PA master system.
DPV0 or DPV1 slave
It is only possible to operate the IM 153-2 as a DPV1 slave in conjunction with a DPV1
master. Only then can the additional functions (acyclical services) of a DPV1 slave be used.
In
STEP 7
, HW Config, the mode for the DP master being used can be selected in the
Object Properties, if required: "S7-compatible" or "DPV1")
Commissioning: DP/PA link
8.2 Configuring for S7 standard or redundant mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 123
Switchover time in the redundant mode
WARNING
Injury to persons may result.
With
STEP 7
V5.2 modified bus parameters can lead to longer switchover times in the H
system when the IM 153-2 is used as a redundant DP slave.
Example for the configuration of a DP/PA link for the redundant mode
Figure 8-2 HW Config DP/PA link in the hardware catalog
Figure 8-3 HW Config Minimum configuration of an S7-400H with DP/PA link
See also
DP/PA coupler FDC 157-0 in the redundant DP/PA link (Page 117)
Commissioning: DP/PA link
8.2 Configuring for S7 standard or redundant mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
124 Operating Instructions, 07/2011, A5E00193841-17
8.2.2 Configuring the PROFIBUS PA master system
Introduction
The PA field devices can be integrated in
SIMATIC PDM
or in
STEP 7
as standard slaves
via their DDBF files.
Configuring with
STEP 7
1. If you have not done so so far, start
STEP 7
and in HW Config open your SIMATIC or
SIMATIC H station (for redundant mode).
2. If the desired PA field devices are not displayed in the PROFIBUS PA file in the hardware
catalog:
Import the GSD files of the PA field devices using the Options > Install new GSD menu
command.
3. Drag the desired PA field devices from the hardware catalog to the PA master system
that is displayed behind the IM 153-2.
Result
During configuration of the PA field devices HW Config checks that the quantity structure is
adhered to and displays a relevant error message if it is exceeded.
PROFIBUS address of the IM 153-2 in the PA master system
● In S7 standard mode the IM 153-2 uses the address 2.
● In redundant mode the two IM 153-2 use the addresses 1 and 2. In addition, the
address 125 is blocked for PA field devices.
The first possible address for a PA field devices is 3 in both cases.
Editing the PA field devices in the user program
The process data of the PA field devices should only be accessed via the process images in
the user program.
Commissioning: DP/PA link
8.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 125
8.3 Configuring for DP standard master mode
8.3.1 GSD files
For DP standard master mode, the DP/PA link and the PA field devices are configured via
GSD files, for example with
COM PROFIBUS
.
GSD files
Module IDs must be entered into the respective GSD file for each PA field device you wish to
use in the DP/PA link. The software tool "GSD-Tool for IM 157 / IM 153-2" is available for
this. It is available for download free of charge from the Internet
(http://support.automation.siemens.com/WW/view/en/26562190).
The GSD files for the PA field devices supplied by Siemens AG are also to be found at this
Internet address. Enter the search term "GSD" and select the "Downloads" search area.
Creating a GSD file
Download the GSD Tool from the aforementioned Internet address and follow the
accompanying instructions.
Note
Disclaimer
Siemens AG assumes no liability for damage arising from using the GSD Tool; in particular
not for personal, material or financial damage that constitutes consequential damage directly
or indirectly connected to the use of the GSD Tool.
We offer no support for the application of the GSD Tool.
The GSD Tool creates the following GSD file from the added GSD files of the PA field
devices to be used for the DP/PA link: sip58052.gsd for IM 153-2.
See also
GSD files for PA field devices (http://support.automation.siemens.com/WW/view/en/1581624)
Commissioning: DP/PA link
8.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
126 Operating Instructions, 07/2011, A5E00193841-17
8.3.2 Configuring DP/PA link
Procedure
Configure the DP/PA link using your configuration tool (for example
COM PROFIBUS
) like
any other DP slave on PROFIBUS DP.
For this purpose download the complete GSD file for the DP/PA link to your configuration
tool.
NOTICE
When configuring with GSD file
If a DP/PA link with IM 153-2BA02 is configured using the GSD file, it will not start because
the "MLFB" user parameter is set to "6ES7 153-2BA01(2)-0XB0" or
"6ES7 153-2BA81(2)-0XB0" by default.
If you use an IM 153-2BA02 or an IM 153-2BA82, then set the user parameter to
6ES7153-2BA02-0XB0 or 6ES7153-2BA82-0XB0.
Parameter assignment and configuration frame
The frame length for parameter assignment depends on the number of PA field devices in
use and may amount to a maximum of 223 bytes.
The frame length for parameter assignment depends on the number of PA field devices in
use and may amount to a maximum of 244 bytes.
The structure of the parameter assignment and configuration frame is available for download
from the Internet (http://support.automation.siemens.com/WW/view/en/13406349).
Restrictions
Functions that are based on reading the configuration prior to initially assigning the
parameters for the DP/PA link, are not supported. For this reason for example the CP 5431
cannot be used as DP master. It is equally not possible to control variables with
COM PROFIBUS
until the DP/PA link parameters have been assigned.
Commissioning: DP/PA link
8.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 127
8.3.3 How to configure PROFIBUS PA field devices
Requirement
The product designations for the required PA field devices must have been entered in the
GSD file of the IM 153-2.
NOTICE
For redundant operation only those PA field devices may be configured that have the
entries "Begin of Device" or "Begin of Device h supported" in their GSD file.
Configuration principle
To configure the DP/PA link select the manufacturer's specifications for the PA field devices
in your configuration tool (Product and, where applicable module designation). The
specifications for the PA field devices must be entered in ascending order corresponding to
their addresses.
An example of a configuration is shown in the figure below.
Procedure
1. In your configuration tool move to the DP slave configuration.
2. Enter the manufacturer designation (for example SIEMENS SITRANS P) for the first PA
field device in the "Order number" or "Module" field and apply this in the first slot. Set the
PROFIBUS address for the PA field device.
Repeat this procedure for all PA field devices in use.
3. Terminate the entries and complete the configuration. The further procedure (for example
saving, compiling, ...) is identical to other DP slaves.
PROFIBUS address of the IM 153-2 in the PA master system
In the PA master system the IM 153-2 uses the address 2. The first possible address for PA
field devices is 3.
Deployable transducers
Transducers may be used that accept a 10-byte parameter assignment frame.
Configuring with
COM PROFIBUS
For SIMATIC S5 PA field devices are integrated via their GSD files as standard slaves in
COM PROFIBUS
(V3.1 and later).
1. Copy the GSD file of the IM 153-2 into the
COM PROFIBUS
directory: …COMPBxx\GSD.
2. Start
COM PROFIBUS
and select the File > Read in GSD file menu command.
Result: The IM 153-2 is displayed in the hardware catalog during slave configuration.
3. Configure the PA field devices with
COM PROFIBUS
Commissioning: DP/PA link
8.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
128 Operating Instructions, 07/2011, A5E00193841-17
Example: View of configuration in
COM PROFIBUS
The figure below shows an example of the view of a configuration for the DP/PA link using
COM PROFIBUS
.
Figure 8-4 Example of a configuration with
COM PROFIBUS
How to enter a PROFIBUS address
1. In the "Module" column select the "Begin of Device" of the relevant PA field device and
select the "Parameter..." button.
2. In the "Value" column enter the desired PROFIBUS address and confirm with "OK".
Figure 8-5 Entering the PROFIBUS address
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 129
Commissioning: Y link 9
Overview of Contents
In this chapter you will learn which steps you must perform to commission the Y link. These
steps are explained in detail in the individual sub-sections.
9.1 Commissioning Y link
Requirements
The following requirements must be met before you commission the Y link:
● You have fully installed and wired the Y link.
● You have fully installed the H system and the redundant DP master system.
PROFIBUS DP is ready to operate.
● You have fully installed the underlying DP master system and connected it to the Y
coupler. PROFIBUS DP is ready to operate.
Commissioning Y link
1. Configure the Y link.
2. Configure the underlying DP slaves
3. Switch on the voltage supply for the Y link.
4. Set the PROFIBUS address of the IM 153-2.
5. Download the configuration to the PLC.
Configuring the Y link
● The Y link is configure using
STEP 7
for the redundancy mode.
● For DP standard master mode, the Y link is configured via GSD file, for example with
COM PROFIBUS
.
The Y coupler is a transition between the S7 backplane bus of the IM 153-2 and the
underlying PROFIBUS DP with the DP slaves. Hence it is not necessary to configure the Y
coupler.
See also
Setting the PROFIBUS address of the IM 153-2 (Page 85)
Commissioning: Y link
9.2 Configuring for the redundancy mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
130 Operating Instructions, 07/2011, A5E00193841-17
9.2 Configuring for the redundancy mode
Overview of Contents
The Y link is configure using
STEP 7
for the redundancy mode.
9.2.1 How to configure Y link
Configuring Y link
The Y link is configure in
STEP 7
.
1. Start
STEP 7
and in HW Config open your SIMATIC H station.
2. Drag an IM 153-2 (6ES7153-2BAx2-0XB0) from the PROFIBUS-DP\DP/PA link directory
from the hardware catalog to the redundant DP master system of an S7-400H.
Result: The Properties dialog for the PROFIBUS interface of the IM 153-2 is displayed.
3. If necessary, change the proposed address of the IM 153-2 in the higher level DP master
system.
Result: After closing this dialog a dialog is displayed in which you can select the lower-
level master system.
4. Select PROFIBUS DP and confirm with OK.
Figure 9-1 Dialog for selecting the lower-level master system (PROFIBUS DP)
Result: The Y link is inserted into the redundant DP system. The default transmission
speed of the lower-level DP master system is 1.5 Mbaud.
5. If you want to change the transmission speed of the lower-level DP master system,
double-click on it.
Result: The dialog with the properties for the lower-level master system is displayed.
– Select the "Properties..." button.
Result: The "Properties PROFIBUS" dialog is displayed.
– In the "Network settings" tab select a transmission rate ranging from 45.45 kBaud to
12 MBaud and confirm with OK.
Commissioning: Y link
9.2 Configuring for the redundancy mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 131
DPV0 or DPV1 slave
It is only possible to operate the IM 153-2 as a DPV1 slave in conjunction with a DPV1
master. Only then can the additional functions (acyclical services) of a DPV1 slave be used.
Switchover time in the redundant mode
WARNING
Injury to persons may result.
With
STEP 7
V5.2 modified bus parameters can lead to longer switchover times in the H
system when the IM 153-2 is used as a redundant DP slave.
Commissioning: Y link
9.2 Configuring for the redundancy mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
132 Operating Instructions, 07/2011, A5E00193841-17
Example of how to configure a Y link
Figure 9-2 HW Config Y link in the hardware catalog
Figure 9-3 HW Config Minimum configuration of an S7-400H with Y link
Commissioning: Y link
9.2 Configuring for the redundancy mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 133
9.2.2 Configuring underlying DP slaves
Configuring underlying DP slaves
The underlying DP slaves are configured in
STEP 7
.
1. If you have not done so, start
STEP 7
and in HW Config open your SIMATIC H station.
2. If the required DP slaves cannot be configured directly, import the relevant GSD files
using the Options > Install new GSD menu command.
Result: The DP slaves are displayed in the PROFIBUS-DP\Additional Field Devices
directory in the hardware catalog.
3. Drag the required DP slaves from the subdirectories of PROFIBUS-DP out of the
hardware catalog to the underlying DP master system.
4. Configure the DP slaves using
STEP 7
.
Result
During configuration of the underlying DP slaves HW Config checks that the quantity
structure is adhered to and displays a relevant error message if it is exceeded.
PROFIBUS address of the IM 153-2 in the underlying DP master system
In the underlying DP master system the two IM 153-2 use the addresses 1 and 2. In addition,
the address 125 is blocked for DP slaves. The first possible address for an underlying DP
slave is 3.
Editing the DP slaves in the user program
The process data of the DP slaves should only be accessed via the process images in the
user program.
Commissioning: Y link
9.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
134 Operating Instructions, 07/2011, A5E00193841-17
9.3 Configuring for DP standard master mode
9.3.1 GSD files
For DP standard master mode, the Y link and the DP slaves are configured via GSD files, for
example with
COM PROFIBUS
.
GSD files
Module IDs must be entered into the respective GSD file for each DP slave you wish to use
in the Y link. The software tool "GSD-Tool for IM 157 / IM 153-2" is available for this. It is
available for download free of charge from the Internet
(http://support.automation.siemens.com/WW/view/en/26562190).
The GSD files for the DP slaves supplied by Siemens AG are also to be found at this Internet
address. Enter the search term "GSD" and select the "Downloads" search area.
Creating a GSD file
Download the GSD Tool from the aforementioned Internet address and follow the
accompanying instructions.
Note
Disclaimer
Siemens AG assumes no liability for damage arising from using the GSD Tool; in particular
not for personal, material or financial damage that constitutes consequential damage directly
or indirectly connected to the use of the GSD Tool.
We offer no support for the application of the GSD Tool.
The GSD Tool creates the following GSD file from the added GSD files of the DP slaves to
be used for the Y link: si058052.gsd for IM 153-2.
Commissioning: Y link
9.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 135
9.3.2 How to configure Y link
Procedure
Configure the Y link using your configuration tool (for example
COM PROFIBUS
) just like
any other DP slave on PROFIBUS DP.
For this purpose download the complete GSD file for the Y link to your configuration tool.
NOTICE
When configuring with GSD file
If a Y link with IM 153-2BA02 is configured using the GSD file, it will not start because the
"MLFB" user parameter is set to "6ES7153-2BA01(2)-0XB0" or "6ES7153-2BA81(2)-0XB0"
by default.
If you use an IM 153-2BA02 or an IM 153-2BA82, then set the user parameter to
6ES7153-2BA02-0XB0 or 6ES7153-2BA82-0XB0.
Parameter assignment and configuration frame
The frame length for parameter assignment depends on the number of PA field devices in
use and may amount to a maximum of 223 bytes.
The frame length for parameter assignment depends on the number and configuration of the
DP slaves in use and may amount to a maximum of 244 bytes.
The structure of the parameter assignment and configuration frame is available for download
from the Internet (http://support.automation.siemens.com/WW/view/en/13406349).
Restrictions
Functions that are based on reading the configuration prior to initially assigning the
parameters for the Y link, are not supported. For this reason for example the CP 5431
cannot be used as DP master. It is equally not possible to control variables with
COM PROFIBUS
until the Y link parameters have been assigned.
Commissioning: Y link
9.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
136 Operating Instructions, 07/2011, A5E00193841-17
9.3.3 Configuring underlying DP slaves
Requirement
The product designations for the required DP slaves must have been entered in the GSD file
of the IM 153-2.
NOTICE
For the redundancy mode only those DP slaves may be configured that have the entries
"Begin of Device" or "Begin of Device h supported" in their GSD file.
Configuration principle
To configure the Y link select the manufacturer's specifications for the SP slaves in your
configuration tool (Product and, where applicable, module designation). The specifications
for the DP slaves must be entered in ascending order corresponding to their addresses.
An example of a configuration is shown in the figure below.
Procedure
1. In your configuration tool move to the DP slave configuration.
2. Enter the manufacturer designation (for example SIEMENS ET 200S (IM151 BASIC) for
the first DP slave in the "Order number" or "Module" field and apply this in the first slot.
Set the PROFIBUS address for the DP slave.
Repeat this procedure for all of the DP slaves in use.
3. Terminate the entries and complete the configuration. The further procedure (for example
saving, compiling, ...) is identical to other DP slaves.
PROFIBUS address of the IM 153-2 in the underlying DP master system
In the underlying DP master system the two IM 153-2 use the addresses 1 and 2. In addition,
the address 125 is blocked for DP slaves. The first possible address for an underlying DP
slave is 3.
Configuring with
COM PROFIBUS
For SIMATIC S5 the DP slaves are integrated via their GSD files as a standard slave in
COM PROFIBUS
(V3.1 and later).
1. Copy the GSD file of the IM 153-2 into the
COM PROFIBUS
directory: …COMPBxx\GSD.
2. Start
COM PROFIBUS
and select the File > Read in GSD file menu command.
Result: The IM 153-2 is displayed in the hardware catalog during slave configuration.
3. Configure the DP slaves using
COM PROFIBUS
.
Commissioning: Y link
9.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 137
Example: View of configuration in
COM PROFIBUS
The figure below shows an example of the view of a configuration for the Y link using
COM PROFIBUS
.
Figure 9-4 Example of a configuration with
COM PROFIBUS
How to enter a PROFIBUS address
1. In the "Module" column select the "Begin of Device" of the relevant DP slave and select
the "Parameter..."button.
2. In the "Value" column enter the desired PROFIBUS address and confirm with "OK".
Figure 9-5 Entering the PROFIBUS address
Commissioning: Y link
9.3 Configuring for DP standard master mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
138 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 139
Operation of the DP/PA-Link and Y-Link 10
Terms
Some of the following information applies to both the DP/PA link with its PA field devices and
to the Y link with its underlying DP slaves. In such instances, the following terminology will
be used for the sake of clarity:
● "Link" stands for DP/PA Link and Y Link
● "Slaves" stands for PA field devices and underlying DP slaves.
● "Underlying master system" stands for PA master system and underlying DP master
system.
10.1 Start-up delay
Definition
During start-up, the link includes the slaves of the underlying master system in the data cycle.
The slaves are parameterized and configured and the inputs of the slaves are read in.
To ensure a reproducible start-up and to prevent inadvertent switching of outputs, the link
issues CLEAR frames on the underlying master system during this phase, i.e. the outputs of
the slaves are put into a safe state.
Configured startup characteristics
The start-up behavior depends on the configured startup characteristics relating to the plant
configuration.
Table 10- 1 Configured startup characteristics
Configured startup characteristics Output data are output by the link if ...
Starting if required configuration ≠ actual
configuration
all of the slaves are parameterized and configured, or
The start-up delay has expired and fewer slaves have been
parameterized / configured than had been planned for.
Starting if required configuration = actual
configuration
all of the slaves are parameterized and configured.
Comment:
If during the start-up delay not all slaves are configured or parameterized,
the link automatically repeats the start-up.
The status of the start-up delay can be evaluated in the "Status Message" diagnostic block of
the diagnostic frame.
Operation of the DP/PA-Link and Y-Link
10.2 Behavior after certain events in the redundancy mode
DP/PA coupler, active field distributors, DP/PA Link and Y Link
140 Operating Instructions, 07/2011, A5E00193841-17
10.2 Behavior after certain events in the redundancy mode
Behavior of the IM 153-2
The table below shows the behavior of the IM 153-2 following certain events in the
redundancy mode.
Table 10- 2 Behavior after certain events in the redundancy mode
Event Response
Master-reserve switchover with a modified
configuration
The link is switched over bumpless from the
active channel to the channel that has up to now
been passive.
Failure of a CPU If this causes the active channel of the redundant
DP master system to fail: see failure of the active
channel.
Otherwise: see failure of the passive channel.
Failure of the active channel. The link is switched over bumpless from the
active channel to the channel that has up to now
been passive.
The channel that has failed is displayed with the
relevant IM 153-2 by the "BF" 1 LED.
Failure of the passive channel. No impact on the link.
