PRODUCT SPECIFICATION M12 CAT6A CORDSETS and RECEPTACLES 1.0 SCOPE This Product Specification covers the M12 CAT6A series with cordsets and receptacles. 2.0 PRODUCT DESCRIPTION The M12 CAT6A series receptacles and cordsets are for high speed data transmission suited to transmit up to 10GBit Ethernet Data. The design covers the need for POE Transmission, and keeps the benefit of sealing and form Factor coming from the M12 standard. 2.1 PRODUCT NAME AND SERIES NUMBER(S) CORDSETS: 1203410300 1203410301 1203410302 1203410303 1203410304 1203410305 1203410306 M12 CAT6A CORDSET STANDARD PUR AWG26 0.5M M12 CAT6A CORDSET STANDARD PUR AWG26 1M M12 CAT6A CORDSET STANDARD PUR AWG26 2M M12 CAT6A CORDSET STANDARD PUR AWG26 3M M12 CAT6A CORDSET STANDARD PUR AWG26 4M M12 CAT6A CORDSET STANDARD PUR AWG26 5M M12 CAT6A CORDSET STANDARD PUR AWG26 10M RECEPTACLES: 1203410075 M12 CAT6A REC ASSY FRONT MOUNT REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 1 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 1203410150 M12 CAT6A REC ASSY BACK MOUNT 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings for information on dimensions, materials, platings and markings 2.3 SAFETY AGENCY APPROVALS none 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See the sales drawings and the other sections of this specification for the necessary referenced documents and specifications IEC 61076-2-109 Ed 1.0 IEC 60512-29-100 Ed 1.0 4.0 RATINGS 4.1 VOLTAGE 48 Volts AC (RMS) Test voltage 500 V RMS 4.2 CURRENT 0.5 Amps 4.3 TEMPERATURE Operating: - 40C to + 70C (Cable limit this) REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 2 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM 1 DESCRIPTION TEST CONDITION Mated connectors Rated voltage - IEC 60664-1 Rated impulse voltage - Pollution degree 2 Voltage proof 3 Current-carrying capacity 4 Contact Resistance 5 Insulation Resistance EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 Rated voltage - 48V Rated impulse voltage - 1.5kV Pollution degree - 3 Mated connectors IEC 60512-4-1, Test 4a Standard atmospheric conditions 0.5 kV IEC 60512, Test 5a All contacts Values at 40 C ambient temperature 0.5 A IEC 60512, Test 2a Standard atmospheric conditions 5m MAXIMUM Mated connectors IEC 60512, Test 3a, Method A Standard atmospheric conditions REVISION: ECR/ECN INFORMATION: TITLE: 1 REQUIREMENT 100 M MINIMUM PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 3 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION 7 IP degree of protection 8 Mechanical operation 9 Insertion and withdrawal forces 10 Contact retention in insert 11 Polarizing method 12 13 Vibration (sinusoidal) Shock TEST CONDITION According to IEC 60529 connectors in mated and locked position EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 IP65 and IP67 IEC 60512, Test 9a Standard atmospheric conditions Max. speed of operations = 10 mm/s Rest: 30 s, unmated. 100 (gold) IEC 60512, Test 13b Standard atmospheric conditions Max. speed = 10 mm/s 30 N MAXIMUM Not applicable Not applicable Engaging force: 1,5 x total insertion force but 35 N min. IEC 60512, Test 13e IEC 60512, Test 6d Standard atmospheric conditions Connectors in mated and locked position The fixed and free connector shall be rigidly installed in a suitable fixture as specified in dynamic stress tests. F = 10 Hz to 500 Hz Ampl. = 0.35 mm IEC 60512 Test 6c Connectors in mated and locked position The fixed and free connector shall be rigidly installed in a suitable fixture as specified in dynamik stress tests. Half sine shock acceleration 490m/s Duration of impact: 11ms REVISION: ECR/ECN INFORMATION: TITLE: 1 REQUIREMENT Contact disturbance: Discontinuity 10 s. maximum No damage Dielectric withstanding voltage: No breakdown Contact Resistance: Max. change from initial 5 m (shield. 100 M) Visual: No Damage Contact Resistance: Max. change from initial 4.5M (SHIELD. 100 M) PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 4 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3 TEST SCHEDULE According to: IEC 61076-2-109 Ed 1.0 and IEC 60512-29-100 Ed 1.0 5.3.1 TEST GROUP P-PRELIMINARY The dimensions specified in IEC 61076-2-109 Ed1 Connection points according to dwg all contacts per specimens Initial value according to 5.1.4 Initial value according to 5.1.5 According to 5.1.2 REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 5 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.2 TEST GROUP AP - DYNAMIC/ CLIMAT Requirements see 5.2.9 See 5.2.9 See 5.2.12 See 5.2.13 Initial value according to 5.1.5 According to 5.1.2 REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 6 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.2 TEST GROUP AP - DYNAMIC/ CLIMAT (continued) Initial value according to 5.1.5 Initial value according to 5.1.5 According to 5.1.2 Requirements see 5.2.9 According to 5.2.7 See 5.2.11 REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 7 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.3 TEST GROUP BP - MECHANICAL ENDURANCE Speed 10 mm/s max. Rest 30 s (unmated) Operations see 5.2.8 Speed: 10 mm/s max. Rest time: 30 s (unmated) REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 8 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.3 TEST GROUP BP - MECHANICAL ENDURANCE (continued) Initial value according to 5.1.5 According to 5.1.2 For requirements, see 5.2.9 REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 9 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.4 TEST GROUP CP - ELECTRICAL LOAD Initial value according to 5.1.5 According to 5.1.2 Duration: 1 000 h Amp.Temp.: 40 C Current load according to 5.1.3 Recovery time: 2 h Temperature: sensor in center of specimen Initial value according to 5.1.5 According to 5.1.2 REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 10 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.5 TEST GROUP DP - CHEMICAL RESISTIVITY According to 5.1.2 5.3.6 TEST GROUP EP - CONNECTION METHOD TESTS REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 11 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.7 TEST GROUP FP - ELECTRICAL TRANSMISSION REQUIREMENTS REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 12 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3.7 TEST GROUP FP - ELECTRICAL TRANSMISSION REQUIREMENTS (continued) REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 13 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. Please refer to packaging specification: PK-120341-075 (Receptacles); PK-120341-300 (Cordsets). REVISION: ECR/ECN INFORMATION: TITLE: 1 EC No: IPG2012-0269 DATE: 2012 / 04 / 13 DOCUMENT NUMBER: PS-120341-001 PRODUCT SPECIFICATION FOR M12 CAT 6A CORDSETS AND RECEPTACLES SHEET No. 14 of 14 CREATED / REVISED BY: CHECKED BY: APPROVED BY: Z. ISMAYILOV C. BURGER A. VOGT TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC