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Learn more and view our customers testimonials at www.beasuperproducer.com 1 Content Hand Soldering & Rework SmartHeat Technology Product Selection PS-900 Production Soldering System MFR-1100 and MFR-2200 Soldering & Rework Systems MFR Series Desoldering Systems Accessories Tips and Cartridges (R) 3 - 18 3 4 5-6 7-9 10 11 12 - 18 Convection Rework 19 - 28 Fume Extraction 29 - 36 Fluid Dispensing 37 - 44 Metcal Range 45 - 46 Product Selection MRS-1000 Modular Rework System HCT-1000 Programmable Hand Held Convection Tool PCT-1000 Programmable Pre-heater ATH-1000 Adjustable Tool Holder and LM-1000 Light Magnifier PCT-100 Focused Convection Pre-heater Board Holders HCT-900 Hand Held Convection Tool Product Selection BVX-100 Benchtop Single User Arm/Plenum System BVX-200 Two Stations Portable Filter Unit MFX-2200 Particle / Gas Fume Extraction Systems Omniflex and BVX Arms BTX-208 Portable Tip Extraction System EC1800 Exhaust Cabinet Product Selection DX-250 Series Digital Dispenser DX-350 Series Digital Dispenser 924-DFV Foot Valve Dispenser Dispensing Tips Dispensing Consumables Accessories MX-5000 Advanced Soldering & Rework Systems APR Series Advanced Package Rework 19 20 21 - 22 23 24 25 26 27 - 28 29 30 31 32 - 33 34 35 - 36 36 37 38 39 40 41 - 42 43 44 45 46 2 SmartHeat Technology (R) OK International is the only provider of SmartHeat(R) patented Soldering Technology. SmartHeat(R) senses the exact thermal requirement for each solder joint and responds by delivering the precise amount of thermal energy required to create a reliable connection. The result is a high degree of control without resorting to higher tip idle temperatures required by conventional heater process technologies. Consequently, the risk of component and board damage is minimized. This is especially important with the greater thermal demands required by lead-free applications. Conventional Soldering Technology = Fixed Power / Variable Temperature SmartHeat(R) Soldering Technology = Variable Power / Fixed Temperature The temperature needs to be manually set and adjusted to vary the amount of thermal energy applied, the operator can vary the process. The required solder joint temperature drives the heating process, as opposed to the idle tip temperature setting (as in a conventional iron). Conventional soldering irons are fixed power systems that store energy in the tip, they don't adjust power in response to thermal demand. The tip cools as it heats the joint and the heater reheats the tip, often overshooting the set temperature. Conventional soldering systems require calibration. The actual tip temperature can vary widely from set point, slowing the process and causing thermal damage and poor solder joint quality. Stored Energy Controller Heater Temperature Sensor Soldering Tip SmartHeat(R) tips and cartridges sense the load and instantly deliver the right amount of heat directly to the solder joint. Operates at lower safer temperatures. Power is delivered in proportion to the load. SmartHeat(R) technology eliminates overshoot. No calibration required - saves money and eliminates system down-time. Self-regulating Tip Cartridge (see below) Tip Coil Ergonomic Hand-piece Connector Heater Other Unique OKi Features Plug and Play: Attach the desired handpiece and turn power on, no other control. Reduces operator training. Lightweight, ergonomic hand-piece. Short tip-to-grip for precise control. 