The channel that has failed is displayed with the
relevant IM 153-2 by the "BF" 1 LED.
Failure of an IM 153-2 A diagnostic message is generated in the system.
If the active IM 153-2 fails, there is a bumpless
switchover to the channel that has been passive
up till then.
Operation of the DP/PA-Link and Y-Link
10.3 Startup characteristics
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 141
10.3 Startup characteristics
10.3.1 Startup characteristics of the DP/PA link in non-redundant mode
Startup characteristics
The flow chart below shows the startup characteristics of the IM 153-2 after POWER ON.
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Figure 10-1 Startup characteristics of the IM 153-2 after POWER ON
Operation of the DP/PA-Link and Y-Link
10.3 Startup characteristics
DP/PA coupler, active field distributors, DP/PA Link and Y Link
142 Operating Instructions, 07/2011, A5E00193841-17
Prerequisite for start-up of the IM 153-2
● A valid PROFIBUS address is set on the IM 153-2.
● The DP master on the higher level PROFIBUS DP is in operation.
● The link is correctly configured.
The further startup characteristics of the DP/PA link depends on whether it is working in the
non-redundant or redundancy mode.
10.3.2 Startup characteristics in redundancy mode
Starting diagram of the IM 153-2 on S7-400H
During start-up the two IM 153-2 respond independently of one another:
● Each DP master configures and patameterizes its IM 153-2 (independently from other DP
masters) and sends the the corresponding configuration.
● In failure-free operation the IM 153-2 is activated that is connected to the subsystem of
the master CPU.
● As soon as the other DP master has also configured and parameterized its IM 153-2
correctly and has sent the configuration in full, the IM 153-2 is available as a reserve.
The IM 153-2 on the subsystem of the reserve CPU is passive. If the active IM 153-2 the
other is able to continue editing the slaves.
The figure below shows a simplified representation of the mutually independent behavior of
the two IM 153-2.
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Figure 10-2 Startup characteristics of the two IM 153-2 in the redundancy mode
Operation of the DP/PA-Link and Y-Link
10.4 CP 342-5 behind a Y link in a redundant DP master system
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 143
Starting of the IM 153-2 with flying redundancy
For flying redundancy only one IM 153-2 is configured and parameterized. The second
IM 153-2 is not configured and parameterized; it is nevertheless ready for a switchover.
10.4 CP 342-5 behind a Y link in a redundant DP master system
Validity
The following applies only if you have placed a CP342-5 behind a Y link, which in turn is part
of a redundant DP master system.
Reading and writing with the SFC 14/15 or SFC 24/25
If a CP 342-5 is operated behind a Y link in a redundant DP master system, you must make
sure that the CP is always inserted in its rack.
If the CP is not inserted, the return values of the programming blocks SFC 14/15 and SFC
24/25 are defective.
Operation of the DP/PA-Link and Y-Link
10.4 CP 342-5 behind a Y link in a redundant DP master system
DP/PA coupler, active field distributors, DP/PA Link and Y Link
144 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 145
Maintenance and service 11
11.1 Replacing IM 153-2 or Y couplers
How to replace defective modules
Perform the following steps to replace a defective IM 153-2 or a defective Y coupler.
1. Disconnect the power supply of the faulty module.
2. Unplug the bus connector from the PROFIBUS DP interface of the defective module.
3. Replace the defective module.
4. Plug the bus connector into the PROFIBUS DP interface of the new module.
5. Connect the power supply of the new module,
In case of redundancy
Note
When replacing the active IM 153-2 ("ACT" LED ON), the link will only continue to run
smoothly, if:
on the passive IM 153-2 the BF LED is neither lit up or flashing, nor is the SF LED
flashing in 0.5 Hz cycles
it in a flying redundancy system it is apparent from the master diagnostics that both IMs
are available. In this case, the BF LED can flash.
Have you replaced an active IM 153-2 ("ACT"
LED on)?
Have you replaced a passive IM 153-2 ("ACT"
LED off)?
In this case in the link there was a switchover to
the other IM 153-2 and this also upholds the data
traffic to its DP master.
No change in data traffic The active IM 153-2 has
upheld the data traffic to its DP master.
Does the new IM 153-2 have a different product status than the other one that has not been
replaced?
If after replacement the IM 153-2 that has just been replaced goes "into STOP" (all LEDs flashing),
then the versions are not compatible. In this case you must switch off the link and upgrade both
IM 153-2 or use a compatible version.
Please contact your Siemens representative.
Maintenance and service
11.2 Replacing DP/PA couplers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
146 Operating Instructions, 07/2011, A5E00193841-17
11.2 Replacing DP/PA couplers
Requirement
If replacing a DP/PA coupler FDC 157-0, its ACT LED should not light up. If the ACT LED is
illuminated, then multiple PA field devices can fail.
Replacing DP/PA couplers
To replace a defective DP/PA coupler, perform the following steps:
1. Disconnect the power supply of the faulty module.
2. Disconnect the PROFIBUS PA connection of the defective module.
3. Unplug the bus connector from the PROFIBUS DP interface of the defective module.
4. Replace the defective module.
5. When using the diagnostic function of the DP/PA coupler FDC 157-0:
Set the PROFIBUS address at the DIL switches.
6. When using the redundancy mode of the DP/PA coupler FDC 157-0:
Set the redundancy mode at the DIL switches.
7. Connect the PROFIBUS PA to the new DP/PA coupler.
8. Plug the bus connector into the PROFIBUS DP interface of the new module.
9. Connect the power supply of the new module,
Change systems to redundancy
To use the ring redundancy or coupler redundancy, you can upgrade an existing system by
means of DP/PA couplers FDC 157-0. Install the redundant DP/PA coupler pair to the right
of the remaining DP/PA couplers (max. 3).
Use the BM FDC 157-0 bus module for the redundant DP/PA coupler pair.
Maintenance and service
11.3 Replacing the active field distributor AFD / AFS
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 147
11.3 Replacing the active field distributor AFD / AFS
DANGER
Explosion hazard
In mixed operation with AFDiS, disconnect the DP/PA coupler from the power supply before
you replace active field distributors AFD or AFS.
Replacing active field distributors (AFD)
You can replace the AFD during operation.
Perform the following steps to replace the defective field distributor:
1. Remove the 4 screws of the enclosure cover using a Phillips screwdriver.
2. Disconnect the PA1 and PA2 main lines from the AFD.
3. Disconnect the PA field devices from the AFD.
4. Replace the defective module.
5. Connect the PA field devices to the new AFD.
6. Connect the PA1 and PA2 main lines to the new AFD.
7. Tighten the 4 screws on the enclosure.
Replacing active field splitter (AFS)
Perform the following steps to replace a defective active field splitter (AFS):
1. Remove the 4 screws of the enclosure cover using a Phillips screwdriver.
2. Disconnect the equipotential bonding line from the AFS.
3. Disconnect the PA1 and PA2 main lines from the AFS.
4. Replace the defective module.
5. Connect the equipotential bonding line to the new AFS.
6. Connect the PA1 and PA2 main lines to the new AFS.
7. Tighten the 4 screws on the enclosure.
See also
Replacing/supplementing the AFDiS (Page 56)
Maintenance and service
11.4 Firmware update
DP/PA coupler, active field distributors, DP/PA Link and Y Link
148 Operating Instructions, 07/2011, A5E00193841-17
11.4 Firmware update
11.4.1 When should you update the IM 153-2?
Following (compatible) functional extensions or improvements to performance you should
update the IM 153-2 interface module to the respective most recent firmware version.
11.4.2 Update of the IM 153-2
Where can you obtain the most recent firmware version?
You can obtain the most recent firmware versions from your Siemens representative, or
download it from the Internet for the following interface module:
● IM153-2BAx1 (http://support.automation.siemens.com/WW/view/en/15350678)
● IM153-2BAx2 (http://support.automation.siemens.com/WW/view/en/29230295)
Tip:
● Make a note of your current firmware version before you start the update.
● If you encounter problems with the new firmware, you can also download the previous
(current) firmware from the Internet and transfer it to the interface module again.
Principle
An update is possible with IM 153-2 as of order number 6ES7153-2BAx1-0XB0. For this you
require
STEP 7
V5.4 and later.
There are two ways to update the module:
● directly via PROFIBUS DP
● from the PG / PC via PROFIBUS DP and CPU
After a successful update, a sticker with the updated status of the firmware should be affixed
to cover the previous status of the firmware of the IM 153-2.
With the interface modules IM 153-2BAx2-0XB0 it is possible to update the firmware of both
interface modules while the redundant mode is running. Updating takes place with the
support of
STEP 7
and has no retroactive effect on the current application. The firmware in a
redundant system is (directly) updated by the PG / PC via PROFIBUS DP.
Maintenance and service
11.4 Firmware update
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 149
Requirements for updating via PROFIBUS DP
● The IM 153-2 in the station that is to be updated, must be accessible online.
● The files with the current (new) firmware version must be available in the file system of
your PD / PC.
To update a redundant system there are two additional requirements:
● Both interface modules are IM 153-2BAx2-0XB0 and are configured as such.
● The link with redundant IM 153-2 is operated
– on S7-400H
– on any redundant DP masters with GSD as of rev. 5
An update of both interface modules in a redundant system supported by
STEP 7
is not
possible if the IM 153-2Bxx2-0XB0 modules are operated as spare parts for older interface
modules (for example IM 157).
Sample configuration
Update directly via PROFIBUS DP
The PD / PC with the update files is connected directly to the PROFIBUS interface of the
IM 153-2 (see figure below).
In the SIMATIC Manager select the PLC > Accessible nodes menu command. In the list that
is displayed select the required IM 153-2 and select the PLC > PROFIBUS > Update
firmware menu command. The remaining procedure is described in the
STEP 7
online help.
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Figure 11-1 Update directly via PROFIBUS DP (PG / PC is directly connected to the IM 153-2)
Maintenance and service
11.4 Firmware update
DP/PA coupler, active field distributors, DP/PA Link and Y Link
150 Operating Instructions, 07/2011, A5E00193841-17
Update via MPI to the CPU and on via PROFIBUS DP
The PD / PC with the update files is connected to the MPI interface of the CPU. The IM 153-
2 is connected to the 2nd interface of the CPU via PROFIBUS DP. The IM 153-2 has to be
integrated into the STEP 7 project on the CPU.
Open HW Config and select the desired IM 153-2. Select the PLC > Update firmware menu
command. The remaining procedure is described in the
STEP 7
online help.
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Figure 11-2 Update via MPI to CPU and on via PROFIBUS DP (PG / PC is connected to CPU)
Restart after update
In the
STEP 7
user interface it is possible to set whether
● the IM 153-2 automatically executes a reset after a successful update to start with the
newly uploaded firmware.
CAUTION
If the "Activate firmware after downloading" box is ticked, there will be a brief link failure.
If you have not made any provisions for this situation, the update will cause a CPU
STOP as a result of rack failure.
● The IM 153-2 must be reset by switching off the supply voltage before the IM 153-2 starts
up with the new firmware when the supply voltage is switched on.
If the update was concluded successfully, the start up of the IM 153-2BAx2 takes around
60 seconds longer with the first resetting or switching off/on of the power supply than it would
with a normal start up.
All further start ups will take the usual time.
Update not successful
If the update fails, after the supply voltage is switched on / off the IM 153-2 automatically
starts with the ("old") firmware that was current up to that time.
Maintenance and service
11.5 Maintenance
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 151
11.5 Maintenance
Maintenance
The transfer characteristics of the DP/PA couplers, the active field distributors (AFD) and
active field splitters (AFS) are stable over long periods and regular maintenance is
unnecessary.
Maintenance and service
11.5 Maintenance
DP/PA coupler, active field distributors, DP/PA Link and Y Link
152 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 153
Functions 12
12.1 IM 153-2
12.1.1 Time synchronization on the underlying master system
Properties
The IM 153-2 interface module, 6ES7153-2BAx1-0XB0 and higher, supports time
synchronization on the lower-level master system.
● The IM 153-2 sends the current time to the lower-level master system whenever
– a time synchronization takes place on the higher level PROFIBUS DP,
– if a valid configuration for the lower-level mastersystem is available in the IM 153-2,
and
– the lower-level master system is operating.
● Synchronization on the lower-level master system takes place at the synchronization
intervals that have been set on the higher level PROFIBUS DP.
● Compared to the time received on the higher level PROFIBUS DP, accuracy deteriorates
slightly. Accuracy within 10 ms is always guaranteed.
Operating steps for activation
You activate the time synchronization on the lower-level master system by performing the
following steps:
1. Complete the higher level PROFIBUS DP with the time master.
2. Activate the time synchronization in the Properties of the DP master.
Note
In the H system you have to insert a time master in both higher level PROFIBUS DP
systems and activate the time synchronization in the Properties of the DP master.
Time synchronization then takes place in the lower-level master system.
Time-of-day format
The time-of-day is distributed to the lower-level system in the ISP format.
In this process the entire ISP frame is transferred in exactly the format that the IM 153-2
receives from the higher level PROFIBUS DP.
The configuration of the frame and the sequence are described in:
InterOperable Systems™ Project, Fieldbus Specification, System Management Services
Rev. 3.0
dated 19.10.1993 (compiled by ISP Foundation)
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
154 Operating Instructions, 07/2011, A5E00193841-17
12.1.2 Redundancy with IM 153-2
Usage
You can operate the IM 153-2BAx2 redundantly
● on SIMATIC S7-400H (for example in the Y link on CPU 417-4H)
● according to standard
Specification Slave Redundancy V1.2, Nov. 2004 of the PROFIBUS User Organization;
Order No: 2.212
– System Redundancy (SR)
– Flying Redundancy (FR)
Requirements
● Installation on active bus modules
The 6ES7195-7HD10-0XA0 and 6ES7195-7HD80-0XA0 bus modules ensure high
availability of the link and shorter switchover times with redundancy.
● 2 x IM 153-2 on BM IM/IM bus module
The arrangement specifications on the Internet
(http://support.automation.siemens.com/WW/view/en/23372259) apply to the active bus
modules and interface modules used.
● System Redundancy (SR) is possible with IM 153-2 as of 6ES7153-2BAx1-0XB0.
● Flying Redundancy (FR) is possible with IM 153-2 as of 6ES7153-2BAx1-0XB0.
– The redundant master system must be configured according to the requirements
made of H systems.
– For configuring Flying Redundancy the current version of the Java GSD creation tool
is required.
Note
STEP 7
provides no support for configuring an H system with flying redundancy.
● The SYNC/FREEZE function must not be activated during the redundancy mode.
Note
If the SYNC / FREEZE in a redundant system is activated nevertheless the user bears
the responsibility for the behavior of the H system (for example when switchovers take
place).
● You can only use the IM 153-2 in a redundant system on DP masters that support the
"Fail-safe" parameter. On DP masters that do not support this parameter, the IM 153-2
will not start and the BF LED flashes.
Tip: You can tell from the GSD file of the DP master whether it supports "Fail-safe".
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 155
Compatible versions
If you use the DP/PA link or Y link in a redundant configuration you must use compatible
versions for the two IM 153-2.
You can replace compatible versions of the IM 153-2 interface module with "System
modification during operation".
Please refer to the chapter
Compatibility to precursor modules
for information on
compatibilities and arrangement rules.
Note
The functionalities that can be used are limited to the respective lower order numbers or the
earlier version.
S7-400H as DP Master
You require
STEP 7
V5.0 or later and the
SIMATIC S7 H Systems
software package to
configure the S7-400H system. With
STEP 7
V5.3 or later you no longer require
SIMATIC S7
H-Systems
additionally.
DP master 1 and DP master 2:
● Execute the same user program
● Have the same parameter assignment and configuration for the IM 153-2.
Availability in redundancy mode
CAUTION
Voltage supply for the IM 153-2
Set a separate power supply module for each IM 153-2. This ensures availability in
redundant mode with 2 x IM 153-2.
See also
Compatibility with predecessor modules (Page 37)
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
156 Operating Instructions, 07/2011, A5E00193841-17
12.1.3 Reading and writing data records
Procedure for reading and writing data records
Depending on the operating mode of the DP master (S7-compatible or DPV1), data records
of the IM 153-2 and the underlying slaves can be read and written by different methods.
● Reading data records with SFC 59 "RD_REC" or SFB 52 "RDREC"
● Writing data records with SFC 58 "WR_REC" or SFB 53 "WRREC"
● Reading and writing data records with a PD / PC via communication links, for example
with
SIMATIC PDM
Table 12- 1 Procedure for reading and writing data records
S7-compatible DP master DPV1 master
Data records of the IM 153-2 SFC 59 "RD_REC"
Reading with PD / PC
SFC 59 "RD_REC",
SFB 52 "RDREC"
SFC 58 "WR_REC",
SFB 53 "WRREC"
Writing / reading with PD / PC
Data records of underlying
slaves
SFC 58 "WR_REC"
SFC 59 "RD_REC"
Writing / reading with
PD / PC
SFC 59 "RD_REC",
SFB 52 "RDREC"
SFC 58 "WR_REC",
SFB 53 "WRREC"
Writing / reading with PD / PC
Data records of the IM 153-2
Depending on the operating mode of the DP master (S7-compatible or DPV1) the IM 153-2
supports reading and writing of the following data records:
● on the DPV1 master:
– Data records 0 and 1 (diagnostics data, read only)
– Data records 255 ...(I&M data)
● on the S7-compatible master
– Data records 0 and 1 (diagnostics data, read only)
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 157
Parameters for SFC 58 "WR_REC" and SFC 59 "RD_REC"
You will find the values required for the call parameters LADDR and REC_NUM and possible
error information in the return value RET_VAL in the table below.
Table 12- 2 Call parameters for SFC 58 "WR_REC" and SFC 59 "RD_REC"
LADDR REC_NUM Access
Diagnostic data of the
IM 153-2
Diagnostic address of the
IM 153-2
0 or 1 read only
I&M data of the
IM 153-2
Diagnostic address of the
IM 153-2
255 … read / write
buffered diagnostic
data of an underlying
slave (out of the
IM 153-2) 1
Diagnostic address of the
IM 153-2
PROFIBUS address
of the underlying
slave
read only
random data record of
an underlying DPV1
slave
logical address of the
underlying slave or the
underlying module 3
Data record number2 read / write 2
1 Only on the DPV1 master and for configured slaves
2 depending on the type of the underlying slave or underlying module
3 specify data record of slot 0 ⇒ diagnostic address
specify data record of slot 1 ⇒ address of slot 1
specify data record of slot 2 ⇒ address of slot 2
and so on.
Error information of the IM 153-2
Table 12- 3 Error information of the IM 153-2
RET_VAL (W#16#…) Description
0000 No error
80B6 The slave or module refuses to read / write a data record or does not
recognize this data record.
⇒ set mode of the DP master to DPV1
80BB Requested service is not supported
80BC Node not available
80BD Data record number incorrect
The other functions of the SFC 58 "WR_REC", SFC 59 "RD_REC", SFB 52 "RDREC" and
SFB 53 "WRREC" are described in the
STEP 7
online help.
