Amphenol Amphenol-Tuchel Electronics GmbH Connectors Series C 148 U Worldwide Performan The Company Amphenol-Tuchel Electronics GmbH is a global company and a leading manufacturer of electrical connector solutions. The superior quality of our product line is a result of state of the art engineering and technology in conjunction with leading edge production methods. Our worldwide production and sales channels provide local competence in a global marketplace. Amphenol has set standards in electrical connector technology with many inventions and patents. These solutions are appreciated features in product applications such as industrial machine tool, automotive, telecom as well as datacom markets. System description 2 The connectors of the Amphenol product series C 148 U are characterised by a robust and compact design, simple handling, and high mechanical and electrical strength. These connectors, designed for use in control systems and servo-drives, thus meet all requirements demanded of a decentralised plug-connector system for use under rough operating conditions. They are suitable for wire sizes of 0.5 mm2 to 10 mm2 and cover about 95% of all possible applications. The modular usability of the individual components reduces the amount of stock which has to be kept. A further advantage is the simple, quick and reliable assembly of connectors for equipment and cables. No special tools are needed for inserting the contacts into the insulated body. The proven crimp technology is very suitable for connecting wires to contacts for systems subject to vibration stresses. All of the connectors are designed for use in electromagnetic interference fields. The EMI protection is ensured by the metallic construction and the full connection of the cable shield within the connectors. The application sector for the C 148 U series extends from mechanical engineering to drive solutions and decentralised control systems with power buses. nce Main features * * * * * * * * * * * * * * Right angled and straight connectors Robust metal construction Meets IP 65 and IP 67 specifications Locking levers coupling Number of contacts 3 + PE (power contacts) + 3 (signal contacts) 630 V rated voltage 60 A rated current at TU 40C Cable strain relief with cable clamp Cable dia. 8 - 23 mm EMI protected in mated and locked condition Crimp termination Excellent cost/value ratio Premating earth contact Cable and panel connector connected with premating earth conctact 3 C 148 U Technical Data General Characteristics Standard Value No. of contacts 3 + 3 + PE Termination crimp Wire size power contacts 1.5 - 10 mm2; 16 - 8 AWG Wire size signal contacts 0.5 - 1.5 mm2; 20 -16 AWG Coupling Locking levers Flammability UL 94 V-0 IEC 60 664-1 630 V AC/DC (500 V AC/DC signal contacts) Electrical Characteristics Rated voltage Rated impulse voltage IEC 60 664-1 6.0 KV Material group IEC 60 664-1 II Contact resistance IEC 60 512-2, Test 2 a 3 m ( 5 m signal contacts) Insulation resistance IEC 60 512-2, Test 3 a 108 Current carrying capacity (power contacts) IEC 60 512-3, Test 5 b approx. 60 A (see derating curves) Current carrying capacity (signal contacts) IEC 60 512-3, Test 5 b 5A Climatic Conditions Contact Inserts Housing Climatic category IEC 60 068-1 25 / 125 / 21 25 / 100 / 21 Lower temperature limit IEC 60 512-6, Test 11 j -25 C / 16 h -25 C / 16 h Upper temperature limit IEC 60 512-6, Test 11 i +125 C / 1000 h +100 C / 1000 h Insertion and withdrawed forces IEC 60 512-7, Test 13 b 30 N Mechanical life cycle IEC 60 512-5, Test 9 a 100 mating cycles Locking force IEC 60 512-7, Test 13 a 150 N Protection class IEC 60 529 IP 65 / IP 67 Mechanical Characteristics Materials Contact insert PA 6.6 Contacts Cu-alloy Contact plating Ag Housing Zn die cast Housing plating Ni Technical data refer to connectors in mated and locked condition. C 148 U Derating curves power contacts 80 1 70 60 2 50 I [A] 1 2 3 4 5 10 mm2 6 mm2 4 mm2 2.5 mm2 1.5 mm2 Contact carrying capacity at: - temperature of motor casing approx. 110 C - ambient temperature approx. 40 C 3 4 5 40 30 20 10 0 0 4 10 20 30 40 50 60 70 80 90 TA contacts [C] 100 110 120 130 C 148 U Panel Connectors Description Part No. Angled housing M5 Straight housing Male contact insert Angled housing M4 C148 G20 000 G1 C148 10F001 000 1 C148 10A006 000 1 upon request Each packaging contains 25 pieces. MONTAGEAUSSCHNITT PANEL CUT - OUT MONTAGEAUSSCHNITT PANEL CUT - OUT 43 43 2 38 4 M5 43 43 60 43 43 60 4,5 alt. 5,5 Panel connectors for male contact inserts, for wire sizes 0.5 - 10 mm2, 20 - 8 AWG. The straight panel connector housing can also be used without the angled housing. For contacts see page 7. M4 alt. M5 15,5 68,5 43 51 51 43 M4 MONTAGEAUSSCHNITT PANEL CUT - OUT U1 V1 W1 PE 3 4 5 35,5 38 43 23 48 43 M4 a 53 53 20,5 Assembly Instruction Refer also page 8, Assembly + Termination 5 C 148 U Cable Connectors Description o Cable Female cable connector 8 - 14 mm Female cable connector 14 - 17 mm Female cable connector 17 - 20 mm Female cable connector 20 - 23 mm Female contact insert Each packaging contains 25 pieces. Part No. C148 10G006 200 1 C148 10G006 201 1 C148 10G006 202 1 C148 10G006 203 1 C148 10B006 000 1 43,5 Cable connectors for female contact inserts, for cable diameter 8 - 23 mm and wire sizes 0.5 - 10 mm2, 20 - 8 AWG. For contacts see page 7. U1 V1 W1 41 PE 3 4 5 35 ca. 82,5 26 Assembly Instruction Refer also page 8, Assembly + Termination o Cable 8 - 17 mm 17 - 23 mm a Power wire 43 mm 52 mm b Signal wire 54 mm 63 mm Tightening torque 9,5 to 10 Nm 1. b 2. ca.5 15 4,5 A D 10 B a PE (a+3 mm) Tightening torque 2,5 to 2,8 Nm C 3. 4. B A C D 6 PE C 148 U Turned Crimp Contacts Turned crimp contacts for o 3.6 mm Description Wire size in mm2 AWG A in mm Quantity Male contact 1.5 2.5 4 6 10 1.5 2.5 4 6 10 16 14 12 10 8 16 14 12 10 8 1.75 2.25 2.85 3.5 4.4 1.75 2.25 2.85 3.5 4.4 100 100 100 100 100 100 100 100 100 100 Female contact VN 01 036 0008 (1) VN 01 036 0009 (1) VN 01 036 0010 (1) VN 01 036 0011 (1) VN 01 036 0014 (1) VN 02 036 0007 (1) VN 02 036 0008 (1) VN 02 036 0009 (1) VN 02 036 0010 (1) VN 02 036 0013 (1) TB 0002 TB 0000 146 0007 TP 0000 146 1200 33,1 A 40,9 3,6 A Crimping tools 4-Ident hand crimping tool Contact locator Calibration pin set Part No. C 148 U Stamped Crimp Contacts Description Male contact Wire size in mm2 Supplied as Quantity 0.5 - 1.5 single contact 20 - 16 AWG single contact 100 200 contacts on reel 2000 Female contact 0.5 - 1.5 single contact 20 - 16 AWG contacts on reel 100 200 contacts on reel 2000 Stamped crimp contacts for o 1.6 mm Removal tool for all stamped crimp contacts Part No. Contacts Crimping tool Part No. Crimping tools Hand crimping tool TA 0000 VN 01 016 0002 (1) Crimping dies TA 0000 163 Contact locator TA 0002 146 0001 ZN 01 016 0002 (1) Hand crimping tool FA 0000 110 Crimping dies FA 0000 163 HN 01 016 0002 (1) Semi automated crimping tool upon request Hand crimping tool TA 0000 VN 02 016 0002 (1) Crimping dies TA 0000 163 Contact locator TA 0002 146 0001 ZN 02 016 0002 (1) Hand crimping tool FA 0000 110 Crimping dies FA 0000 163 HN 02 016 0002 (1) Semi automated crimping tool upon request FG 0300 146 1 26,7 25 11 11 3 3 1,6 2,5 4 4 7 1. General Remarks The connectors of the C 148 U series are designed to meet the All technical details refer to connectors, which according to the high demands of industrial applications under harsh environmental regulated uses should not be mated or seperated when electrical conditions. The connectors are designed and built in accordance with voltage is applied. The data and instructions as listed are to help the DIN VDE 0627. We reserve the right to change the design due to user select the correct product and to ascertain correct and matched improvements in quality, product developments, or production applications. requirements. 2. Application Connectors must only be used according to the specified calculated It is the responsibility of the user to check whether the connection dimensions. Please note that calculated quantities are frequently only differs to the specified requirements and therefore to judge whether shown as initial values which have been determined under special the application is suitable. test conditions and are subject to change especially under longer All calculated data for the connnectors listed in this catalog are based terms or different forces. The connectors of the C 148 U series are on overload category III and contamination level 3 (for machine tool designed for applications in the equipment and machine tool industry applications). In the applications be sure the connectors are com- as well as for instrumentation. Selection and testing of connectors pletely mated according to their respective safety locking and/or plug and panel devices are designed to meet specific product mechanism. All technical data refer to mated connectors under or industrial requirements, such as calculated voltage and the related locked conditions. clearances and creepage distances. 