73-699-000 - ARTESYN EMBEDDED POWER

Model Vnom Set Point Dynamic Vtrim Imax Power Remote Power

(V) Adjust Range (V) Range (V) (A) (W) Sense Good

XgA 12.0 10.8-15.6 - 12.5 150 - -

XgB 24.0 19.2-26.4 - 8.3 200 - -

XgC 36.0 28.8-39.6 - 5.6 200 - -

XgD 48.0 38.5-50.4 - 4.2 200 - -

XgE 24.0 5.0-28.0 - 5.0 120 - Yes

XgF 24.0 5.0-28.0 - 3.0 72 - Yes

24.0 5.0-28.0 - 3.0 72 - Yes

XgG 2.5 1.5-3.6 1.0-3.6 40.0 100 Yes Yes

XgH 5.0 3.2-6.0 1.5-6.0 36.0 180 Yes Yes

XgJ 12.0 6.0-15.0 4.0-15.0 18.3 220 Yes Yes

XgK 24.0 12.0-30.0 8.0-30.0 9.2 220 Yes Yes

XgL 48.0 24.0-58.0 8.0-58.0 5.0 240 Yes Yes

The UltiMod Series from Excelsys - the Ultimate range of Modular Configurable Power

Supplies provides up to 1200W output power in a compact 1U form factor. The series is

designed for highest efficiencies and consists of two Input AC front ends (powerPacs),

UX4 and UX6 and 11 DC output powerMods (XgA to XgL).

Both powerPacs carry dual safety certification, EN60950 for Industrial Applications and

EN60601-1 3rd Edition for Medical Applications. The UX4 delivers up to 600W and can be

populated with up to 4 powerMods, the UX6 delivers up to 1200W and can be populated

with up to 6 powerMods.

The powerMods provide up to 12 fully isolated DC outputs ranging from 1.0V to 58V.

Users can select the modules most suitable for their application based on power level

and/or desired control feature set. The series provides unique levels of flexibility and

is completely user field configurable. Customers can configure any combination of

powerMods in series/parallel. This unique flexibility combined with our Industry leading

5 Year Warranty minimises the total cost of ownership for our customers.

The UltiMod Series of modular configurable power supplies provides global

leadership in product reliability, efficiency and cost effectiveness.

400W-800W

UltiMod

FEATURES & OPTIONS

• Dual Safety Approvals

- UL/EN60950 2nd edition

- UL/EN60601-1 3rd edition

• Highest Efficiency - up to 92%

• User & Field Configurable

• Standard Medical Features

- Leakage Current <300µA (<150µA optional)