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
158 Operating Instructions, 07/2011, A5E00193841-17
12.1.4 Identification and maintenance data (I&M data)
Definition and features
Identification and maintenance data (I&M) is information stored in a module to support you in
● Checking the plant configuration
● Locating hardware modifications in a plant
● Correcting errors in a plant
Identification data (I data) are information on the module, such as order number and serial
number, some of which are printed onto the module enclosure. I data are manufacturer
information about the module and are for reading only.
Maintenance data (M data) are system-related information, such as the installation location
and installation date. M data are created during configuration and written onto the module.
Modules can be uniquely identified online by means of the I&M data.
As of IM 153-2BAx1, this data is available on the DP/PA link and Y link.
Note
Only one DP master can access the I&M data of a DP/PA link or Y link at any given point in
time.
Reading and writing the I&M data with
STEP 7
In
STEP 7
the I&M data are displayed in the "Module status - IM 153-2" and "Properties - DP
slave" tabs (please refer to the
STEP 7
) online help.
The M data of modules can be entered in HW Config (for example in a dialog box during
configuration).
The I&M data are accessed in accordance with the IEC 61158-6 standard.
In the H system the interface module from which the I&M data are to be read must be
accessible online.
Reading and writing the I&M data without
STEP 7
If you want to use the I&M data without using
STEP 7
you must access the data as specified
in the PROFIBUS Guideline – Order No. 3.502, Version 1.1 of May 2003.
You must address the interface module (slot 245 or 246) from which the I&M data are to be
read in theH system. Slot 245 identifies the left-hand interface module, slot 246 the right-
hand interface module on the BM IM/IM.
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 159
Example for reading the I&M data
The user can specifically access certain I&M data via Read data record. This requires a two-
stage access:
1. A directory is stored in data record 248 containing the data record numbers belonging to
the various indices (see table below).
Table 12- 4 DS 248 configuration for DP/PA link or Y link
Content Length (bytes) Coding (hex)
Header information
ID of content directory 2 00 01
Index of content directory 2 00 00
Length of successive blocks in bytes 2 00 08
Number of blocks 2 00 05
Block information for I&M data
SZL-ID
relevant data record number
Length of data record
Index
2
2
2
2
F1 11
00 EA
00 40
00 01
SZL-ID
relevant data record number
Length of data record
Index
2
2
2
2
F1 11
00 EB
00 40
00 02
SZL-ID
relevant data record number
Length of data record
Index
2
2
2
2
F1 11
00 EC
00 40
00 03
SZL-ID
relevant data record number
Length of data record
Index
2
2
2
2
F1 11
00 ED
00 40
00 04
8 bytes of block information for additional data record objects
Σ: 48
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
160 Operating Instructions, 07/2011, A5E00193841-17
2. The section of the I&M data that is assigned to the corresponding index is to be found
under the relevant data record number (see table below:
Structure of the I&M data
).
The length of all data records with I&M data is 64 bytes.
The data records are structured according to the principle shown in the followng table.
Table 12- 5 Structural principle of data records with I&M data
Content Length (bytes) Coding (hex)
Header information
SZL-ID 2 F1 11
Index 2 00 0x
Length of the I&M data 2 00 38
Number of blocks with I&M data 2 00 01
I&M data
Index 2 00 0x
I&M data relating to the respective index (see
table below)
54
Structure of the I&M data
The data structures of the I&M data correspond to the specifications of the PROFIBUS
Guideline – Order No. 3.502, Version 1.1 of May 2003.
Table 12- 6 Structure of the I&M data
I&M data Access Default setting Explanation
Identification data 0: Index 1 (data record 234)
MANUFACTURER_ID Read (2 bytes) 2A hex (= 42 dec) The name of the manufacturer is stored here.
(42 dec = SIEMENS AG)
ORDER_ID Read (20 bytes) depending on the
module
The order number of the module is stored here.
SERIAL_NUMBER Read (16 bytes) depending on the
module
The order number of the module is stored here.
This facilitates unique identification of the module.
HARDWARE_REVISION Read (2 bytes) depending on the
module
The order version of the module is stored here.
Is increased when the product release or the
firmware of the module changes.
SOFTWARE_REVISION Read (4 bytes) Firmware version Gives information on the firmware version of the
module
If the firmware version number is increased, then
the product release of the module
(HARDWARE_REVISION) is also increased.
REVISION_COUNTER Read (2 bytes) 0000 hex Reserved
PROFILE_ID Read (2 bytes) F600 hex Generic Device
PROFILE_SPECIFIC_TYPE Read (2 bytes) 0005 hex on interface modules
IM_VERSION Read (2 bytes) 0101 hex Gives information on the version of the I&M data.
(0101 hex = Version 1.1)
IM_SUPPORTED Read (2 bytes) 000E hex Gives information on the existing I&M data.
(Index 2 bis 4)
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 161
I&M data Access Default setting Explanation
Maintenance data 1: Index 2 (data record 235)
TAG_FUNCTION Read / write
(32 bytes)
– Enter a system-wide unique identification for the
module here.
TAG_LOCATION read / write
(22 bytes)
– Enter the installation location of the module here.
Maintenance data 2: Index 3 (data record 236)
INSTALLATION_DATE Read / write
(16 bytes)
– Enter the installation date for the module and, if
necessary, the relevant time.
RESERVED Read / write
(38 bytes)
– Reserved
Maintenance data 3: Index 4 (data record 237)
DESCRIPTOR Read / write
(54 bytes)
– Enter a comment on the module here.
Changes compared to the I&A data up to now
To date the I&A data were extended to include some content in the identification data in
accordance with the PROFIBUS Guideline. The mechanism for accessing I&M data was
amended in accordance with the PROFIBUS Guideline.
See also
Reading and writing the identification and maintenance data (I&M data) (Page 163)
12.1.5 System modification during operation.
12.1.5.1 System modification in S7 standard mode
Procedure
Perform the following steps to add a complete new DP/PA link including the underlying PA
master system to an existing system while it is operating.
1. Mount the new DP/PA link.
2. Connect the voltage supply of all of the modules,
3. Connect the PROFIBUS PA to the new DP/PA couplers.
4. Plug the bus connector of the DP master system into the PROFIBUS DP interface of the
new IM 153-2.
The whole sequence of a system modification and the requirements that must be met for it
are described in detail in the function manual
System modification during operation by
means of CiR
.
You will find the manual on the Internet at this address
(http://support.automation.siemens.com)
Search for the entry with the number 14044916.
Functions
12.1 IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
162 Operating Instructions, 07/2011, A5E00193841-17
12.1.5.2 System modification in redundancy mode
Procedure
Perform the following steps to add a complete new DP/PA link or Y link including the
underlying master system to an existing system while it is operating.
1. Mount the new link.
2. Connect the voltage supply of all of the modules,
3. DP/PA link only
Connect the PROFIBUS PA to the new DP/PA couplers.
Y link only
Plug the bus connector of the DP master system onto the PROFIBUS DP interface of the
new Y coupler.
4. Plug the bus connector of the active channel of the redundant DP master system onto the
PROFIBUS DP interface of one of the IM 153-2.
5. Plug the bus connector of the of the passive channel onto the PROFIBUS DP interface of
the other IM 153-2.
This sequence is summarized as a single step "Reconfigure the hardware" in the manual:
Automation system S7-400H, high availability systems
in the chapter:
System modifications
during operation
. It gives a detailed description of the entire sequence of a system
modification.
You will find the manual on the Internet at this address
(http://support.automation.siemens.com)
Search for the entry with the number 1186523.
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 163
12.2 DP/PA coupler FDC 157-0
12.2.1 Reading and writing the identification and maintenance data (I&M data)
Procedure for reading I&M data
You can read and write the identification data in one of the following ways:
● with STEP 7
● Via user interfaces
● Via communication links
● With the upload / download mechanism
Reading and writing the I&M data with STEP 7
HW Config shows the I&M data in the "Module status - DP/PA coupler" and "Properties - DP
slave" tabs.
The I&M data are accessed in accordance with the IEC 61158-6 standard.
Reading and writing the I&M data with STEP 7
Writing I&M data with a PD / PC via communication links, for example with
SIMATIC PDM
Write the parameters and I&M data via the following menu items:
● File > Read full upload to PG / PC.
● Device > Full download to device.
Reading and writing the I&M data via user interfaces
Load data records 231 to 234 of the DP/PA coupler. Data record 231 is read-only.
● Reading data records with SFC 59 "RD_REC" or SFB 52 "RDREC".
● Write data records with SFC 58 "WR_REC" or SFB 53 "WRREC".
Reading and writing the I&M data with the upload / download mechanism
Use data record 255 of the DP/PA coupler.
The I&M data is accessed in accordance with the standard
PROFIBUS Guideline, Profile
Guidelines Part 1: Identification & Maintenance Functions
, March 2005.
Additional information
For additional information about SIMATIC PDM, refer to the
PDM V6.0 The Process Device
Manager
manual at (Page 158):
See also
PDM V6.0 The Process Device Manager
(http://support.automation.siemens.com/WW/view/en/21407212)
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
164 Operating Instructions, 07/2011, A5E00193841-17
12.2.2 Reading the local LifeList
Local LifeList
The local LifeList renders the status of the PA field device on the equipotential bonding line.
If the DP/PA coupler is used in the DP/PA link, then connected PA field devices are only
visible in the local LifeList if they are also configured.
Reading the local LifeList
To read the local LifeList, you have the following options:
● The local LifeList is displayed in graphical form using SIMATIC PDM.
● Via user interfaces:
Reading data records with SFC 59 "RD_REC" or SFB 52 "RDREC".
Load data record 50 of the DP/PA coupler.
● Via the PROFIBUS DP slave diagnostics
Every change to the equipotential bonding line leads to a PROFIBUS DP diagnosis.
Note
Updating the local LifeList
Updating the local LifeList depends on the number of PA field devices. Updating and
configuring can take approx. 1 minute.
Additional information
For Additional information about SIMATIC PDM, refer to the
PDM V6.0 The Process Device
Manager
manual at:
Internet (http://support.automation.siemens.com/WW/view/en/21407212)
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 165
12.2.3 Read out of the current value and voltage value
12.2.3.1 User data of the DP/PA coupler
User data of the DP/PA coupler
The DP/PA coupler with diagnostics functions has input data only. The data contains the
current value on the equipotential bonding line and optional voltage on the equipotential
bonding line.
The variables are represented in IEEE 754 format with one byte quality code in accordance
with PROFIBUS PA profiles. This is the Float Format to IEEE Standard 754 Short Real
Number (floating point format).
Reading the current values and voltage values
You can read the current values and voltages values in one of the following ways:
● PROFIBUS DP (PAE of the CPU)
● Reading data records with SFC 59 "RD_REC" or SFB 52 "RDREC".
Load data record 56 of the DP/PA coupler.
● Reading records with a PG / PC via communication links, for example with SIMATIC PDM.
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
166 Operating Instructions, 07/2011, A5E00193841-17
User data frame structure
The presentation of a tag in IEEE 754 format requires 4 bytes + 1 status byte. The status
byte informs you about the validity of the measured value.
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Figure 12-1 User data frame structure
Note
Input data
Only the actively energizing DP/PA coupler delivers a valid PA current vale to slot 1 in the
redundant structure.
If you insert slot 2 in HW Config, then the passive DP/PA coupler delivers a valid PA
voltage value in the redundant structure.
Only the PA current value is delivered in stand-alone mode.
Voltage measurement on the equipotential bonding line
The optional configuration of slot 2 for voltage measurement on the equipotential bonding
line is only possible in a setup with ring redundancy. The PA voltage can be measured on
the end of the cable only, i.e. on the passive DP/PA coupler.
The maximum PA voltage on the actively energizing DP/PA coupler is about 31 V.
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 167
12.2.3.2 Structure of the current value and voltage value
Measured values in IEEE format (byte x to byte x+3)
Below you can see the presentation of a measured value in IEEE format, and the conversion
into a decimal value.
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Figure 12-2 Conversion of an IEEE format to decimal value
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
168 Operating Instructions, 07/2011, A5E00193841-17
Syntax of an IEEE status byte (byte x+4)
The syntax of the status byte corresponds to the PROFIBUS PA profile. The following status
codes are used with the DP/PA coupler:
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Figure 12-3 Syntax of an IEEE status byte
Note
Maintenance alarm / maintenance demanded
The status codes linked to "maintenance alarm" or "maintenance demanded" are only
displayed if the diagnostics of the DP/PA coupler are activated.
The status codes influence the respective bits in the PA status of the diagnostics frame.
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 169
Limits
The following limit values are preset:
● PA current: Lower/upper limit: 0 mA / 1000 mA
● PA voltage: Lower/upper limit: 15.5 V/35 V
You can change the limit values in data record 128 of the DP/PA coupler.
Errors when writing the data record mean that current or default limit values are not used.
The data record is unacknowledged.
12.2.4 Data records
You need this information if you go beyond the standard applications from STEP 7 and
SIMATIC PDM.
Requirements
The DP/PA coupler gives the user data records that are addressed via slot 0 or 1.
The PROFIBUS DP data records are based on the
PROFIBUS PA profile
.
The profile is available from PROFIBUS International (PI) on the Internet at:
Internet (http://www.profibus.com)
Data records on slot 0
Table 12- 7 Data records from the DP/PA coupler on slot 0
Data record no. Read / Write Size in bytes Description
1 r 14 PA diagnostics (diagnostics frame bytes 1 to 14)
18 r 32 TAG, determined from I&M list 1.
24 r 16 Software revision
26 r 2 Device Man ID, determined from I&M list 0.
27 r 16 Device ID
50 r 16 Local LifeList (1 bit status per station)
1 bit per PA field device, the offset corresponds to the station number.
Coding 0: PA field device not available.
Coding 1: PA field device available on the local equipotential bonding line.
56 r 10 Mapping of the input data
See
User data frame
.
10 bytes of input data are also provided with a configuration with only one slot:
PA current and PA voltage.
60 r Max. 72 Mapping the diagnostics frame
See
Diagnostics frame
.
61 r 8 Mapping the PA redundancy status
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
170 Operating Instructions, 07/2011, A5E00193841-17
Data record no. Read / Write Size in bytes Description
See
PA redundancy status
.
62 r 16 See
Diagnostic record
.
128 r/w 12 Parameter assignment of the limit value for PA current and PA
voltage
231 r/w 64 I&M list 0 (rating plate)
232 r/w 64 I&M list 1 (TAG)
233 r/w 64 I&M list 2 (date)
234 r/w 64 I&M list 3 (descriptor)
The data structures of the I&M data correspond to the specifications of the PROFIBUS Guideline –
Order No. 3.502, Version 1.1 of May 2003.
255 r/w 68 Upload / Download mechanism for I&M objects
This data set is structured according to the following standard: PROFIBUS Profile Guidelines Part 1:
Identification & Maintenance Functions.
Data records on slot 1
Table 12- 8 Data records from the DP/PA coupler on slot 1
Data record no. Read / Write Size in bytes Description
0 r 12 Header (device management)
1 r 8 Composite List Directory Entries (device management)
Reading and writing data records
To read and write records, use the following SFCs:
● Reading the data record with SFC 59 "RD_REC" or SFB 52 "REC".
● Write the data record with SFC 58 "WR_REC" or SFB 53 "WR_REC".
Additional information
For more detailed information on SFCs, refer to the
System Software for S7-300/400 System
and Standard Functions
manual.
Internet (http://support.automation.siemens.com/WW/view/en/1214574)
See also
Identification and maintenance data (I&M data) (Page 158)
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 171
12.2.5 Diagnostic record 62
Structure of diagnostics record 62
Bytes 0 to 5 of data record 62 contain the standard diagnostics, bytes 6 to 15 the PA status.
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Figure 12-4 Structure of diagnostics record 62
Functions
12.2 DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
172 Operating Instructions, 07/2011, A5E00193841-17
12.2.6 Address space of the inputs
Introduction
The address range of the process input image that is occupied is dependent on the
configuration, i.e. by the selection of the relevant entry in the configuring software.
Assignment of the process input image (PII)
The DP/PA coupler FDC 157-0 has 5 or (optional) 10 bytes of input data.
These contain the current value on the equipotential bonding line, as well as (optional) the
PA voltage in IEEE754 format (32 bit floating point number) with one byte quality code in
accordance with the PROFIBUS PA profile.
Structure of the configuration frame
The DP/PA coupler has slot modeling as the modular slave.
● Slot 0 is the proxy for the entire slave
● Slot 1 is always available
● Slot 2 can be configured (optional)
Module I/O data in bytes Consistency DP ID
Slot 1 5 / 0 byte entire length 94H
Slot 2 5 / 0 byte entire length 94 H
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 173
Interrupt, error and system messages 13
13.1 Diagnostics by means of LED displays
13.1.1 The LED displays of the IM 153-2
Introduction
PA field devices and DP slaves communicate on the same basis. Hence the following
simplified terminology is used in this section:
● "Slaves" stands for PA field devices and lower-level DP slaves.
● "Lower-level master system" stands for PA master system and lower-level DP master
system.
Status and error messages of the IM 153-2
Table 13- 1 Status and error messages of the IM 153-2
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Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
174 Operating Instructions, 07/2011, A5E00193841-17
LEDs Meaning Remedy
SF BF 1 BF 2 ACT ON
Off Off Off Off Off No voltage present on the
IM 153-2.
Applied supply voltage is not
within permissible range.
Hardware fault of the IM 153-2
Switch on the power supply
module.
Check the voltage applied
Replace the IM 153-2.
* * * * On Supply voltage is applied to the
IM 153-2.
–
On On On On On All LEDs are switched on for
approx. 1 s. IM 153-2 is starting.
–
In the non-redundant mode:
The IM 153-2 is exchanging data
with the DP master and the lower-
level slaves.
– Off Off Off Off On
In the redundant mode:
the IM 153-2 is passive and ready
for switchover.
–
Off Off Off On On Only in the redundant mode:
The IM 153-2 is active and
exchanging data with the DP
master and the lower-level slaves.
–
Off Off Flashes
rapidly
* On The start-up delay is active on the
IM 153-2.
If the IM 153-2 does not fully start
up within 20 s, then check in the
configuration whether whether the
start-up is enabled when desired
layout ≠ actual layout.
In the non-redundant mode:
The IM 153-2 has not been
configured
Check whether the CPU or the DP
master is in the RUN mode.
* Off On Off On
In the redundant mode:
the IM 153-2 is passive and not
ready for switchover.
Check whether the H system is in
the redundant system state.**
* On * Off On No connection to the DP master.
Possible causes:
Bus communication to the
IM 153-2 is interrupted.
The DP master is not in
operation.
Check that the bus connector is
correctly inserted.
Check if the bus cable to the
DP master is interrupted.
Switch the On / Off switch for
24 VDC on the power supply
module off and on again.
* Flashes * Off On No data exchange is taking place
between DP master and IM 153-2.
Check the configuration.
Check the PROFIBUS address.
Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 175
LEDs Meaning Remedy
SF BF 1 BF 2 ACT ON
In non-redundant mode:
All slaves are exchanging data. At
least one slave has reported an
error.
or
Inadmissible PROFIBUS address
Evaluate the diagnosis of the
IM 153-2 and control the reported
slaves.
DP/PA link only: Check the status
bytes in the slave user data. Read
the slave device status using a
configuration tool, for example
SIMATIC PDM
).
or
Set a valid PROFIBUS address for
the IM 153-2.
