Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Features The MW005-Series Power Modules use advanced surfacemount technology and deliver high-quality, efficient, and compact dc-dc conversion in a nonconductive case. Applications Telecommunications Digital circuitry Distributed power architecture Options Standard long pins: 5.84 mm 0.51 mm (0.230 in. 0.020 in.) Pin lengths: 3.68 mm 0.25 mm (0.145 in. 0.010 in.) Small size: 50.8 mm x 27.9 mm x 11.7 mm (2.00 in. x 1.10 in. x 0.46 in.) Wide input-voltage range: 36 Vdc to 75 Vdc Load regulation: 0.15% max (MW005A, B, C) Line regulation: 0.05% max (MW005A, B, C) Input-to-output isolation No external filtering required Operating ambient temperature range: -40 C to +85 C PC-board mountable High reliability Overcurrent protection, unlimited duration Output overvoltage protection UL* 1950 Recognized, CSA C22.2 No. 950-95 Certified, VDE 0805 (EN60950, IEC950) Licensed CE mark meets 73/23/EEC and 93/68/EEC directives Meets FCC and VDE Class B limits for radiated emissions * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should be followed. (The CE mark is placed on selected products.) Description The MW005A, B, C, BK, and CL Power Modules are dc-dc converters that operate over a wide input-voltage range of 36 Vdc to 75 Vdc and provide precisely regulated dc outputs. The outputs are fully isolated from the inputs, allowing versatile polarity configurations and grounding connections. The modules have maximum power ratings of 5 W at typical full-load efficiencies of 82% (80% for the MW005A). The modules are encapsulated in nonconductive cases that mount on printed-circuit boards. In a natural convection environment, the modules are rated to full load at 70 C with no heat sinking or external filtering. The modules can be used up to 85 C with derated output power (4.5 W with an external input capacitor; 3.5 W with no external capacitor). MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability. Parameter Input Voltage: Continuous Transient (2 ms) Operating Ambient Temperature (0.30 ms-1 (60 ft./min.) natural convection) Storage Temperature I/O Isolation Voltage Device Symbol Min Max Unit All All All VI VI, trans TA -- -- -40 80 100 85 Vdc V C All All Tstg -- -40 -- 100 500 C Vdc Electrical Specifications Unless otherwise indicated, specifications apply to all devices over all operating input voltage, resistive load, and temperature conditions. Table 1. Input Specifications Parameter Symbol Min Typ Max Unit VI 36 48 75 Vdc II, max -- -- 600 mA Inrush Transient I2t -- 0.3 1.0 Input Reflected-ripple Current, Peak-to-peak (5 Hz to 20 MHz, 12 H source impedance, TA = 25 C, see Figure 24 and Design Considerations section.) II -- 30 -- A2s mAp-p Input Ripple Rejection (120 Hz) -- -- 53 -- dB Operating Input Voltage Maximum Input Current (VI = 0 V to 75 V; IO = IO, max; see Figure 1.) Fusing Considerations CAUTION: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse with a maximum rating of 5 A in series with the input (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data for further information. 