- 2 MOPP

- 4KV Isolation

• Lowest Acoustic Noise

• -40°C Startup Temperature

• Extra Ruggedised as Standard

- Shock: >60G’s

- Vibration: MIL STD-810G

• No Minimum Load

• Extra low profile <1U height

• All outputs fully floating

• Series / Parallel of multiple outputs

• 5V Isolated standby voltage

• Product Options: Conformal Coating, Low

Leakage Current, Connector, Cabling & Mounting

options and Reverse Fans

TYPICAL APPLICATIONS

• Medical; Clinical diagnostic equipment, Medical

lasers, Dialysis equipment, Radiological

Imaging, Clinical Chemistry

• Industrial; Test and Measurement, Industrial

Machines, Automation equipment, Printing,

Telecommunications, Audio equipment

UltiMod powerMods

MODEL Watts

UX4 4 600W Yes Yes

UX6 6 1200W Yes Yes

Model Slots Power Medical Approval Industrial Approval

UL/EN60601-1 3rd edition UL/EN60950 2nd edition

UltiMod powerPacs

Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive

INPUT

Parameter Conditions/Decription Min Nom Max Units

Input Voltage Range Universal Input 47-440Hz 85 264 VAC

120 380 VDC

Power Rating UX4: See derating curves page 4 600 W

UX6: See derating curves page 4 1200 W

Input Current UX4 85VAC in 400W out 7.5 A

UX6 85VAC in 850W out 11.5

Inrush Current 230VAC @ 25°C 25 A

Undervoltage Lockout Shutdown 65 74 VAC

Fusing UX4 250V F8A HRC

UX6 250V F12A HRC

OUTPUT

Parameter Conditions/Description Min Nom Max Units

powerMod Power As per powerMod table

Output Adjustment Range Manual: Multi-turn potentiometer. As per powerMod table

Dynamic: As per powerMod table

Minimum Load 0 A

Load & Cross Regulation For 25% to 75% load change ±0.2 %

Transient Response For 25% to 75% load change: Voltage Deviation; XgA-XgD 2.5 %

Settling Time: XgA-XgD 500 µs

Voltage Deviation: XgE-XgL 10 %

Settling Time: XgE-XgL 250 µs

Ripple and Noise 20MHz 100mV or 1.0% pk-pk (except 150mV XgA)

Overvoltage Protection Latching 110 120 150 %

Overcurrent Protection Straight line with hiccup activation at <30% of Vnom. 110 133 160 %

Line Regulation For ±10% change from nominal line ±0.1 %

Remote Sense Max. line drop compensation (except XgA, B, C, D, E, F) 0.5 VDC

Overshoot 2 %

Rise Time Monotonic 15 ms

Turn-on Delay From AC in and Global Enable 300 ms

powerMod Enable 2 ms

Hold-up Time For nominal output voltages at full load. 15 20 ms

Output Isolation Output to Output/Output to Chassis 500 / 500 VDC

GENERAL

Parameter Conditions/Description Min Nom Max Units

Isolation Voltage Input to Output 4000 VAC

Input to Chassis 1500 VAC

Efficiency 230VAC, 1200W @ 24V 90 92 %

Safety Agency Approvals EN60601-1 3rd Edition, UL60601-1, CSA601, UL File No. E230761

EN60950 2nd Edition, CSA C22.2 No. 60950-1, UL File No.E181875

Leakage Current 250VAC, 60Hz, 25°C 300 µA

250VAC, 60Hz, 25°C (Option 04) 150 µA

Signals See Page 4

Bias Supply Always on, current 500mA 4.8 5.0 5.2 VDC

MTBF UX4 with two XgA's @ full load.Telecordia SR-332 , Issue 1 May 2001,

ground benign, ambient temperature of 40°C 670 kHours

EMC

Parameter Standard Level Units

Emissions

Conducted EN55011, EN55022, FCC Level B

Radiated EN55011, EN55022, FCC Level B

Harmonic Distortion EN61000-3-2 Class A Compliant

Flicker & Fluctuation EN61000-3-3 Compliant

Immunity

Electrostatic Discharge EN61000-4-2 Level 2

Radiated Immunity EN61000-4-3 Level 3

Fast Transients-Burst EN61000-4-4 Level 3

Input Line Surges EN61000-4-5 Level 3

Conducted Immunity EN61000-4-6 Level 3

Voltage Dips EN61000-4-11 Compliant

ENVIRONMENTAL

Parameter Conditions/Description Min Nom Max Units

Operating Temperature Operates to specification below -20°C after 10 min warm-up -40 +70 °C

Storage Temperature -40 +85 °C

Derating See Page 4 for full temperature deratings

Relative Humidity Non-condensing 5 95 %RH

Shock 60 G

Vibration MIL-STD810G Hz

Altitude Up to 3000m (10000ft)

UltiMod

Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive

Output Connectors

The output powerMods connection details are shown below. Type A connectors are for single output powerMods XgA to XgL. The Type B connector is for the Dual

output XgF powerMod. The power and signal connectors are as follows:

Voltage

Adjust

M4 Screws

2 1

V1 Adjust

2 1

V2 Adjust

Type A: powerMods Type B: powerMod

XgA to XgE XgF

XgG to XgL

Output Signals and Power Connector Pinout

Pin J3 J3 J3 J3 J4 J4

Module (XgA to XgD) (XgG to XgL) (XgE) (XgF) (Type A) (Type B)

1 not used +Sense not used -pg (V2) -Vout -V2

2 Common -Sense not used +pg (V2) +Vout +V2

3 not used Vtrim not used Inhibit V2) -V1

4 not used Itrim Common Common (V2) +V1

5 +Inhibit +Inhibit/Enable -pg -pg (V1)

6 -Inhibit -Inhibit/Enable +pg +pg (V1)

7 not used +pg Inhibit Inhibit (V1)

8 not used -pg Common Common (V1)

UltiMod

Series Connection

To achieve increased output voltages, simply series outputs using standard series links, paying attention to the requirements to

maintain SELV levels if required in your system.