3 Watch the SmartHeat(R) Video at www.okinternational.com/video Easy tip insertion and changeouts. Rapid heat-up & recovery. Shorter dwell time. Hand Soldering & Rework Product Selection p t um tpu ir P d A Ou ut ce l ce e s n a i e tan i r utp -P ks ou -P e O r e rn d e xte t d c o n n t d n E ie a a e s , an es ,I tpu pW ult ch ge ng dg d -P ng eH rH im Ou lee wit e ri rtri an trid ze e ri dg S i s a d r S S e l e d r l l H l p t a l C i e r g a a to so so C iC iT Tip Tw Ca Du Sin Au Du De De SS OK OK Air al SELECT A COMPLETE SYSTEM PS-900 MFR-1110 MFR-1120 MFR-1140 MFR-1160 MFR-1161 MFR-2210 MFR-2220 MFR-2240 MFR-2211 MFR-2222 MFR-2241 MFR-DSX MFR-DSI MFR-SDX MFR-SDI ld So e ri ng Re wo rk 2 2 2 OR CONFIGURE YOUR OWN SYSTEM - 3 PLATFORMS ARE AVAILABLE PS Platform - Single Output - Soldering Only MFR Single or Dual Simultaneous Output Platform - Soldering and Rework MFR Dual Switched Output Platform - Soldering and Desoldering POWER SUPPLIES PS-PW900 Production Soldering HAND-PIECES (see page 11) PS-HC3 Tip Hand-Piece (incl. PS-CA3 coil assembly) MFR-H2-ST Tip Hand-Piece MFR-PS1100 Single Output (incl. MFR-CA2 coil assembly) Soldering & Rework MFR-H6-SSC Cartridge Hand-Piece or MFR-PS2200 Dual Simultaneous MFR-H1-SC Cartridge Hand-Piece Output Soldering & Rework MFR-H4-TW Tweezer Hand-Piece MFR-PS2X Dual Switched Output MFR-HSR Cartridge Hand-Piece Desoldering with External Air or MFR-PS2K Dual Switched Output MFR-HDS Desoldering Gun Desoldering with Internal Air Pump Tip Soldering Hand-Piece with Coil Assembly WORKSTANDS (see page 11) WS2-NS (black Non Sleeper) WS2G-NS (green Non Sleeper) WS1 (black) / WS1G (green) MFR-WSPT (black ) MFR-WSSR (black Non Sleeper) MFR-WSDS (black Non Sleeper) Cartridge Soldering Hand-Piece 2 2 2 All OKi Consumables are shared between the 3 product platforms CONSUMABLES OKi TIPS: PHT - SxV - CxV OKi TIPS: SxV - CxV METCAL CARTRIDGES: SSC OKi CARTRIDGES: SxP - RxP OKi CARTRIDGES: TxP OKi CARTRIDGES: SxP - RxP OKi TIPS: DxP 4 PS-900 Production Soldering System The PS-900 Soldering System, powered by SmartHeat(R) Technology, is part of a new generation of cost effective soldering systems from OK International. The PS-900 provides power and exceptional thermal control in a small benchtop footprint. Key Features & Benefits SmartHeat(R) temperature control Ergonomic, lightweight handle Rugged cast aluminum housing Added plating thickness to tips Low cost, quick-change heater coil The PS-900 increases productivity by performing a wide range of applications. It is designed for lead-free soldering processes, multilayer boards and thermally demanding components. Technical Specifications Power Supply Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Power Cord (3-wire) Dimensions W x D x H 5 Soldering Handle and Coil Assembly Tip-to-Ground Potential Tip-to-Ground Resistance Idle Temperature Repeatability Handle Cord Assembly Length Connector Overall length (with tip) Grip diameter Tip to grip Tip shaft diameter Tip length Workstand W x D x H 10 - 40C 65C 100 - 240 VAC 50/60 Hz 90 Watts max. 60 Watts max. at 22C ambient temperature 450 KHz 183 cm 18/3 SJT 80 x 160 x 115 mm (3.1" x 6.3" x 4.5") < 2 mV < 2 ohms 1.1C in still air 122 cm - burn proof, ESD safe 3-pin power connector 230 mm (9.06") with standard tips 13 mm (0.51") 58 mm (2.28") 8.0 mm (0.31") 82 mm (3.23") to 93 mm (3.66") (typical) 105 x 175 x 90 mm (4.1" x 6.9" x 3.5") PS-900 Production Soldering System Part No. Description PS-900 Includes: PS-PW900 1 Power Supply WS2-NS 3 Workstand, Black PS-HC3 TIPS Complete System 2 SxV