2 Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Electrical Specifications (continued) Table 2. Output Specifications Parameter Output Voltage Set Point (VI = 48 V; IO = IO, max; TA = 25 C) Device Symbol Min Typ Max Unit MW005A MW005B MW005C MW005BK VO, set VO, set VO, set VO1, set VO2, set VO1, set VO2, set 4.85 11.52 14.40 11.40 -11.40 14.25 -14.25 5.00 12.00 15.00 12.00 -12.00 15.00 -15.00 5.20 12.48 15.60 12.60 -12.60 15.75 -15.75 Vdc Vdc Vdc Vdc Vdc Vdc Vdc VO VO VO VO1 VO2 VO1 VO2 4.80 11.40 14.25 10.80 -10.80 13.50 -13.50 -- -- -- -- -- -- -- 5.25 12.60 15.75 13.20 -13.20 16.50 -16.50 Vdc Vdc Vdc Vdc Vdc Vdc Vdc MW005A, B, C MW005A, B, C MW005A MW005B MW005C -- -- -- -- -- -- -- -- -- -- 0.01 0.05 15 40 45 0.05 0.15 70 150 190 %VO %VO mV mV mV MW005A MW005B, C MW005BK, CL MW005A MW005B, C MW005BK, CL -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- mVrms mVrms mVrms mVp-p mVp-p mVp-p MW005A MW005B MW005C MW005BK IO IO IO IO1 IO2 IO1 IO2 0.1 0.02 0.02 0.02 0.02 0.017 0.017 -- -- -- -- -- -- -- 15 25 80 50 100 250 1.0 0.42 0.33 0.21 0.21 0.17 0.17 MW005CL Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life. See Figures 26 and 27. See Figures 5--8 for cross regulation on dual outputs.) Output Regulation: Line (VI = 36 Vdc to 75 Vdc) Load (IO = IO, min to IO, max) Temperature (TA = -40 C to +85 C) (See Figures 2--4.) Output Ripple and Noise Voltage (With 0.1 F, ceramic, bypass capacitor on output; see Figure 25.): RMS Peak-to-peak (5 Hz to 20 MHz) Output Current (At IO < IO, min, the modules may exceed output ripple specifications and dual-output modules may exceed specified output voltages. At TA > 70 C, see Figure 28 for derating.) Tyco Electronics Corp. MW005A MW005B MW005C MW005BK MW005CL MW005CL A A A A A A A 3 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Electrical Specifications (continued) Table 2. Output Specifications (continued) Parameter Device Output Current-limit Inception (See Figures 9--15.): VO = 4.5 V MW005A VO = 10.8 V MW005B VO = 13.5 V MW005C VO1 or VO2 = 10.2 V MW005BK VO1 or VO2 = 12.75 V MW005CL Output Current Limit (See Figures 9--15.): VO = 1.0 V MW005A VO = 1.0 V MW005B, C VO1 or VO2 = 1.0 V MW005BK, CL Output Short-circuit Current MW005A (VO = 250 mV; see Figures 9--15.) MW005B, C, BK, CL Efficiency MW005A (VI = 48 V; IO = IO, max; TA = 25 C; MW005B, C see Figures 16, 17, 26, and 27.) MW005BK, CL Dynamic Response (IO/t = 1 A/10 s, VI = 48 V, TA = 25 C; for MW005BK and CL, applies to VO1 and VO2 at IO = IO, max.): Load Change from IO = 50% to 25% of IO, max (See Figures 18--20.): MW005A Peak Deviation MW005B MW005C MW005BK, CL MW005A, B, C Settling Time (VO < 10% of peak MW005BK, CL deviation) Load Change from IO = 50% to 75% of IO, max (See Figures 21--23.): Peak Deviation MW005A MW005B, C MW005BK, CL Settling Time (VO < 10% of peak MW005A, B, C deviation) MW005BK, CL 4 Symbol Min Typ Max 1.6 0.8 0.7 0.8 0.7 2.5 1.4 1.3 1.4 1.3 Unit -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 77 79 78 -- -- -- 1.5 1.0 80 82 81 3.0 2.0 2.0 -- -- -- -- -- A A A A A % % % -- -- -- -- -- -- -- -- -- -- -- -- 80 70 60 50 3.5 5.0 -- -- -- -- -- -- mV mV mV mV ms ms -- -- -- -- -- -- -- -- -- -- 80 70 50 3.5 5.0 -- -- -- -- -- mV mV mV ms ms A A A A A Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Electrical Specifications (continued) Table 3. Isolation Specifications Parameter Isolation Capacitance Isolation Resistance Device Min Typ Max Unit All All -- 10 1200 -- -- -- pF M Device Min Typ Max Unit General Specifications Parameter Calculated MTBF (at 80% of IO, max; TC = 40 C) Weight All 8,800,000 All -- -- hours 28 (1.0) g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for further information. Parameter Output Overvoltage Protection (clamp) Device Symbol Min Typ Max Unit MW005A MW005B MW005C MW005BK VO, clamp VO, clamp VO, clamp VO1, clamp VO2, clamp VO1, clamp VO2, clamp -- -- -- -- -- -- -- 6.0 14 17 16 -16 19 -19 7.0 16 19 18 -18 21 -21 V V V V V V V MW005CL Tyco Electronics Corp. 5 