Parallel Connection for powerMods XgA to XgL

To achieve increased current capacity, simply parallel outputs using the standard parallel links. Excelsys ‘wireless’ sharing ensures

that current hogging is not possible. To parallel connect outputs:

1. Switch on IShare switch to ON for powerMods XgG - XgL or add jumper to current share header LK1 for powerMods XgA-XgD.

2. Connect Negative Parallel Link.

3. Adjust output voltages of powerMods to within 5mV of each other.

4. Connect Positive Parallel Link.

Parallel Links available to

order. Part Number XP1

Series Links available.

Part Number XS1

DIP Switch Option for XgG to XgL

powerMods can be configured to be normally ON or normally OFF by appropriate setting of the DIP switch on the powerMod. (default mode is normally ON).

The powerMod will deliver output voltage when mains is applied (and the powerPac is enabled). The powerMod requires an external 5V signal (between

+IN/EN and -IN/EN) to disable the output pins. This may be reversed by setting of the dip switch to the OFF position.

Dip Switch settings above are:

Current Share: OFF

Inhibit ON: Normally ON

Recommended Jumper for LK1: HARWIN M7567-05

(Jumper Socket, Black, 2.54mm, 2-way)

LK1 for Current Share on powerMods XgA to XgD

Output Mating Connectors

J3: Locking Molex 51110-0860; Non Locking Molex 51110-0850; Crimp Terminal: Molex p/n 50394.

J4: M4 Screw

DIP Switch for Current Share &

Inhibit/Enable for powerMods XgG to XgL

LK1 (Attach jumper here)

Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive

UltiMod Mounting Options

To ease system integration there are three methods of mounting the Ultimod in a system.

1. Base Plate Mounting

The unit can be mounted in the system via the mounting holes present on the base. See mechanical drawings for mounting hole positions. Use M4 mounting screws.

Ensure that maximum screw penetration from base does not exceed 6mm.

2. Fleximount - side mounting clip

Using the side mounting clips accessory shown. The clip can be positioned at the user defined

position along the slide rail on the side of the UltiMod. The clip is then mounted to the system base

plate. Use M4 mounting screws to fix mounting clip to system base. Excelsys part number Z165.

3. Fleximount - self clenching studs

Using the slide rail on side of the Ultimod, self clenching studs can be placed at a user defined position. Recommend: PEM FH-M4-X or FH-832-X or equivalent.

Input Cable (Option D)

The UltiMod Series is also available with an input cable connection option allowing greater flexibility when mounting the UltiMod in the system. Input cables are 300mm

in length and come supplied with Faston connectors.

IEC to Screw Terminal Adaptor

Some applications may require a screw terminal input rather than the standard IEC320 connector provided with the UltiMod. For such applications, Excelsys can offer

the XE1, the IEC to Screw terminal adaptor accessory plug. This is a press fit connector that plugs securely into the UltiMod powerPac and provides the system inte-

grator with screw terminals for mains connection.

UltiMod

Input Connectors

The UltiMod series has a variety of input connector options to ease system integration. These include IEC, Input cables (3-wire) and IEC to Screw Terminal Adaptor.

Pin J1 J2

1 Line Common

2 Neutral +5V Bias

3 Earth not used

4 AC Fail

5 Fan Fail

6 Global Enable

7 Temp Alarm

8 Global Inhibit

Derating Curves

Input Mating Connectors

J1: IEC320 type female plug rated 13, Locking IEC cable and connector: Schaffner EMC part number IL13-US1-SVT-3100-183.