Hand-piece (PS-H3) and Coil Assembly (PS-CA3), no tips included Soldering Tips CxV Other Accessories Available: PS-H3 PS-CA3 WS2G-NS 4 5 AC-CP2 Blade Tips Hand-piece only, NO Coil Assembly Coil Assembly for SxV Soldering Tips and CxV Blade Tips ONLY Workstand, Green WS2 Sleeper Stand 4 3 5 1 2 ONLY AVAILABLE ON PS-900 SYSTEM AND FOR USE WITH PHT TIPS PS-CA1 6 Coil Assembly for PHT Soldering Tips ONLY PS-H3 7 Hand-piece only, NO Coil Assembly PS-HC1 See Pages 13 & 14 Tip Removal Pad Hand-piece (PS-H3) and Coil Assembly (PS-CA1) PHT Light Load, Fine Access Soldering Tips 7 6 TIPS See Page 18 Training Advantage No training: Switch on and Solder No calibration required either 6 MFR-1100 Series Single Output Soldering & Rework System The MFR-1100 Single Output Series is designed to minimize training investment, maximize application solutions and increase productivity. This Series is highly versatile in that it can be used with either a soldering tip, cartridge or tweezers and offers a choice of four hand-pieces. 1 2 3 4 Systems MFR-PS1100 MFR-H1-SC MFR-H2-ST MFR-H4-TW MFR-H6-SSC WS1 MFR-WSPT Power Supply Soldering Cartridge Hand-piece Soldering Tip Hand-piece Tweezer Hand-piece SSC Cartridge Hand-piece Universal Soldering Workstand Tweezer Workstand 1 2 3 4 Picture Reference MFR-1110 1 MFR-1120 1 MFR-1140 1 MFR-1160 1 MFR-1161 1 1 1 1 1 1 1 1 1 1 1 2 Note: The MFR-1160 is replacing the Metcal SP200 Soldering System CARTRIDGES CARTRIDGES TIPS CARTRIDGES TxP SxV SxP Soldering Tips Soldering Cartridges RxP Tweezer Cartridges See Page 17 SSC Soldering Cartridges See Page 18 CxV Blade Tips Rework Cartridges Application Advantage Multiple hand-pieces offering a wide range of applications. See Pages 15 & 16 7 See Pages 13 & 14 MFR-2200 Series Dual Simultaneous Output Soldering & Rework System The MFR-2200 Series features dual output capability allowing users to select operation of one hand-piece or two hand-pieces simultaneously. Like the MFR-1100 Series, the MFR-2200 offers the same choice of multiple hand-pieces. Flexibility can be increased by locking both systems together. 1 2 3 Systems MFR-PS2200 MFR-H1-SC MFR-H2-ST MFR-H4-TW WS1 MFR-WSPT Power Supply Soldering Cartridge Hand-piece Soldering Tip Hand-piece Tweezer Hand-piece Universal Soldering Workstand Tweezer Workstand 1 2 3 Picture Reference MFR-2210 1 MFR-2220 1 MFR-2240 1 MFR-2211 1 MFR-2222 1 MFR-2241 1 CARTRIDGES 1 1 1 1 1 1 2 2 2 1 2 1 1 1 CARTRIDGES TIPS TxP SxV SxP Soldering Tips Soldering Cartridges RxP See Page 17 CxV Blade Tips Rework Cartridges See Pages 15 & 16 Tweezer Cartridges Productivity Advantage Dual Output System for See Pages 13 & 14 increased productivity 8 MFR-1100 & MFR-2200 Series Soldering & Rework Systems Key Features & Benefits SmartHeat(R) Technology provides exceptional power for high thermal demand applications Single or Dual simultaneous outputs allow for single or dual hand-piece use Four hand-pieces available for increased application solutions for soldering and rework on one system Other Accessories Available: MFR-CA2 Coil Assembly for Tip Hand-piece (MFR-H2-ST) WS1G Auto-sleep Workstand, Green AC-CP2 Cartridge / Tip Removal Pad MFR-PM70 Power Meter AC-BP Brass Pad (for Workstand) - Pack of 10 MFR-UK2 Upgrade Kit: Solder Tip Hand-piece M FR - U K 4 Upgrade Kit: Tweezer Cartridge Hand-piece MFR-UK1 Hand-pieces are ergonomic for operator safety and comfort Upgrade Kit: Solder Cartridge Hand-piece (MFR-H1-SC) and Workstand (WS1) (MFR-H2-ST) and Workstand (WS1) (MFR-H4-TW) and Workstand (MFR-WSPT) Technical Specifications Power Supply Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Power Consumption Output Power Output Frequency Power Cord (3-wire) Dimensions (approx.) W x D x H 9 Each hand-piece has a comprehensive range of cartridges or tips for maximum flexibility MFR-2200: Three position switch. Select left, right or center (both ports operational) to power hand-pieces Weight Surface Resistivity Certification / Marking MFR-1100 10 - 40C (50F - 104F) 55C (131F) 100 - 240 VAC 50/60 Hz grounded circuit 70 Watts maximum 60 Watts at 22C 450 KHz 183 cm 18/3 SJT 90mm (3.5") x 142mm (5.6") x 197mm (7.8") 2.3kg (5.05 lbs) 105-109 Ohms cTUVus, CE MFR-2200 10 - 40C (50F - 104F) 55C (131F) 100 - 240 VAC 50/60 Hz grounded circuit 130 Watts maximum 60 Watts at 22C per output (2 outputs) 450 KHz 183 cm 18/3 SJT 170mm (7") x 200mm (8") x 152.5mm (6") 2.97 kg ( 6.55 lbs) 105-109 Ohms cTUVus, CE Workstand Weight < 2 mV RMS <2 ohms 1.1C (2F) in still air 122 cm - burn proof, ESD safe 8-pin circular DIN 100 mm (4") x 200 mm (8") x 100 mm (4") 0.69 kg (1.51 lbs) < 2 mV RMS <2 ohms 1.1C (2F) in still air 122 cm - burn proof, ESD safe 8-pin circular DIN 100 mm (4") x 200 mm (8") x 100 mm (4") 0.69 kg (1.51 lbs) Soldering Handle and Coil Assembly Tip-to-Ground Potential Tip-to-Ground Resistance Idle Temperature Repeatability Handle Cord Assembly Length Connector Workstand W x D x H MFR Series Desoldering & Rework Systems Key Features & Benefits MFR-DSX / MFR-DSI Versatile and ergonomic gun hand-piece that easily switches to a pencil handpiece Dual switched outputs (soldering or desoldering) SmartHeat(R) makes through-hole desoldering easy and safe The solder collection chamber and filter system is quick and easy to change, and provides low cost maintenance Two Desoldering Systems available: MFR-DSX requires shop air. The MFR-DSI features an internal vacuum pump. MFR-SDX / MFR-SDI Part No. Description MFR-DSI Desolder System, Internal Air Pump MFR-DSX MFR-SDX MFR-SDI Includes: Desolder System, External Air Solder / Desolder System, External Air Solder / Desolder System, Internal Air Pump MFR-HDS Desolder Hand-piece MFR-HSR Soldering and Rework Hand-piece (only for MFR-SDX /-SDI) MFR-WSDS MFR-WSSR MFR-PS2X MFR-PS2K Desolder Workstand Soldering Workstand (only for MFR-SDX /-SDI) Switched Two-Port Power Supply, External Air Switched Two-Port Power Supply, Internal Air Pump The Gun Hand-piece can be adjusted from a pencil to a gun with a simple press of a button DxP Desoldering Tips CARTRIDGES SxP Soldering Cartridges RxP Rework Cartridges See Pages 15 & 16 Technical Specifications Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Recommended Air Pressure Input Power Consumption (max.) Output Power Output Frequency Power Cord 3-Wire Dimensions w x d x h Certification / Marking Tip-to-Ground Potential Tip-to-Ground Resistance Idle Temperature Repeatability Desolder Hand-piece Cable Length Other Hand-piece Cable Length Hand-piece Connector Workstand Dimensions w x d x h 10- 40C 55C 100- 240 VAC, grounded circuit 50/60 Hz 450kPa (65PSI) MFR-PS2X only 75 Watts (MFR-PS2K),70 Watts (MFR-PS2X) 50 Watts max. at 22C ambient temp 450 KHz 183cm (18/3") SJT 170mm (7") x 200mm (8") x 152.5mm (6") cTUVus, CE <2mV RMS <2 ohms 1.1C in still air L=152cm (60"), burn proof, ESD safe L=122cm (48"), burn proof, ESD safe 8-pin circular DIN 100 mm (4") x 200 mm (8") x 100 mm (4") 10 Accessories and Spare Parts for PS and MFR Platforms 1 2 3 4 5 6 8 7 12 11 13 11 14 Workstands WS1 WS2-NS