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Characteristic Curves 12.36 VO, set = 12.25 V 12.24 OUTPUT VOLTAGE, VO (V) INPUT CURRENT, II (A) 0.5 0.4 0.3 0.2 0.1 12.12 VO, set = 12.0 V 12.00 11.88 VO, set = 11.75 V 11.76 11.64 0.0 0 10 20 30 40 50 60 70 80 11.52 -75 -50 -25 0 25 50 75 100 125 INPUT VOLTAGE, VI (V) OPERATING AMBIENT TEMPERATURE, TA (C) 8-688(C).a 8-614(C).a Figure 1. MW005-Series Typical Input Characteristic with IO = IO, max and TA = 25 C (Arrows Indicate Hysteresis) Figure 3. MW005B Typical Output Voltage Variations Over Operating Ambient Temperature Range 5.15 15.45 VO, set = 5.1 V 15.30 OUTPUT VOLTAGE, VO (V) OUTPUT VOLTAGE, VO (V) 5.10 5.05 5.00 VO, set = 5.0 V 4.95 VO, set = 4.9 V 4.90 VO, set = 15.3 V 15.15 15.00 VO, set = 15.0 V 14.85 VO, set = 14.7 V 14.70 4.85 14.55 4.80 -75 -50 -25 0 25 50 75 100 125 OPERATING AMBIENT TEMPERATURE, TA (C) 8-460(C).a 14.40 -75 -50 -25 0 25 50 75 100 125 OPERATING AMBIENT TEMPERATURE, TA (C) 8-615(C).a Figure 2. MW005A Typical Output Voltage Variations Over Operating Ambient Temperature Range 6 Figure 4. MW005C Typical Output Voltage Variations Over Operating Ambient Temperature Range Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Characteristic Curves (continued) 16.0 OUTPUT VOLTAGE, VO1 (V) IO2 = 170 mA OUTPUT VOLTAGE, VO1 (V) 13.0 IO2 = 210 mA 12.5 IO2 = 50 mA 12.0 11.5 IO2 = 20 mA 15.0 IO2 = 8 mA 14.5 14.0 0.01 IO2 = 10 mA 11.0 0.0 0.02 0.05 IO2 = 17 mA 15.5 0.10 0.15 0.05 0.10 0.15 0.17 0.20 OUTPUT CURRENT, IO1 (A) 0.20 0.21 0.25 8-501(C).a OUTPUT CURRENT, IO1 (A) 8-500(C).a Figure 7. MW005CL Typical VO1 vs. IO1 Regulation with VI = 48 V and TA = 25 C Figure 5. MW005BK Typical VO1 vs. IO1 Regulation with VI = 48 V and TA = 25 C OUTPUT VOLTAGE, VO2 (V) -14.0 OUTPUT VOLTAGE, VO2 (V) -11.0 -11.5 IO1 = 10 mA IO1 = 20 mA -12.0 -12.5 IO1 = 50 mA IO1 = 210 mA -14.5 IO1 = 8 mA -15.0 IO1 = 170 mA -15.5 IO1 = 17 mA -16.0 0.01 -13.0 0.0 0.02 0.05 0.10 0.15 0.05 0.10 0.15 0.17 0.20 0.20 0.21 0.25 OUTPUT CURRENT, IO2 (A) 8-503(C).a OUTPUT CURRENT, IO2 (A) 8-502(C).a Figure 6. MW005BK Typical VO2 vs. IO2 Regulation with VI = 48 V and TA = 25 C Tyco Electronics Corp. Figure 8. MW005CL Typical VO2 vs. IO2 Regulation with VI = 48 V and TA = 25 C 7 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Characteristic Curves (continued) OUTPUT VOLTAGE, VO (V) 20 OUTPUT VOLTAGE, VO (V) 6 5 4 3 15 10 5 2 0 0.0 1 0.2 0.4 0.6 0.8 1.0 1.2 1.4 OUTPUT CURRENT, IO (A) 0 0.0 0.5 1.0 1.5 2.0 2.5 OUTPUT CURRENT, IO (A) 8-689(C).a 8-456(C).a Figure 11. MW005C Typical Output Characteristic with VI = 48 V and TA = 25 C Figure 9. MW005A Typical Output Characteristic with VI = 48 V and TA = 25 C OUTPUT VOLTAGE, VO1 (V) 14 OUTPUT VOLTAGE, VO (V) 16 14 12 10 8 6 12 10 IO2 = 210 mA 8 IO2 = 20 mA 6 4 2 4 0 0.0 2 0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 0.2 0.4 0.6 0.8 1.0 OUTPUT CURRENT, IO1 (V) 8-492(C).a OUTPUT CURRENT, IO (A) 8-451(C).a Figure 10. MW005B Typical Output Characteristic with VI = 48 V and TA = 25 C 8 Figure 12. MW005BK Typical Output Characteristics (VO1 vs. IO1) with VI = 48 V and TA = 25 C Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Characteristic Curves (continued) OUTPUT VOLTAGE, VO2 (V) 0 OUTPUT VOLTAGE, VO2 (V) 0 -2 -4 -6 -8 IO1 = 0.21 A -10 IO1 = 170 mA -10 IO1 = 17 mA -15 IO1 = 20 mA -20 0.0 -12 -14 0.0 -5 0.2 0.4 0.6 0.8 0.2 0.4 0.6 0.8 1.0 OUTPUT CURRENT, IO2 (A) 1.0 8-495(C).a OUTPUT CURRENT, IO2 (A) 8-494(C).a Figure 13. MW005BK Typical Output Characteristics (VO2 vs. IO2) with VI = 48 V and TA = 25 C Figure 15. MW005CL Typical Output