3. Assembly Certain appliances and equipment include protective measures that In regards to the screwing together of angled housings and straight relate to the coupling devices of the male and female receptacle housings, we recommend our screws N 03 040 0022 (1), and to housings. the screwing on of the angled housings screws with a suitable Care must be taken to ensure the parts are correctly mated and surface coating can be used, e.g. see DIN 912 or DIN 7985 (strength screws are tightened with the proper torque. level 8.8). In order to stop the loosening of the screw, we recommend the use of washers or screws which are supplied with a suitable secure glue. 4. Termination Cable connectors are effectively secured when using the internal Contacts must be fully inserted into the plastic housing and retention cable clamp. When the connector contains a simple gland bushing assured with a slight tug on the wire. Wire should be stripped for retention, the cable should have a strain relief close behind the correctly according to printed specifications to insure no electrical connector. All cable properties or specifications must be compatible contact can be made between the conductors. There should be no with the connector design and materials. Designated wire conductors cut strands during the stripping action. must be soldered to the correct positions. Crimped contacts must be terminated with the specified tools of the manufacturer. 7. EMI The specified requirements according to the EMI-Law (EMI-Directive 89/336EWG) must be ensured by corresponding installation in the equipment. 8 C 148 U Cable Connectors Description o Cable Male cable connector 8 - 14 mm Male cable connector 14 - 17 mm Male cable connector 17 - 20 mm Male cable connector 20 - 23 mm Male contact insert Each packaging contains 25 pieces. Part No. C148 10G006 400 1 C148 10G006 401 1 C148 10G006 402 1 C148 10G006 403 1 C148 10A006 000 1 55 Cable connectors for male contact inserts, for cable diameters 8 - 23 mm and wire sizes 0.5 - 10 mm2, 20 - 8 AWG. For contacts see page 7. 44 U1 V1 W1 PE 3 4 5 35,5 ca. 85 20,5 Assembly Instruction Refer also page 8, Assembly + Termination 1. b o Cable 8 - 17 mm 17 - 23 mm a Power wire 41 mm 50 mm b Signal wire 52 mm 61 mm 15 4,5 PE (a+3 mm) PE D 2. ca.5 A D B 10 Tightening torque 9,5 to 10 Nm a 3. C 4. A Tightening torque 2,5 to 2,8 Nm C A C B B 9 International Argentina Amphenol Argentina Av. Callao 930 2nd Floor Office B "Plaza" C 1023 AAP Buenos Aires Phone +54 / 11 / 48 15 35 79 Fax +54 / 11 / 48 14 57 79 Australia Amphenol Australia Ltd. 2 Fiveways Blvd Keysborough Victoria 31 73 Phone +61 / 3 / 8796 / 8888 Fax +61 / 3 / 8796 / 8801 Brasilia Amphenol do Brasil Ltda. Rua Diogo Moreira 132, 20th Floor CEP 05423-010 Sao Paulo SP Phone +55 / 11 / 3815.1003 Fax +55 / 11 / 3815.1629 France Amphenol Socapex France 21 Chemin du Defois B.P. 349 39105 Dole Cedex Phone +33 / 3 / 84 82 94 00 Fax +33 / 3 / 84 82 94 11 ATE 2140 B 0103 3000 Printed on chlorin-free bleached paper, specifications may be changed without notice. Copyright 10/02 by Amphenol-Tuchel Electronics GmbH, Germany Great Britain Pyle-National A division of Amphenol Ltd. 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Hoofdveste 19 3992 AK Houten Phone +31 / 30 / 6 35 80 00 Fax +31 / 30 / 6 37 78 99 USA Amphenol-Tuchel Electronics Representative Office 6900 Haggerty Road Suite 200 Canton, Michigan 48187 Phone +1 / 734 / 451 6400 Fax +1 / 734 / 451 7197 Peoples Republic of China Amphenol-Tuchel Electronics GmbH China Branch 210-1 Taishan Road Changzhou 213 022 Phone +86 / 05 19 / 5 11 03 01 Fax +86 / 05 19 / 5 11 02 99 Amphenol Corporation Corporate Headquarters 358 Hall Avenue Wallingford, CT 06492 Phone +1 / 2 03 / 2 65 / 89 00 Fax +1 / 2 03 / 2 65 / 86 28 Singapore Amphenol East Asia Limited Asia Pacific Sales Operation Singapore Branch 300 Beach Road #25-07 The Concourse Singapore 199555 Phone +27 / 11 / 305-95 74 Fax +27 / 11 / 305-95 76 Your engineering sales representives: Amphenol Amphenol-Tuchel Electronics GmbH August-Haeusser- Str. 10 . D-74080 Heilbronn . Germany . Phone +49 (0) 71 31/ 9 29-0 . Fax +49 (0) 71 31/ 9 29- 486 * www.amphenol.info