On Off Off Off On
In the redundant mode:
the IM 153-2 is passive and ready
for switchover. There is an error on
the active IM 153-2.
Evaluate the LED display on the
active IM 153-2.
On Off Off On On In the redundant mode:
The IM 153-2 is active. All slaves
are exchanging data. At least one
slave has reported an error.
Evaluate the diagnosis of the
IM 153-2 and control the reported
slaves.
Evaluate the diagnoses of the
lower-level slaves using the online
view of HW Config.
DP/PA link only: Check the status
bytes in the slave user data. Read
the slave device status using a
configuration tool, for example
SIMATIC PDM
).
On Off Flashes * On The configured structure of the link
does not correspond to the actual
structure.
or
The IM 153-2 has no cyclical data
exchange to at least one configured
slave.
Check the configuration and
structure of the link.
or
Evaluate the diagnosis of the
IM 153-2 and control the reported
slaves (connection, address,
parameterization, configuration).
Flashes Flashes Flashes Flashes Flashes In the current mode the IM 153-2 is
not compatible with the redundant
IM 153-2.
You will find information on
compatibilitiy between the versions
of IM 153-2 and IM 157 in the
chapter
Compatibility to precursor
modules
.
* Not relevant
** After the transition to the redundant system state the "SF" LED flashes for another 20 seconds.
See also
Compatibility with predecessor modules (Page 37)
Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
176 Operating Instructions, 07/2011, A5E00193841-17
13.1.2 LED displays of the DP/PA coupler FDC 157-0
Status and error messages of the DP/PA coupler FDC 157-0
Table 13- 2 Status and error messages of the DP/PA coupler FDC 157-0
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LEDs Meaning Remedy
SF BF DP PA ACT ON
* * * * * On Voltage is applied to the DP/PA
coupler. The DP/PA coupler is
ready to operate.
-
Off Off * * Off On DP/PA coupler without
diagnostic message
-
On Off * * Off On DP/PA coupler with diagnostic
message
-
* * * * Off Off There is no voltage applied to
the DP/PA coupler.
Error in the DP/PA coupler.
Check the 24 V voltage
supply of the DP/PA
coupler,
Contact your Siemens
representative.
* * * * * Flashe
s
PROFIBUS PA overloaded Check the number of
connected PA field devices and
the total current.
* Flashe
s
* * * On DP/PA coupler not or not
correctly configured.
Causes:
PROFIBUS addresses do not
match in the configuration
and on the DP/PA coupler.
Redundancy mode
Check the PROFIBUS
addresses in the configuration
and on the DP/PA coupler.
Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 177
LEDs Meaning Remedy
SF BF DP PA ACT ON
* On Off Off * Flashe
s
PROFIBUS DP frames are not
being received.
Causes:
The DP master is not in
operation.
Bus cable is damaged.
Bus modules are not
connected correctly.
Connector to backplane bus
is defective.
Check that the bus
connector is correctly
inserted.
Check if the bus cable to
the DP master is
interrupted.
Check if the bus modules
are correctly connected.
Check the 24 V voltage
supply of the DP/PA
coupler.
Off Off On Flashe
s
On On PROFIBUS PA frames are being
received
-
On Off On Off On On PROFIBUS PA frames are not
being received, for example
The voltage to
PROFIBUS PA is not within
the permissible range (short
circuit, overload).
No response from a PA field
device. The PA field device is
possibly not being
addressed.
Check the PA field devices
on the PROFIBUS PA
Check if the bus segments
are terminated properly.
Off On * * * On No DP master available.
Diagnostics not available /
not possible
Illegal PROFIBUS addresses
of the DP/PA coupler
Check the PROFIBUS
addresses of the DP/PA
coupler.
* * * * On * DP/PA coupler is the active
energizing coupler. **
* Not relevant
** If the ACT LED it illuminated for both DP/PA couplers, then both DP/PA couplers are active: one DP/PA coupler powers
its equipotential bonding line, the other passes through.
Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
178 Operating Instructions, 07/2011, A5E00193841-17
13.1.3 LED displays of the DP/PA coupler
Status and error messages of the DP/PA coupler
Table 13- 3 Status and error messages of the DP/PA coupler
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LEDs Meaning Remedy
DP PA ON
* * On Voltage is applied to the DP/PA coupler. The
DP/PA coupler is ready to operate.
-
* * Off There is no voltage applied to the DP/PA
coupler,
or
Error in the DP/PA coupler.
Check the 24 V voltage supply of the DP/PA
coupler,
or
Contact your Siemens representative.
* * Flashe
s
PROFIBUS PA overloaded Check the number of connected PA field
devices and the total current.
Flashe
s
* On PROFIBUS DP frames are being received -
Off * On PROFIBUS DP frames are not being received
Causes:
The DP master is not in operation.
Bus cable is damaged.
Bus modules are not connected correctly.
Connector to backplane bus is defective
Check that the bus connector is correctly
inserted.
Check if the bus cable to the DP master is
interrupted.
Check if the bus modules are correctly
connected.
Check the 24 V voltage supply of the
DP/PA coupler,
* Flashe
s
On PROFIBUS PA frames are being received -
* Off On PROFIBUS PA frames are not being received,
for example
the voltage to PROFIBUS PA is not within
the permissible range (short circuit,
overload).
No response from a PA field device. The
PA field device is possibly not being
addressed.
Check the PA field devices on the
PROFIBUS PA
Check if the bus segments are terminated
properly.
* Not relevant
Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 179
13.1.4 LED displays of the Y coupler
Status and error messages of the Y coupler
Table 13- 4 Status messages of the Y coupler
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LEDs Meaning Remedy
DP 1 DP 2 ON
Off Off Off No voltage is applied to the Y coupler Switch on the power supply of the IM 153-2.
If the LED ON does not light up when the
power supply of the IM 153-2 is switched on:
Replace IM 153-2 because the internal power
supply is defective.
Off Off On Voltage is applied to the Y coupler The Y
coupler is ready to operate. No data
exchange is taking place between the internal
and the lower-level DP master system.
Check that the bus connector is correctly
inserted.
Check if the bus cable to the lower-level
DP master system is interrupted.
Check if the bus modules are correctly
connected.
On Off On Frames from the lower-level DP master
system are not being received, for example:
The connection to the lower-level DP
master system is interrupted.
DP slaves are not responding.
Check whether the lower-level DP master
system is connected correctly (the bus
connector is plugged in and the two bus
terminal resistors are connected in if
necessary).
Check the connected DP slaves
* On On
On * On
Data exchange taking place between internal
and lower-level DP master system (at high
transmission speed).
-
* Flashes On
Flashes *
Data exchange is taking place between
internal and lower-level DP master system (at
low transmission speed).
-
* Not relevant
Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
180 Operating Instructions, 07/2011, A5E00193841-17
13.1.5 LED displays of the AFD
Status and field messages from the AFD
Table 13- 5 Status and field messages from the AFD
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LEDs PA1 / PA2 X1 … X4 Meaning Remedy
Off green PA main line connected.
Bus terminator inactive.
-
red - Automatic bus terminator active.
Cause:
For example, last AFD in the line
Short-circuit or no-load operation on the respective
segment of the PA main line (PA1 or PA2)
-
Off -
Wires of a PA main line swapped Correct the wiring.
Off No field device is connected to the respective spur line. -
green Field device is connected. -
-
Flashes
slowly
Short-circuit on the PA spur line Eliminate the cause of
the error.
13.1.6 LED displays of the active field splitter (AFS)
Status and field messages from the active field splitter (AFS)
Table 13- 6 Status and field messages from the active field splitter (AFS)
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LEDs PA1 / PA2 Meaning Remedy
Off green PA main line connected.
Bus terminator inactive.
-
red Off Short-circuit or no-load operation on the PA main line to a DP/PA
coupler
Eliminate the cause of the
error.
Off Off Wires of a PA main line swapped Correct the wiring.
Interrupt, error and system messages
13.1 Diagnostics by means of LED displays
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 181
13.1.7 LED displays of the active field distributor AFDiS
Status and field messages from the active field distributor AFDiS
Table 13- 7 Status and field messages from the active field distributor AFDiS
7 7 6 6 6 6 6 6
LED
T1, T2
LED
S1 to S6
Meaning Remedy
green PA main line connected.
Bus terminator inactive.
-
orange Automatic bus terminator active.
Cause:
For example, last AFD or AFDiS in the line
Short-circuit or no-load operation on the respective
segment of the PA main line (T1 or T2)
-
Flashes
orange
IP30 cover of the main line terminal is open. Close the IP30 cover until you
hear it engage.
Off
Wires of a PA main line swapped Correct the wiring.
Off No field device is connected to the respective spur line. -
blue Field device is connected. -
Flashes
slowly
Short-circuit on the PA spur line Eliminate the cause of the error.
Flashes
rapidly
Debounce function is active (3 s after changes to the
spur lines, e.g. before or after a short-circuit)
wait for 3 s. One of the statuses
"off", "blue" or "slow flashing"
arises.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
182 Operating Instructions, 07/2011, A5E00193841-17
13.2 Diagnostics with STEP 7: IM 153-2
Terminology conventions
Some of the following information applies to both the DP/PA link with its PA field devices and
to the Y link with its underlying DP slaves. In such instances, the following terminology will
be used for the sake of clarity:
● "Link" stands for DP/PA Link and Y Link
● "Slaves" stands for PA field devices and underlying DP slaves.
● "Underlying master system" stands for PA master system and underlying DP master
system.
Slave diagnostics
Slave diagnostics are performed in accordance with IEC 61784-1:2002 Ed1 CP 3/1.
Depending on the DP master,they can be read out with
STEP 7
,
SIMATIC PDM
or other
configuration tools.
With
STEP 7
the diagnostics frames of the underlying DP slaves can be displayed in the
online view of HW Config.
Additional information
For additional information, please refer to the
STEP 7
online help topic "How to diagnose
hardware"
Please refer to the
SIMATIC Software; Programming with STEP 7 V5.x
. manual for further
options for reading out diagnostic information.
You will find the manual on the Internet at this address
(http://support.automation.siemens.com):
Search for the entry with the number 18652056.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 183
13.2.1 Structure of slave diagnostics
Influencing factors
The structure of the slave diagnostics depends on whether the IM 153-2 is working in S7
standard mode, redundancy mode on an S7-400H or in DP standard master mode.
Diagnostic blocks in S7 standard mode and in the redundancy mode
The table below shows the lengths of the diagnostics blocks and the offset in the diagnostics
frame.
Table 13- 8 Length and offset of the diagnostic blocks in S7 standard mode and in redundancy mode
Diagnostic block Length in bytes Offset in the non-
redundancy mode
Offset in the redundancy
mode
Default diagnosis 6 0 0
Identifier-related diagnostics 31 6 6
Module status 63 37 37
Status message 60 100 100
H status 8 - 160
Interrupt section (max. 63 *) (160 *) (168 *)
Total length 160
(max. 223 *)
168
(max. 231 *)
* only if interrupts are reported
Diagnostic blocks in DP standard master mode
When configuring the IM 153-2 via GSD file with Revision 4 and later, each diagnostic block
(with the exception of the default diagnosis) can be chosen to be available or not. The
sequence of the diagnostic blocks is fixed. The offset of the individual diagnostic blocks in
the diagnostics frame depend on which diagnostic blocks are selected.
The table below shows the lengths of the diagnostics blocks and examples of the offset in
the diagnostics frame with specific configurations.
Table 13- 9 Length and offset of the diagnostic blocks in DP standard master mode
Example 1 Example 2
Diagnostic block Length in bytes
Selected Offset Selected Offset
Default diagnosis 6 Always 0 Always 0
Identifier-related diagnostics 31 X 6 - -
Module status 63 X 37 X 6
Status message 60 - - - -
Interrupt section (max. 63 *) - - X (69 *)
Total length 160
(max. 223 *)
100 69
(max. 132 *)
* only if interrupts are reported
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
184 Operating Instructions, 07/2011, A5E00193841-17
13.2.2 Reading out the diagnostics of underlying slaves
Introduction
The diagnostic data of the underlying diagnostics-capable slaves buffered in the IM 153-2
can be read via the SFC 59 "RD_REC".
Requirements
The link must be operated on a DPV1 master.
Parameters for SFC 59 "RD_REC"
The following table provides you with the necessary values for call parameters of the
SFC 59 "RD_REC".
Table 13- 10 Call parameters for SFC 59 "RD_REC"
Parameters Value, meaning
IOID B#16#54 (I/O input IOI)
LADDR Diagnostic address of the IM 153-2 from HW Config
RECNUM Node number of the slave, whose diagnosis is to be read
The possible fault information in the return value RET_VAL is listed in the chapter
Reading
and writing records
.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 185
13.2.3 Structure of the diagnostic blocks
13.2.3.1 Default diagnosis
Structure of the default diagnosis
The default diagnosis consists of 6 bytes and is subdivided as follows:
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Figure 13-1 Structure of the default diagnosis
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
186 Operating Instructions, 07/2011, A5E00193841-17
Station statuses 1 to 3
Station status 1 to 3 provides an overview of the state of the IM 153-2.
Table 13- 11 Structure of station status 1
Bit Meaning Cause / remedy
0 1: The IM 153-2 cannot be addressed by the DP
master.
Is the correct PROFIBUS address set on the
IM 153-2?
Are the bus connectors connected?
Voltage on the IM 153-2?
1 1: The IM 153-2 is not ready for data exchange. Wait, because IM 153-2 is just starting.
2 1: The configuration data that the DP master has sent
to the IM 153-2 do not match the structure of the
IM 153-2.
Have you entered the right station type or right
IM 153-2 structure into the configuration software?
3 1: External diagnostics available. (Group diagnostic
display)
Evaluate the identifier-related diagnosis, the module
status and / or the status message. As soon as all
errors have been eliminated, bit 3 is reset. The bit is
set again when there is a new diagnostic message
in the bytes of the aforementioned diagnostics.
4 1: The required function is not supported by the
IM 153-2.
Check the configuration.
5 1: DP master cannot interpret the response from the
IM 153-2.
Check the bus configuration.
6 1: The station type configured does not correspond to
the IM 153-2.
Correct station type entered in the configuration
software?
7 1: The IM 153-2 was parameterized by a different DP
master (not by the DP master that has access to the
IM 153-2 at the moment).
Bit is always set to "1" when you are accessing the
IM 153-2 using a PD or a different DP master.
The PROFIBUS address of the DP master that
parameterized the IM 153-2 is to be found in the
"Master-PROFIBUS-address" diagnostic byte.
Table 13- 12 Structure of station status 2
Bit Meaning
0 1: The IM 153-2 must be parameterized again.
1 0: The bit is always set to "0."
2 1: The bit is always set to "1" if the IM 153-2 with this PROFIBUS address is present.
3 1: The response monitor is enabled for IM 153-2.
4 0: The bit is always set to "0."
5 0: The bit is always set to "0."
6 0: The bit is always set to "0."
7 1: The IM 153-2 is disabled; this means that it is detached from current processing.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 187
Table 13- 13 Structure of station status 3
Bit Meaning
0 to 7 0: Bits are always set to "0."
Master PROFIBUS address
The PROFIBUS address of the specific DP master that parameterized the IM 153-2 and that
has reading and writing access to the IM 153-2 is stored in byte 3 of the default diagnosis.
Device identifier
The device identifier is a code that uniquely identifies the DP slave (PROFIBUS ID number).
Table 13- 14 Structure of the device identifier
Byte 4 Byte 5 Description
80H 52
H IM 153-2
13.2.3.2 Identifier-related diagnostics
Definition
The identifier-related diagnosis specifies for which slots of the IM 153-2 a diagnosis is
available.
Terms: slave, module and slot
A slave is a bus node that is accessed via its own PROFIBUS address. It can physically or
logically consist of one or more modules. The slaves and their modules are depicted in the
identifier-related diagnosis in virtual slots:
● A non-modular slave always occupies two slots.
The first slot represents a "virtual header module" and the second a "virtual module".
● A modular slave consisting of x modules occupies (x+1) slots.
The first slot is assigned to the header module, the subsequent slots are assigned to the
individual modules in ascending order.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
188 Operating Instructions, 07/2011, A5E00193841-17
Example of slot assignment
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Structure of the identifier-related diagnostics
The identifier-related diagnosis comprises 31 bytes.
Each slot of a slave is occupied by one bit. The slaves are arranged in ascending order
according to their PROFIBUS addresses.
One bit is set:
● if the associated slave for the slot concerned delivers an identifier-related diagnosis, or
● if the associated configured slave is not exchanging data with the DP master.
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Figure 13-3 Structure of the identifier-related diagnostics
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 189
13.2.3.3 Module status
Definition
The module status is part of the device-related diagnostics and reports the status of the
configure modules.
Structure of the module status
The modules status comprises 63 bytes.
The start address x is the equal to 37 for the S7 standard mode and redundant mode, in DP
standard master mode it depends on the diagnostic blocks that are present.
The status of each slot is coded by 2 bits in the module status.
The following applies to the entry in the module status:
● If an underlying slave delivers its own module status in its diagnostics, this status is
copied to the appropriate location.
● If an underlying slave delivers an identifier-related diagnosis but no module status, the
status 01B "Module error" is entered for an incorrect identification.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
190 Operating Instructions, 07/2011, A5E00193841-17
● If an underlying slave delivers neither its own module status nor an identifier-related
diagnosis, the status is entered as follows:
– In case of faultless operation: 00B "Module OK"
– In case of configuration errors: 10B "Wrong module"
– If a slave is missing 11B "No module"
– In case of other errors (for example "Prm_Fault"): 01B "Module fault"
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Figure 13-4 Structure of the module status
See also
Structure of slave diagnostics (Page 183)
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 191
13.2.3.4 Status message
Definition
The status message is part of the device-related diagnostics and delivers, among other
things, the following information:
● Underlying slaves that have reported diagnostics
● Underlying slaves that are exchanging data
● State of the IM 153-2 as master of the underlying PROFIBUS
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
192 Operating Instructions, 07/2011, A5E00193841-17
Structure of the status message
The status message comprises 60 bytes.
The start address x is equal to 100 for the S7 standard mode and redundant mode, in DP
standard master mode it depends on the diagnostic blocks that are present.
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Figure 13-5 Structure of the status message
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 193
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Figure 13-6 Structure of the status message, continuation
Table 13- 15 The meaning of byte x+36 in der status message
Byte x+36 Status Meaning
00H OFF No data are exchanged between IM 153-2 and the underlying slaves.
The IM 153-2 can neither receive nor pass on the token.
40H STOP No data are exchanged between IM 153-2 and the underlying slaves.
The IM 153-2 can receive and forward the token.
80H CLEAR The IM 153-2 reads the input data cyclically. Output data are held in a
safe state or set to "0". The IM 153-2 can receive and forward the
token.
C0H RUN
(OPERATE)
The IM 153-2 reads the input data cyclically and forwards the output
data to the slaves. The IM 153-2 can receive and forward the token.
See also
Structure of slave diagnostics (Page 183)
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
194 Operating Instructions, 07/2011, A5E00193841-17
13.2.3.5 H status
Definition
The IM 153-2 delivers the H status only
● if it is connected to the redundant DP system of an S7-400H or
● if it is operated redundantly according to the standard.