Characteristics (VO2 vs. IO2) with VI = 48 V and TA = 25 C 84 MW005C 82 80 EFFICIENCY, OUTPUT VOLTAGE, VO1 (V) (%) 20 15 10 IO2 = 17 mA IO2 = 170 mA 78 76 MW005A 74 MW005B 72 5 0 1.0 2.0 3.0 4.0 5.0 OUTPUT POWER, PO (W) 0 0.0 0.2 0.4 0.6 0.8 1.0 OUTPUT CURRENT, IO1 (V) 8-493(C).a 8-687(C).a Figure 16. MW005A, B, C Typical Converter Efficiency as a Function of Output Current with VI = 48 V and TA = 25 C Figure 14. MW005CL Typical Output Characteristics (VO1 vs. IO1) with VI = 48 V and TA = 25 C Tyco Electronics Corp. 9 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 OUTPUT VOLTAGE, VO (V) (50 mV/div) Characteristic Curves (continued) (%) 82 80 MW005BK OUTPUT CURRENT, IO (A) (0.1 A/div) EFFICIENCY, 78 76 74 MW005CL 72 70 0 1.0 2.0 3.0 4.0 12.10 V 12.05 V 12.00 V 0.2 A 1A IO = 10 s t 0.1 A 0A 5.0 TIME, t (500 s/div) 8-454(C).a OUTPUT POWER, PO (W) 8-686(C).a OUTPUT CURRENT, OUTPUT VOLTAGE, VO (V) (50 mV/div) IO (A) (0.1 A/div) OUTPUT CURRENT, IO (A) (0.5 A/div) OUTPUT VOLTAGE, VO (V) (50 mV/div) Figure 17. MW005BK, CL Typical Converter Efficiency as a Function of Output Current with VI = 48 V and TA = 25 C 5.10 V 5.05 V 5.00 V 0.5 A 0.25 A 0A Figure 19. MW005B Typical Output Voltage Waveform for a Step Load Change from 50% to 25% of IO, max with VI = 48 V and TA = 25 C 1A IO = 10 s t 15.10 V 15.05 V 15.00 V 0.2 A 0.1 A 0.8 A 0A IO 1A = 10 s t TIME, t (500 s/div) TIME, t (1 ms/div) 8-459(C).a 8-316(C).a Figure 18. MW005A Typical Output Voltage Waveform for a Step Load Change from 50% to 25% of IO, max with VI = 48 V and TA = 25 C 10 Figure 20. MW005C Typical Output Voltage Waveform for a Step Load Change from 50% to 25% of IO, max with VI = 48 V and TA = 25 C Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W OUTPUT CURRENT, OUTPUT VOLTAGE, VO (V) (50 mV/div) IO (A) (0.1 A/div) OUTPUT CURRENT, OUTPUT VOLTAGE, IO (A) (0.5 A/div) VO (V) (50 mV/div) Characteristic Curves (continued) 5.0 V 4.95 V 4.9 V IO 1A = t 10 s 0.75 A 0.5 A 15.00 V 14.95 V 14.90 V 0.25 A 0.2 A 0.1 A 1A IO = t 10 s 0A TIME, t (500 s/div) 0A 8-458(C).a TIME, t (1 ms/div) 8-315(C).a Figure 21. MW005A Typical Output Voltage Waveform for a Step Load Change from 50% to 75% of IO, max with VI = 48 V and TA = 25 C Figure 23. MW005C Typical Output Voltage Waveform for a Step Load Change from 50% to 75% of IO, max with VI = 48 V and TA = 25 C Test Configurations OUTPUT CURRENT, IO (A) (0.1 A/div) OUTPUT VOLTAGE, VO (V) (50 mV/div) TO OSCILLOSCOPE LTEST CURRENT PROBE V I (+) 12 H 12.00 V 11.95 V BATTERY CS 220 F IMPEDANCE < 0.1 @ 20 C, 100 kHz 11.90 V 0.3 A 0.2 A V I (-) 1A IO = 10 s t 8-489(C) 0.1 A Note: Input reflected-ripple current is measured with a simulated source impedance of 12 H. Capacitor CS offsets possible battery impedance. Current is measured at the input of the module. 0A TIME, t (500 s/div) 8-453(C).a Figure 22. MW005B Typical Output Voltage Waveform for a Step Load Change from 50% to 75% of IO, max with VI = 48 V and TA = 25 C Tyco Electronics Corp. Figure 24. MW005-Series Input Reflected-Ripple Test Setup 11 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Test Configurations (continued) VO1 VI(+) LOAD II COPPER STRIP COM SUPPLY V O (+) LOAD 0.1 F SCOPE RESISTIVE LOAD VI(-) CONTACT RESISTANCE VO2 CONTACT AND DISTRIBUTION LOSSES V O (-) 8-506(C) 8-513(C) Note: Use a 0.1 F ceramic capacitor. Scope measurement should be made using a BNC socket. Position the load between 50 mm and 75 mm (2 in. and 3 in.) from the module. 