MFR-WSPT MFR-WSSR MFR-WSDS WS1CB WS2CB 9 7 8 Universal Auto Sleep Workstand Solder Workstand (PS-900) Non Sleeper Precision Tweezer Workstand Non Sleeper Stand Soldering Workstand Non Sleeper Desoldering Workstand (MFR-DSX,-DSI,-SDX,-SDI) Solder Rework Cradle Replacement for WS1 Workstand Solder Rework Cradle Replacement for WS2 Workstand Auto-Sleep Workstand WS1 & WS1G: how do they work? 9 10 Hand-pieces and replacement coils PS-HC3 Soldering Handle with PS-CA3 Coil Assembly (PS-900) PS-H3 5 Soldering Handle without Coil Assembly (PS-900) PS-CA3 6 Coil Assembly for PS-HC3 / PS-H3 Hand-piece (PS-900) MFR-H1-SC 1 Cartridge Solder / Rework Hand-piece (MFR-1100 & MFR-2200) MFR-H2-ST 2 Tip Solder Hand-piece (MFR-1100 & MFR-2200) Coil Assembly for MFR-H2-ST Hand-piece (MFR-1100 & MFR-2200) MFR-CA2 MFR-H4-TW 4 Precision Tweezer Hand-piece (MFR-1100 & MFR-2200) MFR-H6-SSC 3 SSC Cartridge Solder Hand-piece (MFR-1100 & MFR-2200) MFR-HSR Cartridge Solder / Rework Hand-piece (MFR-SDX & MFR-SDI) MFR-HDS 14 Desolder Hand-piece (MFR-DSX,-DSI,-SDX,-SDI) An insert helps increase tip life by allowing the tip or cartridge to idle at a lower temperature, thereby reducing oxidation. Does not shut the iron off, only reduces the power available to the tip while in the Workstand. The recovery time, from when the tip is removed from the Workstand, is within seconds. Also includes a brass wire wool cleaning compartment to remove heavy oxidation build up associated with lead-free processes. Lead-Free Process Identification WS1G 12 Green Universal Auto Sleep Workstand WS2G-NS Green Solder Workstand (PS-900) WS1CG Green Solder Rework Cradle Replacement for WS1 Workstand WS2CG Green Solder Rework Cradle Replacement for WS2 Workstand AC-CK1 11 Green Identification Ring for OKi Cartridges (Pack of 50) AC-CK3 Green Identification Ring for SSC Cartridges (Pack of 50) AC-CK4 10 Green Identification Ring for OKi Tips (Pack of 50) Miscellaneous Accessories AC-BRUSH-P Soft Brass Brush (Pack of 6) AC-CP2 Cartridge and Tip Removal Pad AC-FX1 13 Fume Extraction Kit AC-IK Interlocking / Mounting Kit MFR-PM70 Power Meter for MFR Series PS-PM900 Power Meter for PS-900 AC-Y10 Yellow Sponge for WS1 Workstand (Pack of 10) AC-YS4 Yellow Sponge Round for WS2 Workstand (Pack of 10) AC-BP Brass Pad (Pack of 10) Desoldering Accessories AC-TC-P Desoldering Tip Cleaner (Pack of 12) AC-SK1 Seal Kit Collection Chamber AC-VL ESD Air Hose MFR-HDCA Desolder Coil Assembly AC-CC Solder Collection Chamber AC-DFP Chamber Liner, Filter & Fume Tips and Cartridges Selection RANGE SxV Tip CxV PHT SxP RxP SSC TxP Ca idg rtr e ld So in er g Re w k or a Bl de Tw ee r ze De e old s ri n g -H PS H C3 an p d- PS e iec 1 HC Ha nd p R MF e iec 2 -H T -S n Ha RMF p d- e iec H6 C SS Ha nd H RMF pie 1- ce SC n Ha RMF p d- H4 e iec W -T Ha nd H RMF pie SR ce H d an -p iec e D S ce -H -p i e R d MF H a n Maximum Tip Temperature For Smartheat(R) Soldering Cartridges and Tips Based on our SmartHeat(R) Technology, our tips and cartridges provide a fixed temperature, offering users a safe and thermally effective solution to their soldering needs as well as complete process control. Furthermore, fixed temperature cartridges and tips can offer better tip life because they can operate at a lower temperature than conventional technology. We acknowledge that some of our customers have specific maximum temperature criteria to meet when choosing a tip/cartridge for a particular application. The table below provides the max heater temperature: Series