The H status gives information on the state of an active and passive IM 153-2. The H status
consists of 8 bytes.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 195
Structure of the H status
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Figure 13-7 Structure of the H status of the IM 153-2 in redundant mode
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
196 Operating Instructions, 07/2011, A5E00193841-17
13.2.3.6 Interrupts
Definition
The interrupt section provides information on the type of interrupt and the cause leading to
the interrupt being triggered. The interrupt section is only transmitted if there is an interrupt.
Structure of the interrupt section
The structure of the interrupt section depends on the DP master on which the IM 153-2 is
being operated:
● On a DPV1-capable DP master the interrupt section comprises at maximum 63 bytes
● On an S7 redundant master that is not DPV1-capable, the interrupt section comprises
20 bytes.
Structure of the interrupt section on redundant S7 masters that are not DPV1-capable.
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Figure 13-8 Structure of the interrupt section on redundant S7 masters that are not DPV1-capable.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 197
Structure of the Interrupt Section on a DPV1-capable DP Master
The interrupt section consists of an interrupt header and the additional interrupt information.
The interrupt header always comprises 4 bytes. The structure of the additional interrupt
information depends on the interrupt type; its length is 59 bytes maximum.
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Figure 13-9 Structure of the interrupt headers on a DPV1-capable DP master
The start address x is equal to 168 in redundant mode and equal to 160 in DP standard
master mode.
Interrupt type
Table 13- 16 Interrupt type (bytes x+1 in the interrupt section)
Byte x+1 Interrupt type Byte x+1 Interrupt type
00H Reserved 05H Status interrupt *
01H Diagnostic interrupt 06H Update interrupt *
02H Process interrupt * 07
H to 1FH Reserved
03H Removal interrupt 20H to 7EH Manufacturer-specific interrupt *
04H Insertion interrupt 7FH Reserved
* These types of interrupts occur only if they are generated by an underlying DPV1 slave and are
forwarded by the
IM 153-2 (Interrupt routing, see below).
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
198 Operating Instructions, 07/2011, A5E00193841-17
Diagnostic interrupt
If a DPV0 slave or a non-interrupt-capable DPV1 slave on the underlying master system
reports a diagnosis, the IM 153-2 initiates a diagnostic interrupt on the higher level DP
master system ("proxy diagnostic interrupt").
The diagnostic frame of the slave is stored in the additional interrupt information. If this frame
is longer than 59 bytes, the information exceeding the 60th byte is discarded. In addition to
this, bit 7.(Ext_Diag_Overflow) is set in the third forwarded byte (byte x+6).
The diagnosis of an interrupt-capable DPV1 slave operated in DPV1 mode does not cause a
diagnostic interrupt.
Removal / insert interrupt
When a slave on the underlying master system fails or is restored, the IM 153-2 initiates a
remove or insert interrupt on the higher level DP master system.
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The start address x is equal to 168 in redundant mode and equal to 160 in DP standard
master mode.
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and not to the individual modules.
Remove / insert interrupts are only reported after the start-up delay is finished. Insert
interrupts that occur up to then are fetched later.
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When an interrupt-capable DPV1 slave on the underlying master system initiates an interrupt,
the IM 153-2 forwards it to the higher level DP master system.
The interrupt header and additional interrupt information of the slave are stored in the
interrupt section of the IM 153-2. With the exception of slot numbers and sequence numbers,
this information remains unchanged.
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 199
13.2.4 Example of a diagnosis in redundant mode
Introduction
This example the call of a typical diagnosis of the active IM 153-2 in redundant mode.
13.2.4.1 Task specification
Assumption
The following assumptions apply to the example:
● The two IM 153-2 have the diagnostic address 3FEH.
● The underlying PROFIBUS master system consists of 4 configured slaves
● Slaves have the addresses: 4, 8, 12 and 20
● Structure of the slaves:
– Salve 4 is a non-modular slave
– Slave 8 consists of a header module and 6 modules
– Slave 12 consists of a header module and 2 modules
– Slave 20 consists of a header module and 3 modules
● All configure slaves are exchanging data with the active IM 153-2.
● Slave 8 reports the diagnosis:
– Modules 1 and 3 report diagnoses
– Module 1 reports a limit value violation
– Module 3 reports an incorrect configuration
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
200 Operating Instructions, 07/2011, A5E00193841-17
13.2.4.2 Solution with STEP 7
Call of SFC 13
Call the SFC 13 (DPNRM_DG) in the OB 1 and use it to read the diagnostics from the
IM 153-2.
Table 13- 17 Call of the SFC 13 (DPNRM_DG) in the OB 1
STL
CALL SFC 13
REQ :=TRUE
LADDR :=W#16#3FE
RET_VAL :=MW0
RECORD :=P#DB10.DBX 0.0 BYTE 190
BUSY :=M2.0
//Request to read the diagnostics
//Diagnostic address of the IM 153-2
//RET_VAL of SFC 13
//Data mailbox for the diagnosis in the DB 10
//Reading operation runs through several OB 1 cycles
With this call, the diagnostics are stored in DB 10.
Appearance of DB 10
Create the following structure for DB 10:
Address Name Type Initial value Comment
0.0 STRUCT
+0.0 Norm_Diag ARRAY[1..6] Standard diagnosis
*1.0 BYTE
+6.0 Kenn_Diag ARRAY[1..31] Identifier-related diagnostics
*1.0 BYTE
+38.0 Modul_Diag ARRAY[1..63] Module status
*1.0 BYTE
+102.0 Status_Message ARRAY[1..60] Status message
*1.0 BYTE
+162.0 H_Status ARRAY[1..8] H status
*1.0 BYTE
+170.0 Interrupt section ARRAY[1..20] Interrupts
*1.0 BYTE
=190.0 END_STRUCT
Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 201
13.2.4.3 Evaluating the diagnostics data
Diagnostic data in DB 10
The relevant diagnostic data in DB 10 have the following meaning:
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Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
202 Operating Instructions, 07/2011, A5E00193841-17
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Interrupt, error and system messages
13.2 Diagnostics with STEP 7: IM 153-2
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 203
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The SIMATIC H station always reads out only the active IM 153-2. Hence a change of active
channel does not affect the H status.
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
204 Operating Instructions, 07/2011, A5E00193841-17
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
13.3.1 Structure of slave diagnostics
Structure of slave diagnostics
The figure below shows the structure of the slave diagnostics.
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Figure 13-11 Structure of slave diagnostics
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 205
Rule
When using the GSD file for configuration, you can disable or enable the following
diagnostics:
● Module status; default setting: enable
● Channel-related diagnostics; default setting: enable
● Local LifeList equipotential bonding line; default setting: disable
If you disable the diagnostics, they are removed from the diagnostics frame.
13.3.2 Structure of the diagnostic blocks
13.3.2.1 Station statuses 1 to 3
Definition
The stations status 1 to 3 provides an overview of the status of a DP slave.
Station Status 1
Table 13- 18 Structure of station status 1 (Byte 0)
Bit Meaning Cause / Remedy
0 1: The DP slave cannot be addressed by the
DP master. The bit on the DP slave is always
set to "0".
Is the correct PROFIBUS address set on
the DP slave?
Are the bus connectors connected?
Voltage at DP slave?
RS-485 repeater set correctly?
Has there been a RESET on the DP slave
(off/on)?
1 1: The DP slave is not yet ready to exchange
data.
Wait for the DP slave to complete its
startup.
2 1: The configuration data sent to the DP
slave from the DP master does not match the
configuration of the DP slave.
The DP slave is O.K., but the configuration
does not match the current configuration of
the DP slave. Compare the preset and actual
configurations.
Note:
If the last slot is not used, install the slot
cover. The cover is available in the bus
termination module.
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
206 Operating Instructions, 07/2011, A5E00193841-17
Bit Meaning Cause / Remedy
3 1: External diagnosis available. Evaluate the channel-related diagnostic
information, the module status and/or the
channel-related diagnostic information. As
soon as all errors have been eliminated, bit 3
will be reset. The bit is set again when there
is a new diagnostic message in the bytes of
the aforementioned diagnostics.
4 1: The DP slave does not supports the
requested function (for example, changing
the PROFIBUS address using the software).
Check the configuration.
5 1: The DP master cannot interpret the
response from the DP slave.
Check the bus configuration.
6 1: Faulty DP parameter assignment message
(wrong slave type, parameter).
Correct the preset and actual configurations.
7 1: The DP slave has not been parameterized
by the DP master that currently has access to
the DP slave.
The bit is always set to 1, for example, if you
access the DP slave with the programming
device or another DP master.
The "master PROFIBUS address" diagnostic
byte contains the PROFIBUS address of the
DP master that assigned parameters to the
DP slave.
Station Status 2
Table 13- 19 Structure of station status 2 (Byte 1)
Bit Meaning
0 1: The DP slave must be assigned new parameters.
1 1: There is a diagnostic message. The DP slave freezes its functions until the fault has
been corrected (static diagnostic message).
2 1: The bit is always set to "1" at the DP slave.
3 1: Response monitoring is enabled for this DP slave.
4 1: The DP slave has received the "FREEZE" control command.
5 1: The DP slave has received a "SYNC" control command.*
6 0: The bit is always set to "0."
7 1: The bit is always set to "0."
Note: When reading the station status from the DP master, the bit is 1 if the DP slave
was deactivated in the DP master, i.e. it was isolated from the current process.
Station Status 3
Table 13- 20 Structure of station status 3 (Byte 2)
Bit Meaning
0 to 6 0: Bits are always set to "0."
7 1: There are more channel-related diagnostic messages than can be shown in the
diagnostics frame
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 207
13.3.2.2 Master PROFIBUS address
Master PROFIBUS address
The diagnostic byte master PROFIBUS address contains the PROFIBUS address of the DP
master:
● Assigned parameters to the DP slave and
● has read / write access to the DP slave
The master PROFIBUS address is in byte 3 of the slave diagnostic information.
13.3.2.3 Manufacturer ID
Definition
The manufacturer ID contains a code that describes the DP slave type.
Manufacturer ID
Byte 4 Byte 5 Description
81H 31
H DP/PA coupler with diagnostics functions
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
208 Operating Instructions, 07/2011, A5E00193841-17
13.3.2.4 PA status
Setup of the PA status
The PA status for the DP/PA coupler is setup as follows:
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Figure 13-12 Setup of the PA status
Note
Maintenance alarm / maintenance demanded
The "maintenance alarm" or "maintenance demanded" bits are set according to the IEEE
status byte.
See also
Structure of the current value and voltage value (Page 167)
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 209
13.3.2.5 Identifier-related diagnostics
Definition
The identifier-related diagnostic data states whether the DP/PA coupler reports an error or
not. Identifier-related diagnostic data starts at byte 6 and is 2 bytes long.
Structure of the identifier-related diagnostics
The identifier-related diagnostic data for the DP/PA coupler is setup as follows:
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Figure 13-13 Structure of the identifier-related diagnostics
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
210 Operating Instructions, 07/2011, A5E00193841-17
13.3.2.6 Module status
Definition
The module status indicates the status of the configured modules and expands on the
module diagnosis as regards the configuration. The module status starts after the identifier-
related diagnostic data and consists of 5 bytes.
Structure of the module status
The module status for the DP/PA coupler is setup as follows:
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Figure 13-14 Structure of the module status
Rule
Note
Operation of the DP/PA coupler in the DP/PA link
To obtain the complete diagnostic information via the DP/PA link, you must enable the
module status in the configuration when operating the DP/PA coupler in the DP/PA link.
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 211
13.3.2.7 Local LifeList
Definition
The local LifeList renders the status of the configured PA field devices on the equipotential
bonding line. The local LifeList starts after the module status and consists of 20 bytes.
Structure of the local LifeList
The local LifeList of the DP/PA coupler is setup as follows:
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Figure 13-15 Structure of the local LifeList
Reading the local LifeList
The local LifeList is disabled in the default setting of the configuration. To read it out, you
must enable the "Local LifeList equipotential bonding line" parameter.
You can read the local LifeList in data record 50 of the DP/PA coupler.
See also
Structure of slave diagnostics (Page 204)
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
212 Operating Instructions, 07/2011, A5E00193841-17
13.3.2.8 PA redundancy status
Definition
The PA redundancy status renders the status of the configured DP/PA coupler. A
prerequisite is the use of bus module BM FDC/FDC (redundant). The PA redundancy status
consists of 8 bytes.
Setup of the PA redundancy status
The PA redundancy status for the DP/PA coupler is setup as follows:
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Figure 13-16 Setup of the PA redundancy status
Reading out the PA redundancy status with data record 61
The PA redundancy status can also be read out with SIMATIC PDM. If the DP/PA coupler is
not used redundantly, the redundancy status bytes 1 to 3 are "0".
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 213
13.3.2.9 Channel-related diagnostics
Definition
Channel-related diagnostics provides information about channel faults in modules. It
represents the details of the identifier-related diagnostic data. For each channel-related
diagnostics, 3 bytes are added according to the IEC 61784 1:2002 Ed1 CP 3/1 standard.
The channel-related diagnostics do not affect the module status.
Structure of the channel-related diagnostics
The number of channel-related diagnostics events is limited to 8. All channel diagnostics are
reported via slot 1 with ID number 0.
Note
Messages that refer to the PA redundancy, e.g. "Partner DP/PA coupler removed or
defective", are reported via the PA redundancy status.
The channel-related diagnostic data for the DP/PA coupler is setup as follows:
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Figure 13-17 Structure of the channel-related diagnostics
Interrupt, error and system messages
13.3 Diagnostics with STEP 7: DP/PA coupler FDC 157-0
DP/PA coupler, active field distributors, DP/PA Link and Y Link
214 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler FDC 157-0 - fault types
Table 13- 21 DP/PA coupler FDC 157-0 - fault types
Fault type Error text Meaning Remedy
00001B 1
D Short-circuit Equipotential bonding line short-
circuited
Eliminate the fault on the
equipotential bonding line.
Check the process wiring.
00110B 6
D Wirebreak Equipotential bonding line
interrupted
Eliminate the fault on the
equipotential bonding line.
01001B 9
D Defective coupler - Replace the DP/PA coupler.
10000B 16
D Parameter
assignment error
Configured redundancy mode and
redundancy mode set on the DP/PA
coupler do not match.
Check the configured redundancy
mode or the redundancy mode set
on the DP/PA coupler.
10001B 17
D Process voltage
missing.
24 V power supply PS voltage is
missing or too low.
Power Supply PS is faulty.
Partner coupler power logic.
Check the power supply on the
Power Supply PS.
Check the process wiring.
11000B 24
D PA redundancy fault Wire break or short-circuit
between two active field
distributors.
Failure of a DP/PA coupler.
Check the processing wiring
between the AFDs.
Check the defective DP/PA
coupler.
11010B 26
D External fault DP/PA coupler in redundancy
mode:
The redundancy modes of the
DP/PA coupler pair do not match.
Check the configured
redundancy mode on the
DP/PA coupler.
Check the redundancy mode
in the configuration.
11011B 27
D Signal level poor
(default setting:
disabled)
Warning that the signal level on the
equipotential bonding line is in the
limit range.
Check the lead length of the
equipotential bonding line and the
process wiring.
See also
PA redundancy status (Page 212)
13.3.2.10 H status
H-status (only for operation of the DP/PA coupler in the redundant DP/PA link)
The H-status ensures fault-free operation on the equipotential bonding line even when
switching over on the overlaid PROFIBUS DP chain. It is irrelevant for the user.
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 215
Technical specifications 14
14.1 General technical data
What are general technical specifications?
The technical specifications contain:
● The standards and test values that observe and fulfil the described components.
● The test criteria used to test the described components.
14.1.1 Standards and Approvals
The components described in the manual meet the following standards and approvals.
Exceptions:
● DP/PA coupler Ex [i]: Deviations from the standards and approvals listed here are
available in the respective chapters.
● Active field distributors: The valid standards and approvals can be found in the respective
chapters.
Note
Currently valid certifications can be found on the rating of the relevant module.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
216 Operating Instructions, 07/2011, A5E00193841-17
CE Label
The described components meet the requirements and protective aims of the following EC
directives and comply with the harmonized European Standards (EN), published for
programmable logic controllers (PLC) in the official gazettes of the European Union:
● 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (Low-
voltage Directive)
● 2004/108/EC "Electromagnetic Compatibility" (EMC Directive)
● 94/9/EC on "equipment and protective systems for use in hazardous areas" (explosion
protection directive)
The EC Declarations of Conformity are available to the relevant authorities at the following
address:
Siemens AG
Automation and Drives
I IA AS R&D ST TYPE TEST
P.O. Box 1963
D-92209 Amberg
ATEX Approval
KEMA 02ATEX1096 X
to EN 60079-15 (Electrical apparatus for potentially explosive atmospheres; Type of
protection "n") and EN 60079-0 (Explosive atmospheres; General requirements).
II 3 G Ex nA II T4 or T5 or T6
WARNING
Personal injury and material damage can be incurred.
In hazardous areas, personal injury and material damage can be incurred if plug
connections are disconnected during operation.
In hazardous areas, only disconnect the plug connections of all components when they are
not under current.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 217
UL / CSA Approval
Underwriters Laboratories Inc. in accordance with
Ordinary locations
● UL 508 (Industrial Control Equipment)
● CSA C22.2 No. 142 (Process Control Equipment)
Hazardous locations
● UL 1604 or ANSI/ISA-12.12.01
● CSA C22.2 No. 213
APPROVED for use in
Class I, Division 2, Group A, B, C, D Tx;
Class I, Zone 2, Group IIC Tx
FM Approval
Factory Mutual Research (FM) in accordance with
Approval Standard Class Number 3611, 3600, 3810
Class I, Division 2, Group A, B, C, D Tx;
Class I, Zone 2, Group IIC Tx
Marking for Australia and New Zealand
The components described fulfill requirements to EN 61000-6-4.
IEC 61131
The described components meet the requirements and criteria of the IEC 61131-2 standard
(programmable logic controllers, part 2 Equipment requirements and tests).
PROFIBUS standard
The described components are based on the IEC 61784-1:2002 Ed1 CP 3/1 standard.
PROFIBUS PA
The DP/PA coupler meets the requirements and criteria of the PROFIBUS PA directive.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
218 Operating Instructions, 07/2011, A5E00193841-17
Use in industry
SIMATIC products are designed for industrial applications.
Table 14- 1 Use in industry
Requirements in respect of
Area of application
Noise emission Noise immunity
Industry EN 61000-6-4: 2007 EN 61000-6-2: 2005
Use in residential areas
When operating any of the components mentioned above in residential areas, you must
ensure that RF interference emission does not exceed Limit Class B to EN 61000-6-3.