2 [ V OJ ( + ) - V COM ] I OJ J = 1 = -------------------------------------------------------------------------- x 100 [VI(+) - VI(-)]II Figure 25. MW005-Series Peak-to-Peak Output Noise Measurement Test Setup CONTACT AND DISTRIBUTION LOSSES V I (+) Note: All measurements are taken at the module terminals. When socketing, place Kelvin connections at module terminals to avoid measurement errors due to socket contact resistance. % Figure 27. MW005BK, CL Output Voltage and Efficiency Measurement Test Setup V O (+) II IO LOAD Design Considerations SUPPLY V I (-) Input Reflected Ripple V O (-) CONTACT RESISTANCE 8-204(C) Note: All measurements are taken at the module terminals. When socketing, place Kelvin connections at module terminals to avoid measurement errors due to socket contact resistance. [VO(+) - (VO(-))]IO = ------------------------------------------------------- x 100 [VI(+) - (VI(-))]II % Figure 26. MW005A, B, C Output Voltage and Efficiency Measurement Test Setup An internal aluminum electrolytic input capacitor is used for filtering; therefore, input ripple increases as temperature decreases. There is approximately two times more ripple at 0 C than at 25 C and eight times more ripple at -40 C than at 25 C. The power module functions properly down to -40 C with no additional filtering. If lower ripple comparable to that at 25 C is needed at low temperatures, an external capacitor across the input with an impedance of 0.5 at 100 kHz over the desired temperature range is recommended. See Figure 24 for the test setup. Input or Output Voltage Reversal CAUTION: Applying a reverse voltage across the module input or output can damage the module. 12 Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Safety Considerations Output Overvoltage Protection For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL 1950, CSA C22.2 No. 950-95, and VDE 0805 (EN60950, IEC950). The output overvoltage clamp consists of control circuitry, independent of the primary regulation loop, that monitors the voltage on the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop (see Feature Specifications table). This provides a redundant voltage control that reduces the risk of output overvoltage. The input source is to be provided with reinforced insulation from any other hazardous voltages, including the ac mains; and One VI pin and one VO pin are to be grounded or both the input and output pins are to be kept floating; and The input pins of the module are not operator accessible; and Another SELV reliability test is conducted on the whole system, as required by the safety agencies, on the combination of supply source and the subject module to verify that under a single fault, hazardous voltages do not appear at the module's output. Note: Do not ground either of the input pins of the module without grounding one of the output pins. This may allow a non-SELV voltage to appear between the output pins and ground. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a maximum 5 A normal-blow fuse in the ungrounded lead. Thermal Considerations To maintain the full power rating at ambient temperatures above 70 C (TA > 70 C), add an external capacitor across the input close to the power module input leads. Use an 80 V capacitor with a minimum ripple current rating of 160 mArms and maximum impedance of 1.0 at 105 C and 100 kHz. Otherwise, derate the output power as shown in Figure 28. 