J2: Locking Molex 51110-0850; Non Locking 51110-0860; Crimp Terminal: Molex p/n 50394

Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive

Configuring your UltiMod

UltiMod

Configure your UltiMod using our Online Configurator

Our Sales and Applications teams will be delighted to assist you in defining the best power supply for your application. You can also use our online configu-

rator available at http://www.excelsys.com/xgen_configurator/configure.html.

All dimensions in mm.

Mounting Holes

4 M4 threaded holes on Base. Max screw penetration is 6mm from Base.

Fleximount Side Mounting Slots

Use with self-clinching studs type FH-M4-X or FH-832-X (X= stud length) from PEM, or equivalent

Alternatively, use Xgen Side Clamps from Excelsys. Part No. Z165 (drawing 61401)

J1 J2

INPUT AC 100V-240V 50/60Hz

SEE INSTRUCTION MANUAL

70C MAX OPERATING TEMPERATURE

29.50

40.40

122.00

46.00

23.50

42.00

92.00

19.00 89.00

SLOT D

SLOT C

SLOT B

SLOT A

Third angle projection

TOP VIEW

50.00 97.75

J1 J2

INPUT AC 100V-240V 50/60Hz

SEE INSTRUCTION MANUAL

70C MAX OPERATING TEMPERATURE

29.50

40.40

122.00

46.00

23.50

80.00

92.00

19.00

19.00 127.00

SLOT F

SLOT E

SLOT D

SLOT C

SLOT B

SLOT A

19.00

Third angle projection

TOP VIEW

All dimensions in mm.

Mounting Holes

4 M4 threaded holes on Base. Max screw penetration is 6mm from Base.

Fleximount Side Mounting Slots

Use with self-clinching studs type FH-M4-X or FH-832-X (X= stud length) from PEM, or equivalent

Alternatively, use Xgen Side Clamps from Excelsys. Part No. Z165 (drawing 61401)

50.00 97.75

Mechanical Drawings

UX4: 4 Slot UltiMod powerpac UX6: 6 Slot UltiMod powerpac

Unique in Flexibility, Unrivalled in Performance, Ultra Cost Competitive

North America

Excelsys Technologies t: (972) 771 4544

519 Interstate 30, #309 f: (972) 421 1805

Rockwall, TX 75087 e: salesusa@excelsys.com

USA

Europe/Asia

Excelsys Technologies Ltd t: +353 21 4354716

27 Eastgate Drive f: +353 21 4354864

Eastgate Business Park e: sales@excelsys.com

Little Island, Cork, Ireland

IRELAND

Configuration Example 1: UX4CGD0-D4 contains;

UX4 powerPac: 600W 4-slot chassis, Standard module settings:

Slot 1: XgC: 36V/5.6A

Slot 2: XgG: 2.5V/40A

Slot 3: XgD: 48V/4.2A

Slot 4: Empty

Option D: Input cable option; Option 4: 150μA leakage current option.

Configuration Example 2: UX4CGD0PD4B contains;

UX4 powerPac: 600W 4-slot chassis, Factory preset module settings:

Slot 1: XgC: 32V/5.6A XgC output voltage factory adjusted to 32V

Slot 2: XgG: 2.5V/40A

Slot 3: XgD: 46V/4.2A XgD output voltage factory adjusted to 46V

Slot 4: Empty

Option D: Input cable option; Option 4: 150μA leakage current option; B: Factory assigned unique identifier.

Configuration Example 3: UX6BBDDA0C02A contains;

UX6 powerPac: 1200W 6-slot chassis, Factory preset module settings:

Slot 1: XgB: 24V/8.3A (set in parallel with Slot 2)

Slot 2: XgB: 24V/8.3A (set in parallel with Slot 1)

Slot 3: XgD: 46V/4.2A XgD output voltage factory adjusted to 46V

Slot 4: XgD: 48V/4.2A

Slot 5: XgA: 12V/12.5A

Slot 6: Empty

Option C: Conformal Coated; Option 2: Reverse Fan; B: Factory assigned unique identifier.