Suitable measures for achieving RF interference Limit Class B include, for example:
● Installation of grounded switching cabinets / switchboxes
● Use of noise filters in the supply lines
See also
Standards and approvals of the active field distributors (AFD) and active field splitters (AFS)
(Page 221)
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 219
14.1.2 Standards and approvals of DP/PA Ex [i] coupler(6ES7157-0AD82-0XA0)
The DP/PA Ex [i] coupler meets the following standards, certificates, and approvals:
CE Label
The described components meet the requirements and protective aims of the following EC
directives and comply with the harmonized European Standards (EN), published for
programmable logic controllers (PLC) in the official gazettes of the European Union:
● 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (Low-
voltage Directive)
● 2004/108/EC "Electromagnetic Compatibility" (EMC Directive)
● 94/9/EC on "equipment and protective systems for use in hazardous areas" (explosion
protection directive)
The EC Declarations of Conformity are available to the relevant authorities at the following
address:
Siemens AG
Automation and Drives
I IA AS R&D ST TYPE TEST
P.O. Box 1963
D-92209 Amberg
ATEX Approval
KEMA 03ATEX1416 X
conforming to EN 60079-0, EN 60079-11, EN 60079-15, EN 60079-26, EN 60079-27, EN
61241-11
II 3 (1) GD Ex nA [ia] [iaD] IIC T4
WARNING
Injury to persons may result.
In hazardous areas, personal injury and material damage can be incurred if plug
connections are disconnected during operation.
In hazardous areas, only disconnect the plug connections of all components when they are
not under current.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
220 Operating Instructions, 07/2011, A5E00193841-17
UL / CSA Approval
Underwriters Laboratories Inc. in accordance with
Ordinary locations
● UL 508 (Industrial Control Equipment)
● CAN/CSA C22.2 No. 14 (Process Control Equipment)
Hazardous locations
● UL 1604, Third Edition
● UL 913, Fifth Edition
● UL 60079-0, UL 60079-11, UL 60079-15
● CAN/CSA C22.2 No. 213
● CAN/CSA C22.2 No. 157
● E60079-0, E60079-11, E60079-15
APPROVED for use in
Class I, Division 2, Group A, B, C, D T4
Class I, Zone 1, Group IIC
AIS Class I, Division 1, Group A, B, C, D
AIS Class II, Division 1, Group E, F, G
AIS Class III, Division 1
[AEx ib/ia] IIC, Class I, Zone 0, 1, 2, Group IIC
FM Approval
Factory Mutual Research (FM) in accordance with
Approval Standard Class Numbers 3600, 3610, 3611, 3810
Class I, Division 2, Group A, B, C, D T4
Class I, Zone 1, Group IIC
AIS Class I, Division 1, Group A, B, C, D
AIS Class II, Division 1, Group E, F, G
AIS Class III, Division 1
[AEx ib/ia] IIC, Class I, Zone 0, 1, 2, Group IIC
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 221
14.1.3 Standards and approvals of the active field distributors (AFD) and active field
splitters (AFS)
CE Label
The described components meet the requirements and protective aims of the following EC
directives and comply with the harmonized European Standards (EN), published for
programmable logic controllers (PLC) in the official gazettes of the European Union:
● 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (Low-
voltage Directive)
● 2004/108/EC "Electromagnetic Compatibility" (EMC Directive)
● 94/9/EC on "equipment and protective systems for use in hazardous areas" (explosion
protection directive)
The EC Declarations of Conformity are available to the relevant authorities at the following
address:
Siemens AG
Automation and Drives
I IA AS R&D ST TYPE TEST
P.O. Box 1963
D-92209 Amberg
ATEX Approval
II 3 G Ex nA II T4
II 3 D Ex tD A22 T72°C
KEMA 06 ATEX 0268 X in accordance with EN 60079-15 (Electrical apparatus for potentially
explosive atmospheres; Type of protection "n")
WARNING
Personal injury and material damage can be incurred.
In hazardous areas, personal injury and material damage can be incurred if plug
connections are disconnected during operation.
In hazardous areas, only disconnect the plug connections of all components when they are
not under current.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
222 Operating Instructions, 07/2011, A5E00193841-17
UL / CSA Approval
Underwriters Laboratories Inc. in accordance with
Ordinary locations
● UL 508 (Industrial Control Equipment)
● CSA C22.2 No. 142 (Process Control Equipment)
Note
Currently valid certifications can be found on the rating of the relevant module.
FM Approval
Factory Mutual Research (FM) in accordance with
Approval Standard Class Number 3611 (2004)
Class I, Division 2, Group A, B, C, D Tx;
Class I, Zone 2, Group IIC Tx
Use in industry
SIMATIC products are designed for industrial applications.
Table 14- 2 Use in industry
Requirements in respect of
Area of application
Noise emission Noise immunity
Industry EN 61000-6-4: 2007 EN 61000-6-2: 2005
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 223
14.1.4 Standards and approvals of active field distributor AFDiS
Note
Currently valid certifications can be found on the rating of the relevant module.
CE Label
The described components meet the requirements and protective aims of the following EC
directives and comply with the harmonized European Standards (EN), published for
programmable logic controllers (PLC) in the official gazettes of the European Union:
● 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (Low-
voltage Directive)
● 2004/108/EC "Electromagnetic Compatibility" (EMC Directive)
● 94/9/EC on "equipment and protective systems for use in hazardous areas" (explosion
protection directive)
The EC Declarations of Conformity are available to the relevant authorities at the following
address:
Siemens AG
Automation and Drives
I IA AS R&D ST TYPE TEST
P.O. Box 1963
D-92209 Amberg
ATEX Approval
II 2 G (1) GD
II 3 G (1) GD
II 2 D
Ex e ib mb [ia IIC Ga] [ia IIIC Da] IIC T4 Gb
Ex nA ic [ia IIC Ga] [ia IIIC Da] IIC T4 Gc
Ex t IIIC T80 °C Db IP66
KEMA 10 ATEX 0055
WARNING
Personal injury and material damage can be incurred.
In hazardous areas, personal injury and material damage can be incurred if plug
connections are disconnected during operation.
In hazardous areas, only disconnect the plug connections of all components when they are
not under current.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
224 Operating Instructions, 07/2011, A5E00193841-17
,(&([
IEC Ex approval
IECEx KEM 10.0026
Use in industry
SIMATIC products are designed for industrial applications.
Table 14- 3 Use in industry
Requirements in respect of
Area of application
Noise emission Noise immunity
Industry EN 61000-6-4: 2007 EN 61000-6-2: 2005
14.1.5 Use in zone 2 potentially explosive areas
Refer to the product information:
Use of subassemblies / modules in a zone 2 Hazardous
Area
.
The product information is available for download from the Internet
(http://support.automation.siemens.com/WW/view/en/19692172).
14.1.6 Electromagnetic compatibility
Introduction
This chapter provides you with information on the immunity to interference of the described
components as well as on radio interference suppression.
The described components meet, among others, the requirements of the EMC legislation of
the European single market.
Definition: EMC
Electromagnetic compatibility (EMC) is the capacity of an electrical installation to function
satisfactorily in its electromagnetic environment without affecting that environment.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 225
Pulse-shaped Interference
The table below shows the electromagnetic compatibility of the described components with
regard to pulse-shaped interference. The prerequisite for this is that the system complies
with the relevant requirements and guidelines relating to electrical equipment.
Table 14- 4 Pulse-shaped Interference
Pulse-shaped disturbance Tested at Corresponds to severity
Electrostatic discharge according to
IEC 61000-4-2
8 kV
6 kV
3 (air discharge)
3 (contact discharge)
Burst impulses (fast transient
interference) according to
IEC 61000-4-4
2 KV (power supply lines)
2 kV (signal cable)
3
High-energy current surge according to IEC 61000-4-5
External protective circuitry required (Refer to Instruction Manual SIMATIC S7-300 CPU 31xC and
CPU 31x: Installation (http://support.automation.siemens.com/WW/view/en/36305386), chapter
Lightning and surge voltage protection
)
No external protective element is required for the PA bus.
Asymmetric interference 2 kV (supply line)
2 kV (signal cable/data line)
Symmetric interference 1 kV (supply line)
1 kV (signal line / data line)
3
Sinusoidal disturbance
EMC performance of the described components in relation to sinusoidal disturbance
variables:
● RF radiation to IEC 61000-4-3
Electromagnetic RF field, amplitude modulated
– 80 MHz to 1000 MHz / 1.4 GHz to 2 GHz
– 10 V/m
– Modulated with 80% AM (1 kHz)
● RF coupling to IEC 61000-4-6
– 0.15 to 80 MHz
– Amplitude of unmodulated carrier: 10 Veff
– Modulated with 80% AM (1 kHz)
– 150 Ω source impedance
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
226 Operating Instructions, 07/2011, A5E00193841-17
Emission of Radio Interferences
Noise emission of electromagnetic fields according to EN 61000-6-4: limit value class A,
group 1
from 30 to 230 MHz < 40 dB (μV/m)Q
from 230 to 1000 MHz < 47 dB (μV/m)Q
measured at a distance of 10 m
Noise emission via supply lines in accordance with EN 61000-6-4: limit value class A,
group 1
from 0.15 to 0.5 MHz < 79 dB (μV)Q
< 66 dB (μV) M
from 0.5 to 5 MHz < 73 dB (μV)Q
< 60 dB (μV) M
from 5 to 30 MHz < 73 dB (μV)Q
< 60 dB (μV) M
14.1.7 Shipping and storage conditions
Transport and Storage of Modules
With regard to their transport and storage conditions, the described components exceed the
requirements according to IEC 61131, Part 2. The following specifications apply to modules
transported and stored in the original packaging.
Table 14- 5 Transport and storage conditions
Type of condition Permitted range
Free fall (in transport packaging) ≤ 0.3 m
Temperature from -40 °C to + 70 °C
Atmospheric pressure from 1080 to 660 hPa
(corresponds to an altitude of -1000 to 3500 m)
Relative humidity of 10 to 95 %, without condensation
Sinusoidal vibrations according to IEC 60068-2-6 5 to 9 Hz: 3.5 mm
9 to 150 Hz: 9.8 m/s2
Shock according to IEC 60068-2-29 250 m/s2, 6 ms, 1000 shocks
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 227
14.1.8 Mechanical and climatic ambient conditions for operation
Conditions of use
The described components are designed for use in a fixed, sheltered location. The operating
conditions exceed the requirements of IEC 61131 Part 2.
The described components meet the operating conditions of Class 3C3 in accordance with
DIN EN 60721-3-3.
Use with additional measures
The described components must not be operated without additional measures:
● at locations with a high degree of ionizing radiation
● in aggressive environments caused, for example, by
– the development of dust
– corrosive vapors or gases
– strong electric or magnetic fields
● in installations requiring special monitoring, for example
– elevators
– electrical plants in potentially hazardous areas
An additional measure can be installation in a cabinet or in an enclosure, for instance.
Mechanical ambient conditions
The mechanical ambient conditions for the described components are specified in the table
below for sinusoidal vibrations.
Table 14- 6 Mechanical ambient conditions
Frequency range in Hz Continuous Infrequently
10 ≤ f ≤ 58 0.0375 mm amplitude 0.075 mm amplitude
58 ≤ f ≤ 150 0.5
g
constant acceleration 1
g
constant acceleration
Reduction of vibrations
If the described components are subject to big shocks or vibrations appropriate measures
must be taken to reduce the acceleration or the amplitude.
We recommend fixing the described components on damping materials, for example on
rubber-metal anti-vibration mountings.
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
228 Operating Instructions, 07/2011, A5E00193841-17
Checking mechancial environmental conditions
The following table provides information on the type and scope of checks regarding
mechanical environmental conditions.
Table 14- 7 Checking Mechanical Environmental Conditions
Checking for Test standard Remarks
Vibrations Vibration test in compliance
with IEC 60068-2-6 (sine)
Type of vibration:
Frequency sweeps with a sweep rate of
1 octave/minute.
5 Hz ≤ f ≤ 9 Hz, constant amplitude 3.5 mm
9 Hz ≤ f ≤ 150 Hz, constant acceleration 1
g
Period of oscillation: 10 frequency sweeps per axis
in each of the 3 axis which are vertical to each other.
Shock Shock test in accordance
with IEC 60068-2-29
Type of shock: half-sine
Strength of shock:
15
g
peak value, 11 ms duration
Shock direction:
3 shocks each in +/- direction in each of the 3 axes
that are vertical to each other
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 229
Climatic enviornmental conditions
The described components can be used in the following climatic environmental conditions:
Table 14- 8 Climatic enviornmental conditions
Ambient conditions Permitted range Remarks
Temperature:
Horizontal installation
Vertical installation
from 0 to 60 °C
from 0 to 40 °C
IM 153-2 as of 6ES7153-2BA01-0XB0
Y coupler 6ES7197-1LB00-0XA0
Bus module BM IM/IM 6ES7195-7HD10-0XA0
Bus module BM Y coupler 6ES7654-7HY00-
0XA0
Temperature:
Horizontal installation
Vertical installation
from -25 to 60 °C
from -25 to 40 °C
IM 153-2 Outdoor as of 6ES7153-2BA81-0XB0
DP/PA coupler FDC157-0 6ES7157-0AC83-
0XA0
DP/PA coupler 6ES7157-0AC82-0XA0
DP/PA Ex [i] coupler
6ES7157-0AD82-0XA0
Bus module BM IM/IM 6ES7195 7HD80 0XA0
Bus module BM FDC 6ES7195-7HF80-0XA0
Bus module BM FDC/FDC (redundant)
6ES7195-7HG80-0XA0
from -25 to 70 °C Active field distributor (AFD)
Active field splitter (AFS)
Temperature:
any type of installation
from -40 to 70 °C Active field distributor AFDiS
Relative humidity from 10 to 95 % Without condensation, corresponds to relative
humidity (RH) stress class 2 in accordance with
IEC 61131-2
With condensation:
Active field distributor (AFD)
Active field splitter (AFS)
Active field distributor AFDiS
Atmospheric pressure from 1080 to
795 MHz
corresponds to a height of -1000 to 2000 m
Contaminant concentration SO2: < 0.5 ppm;
RH < 60 %, no
condensation
H2S: < 0.1 ppm;
RH < 60 %, no
condensation
Test: 10 ppm; 4 days
Test: 1 ppm; 4 days
Technical specifications
14.1 General technical data
DP/PA coupler, active field distributors, DP/PA Link and Y Link
230 Operating Instructions, 07/2011, A5E00193841-17
14.1.9 Specifications for insulation tests, protection class and degree of protection
Test voltages
The insulation stability is tested with the following voltages during product testing:
Table 14- 9 Test voltages
Circuits with a rated voltage of Ue relative to other
circuits or ground
Test voltage
0 V < Ue ≤ 50 V DC 600 V, 1 s
Protection class
Protection class I in compliance with IEC 61140; this means that a grounding terminal to the
rail is required!
Protection against foreign bodies and water
Degree of protection IP 20 according to IEC 60529; that is protection against contact with
standard probes.
There is no protection from penetration by water.
14.1.10 Rated voltage
Rated voltage for operation
The described components work with a rated voltage of 24 V DC.
The tolerance range extends from 20.4 V DC to 28.8 V DC.
Exceptions:
The AFD , AFS and AFDiS active field distributors operate from a rated voltage of 16 VDC.
The tolerance range extends from 16 VDC to 32 VDC.