5.0 4.5 OUTPUT POWER, PO (W) If the input source is non-SELV (ELV or a hazardous voltage greater than 60 Vdc and less than or equal to 75 Vdc), for the module's output to be considered meeting the requirements of safety extra-low voltage (SELV), all of the following must be true: 4.0 3.5 3.0 WITH EXTERNAL CAPACITOR 2.5 2.0 1.5 WITHOUT EXTERNAL CAPACITOR 1.0 0.5 0.0 -40 -20 0 20 40 70 85 AMBIENT TEMPERATURE, TA (C) 8-548(C) Feature Descriptions Figure 28. Thermal Derating Curve Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. If the output voltage is pulled very low during a severe fault, the current-limit circuit can exhibit either foldback or tailout characteristics (output current decrease or increase). The unit operates normally once the output current is brought back into its specified range. Tyco Electronics Corp. 13 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Outline Diagrams Dimensions are in millimeters and (inches). Tolerances, unless otherwise indicated: x.x 0.5 mm (0.02 in.), x.xx 0.25 mm (0.010 in.) Single-Output Module Top View - - Lucent IN MW005A DC-DC Power Module IN: DC 48V, 0.13A + OUT 27.9 (1.10) MAX OUT: DC 5V, 1A MADE IN USA + U.S. Patent 4903182 TUV Rheinland 50.8 (2.00) MAX Side View 11.7 (0.46) MAX 0.51 (0.020) 0.79 0.08 (0.031 0.003) DIA ROUND PIN (TYP) 2.79 (0.110) Bottom View 5.08 (0.200) 12.70 (0.500) 11.4 (0.45) 7.62 (0.300) 15.2 (0.60) 20.32 (0.800) 8-317(C).c 14 Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Outline Diagrams (continued) Dimensions are in millimeters and (inches). Tolerances, unless otherwise indicated: x.x 0.5 mm (0.02 in.), x.xx 0.25 mm (0.010 in.) Dual-Output Module Top View - IN - 12V Lucent MW005BK DC-DC Power Module IN: DC 48V, 0.13A + COM 27.9 (1.10) MAX OUT: DC 12V, 0.21A OUT2: DC -12V, 0.21A MADE IN USA + 12V U.S Patent 4903182 TUV Rheinland 50.8 (2.00) MAX Side View 11.7 (0.46) MAX 0.51 (0.020) 0.79 0.08 (0.031 0.003) DIA ROUND PIN (TYP) 2.79 (0.110) Bottom View 2.54 (0.100) 12.70 (0.500) 5.08 (0.200) 11.4 (0.45) 7.62 (0.300) 15.2 (0.60) 20.32 (0.800) 8-356(C) Tyco Electronics Corp. 15 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Recommended Hole Patterns Component-side footprint. Dimensions are in millimeters and (inches). Single-Output Module MODULE OUTLINE 7.62 (0.300) 11.4 (0.45) 12.70 (0.500) 5.08 (0.200) 15.2 (0.60) 20.32 (0.800) 8-317(C).c Dual-Output Module MODULE OUTLINE 7.62 (0.300) 11.4 (0.45) 12.70 (0.500) 5.08 (0.200) 2.54 (0.100) 15.2 (0.60) 20.32 (0.800) 8-356(C) 16 Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Ordering Information Table 4. Device Codes Input Voltage Output Voltage Output Power Device Code Comcode 36 V--75 V 36 V--75 V 36 V--75 V 36 V--75 V 36 V--75 V 5V 12 V 15 V 12 V 15 V 5W 5W 5W 5W 5W MW005A MW005B MW005C MW005BK MW005CL 106233901 106233919 106233927 106233935 106233943 Optional features maybe ordered using device code suffixes shown below. Table 5. Device Options Option Standard long pins: 5.84 mm 0.51 mm (0.230 in. 0.020 in.) Pin lengths: 3.68 mm 0.25 mm (0.145 in. 0.010 in.) Tyco Electronics Corp. Device Code Suffix -SLP 6 17 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Notes 18 Tyco Electronics Corp. Data Sheet April 1999 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Notes Tyco Electronics Corp. 19 MW005-Series Power Modules: 36 Vdc to 75 Vdc Inputs; 5 W Data Sheet April 1999 Tyco Electronics Power Systems, Inc. 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 FAX: +1-888-315-5182 (Outside U.S.A.: +1-972-284-2626, FAX: +1-972-284-2900) http://power.tycoelectronics.com Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2001 Tyco Electronics Corporation, Harrisburg, PA. All International Rights Reserved. Printed in U.S.A. April 1999 DS99-115EPS (Replaces DS96-213EPS) Printed on Recycled Paper