Technical specifications
14.2 Technical specifications of the IM 153-2 (6ES7153-2BAx2-0XB0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 231
14.2 Technical specifications of the IM 153-2 (6ES7153-2BAx2-0XB0)
Technical specifications
Order number 6ES7153-2BAx2-0XB0
Dimensions and weight
Dimension W x H x D (mm) 40 x 125 x 117
Weight Approx. 360 g
Module-specific data
Transmission speed for the higher level DP
master system
9.6; 19.2; 45.45; 93.75; 187.5; 500 kBaud
1.5; 3; 6; 12 MBaud
Bus protocol PROFIBUS DP
Frame length I / O data Max. 244 bytes
Length of configuration frame Max. 244 bytes
Length of diagnostic frame Max. 231 bytes
Length of parameter assignment frame Max. 223 bytes
suitable for system modifications during operation Yes
Voltages, currents, potentials
Rated supply voltage 24 VDC (20.4 V to 28.8 V)
Polarity reversal protection Yes
Power failure bypass 20 ms
Electrical isolation
to a high-level DP master system Yes
to the DP/PA or Y coupler No
Insulation tested with 500 VDC
when used in the DP/PA link
Power consumption (24 VDC) Max. 200 mA (at 20.4 V)
Power loss Max. 2.6 W (at 28.8 V)
when used in the Y link
Power consumption (24 VDC) Max. 400 mA (at 20.4 V)
Power loss Max. 3.6 W (at 28.8 V)
Status, interrupts, diagnostics
Status display No
Interrupts Yes
Diagnostics function Yes
Group error Red LED "SF"
Bus error on higher level DP master system Red LED "BF 1"
Bus error on lower-level bus system Red LED "BF 2"
IM has an active channel Yellow LED "ACT"
Monitoring 24 V power supply Green "ON" LED
Technical specifications
14.3 Technical data DP/PA coupler FDC 157-0 (6ES7157-0AC83-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
232 Operating Instructions, 07/2011, A5E00193841-17
Data for connecting lower-level bus components
DP/PA coupler can be connected Max. 5
Y coupler can be connected 1
Lower-level slaves can be connected Max. 64
Number of slots in lower-level slaves (244 minus number of PA field devices), but not
more than 236
Delay Update for the I/O image
Single mode 15 ms
Redundancy mode
– Detect PrmCMD primary side
– Changeover without CFG changes
– Changeover with CFG changes
30 ms
3 x Ttr
4 x Ttr
14.3 Technical data DP/PA coupler FDC 157-0 (6ES7157-0AC83-0XA0)
Technical specifications
Order number 6ES7157-0AC83-0XA0
Dimensions and weight
Dimension W x H x D (mm) 80 x 125 x 130
Weight Approx. 515 g
Module-specific data
Transmission speed on PROFIBUS DP 45.45 kBaud
Transmission speed on PROFIBUS PA 31.25 kBaud
Bus protocol PROFIBUS DP
Voltages, currents, potentials
Rated supply voltage 24 VDC (20.4 V to 28.8 V)
Polarity reversal protection Yes
Overvoltage protection Yes
Output voltage for PA section: 31 VDC ± 1 V
Voltage monitoring 15.5 V
Voltage monitoring U > 35 V; latching cutoff
Power failure bypass Min. 5 ms
Electrical isolation of the 24 V power supply
PROFIBUS DP / PROFIBUS PA Yes
PROFIBUS DP / supply Yes
PROFIBUS PA / supply Yes
All electric circuits / FE Yes
Insulation tested with 500 VDC
Technical specifications
14.3 Technical data DP/PA coupler FDC 157-0 (6ES7157-0AC83-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 233
DP/PA coupler power consumption (24 VDC) Max. 2.3 A
Output current PA section
(for dimensioning the PA configuration)
1 A
Power loss of the module Max. 13.4 W
Status, interrupts, diagnostics
Status display No
Interrupts None
Diagnostics function Yes
Group error Red LED "SF"
Bus fault Red LED "BF"
PROFIBUS DP bus monitoring Yellow LED "DP"
PROFIBUS PA bus monitoring Yellow LED "PA"
DP/PA coupler monitoring Yellow LED "ACT"
Monitoring 24 V power supply Green "ON" LED
Data for selecting the PA field devices
Connection to DP/PA couplers max. power consumption of the PA field
devices together 1 A
Field devices with certification for
PROFIBUS PA
Field devices are located outside the
hazardous area
max. 31 PA field devices can be connected
Technical specifications
14.4 Technical specifications of DP/PA coupler Ex [i] (6ES7157-0AD82-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
234 Operating Instructions, 07/2011, A5E00193841-17
14.4 Technical specifications of DP/PA coupler Ex [i]
(6ES7157-0AD82-0XA0)
Technical specifications
Order number 6ES7157-0AD82-0XA0
Dimensions and weight
Dimension W x H x D (mm) 80 x 125 x 130
Weight Approx. 550 g
Module-specific data
Transmission speed on PROFIBUS DP 45.45 kBaud
Transmission speed on PROFIBUS PA 31.25 kBaud
Bus protocol PROFIBUS DP
Ignition protection as accompanying equipment II 3G (1) GD Ex nA [ia] [iaD] IIC T4
Voltages, currents, potentials
Rated supply voltage 24 VDC (20.4 V to 28.8 V)
Polarity reversal protection Yes
Power failure bypass Min. 5 ms
PA interface
Output voltage 13 VDC to 14 VDC
Output current at: Max. 110 mA
Electrical isolation of the 24 V power supply
to PROFIBUS DP Yes
to PROFIBUS PA Yes
Insulation tested with 500 VAC
DP/PA coupler power consumption (24 VDC) Max. 400 mA
Power loss of the module Typically 7 W
Status, interrupts, diagnostics
Status display No
Interrupts None
Diagnostics function Yes
PROFIBUS DP bus monitoring Yellow LED "DP"
PROFIBUS PA bus monitoring Yellow LED "PA"
Monitoring 24 V power supply Green "ON" LED
Ex [i] characteristic data
Uo = 15 V
Io = 247 mA
Po = 1.95 W
Um = 250 V AC
Ta = -25 to +60 °C
Technical specifications
14.5 Technical specifications Y coupler (6ES7197-1LB00-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 235
Connectable cables (PA)
R' 15 to 150 Ω/km
L' 0.4 to 1 mH/km
C' 80 to 200 nF/km
Length max. 1000 m; for safety reasons (Ex protection)
Data for selecting the PA field devices
Connection to DP/PA couplers Field devices with certification for
PROFIBUS PA
max. 31 PA field devices can be connected
Power consumption of all PA field devices:
max. 110 mA
Approval data of the PA field devices must conform to the Ex [i] characteristic data of the DP/PA
coupler:
Ui ≥ 15 V
Ii ≥ 247 mA
Pi ≥ 1.95 W
14.5 Technical specifications Y coupler (6ES7197-1LB00-0XA0)
Technical specifications
Order number 6ES7197-1LB00-0XA0
Dimensions and weight
Dimension W x H x D (mm) 40 x 125 x 130
Weight Approx. 200 g
Module-specific data
Transmission speed for the lower-level DP
master system
45.45; 93.75; 187.5; 500 kBaud
1.5; 3; 6; 12 MBaud
Bus protocol PROFIBUS DP
Length of parameter assignment frame Max. 244 bytes
Voltages, currents, potentials
Power supply via bus module
Power consumption Max. 300 mA
Power loss of the module Typically 1 W
Electrical isolation from lower-level DP master
system
Yes
Insulation tested with 500 VDC
Technical specifications
14.6 Technical data - active field splitter (AFS) (6ES7157-0AF82-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
236 Operating Instructions, 07/2011, A5E00193841-17
Status, interrupts, diagnostics
Status display No
Interrupts None
Diagnostics function Yes
Bus monitoring of internal PROFIBUS DP Yellow LED "DP 1"
Bus monitoring of external PROFIBUS DP Yellow LED "DP 2"
Monitoring of the power supply Green "ON" LED
Data for connecting DP slaves
DP slaves can be connected max. 64, only if RS 485 repeaters or OLM / OBT
are used, otherwise max. 31
Termination of the lower-level DP master system Active terminator resistor (BUS TERMINATOR)
Use of RS 485 repeaters Max. 8
Use of OLM / OBT Yes
14.6 Technical data - active field splitter (AFS) (6ES7157-0AF82-0XA0)
Technical specifications
Product version 02
Protection class IP65
Dimensions and weight
Dimension W x H x D (mm) 125 X 57 x 80;
with screw gland 175 x 57 x 105
Weight Approx. 700 g
Voltages, currents, potentials
Rated supply voltage 16 VDC to 32 VDC
Polarity reversal protection Yes
Overvoltage protection Yes
Power failure bypass 5 ms
Internal power consumption Max. 25 mA
Output current PA section
(for dimensioning the PA configuration)
1 A
Power loss of the module Max. 1 W
Status, interrupts, diagnostics
Status display No
Interrupts None
Diagnostics function Yes
Status PA main line PA1, PA2 Green LED
Fault PA main line PA1, PA2 Red LED
Data for selecting the PA field devices
Connection to DP/PA couplers max. power consumption of the PA field devices
together 1 A
Field devices with certification for PROFIBUS PA
max. 31 PA field devices can be connected
Technical specifications
14.7 Technical data - active field distributor (AFD) (6ES7157-0AF81-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 237
14.7 Technical data - active field distributor (AFD)
(6ES7157-0AF81-0XA0)
Technical specifications
Product version 02
Protection class IP65
Dimensions and weight
Dimension W x H x D (mm) 125 X 57 x 80;
with screw gland 175 x 57 x 105
Weight Approx. 700 g
Voltages, currents, potentials
Rated supply voltage 16 VDC to 32 VDC
Tmax 35 V
Polarity reversal protection Yes
Internal power consumption Max. 25 mA; with an open main connection line
59 mA
Status, interrupts, diagnostics
Status display No
Interrupts None
Diagnostics function Yes
Status PA main line PA1, PA2 Green LED
Fault PA main line PA1, PA2 Red LED
Status / fault PA spur line X1 to X4 Green LED
Data for selecting the PA field devices
Connection Field devices with certification for
PROFIBUS PA
max. 4 PA field devices can be connected
Current Imax pro PA spur line X1 to X4 60 mA
Technical specifications
14.8 Technical specifications of active field distributor AFDiS (6ES7157-0AG83-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
238 Operating Instructions, 07/2011, A5E00193841-17
14.8 Technical specifications of active field distributor AFDiS
(6ES7157-0AG83-0XA0)
Technical specifications
Order number 6ES7157-0AG83-0XA0
Product version 01
Dimensions and weight
Dimension W x H x D (mm) 380 x 85 x 170
Weight 4500 g
Supply voltages
Description Via bus; no auxiliary power necessary
Nominal value
Lower limit of permissible range (DC) 16 V
Upper limit of permissible range (DC) 32 V
Polarity reversal protection (only in connection
with DP/PA coupler)
Yes; up to 1 A
Overvoltage protection No
Current consumption/power loss
Power consumption
At 28 V input voltage <= 64 mA + (0.838 * aggregate current of all the
field devices)
At 24 V input voltage <= 67 mA + (1.008 * aggregate current of all the
field devices)
At 20 V input voltage <= 74 mA + (1.246 * aggregate current of all the
field devices)
Short-circuit at all the spur lines
At 28 V input voltage 92 mA
At 24 V input voltage 100 mA
At 20 V input voltage 110 mA
Power loss, min. 1.4 W
Power loss, max. 5.9 W
Interfaces
PROFIBUS DP No
PROFIBUS PA Yes
FOUNDATION Fieldbus H1 Yes
Technical specifications
14.8 Technical specifications of active field distributor AFDiS (6ES7157-0AG83-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 239
Connections
Main cables
Number 2
Terminals (internal) Screw-type terminals (3-pin)
Cable gland (enclosure) M16
Cable type Type A
Min. cable diameter 4 mm
Max. cable diameter 9 mm
Min. conductor cross-section 0.2 mm2
Max. conductor cross-section 2.5 mm2
Automatic bus terminator Yes
Spur cables
Number n 6
Connecting terminals Screw-type terminals (3-pin)
Cable gland M16
Cable type Type A
Min. cable diameter 4 mm
Max. cable diameter 9 mm
Min. conductor cross-section 0.2 mm2
Max. conductor cross-section 2.5 mm2
Short-circuit-proof Yes
Intrinsically-safe acc. to FISCO Yes
Max. DC current of the field devices spur line 1 60 mA
Max. DC current of the field devices spur line 2 to
6
40 mA
Max. DC total current of all the field devices 180 mA
Short-circuit current (test current) 5 mA
Debounce logic Yes
Max. no-load voltage 15.3 V
Max. current output to field devices 260 mA
Grounding
Direct grounding Via connection bar
Interrupts, diagnostics, status information
Status display Yes
Interrupts None
Diagnostics function Yes
Diagnostic indicator LED Yes
Data transfer
Between main line and spur lines Repeater function
Electrical isolation
Between main line and spur lines Yes
Test voltage 2550 VDC 2s
Technical specifications
14.8 Technical specifications of active field distributor AFDiS (6ES7157-0AG83-0XA0)
DP/PA coupler, active field distributors, DP/PA Link and Y Link
240 Operating Instructions, 07/2011, A5E00193841-17
Environmental requirements
Operating temperature
min. -40 °C
max. 70 °C
Storage/transport temperatures
min. -40 °C
max. 85 °C
Relative humidity
Operation, max. 95%
Degree of protection IP66
Installation
Zone 2 / Zone 22 Yes
Zone 1 / Zone 21 Yes
Class I Zone 2 / Division 2 Yes
Class I Zone 1 Yes
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 241
Appendix A
A.1 Dimension drawings
A.1.1 Active field distributor AFD/AFS
Figure A-1 AFD / AFS dimension drawing
Appendix
A.1 Dimension drawings
DP/PA coupler, active field distributors, DP/PA Link and Y Link
242 Operating Instructions, 07/2011, A5E00193841-17
Figure A-2 AFD / AFS dimension drawing side view
Appendix
A.1 Dimension drawings
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 243
A.1.2 Active field distributor AFDiS








Figure A-3 AFDiS dimension drawing front
Appendix
A.1 Dimension drawings
DP/PA coupler, active field distributors, DP/PA Link and Y Link
244 Operating Instructions, 07/2011, A5E00193841-17

Figure A-4 AFDiS dimension drawing side view
Appendix
A.2 Order numbers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 245
A.2 Order numbers
A.2.1 Components of the bus links
Components of the bus links
Table A- 1 Order numbers for the components of the bus couplers
Component Order number
IM 153-2 High Feature 6ES7153-2BA02-0XB0
IM 153-2 High Feature Outdoor 6ES7153-2BA82-0XB0
DP/PA coupler FDC 157-0 6ES7157-0AC83-0XA0
DP/PA coupler Ex [i] 6ES7157-0AD82-0XA0
Y coupler 6ES7197-1LB00-0XA0
Bus module BM PS/IM 6ES7195-7HA00-0XA0
Bus module BM PS/IM SIPLUS extreme 6AG1195-7HA00-2XA0
Bus module BM IM/IM 6ES7195-7HD10-0XA0
Bus module BM IM/IM Outdoor 6ES7195-7HD80-0XA0
Bus module BM FDC 6ES7195-7HF80-0XA0
Bus module BM FDC/FDC (redundant) 6ES7195-7HG80-0XA0
Bus module BM Y coupler 6ES7654-7HY00-0XA0
Active field distributor (AFD) 6ES7157-0AF81-0XA0
Active field distributor AFDiS 6ES7157-0AG83-0XA0
Active field splitter (AFS) 6ES7157-0AF82-0XA0
Complete package Y link:
2 x IM 153-2 High Feature
1 x bus module BM IM/IM
1 x Y coupler
1 x bus module BM Y coupler
6ES7197-1LA04-0XA0
Complete package Y link:
2 x IM 153-2 High Feature Outdoor
1 x bus module BM IM/IM
1 x Y coupler
1 x bus module BM Y coupler
6ES7197-1LA11-0XA0
Appendix
A.2 Order numbers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
246 Operating Instructions, 07/2011, A5E00193841-17
Table A- 2 Order number for configuration accessories
Component Order number
Mounting rail for the "module exchange in
operation" function
482.6 mm
530 mm
620 mm
2000 mm
6ES7195 1GA00 0XA0
6ES7195 1GF30 0XA0
6ES7195 1GG30 0XA0
6ES7195 1GC00 0XA0
Bus connector for S7 mounting rails (each DP/PA
coupler includes one)
6ES7390 0AA00 0AA0
Covers (included are 4 backplane bus covers and
1 bus module cover)
6ES7195 1JA00 0XA0
Cable gland for active field splitter AFS Can be ordered at:
Jacob GmbH (http://www.jacob-gmbh.de/en/)
order number 50.616 M/EMC
Fastener for HSK-Ex standard cable glands Can be ordered from:
Hummel Elektrotechnik GmbH
(http://www.hummel-group.com/)
order number 1.296.0901.11
Sealing caps for unused connections on AFDiS
(10 units)
6ES7157-0AG80-1XA1
A.2.2 Accessories for PROFIBUS DP
Accessories for PROFIBUS DP
Table A- 3 Order numbers for PROFIBUS DP accessories
Accessories Order number
PROFIBUS DP bus connector (up to 12 MBaud)
without PD port 6ES7972-0BA12-0XA0
with PD port 6ES7972-0BB12-0XA0
PROFIBUS DP FastConnect connector
without PD port 6ES7972-0BA50-0XA0
with PD port 6ES7972-0BB50-0XA0
PROFIBUS DP bus cable
normal (flexible) 6XV1830-0AH10
Drum cable (strong) 6XV1830-3BH10
PROFIBUS DP terminator 6ES7972-0DA00-0XA0
Appendix
A.2 Order numbers
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 247
A.2.3 Accessories for PROFIBUS PA
Accessories for PROFIBUS PA
Table A- 4 Order numbers for PROFIBUS PA accessories
Accessories Order number
PROFIBUS PA bus cable (cable type A) 6XV1830-5AH10
Configuration With the SpliTConnect Connector System
Create the configuration with the SpliTConnect connector system. The SpliTConnect
connection system permits an easy-to-install configuration of PROFIBUS PA segments
conforming to IEC 61784-1:2002 Ed1 CP 3/2 with field device connection points in
intrinsically safe and non-intrinsically safe areas. The SpliTConnect connector system
consists of the following components:
Accessories Description Order number
SpliTConnect Tap T-connector for PA field device 6GK1905-0AA00
SpliTConnect M12 Outlet Connecting element for M12 connection 6GK1905-0AB10
SpliTConnect Coupler Connecting element between the taps 6GK1905-0AC00
SpliTConnect M12 Terminator (Ex) Terminator resistor for potentially explosive
areas
6GK1905-0AD00
SpliTConnect M12 Terminator Terminator resistor for non-explosion
hazardous areas
6GK1905-0AE00
SpliTConnect M12 Jack Connecting element for M12 connection 6GK1905-0AF00
Bus terminating element
The SpliTConnect tap can also be extended as a bus terminating element.
Wiring with the (FastConnect) fast installation cable
Wire the PROFIBUS PA segments with the fast installation cable (FastConnect cable):
Accessories Description Order number
FC PROFIBUS PA (blue) 6XV1830-5EH10
FC PROFIBUS PA (black)
Fast installation cable
6XV1830-5FH10
Appendix
A.3 Basics about PROFIBUS PA
DP/PA coupler, active field distributors, DP/PA Link and Y Link
248 Operating Instructions, 07/2011, A5E00193841-17
Stripping
Strip the FastConnect cables with the FastConnect stripping tool. You can remove the outer
covering and the braided shield with accurately to the millimeter in a single step with the
FastConnect stripping tool
Accessories Description Order number
FastConnect Stripping Tool Stripping tool 6GK1905-6AA00
Blade Cassettes Spare blade cassettes 6GK1905-6AB00
Additional information
For additional information please refer to the
ST PI Catalog
.
A.3 Basics about PROFIBUS PA
PROFIBUS PA
PROFIBUS PA is the PROFIBUS for Process-Automation (PA) and is based on IEC 61784-
1:2002 Ed1 CP 3/2 for transmission technology and protocol and on the PA profile.
PROFIBUS PA = PROFIBUS DP communication protocol
+
synchronous transmission technology
+
Power supply to the PA field devices
Connectable field devices
You can connect any field device to the bus coupler DP/PA link that is suitable for
PROFIBUS PA.
● Measuring transducers, valves, actuators etc.
● networked via a serial bus system
● for use in the chemicals industry and process engineering
● with field device feed via the data cable
● also for applications in the potentially explosive area (ignition protection type Ex [ia])
Appendix
A.3 Basics about PROFIBUS PA
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 249
A.3.1 Intrinsic safety
Intrinsic safety
The basis for the intrinsic safety type of ignition protection consists in the necessity for a
specific amount of ignition energy for ignition to take place in a potentially explosive
atmosphere. In an intrinsically safe power circuit this minimum ignition energy is not present,
neither in normal operation nor in case of fault. The intrinsic safety of a power circuit is
achieved by limiting current and voltage so as to avoid sparks and high temperatures as
possible sources of ignition. This limits the intrinsic safety type of ignition protection to
relatively low output power circuits.
Spark ignition
So-called spark ignition is excluded because sparks that can normally occur owing to short
circuit or ground fault during operation when a power circuit is opened or closed are
excluded because current and voltage are limited as well as owing to the avoidance of major
inductivities.
Heat ignition
In normal operation and in case of failure heat ignition is not possible because excessive
heating of the equipment and leads in the intrinsically safe power circuit is excluded.
Additional information
For additional information on the topics intrinsic safety and explosion protection please refer
to:
● Automation Systems S7-300, ET 200M Ex I/O Modules manual
(http://support.automation.siemens.com/WW/view/en/1096709)
●
Investigation of intrinsic safety for field bus systems
; PTB Report W-53, Braunschweig,
March 1993
●
PROFIBUS PA Commissioning Guide
, Notes on using the IEC 61158-2 technology for
PROFIBUS, (German art. no. 2.091 , English art. no. 2.092)
PROFIBUS-Nutzerorganisation e. V. (http://www.profibus.com)
Haid-und-Neu-Straße 7, D-76131 Karlsruhe
Appendix
A.3 Basics about PROFIBUS PA
DP/PA coupler, active field distributors, DP/PA Link and Y Link
250 Operating Instructions, 07/2011, A5E00193841-17
A.3.2 Field device supply via PROFIBUS PA
Operating principle
When the DP/PA link bus coupler is used the field devices can be supplied via the data cable
from PROFIBUS PA.
Installation
The aggregate current of all the field devices must not exceed the maximum output power of
the DP/PA coupler. The maximum output power therefore limits the number of field devices
that can be connected to the PROFIBUS PA.
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Extension
You must use a further DP/PA coupler if you exceed the maximum output current of the
DP/PA coupler.
See also
Configuration of PROFIBUS PA with the DP/PA link bus coupler (Page 251)
Appendix
A.3 Basics about PROFIBUS PA
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 251
A.3.3 Configuration of PROFIBUS PA with the DP/PA link bus coupler
Configuration
The figure below describes the configuration of a PROFIBUS PA system with one DP master
Configuration with DP/PA link Configuration with DP/PA couplers
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Rules
The following rules apply when configuring PROFIBUS PA:
● a maximum of 31 PA field buses may be present in a physical PROFIBUS PA segment.
● Onlyone supply device (= DP/PA couplers) can be connected in a given physical
PROFIBUS PA segment.
● a maximum of 64 PA field devices may be attached in a DP/PA link. The maximum
number of connectable PA field devices per physical PROFIBUS PA segment or per
DP/PA coupler is limited by the maximum output current of the DP/PA coupler and the I/O
data to be transmitted.
See also
Technical specifications of DP/PA coupler Ex [i] (6ES7157-0AD82-0XA0) (Page 234)
Appendix
A.3 Basics about PROFIBUS PA
DP/PA coupler, active field distributors, DP/PA Link and Y Link
252 Operating Instructions, 07/2011, A5E00193841-17
A.3.4 Line and star-type topology
Topology
The topology of PROFIBUS PA may be in linear or stellar form.
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Network extension
The maximum length of the main line and the spur lines of a standard PROFIBUS PA cable
(cable type A according to PNO) if the maximum current is drawn from DP/PA couplers is:
● 560 m for DP/PA couplers
● 920 m for DP/PA Ex [i] couplers
Note
If the aggregate power consumption is low and the PA field devices have a distributed
arrangement, longer lines may be used.
Bus terminator for PROFIBUS PA
To ensure perfect operation the end of a PROFIBUS PA cable must definitely be equipped
with a bus terminator.
An RC element connected in series must be used for the bus terminator
(R = 100 Ω ± 2 %; C = 1 µF ± 20 %).
Appendix
A.3 Basics about PROFIBUS PA
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 253
Spur lines
The maximum permissible length of a spur line can be found in the following table. Please
pay attention to the maximum length of the aggregate line.
Table A- 5 Spur line length for the DP/PA couplers
maximum length of a spur line
Number of spur lines
DP/PA coupler DP/PA coupler Ex [i]
1 to 12 max. 120 m max. 60 m
13 to 14 max. 90 m max. 60 m
15 to 18 max. 60 m max. 60 m
19 to 24 max. 30 m max. 30 m
See also
Accessories for PROFIBUS DP (Page 246)
Accessories for PROFIBUS PA (Page 247)
Appendix
A.3 Basics about PROFIBUS PA
DP/PA coupler, active field distributors, DP/PA Link and Y Link
254 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 255
Glossary
Address
The address of a node is used for localising it in the network. It has to be unique in the entire
network.
Aggregate current
Total current of all PA field devices
Automation system
An automation system is a programmable control system, consisting of at least one CPU,
various input and output modules as well as operating and monitoring devices.
Bus
A common transfer route to which all nodes are connected; it has two defined ends.
Bus connector
Physical connection between bus node and bus line.
Coupler
The DP/PA coupler connects a PROFIBUS PA segment to a PROFIBUS DP segment.
PROFIBUS PA and PROFIBUS DP are coupled to one another in terms of data but are
separate in terms of the transmission physics.
Diagnostic interrupt
Diagnostics-capable components report system errors they have detected to the central
CPU by means of diagnostic interrupts.
In SIMATIC S7: When an error is detected or disappears (e.g. wire break), provided the
interrupt is enabled, the module initiates a diagnostic interrupt. The CPU interrupts the
processing of the user program and lower priority priority classes and processes the
diagnostic interrupt block (OB 82).
In SIMATIC S5: The diagnostic interrupt is shown within the device-related diagnostics You
can identify errors, such as wire break, by cyclically scanning the diagnostic bits.
Glossary
DP/PA coupler, active field distributors, DP/PA Link and Y Link
256 Operating Instructions, 07/2011, A5E00193841-17
Diagnostics
Diagnostics is the detection, localisation, classification, display and further evaluation of
errors, faults and messages.
Diagnostics provides monitoring functions that run automatically while the plant is in
operation. This increases the availability of plants by reducing commissioning times and
downtimes.
DP master
A master that behaves in conformity with IEC 61784-1:2002 Ed1 CP 3/1 is termed a DP
master.
DP slave
A slave that is operated on the PROFIBUS bus with the PROFIBUS DP protocol and that
behaves in conformity with IEC 61784-1:2002 Ed1 CP 3/1 is termed a DP slave.
DP standard
is the bus protocol of the distributed I/O system in compliance with IEC 61784-
1:2002 Ed1 CP 3/1
DPV0
● Cyclical data exchange between the central control system and slaves
● Configuration using GSD files
● Diagnostics
DPV1
Extension of DPV0:
● Acyclical data exchange between the central control system and slaves
● Integration in engineering systems via EDD or FDT / DTM
● Transferable PLC software function blocks (IEC 61131-3)
● Fail-safe communication (PROFIsafe)
● Interrupts
Electromagnetic compatibility
Electromagnetic compatibility is the capacity of electrical equipment to function faultlessly in
a specified environment without affecting the environment in an inadmissible manner.
Glossary
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 257
Equipment, associated
A piece of electrical equipment that contains both intrinsically safe and non-intrinsically safe
power circuits and is configured so that the non-intrinsiclly safe power circuits cannot impede
the intrinsicaly safe ones.
Equipment, electrical
Components, power circuits or parts of power circuits that are normally to be found in their
entirety in a single enclosure.
Equipment, intrinsically safe, electrical
A piece of electrical equipment in which all power circuits are intrinsically safe.
Equipotential bonding
Electrical connection (equipotential bonding conductor) that brings the bodies of electrical
equipment and external conductive bodies to an equal or almost equal potential level to
prevent disturbing or dangerous voltages between these bodies.
Field bus
The field bus is a serial bus system for the distributed integration of field devices in an
automation system
Floating
Having no conductive connection to ground
Ground
The conductive earth whose electrical potential can be set equal to zero at any point.
Ground refers to the entirety of all interconnected inactive parts of a piece of equipment that
cannot possess a dangerous contact voltage, even in the event of a malfunction.
Ground
The conductive earth whose electrical potential can be set equal to zero at any point.
Ground refers to the entirety of all interconnected inactive parts of a piece of equipment that
cannot possess a dangerous contact voltage, even in the event of a malfunction.
Ground terminal PE
Name of the connector on electrical equipment used in hazardous areas and to which the
equipotential bonding system is connected.
Glossary
DP/PA coupler, active field distributors, DP/PA Link and Y Link
258 Operating Instructions, 07/2011, A5E00193841-17
Grounding
Grounding means connecting an electrically conductive part to a grounding system by
means of the ground electrode.
GSD file
All slave-specific properties are stored in a Device Data Base File (DDBF file). The format of
the DDBF file is to be found in the PROFIBUS guideline: Specification for PROFIBUS Device
Description and Device Integration Vol.1: GSD V4.1, 07/2001 of the PROFIBUS-
Nutzerorganisation (PNO).
H system
High availability system consisting of at least two central modules or two separate devices,
for example PCs (master / reserve). The user program is processed identically in the master
and in ther reserve devices.
Hazardous area (Ex area)
Area in which a potentially explosive gas atmosphere is present or expected in such
quantities that special measures with regard to the design, installation and use of equipment
are required.
HW Config
Integral part of
STEP 7
for configuring hardware.
Identification and maintenance data
Identification data (I data) is information on the module, some of which are printed onto the
module enclosure. I data are for reading only.
Maintenance data (M data) is plant-dependent information such as installation location,
installation date etc. M data are created during configuration and written onto the module.
Identification and maintenance data (I&M) is information stored in a module to support you in
● Checking the plant configuration
● Locating hardware modifications in a plant
● Correcting errors in a plant
Modules can be uniquely identified online by means of the I&M data.
Master
When a master is in possession of the token, it can send data to other nodes and request
data from other nodes (= active node). DP master are, for example, the CPU 315-2 DP or
the IM 308-C.
Glossary
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 259
Parameter assignment
Parameter assignment is the transfer of slave parameters from master to the slave.
PNO
PROFIBUS user organization
Power supply unit
A power supply unit supplies power to the field devices and the distributed process I/Os
connected to them.
PROFIBUS
PROcess FIeld BUS, process and field bus standard as defined in the field bus standard
(IEC 61784-1:2002 Ed1 CPF 3 PROFIBUS and PROFINET). It specifies functional, electrical,
and mechanical properties for a bit-serial field bus system.
PROFIBUS is available with the protocols: DP (=distributed I/O) and FMS (= Field bus
Message Specification)
PROFIBUS address
For the purpose of unique identification on PROFIBUS°DP, each node must be given a
PROFIBUS address.
PC / PD or the ET 200 Handheld have the PROFIBUS address "0".
DP master and DP slaves have a PROFIBUS address from the 1 to 125 range.
PROFIBUS DP
PROFIBUS bus system with the DP protocol. DP stands for the German equivalent of
distributed I/O.
PROFIBUS PA
PA stands for Process Automation and increases the range of usage of the PROFIBUS DP
family to include the field of process engineering. Process engineering refers to both the
intrinsically safe sectors of the chemicals industry and to the non-intrinsically safe sectors,
such as nuclear power plant automation, the food industry and waste water technology.
Redundant systems
Redundant systems are characterized by the multiple (redundant) presence of important
automation components. If a redundant component fails there the processing of the program
is not interrupted.
Glossary
DP/PA coupler, active field distributors, DP/PA Link and Y Link
260 Operating Instructions, 07/2011, A5E00193841-17
Reference potential
The potential to which voltages of participating circuits are referenced when they are viewed
and/or measured.
Segment
A segent or bus segment is a self-contained section of a serial bus system.
SELV
Safety extra low voltage (SELV) is voltage < AC 30 V / DC 60 V that generates via a safety
transformer, accumulator etc.
SIMATIC PDM
SIMATIC PDM
(Process Device Manager) is a universal tool that is not manufacturer-
specific and is used for configuring, parameterizing, commissioning and diagnosing
intelligent process devices.
SIMATIC PDM
makes it possible to configure a large variety of
process devices with a single software on a standardized user interface.
Supply unit
A supply unit supplies power to the line.
Terminating resistor
A terminating resistor is a resistor that terminates the data transmission line to avoid
reflections.
Time synchronization
Time synchronization ensures that all clocks run synchronously. A master clock distributes
the time in a configurable cycle to all other components in the automation system that have a
clock. The components use this distributed time to set their own clocks.
TN-S system
In a TN-S system, the neutral conductor (N) and protective conductor (PE) are routed
separately from each other. The neutral conductor is connected to the grounded protective
conductor at a central point, and only there. The conductor can be grounded any number of
times.
Token
In network technology a token refers to a bit pattern that is passed from one bus node to
another, enabling that node to access the bus.
Glossary
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 261
Transmission speed
The transmission speed specifies the number of bits transmitted per second.
Type of protection
The special measures applied to electrical equipment to prevent the ignition of a potentially
explosive ambient atmosphere.
Update
Following (compatible) functional extensions or improvements to performance you should
update the IM 153-2 interface module to the respective most recent firmware version.
Glossary
DP/PA coupler, active field distributors, DP/PA Link and Y Link
262 Operating Instructions, 07/2011, A5E00193841-17
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 263
Index
A
Accessories
for PROFIBUS DP, 246
for PROFIBUS PA, 247
Active field distributor (AFD)
replace, 147
Technical specifications, 237
Active Field Distributor AFD, 33
Active field splitter (AFS)
replace, 147
Technical specifications, 236
AFD
Functions, 33
Grounding, 33
Properties, 33
AFDiS, 34
Grounding, 53
Mounting, 44
replace, 56
Safety information, 43
supplement, 56
AFS, 32
Functions, 32
Grounding, 32
Properties, 32
Aggregate cable, 252
Aggregate current
of the connected PA field devices, 250
Ambient conditions
mechanical, 227
Operation, 227
Transport and storage, 226
Appendix
Change to redundancy, 146
expand, 146
Applications
DP/PA coupler FDC 157-0, 57
Settings, 113
Arc-over, 40
ATEX mark, 216, 219
Availability
DP/PA coupler FDC 157-0, 21
B
Bus module BM FDC/FDC (redundant), 37
Bus terminal resistors
Y coupler, 104
Bus terminating resistor
DP/PA coupler, 109
C
CE mark, 216, 219, 221, 223
Center feed, 63, 101, 120
Changes
compared to previous manual, 4
compatibility
Bus module BM FDC/FDC (redundant), 37
DP/PA coupler FDC 157-0, 37
Components
For DP/PA coupler in redundancy mode, 76
for DP/PA coupler in stand-alone mode, 75
for the DP/PA link in non-redundant mode, 79
for the DP/PA link in redundant mode, 81
for Y link, 83
Order numbers, 245
Conditions of use, 227
Configuration frame, 126, 135
Configuring
Configuration for DP/PA link, 127
DP slaves, 133
DP slaves for Y link, 136
DP/PA coupler, 115
DP/PA link, 122, 126
GSD file, 114
PROFIBUS PA system, 124
Y link, 130, 135
Connecting AFDiS
Examples, 49
Rules, 49
Safety information, 46
Coupler redundancy, 62
Power supply, 62
Current value
Limits, 169
Current values
read, 165
Index
DP/PA coupler, active field distributors, DP/PA Link and Y Link
264 Operating Instructions, 07/2011, A5E00193841-17
D
Default diagnosis, 185
Degree of protection, 230
Delivery condition
DP/PA coupler FDC 157-0, 37
Device identifier, 187
Device-related diagnostics
Module status, 189
Status message, 191
Device-specific parameters
DP/PA coupler, 118
Diagnostic interrupt, 198
Diagnostics function
Settings, 113
Disposal, 5
Distributed I/O, 14
DP slaves
Configuring, 133
configuring for Y link, 136
DP/PA coupler
commissioning for stand-alone operation, 111
Configuring with STEP 7, 115
Device-specific parameters, 118
in the DP/PA link, 64
Installation with coupler redundancy, 62
Installation with ring redundancy, 59
Mounting for non-redundant mode, 75
Mounting for redundancy mode, 76
Properties, 23
removing, 76
replace, 146
wiring for stand-alone operation, 93
DP/PA coupler Ex [i]
Technical specifications, 234
DP/PA coupler FDC 157-0
Applications, 21
Availability, 21
Commissioning, 112
Configuration frame, 172
Error types, 214
Input data, 172
Properties, 22
Technical specifications, 232
DP/PA coupler FDC 157-0 overvoltage protection, 77
DP/PA link
configuring with COM PROFIBUS, 125
Mounting for non-redundant mode, 79
Mounting for redundancy mode, 81
Startup characteristics in the non-redundant
mode, 141
wiring for non-redundant mode, 102
wiring for redundant mode, 103
DPV0 / DPV1
DP/PA link in redundant mode, 122
DP/PA link in the S7 standard mode, 122
Y link, 131
E
Electrical isolation, 87
Electrical properties, 87
Electromagnetic compatibility, 224
Equipment, 40
open, 73
Error types
DP/PA coupler FDC 157-0, 214
Explosion hazard, 39, 46
Explosion-proof equipment, 40
F
Failure
DP/PA coupler FDC 157-0, 77
PA field devices, 77
Failure of components of the redundant DP master
system, 140
Field device supply, 250
Field distributor AFDiS
cleaning, 55
Functions, 35
Grounding, 53
Maintaining, 54
Mounting, 44
Properties, 35
Repeater function, 36
replace, 56
Special properties, 35
supplement, 56
Technical specifications, 238
Field distributors AFD/AFS
Grounding, 90
Mounting on substrate, 78
Flying Redundancy, 154
Functions
DP/PA coupler FDC 157-0, 57
G
Grounding, 87
GSD file
DP/PA coupler, 114
Index
DP/PA coupler, active field distributors, DP/PA Link and Y Link
Operating Instructions, 07/2011, A5E00193841-17 265
H
H status, 194
Heat ignition, 249
I
Identification data, 163
Identifier-related diagnostics, 187
IECEx
AFDiS, 224
IEEE status byte, 168
IM 153-2
Technical specifications, 231
Increased-safety enclosure e, 40
Input data, 166
DP/PA coupler FDC 157-0, 172
Installation
with coupler redundancy, 62
with ring redundancy, 60
Insulation test, 230
Interferences
Pulse-shaped, 225
Sinusoidal, 225
Internet
Service & Support, 6
Interrupt routing, 198
Interrupts, 196
Intrinsic safety, 249
Intrinsic safety i, 40
IP30 cover, 47
L
Limits
PA current, 169
PA voltage, 169
Literature, 249
Local LifeList, 164
Installation, 211
Read, 211
M
Manufacturer ID, 207
Master->Reserve switchover, 140
Maximum configuration, 251
Mixed operation, 16
Module replacement, 145
Module status, 189
Mounting position, 73
Mounting system, 73
N
non-redundancy mode, 27
O
Order numbers, 245
Overvoltage protection, 77
P
PA bus terminator switch, 101
PA field devices
Configuration for DP/PA link, 127
Parameter assignment frame, 126, 135
Power supply, 105
Connecting, 105
for the DP/PA link in non-redundant mode, 102
for the DP/PA link in redundant mode, 103
for Y link, 104
Process input image, 172
PROFIBUS address
set, 120
PROFIBUS address of the DP master, 187
PROFIBUS address of the IM 153-2
in the PA master system, 124, 127
in the underlying DP master system, 133, 136
set, 85
PROFIBUS DP
Connecting, 106
PROFIBUS PA
Bus terminal switch, 109
Commissioning guide, 107, 249
Connecting, 107
Extension, 250
Field device supply, 250
Properties
AFD, 33
AFS, 32
DP/PA coupler FDC 157-0, 22
Field distributor AFDiS, 35
Protection class, 230
Proxy diagnostic interrupt, 198
R
Radio Interference
Emission, 226
Index
DP/PA coupler, active field distributors, DP/PA Link and Y Link
266 Operating Instructions, 07/2011, A5E00193841-17
Rated voltage, 230
Reading data records, 156
Reconfiguring the hardware, 162
Recycling, 5
Redundancy
Flying, 154
System, 154
Redundancy mode
Coupler redundancy, 62
Ring redundancy, 59
set, 120
Reference potential
grounded, 90
ungrounded, 92
Remove / insert
DP/PA coupler, 77
DP/PA coupler FDC 157-0, 77
IM 153-2,
Interrupt,
Y coupler,
Repeater function
AFDiS, 36
Ring redundancy, 59, 62
Behavior in the event of errors, 61
Power supply, 59
Rules
Connecting AFDiS, 49
S
Safety information
AFDiS, 43
Connecting AFDiS, 46
Service & Support, 6
Settings
Diagnostics function, 113
Redundancy mode, 113
Short-circuit, 59
Slave diagnostics, 183
Spark ignition, 249
Sparks, 40
Startup characteristics
DP/PA link in the non-redundant mode, 141
Start-up delay, 139, 192
Station status, 186
Status message, 191
System modification during operation., 161, 162
System Redundancy, 154
T
Technical support, 5
Terminating resistor, 101, 120
Test voltages, 230
Topology, 252
Training center, 5
Type of protection, 249
Types of protection, 40
U
User data frame, 166
V
Vibrations, 227
Voltage measurement, 166
Voltage value
Limits, 169
Voltage values
read, 165
W
Wirebreak,
Y
Y coupler
Technical specifications, 235
Y link
Configuring, 130
configuring with COM PROFIBUS, 134
Mounting, 83
wiring, 104
Z
Zones, 39