P/N Example Substrate / Application Max tip temperature OKi Tips and Cartridges: the second digit (x) denotes substrate material. Replace x by T, F or C as per below : T F C SxV-xxxx = STV-xxxx SxV-xxxx = SFV-xxxx SxV-xxxx = SCV-xxxx Temp Sensitive FR4/Glass Fiber Ceramic OKi PHT Tips only: 2 Series available. Replace x by 65 or 75 as per below: 650 750 PHT-x3035 = PHT-653035 PHT-x3035 = PHT-753035 Temp Sensitive FR4/Glass Fiber Metcal SSC Cartridges: 3 Series available. Replace x by 5, 6 or 7 as per below: 500 600 700 SSC-x17A = SSC-517A SSC-x17A = SSC-617A SSC-x17A = SSC-717A Choosing the correct tip geometry HEATER HEATER HEATER Temp Sensitive Temp Sensitive FR4/Glass Fiber 690F/365C 790F/421C 860F/460C 680F/360C 780F/416C 575F/302C 675F/357C 775F/412C Small pad demand is satisfied with a small geometry tip. Large pad demand with small tip geometry will not meet the thermal energy required to form a good solder joint. Large pad demand requires large tip geometry to form a good solder joint. 12 SxV and CxV Soldering Tips The SxV and CxV tips are for use with the soldering tip hand-pieces of the PS and MFR Platforms and are recommended for heavy duty applications. Full range available at www.okinternational.com. 0.43" 11.0mm 0.04" 1.0mm 0.43" 11.0mm 0.08" 2.0mm 0.43" 11.0mm 0.1" 2.5mm 0.2" 5.0mm 0.06" 1.5mm 0.48" 12.2mm 0.02" 0.5mm 0.02" 0.5mm 0.016" 0.4mm 0.4" 10.0mm 0.34" 8.5mm 0.51" 13.0mm 0.53" 13.6mm SFV-CH10 Chisel Solder Tip 30 1.0mm (.04") SFV-CH20 Chisel Solder Tip 2.0mm (.08") .02" .53" 13.7mm 0.5mm 0.59" 15.0mm 0.056" 1.4mm SFV-CNL10 Conical Long Solder Tip 1.0mm (.04") SFV-CNL14 Conical Long Solder Tip 1.4mm (.056") SFV-CH25 Chisel Solder Tip 2.5mm (.10") SFV-DRH20 Conical Bevel Solder Tip 2.0mm (.08") SFV-CH50 Chisel Solder Tip 5.0mm (.20") SFV-DRH20CP Drag Soldering Tip Hoof 2.5mm (.10") SFV-CHB15 Chisel Bent 30Solder Tip 1.5mm (.06") SFV-DRH30CP Drag Soldering Tip Hoof 3.6mm (.14") SFV-CN05 Conical Solder Tip 0.5mm (.02") 2.4mm .095" 5.0mm .20" 45 SFV-CNB05 Conical Bent Solder Tip 0.5mm (.02") 14mm .55" SFV-DRK50 Knife Solder Tip 5.0mm (.20") SFV-DRK50S Drag Soldering Tip Knife 5.0mm (.20") SFV-CNL04 Conical Long Solder Tip 0.4mm (.016") CFV-BL100 Blade Tip L=10mm (.40") 0.02" 0.5mm 0.36" 9.1mm CFV-BL250 Blade Tip L=25mm (1") CFV-BL350 Blade Tip L=35mm (1.4") CFV-BL400 Blade Tip L=40mm (1.6") 13 CFV-BL500 Blade Tip L=50mm (2") F = FR4 / Glass Fiber, for most standard applications. Two other series also available, just replace F with either T or C. T = Temperature Sensitive C = Ceramic. Note: CxV tips are only available in F and C Series. SxV Soldering Tips - Easy Access The SxV Easy Access tips are for use with the soldering tip hand-pieces of the PS and MFR Platforms and are recommended for longer reach touch up applications. Full range available at www.okinternational.com. .724" 18.4mm .01" 0.3mm .016" 0.4mm 19.6mm .77" .53" 13.7mm .02" 0.5mm .54" 13.7mm .04" 1.0mm .06" 1.5mm .528" 13.4mm .07" .528" 13.4mm 1.8mm SFV-CNL03A Conical Long Solder Tip 0.3mm (.01") SFV-CNB04A Conical Bent Solder Tip 0.4mm (.016") SFV-CN05A Conical Solder Tip 0.5mm (.02") SFV-CH10A Chisel Solder Tip 1.0mm (.04") SFV-CH15A Chisel Solder Tip 1.5mm (.06") SFV-CH18A Chisel Solder Tip 1.8mm (.07") 3mm 2.0mm 2.5mm .528" 13.4mm 20.7mm .81" 45 20.4mm .12" .74" 18.7mm .12" 3.0mm SFV-DRH420A Drag Solder Tip Hoof, 45 2.0mm (.08") 45 .08" 3.0mm SFV-CH50A Chisel Solder Tip 5.0mm (.197") .461" 11.7mm .197" 5.0mm 45 18.7mm .74" 1.8mm .07" 4.5mm .18" .10" SFV-CH30A Chisel Solder Tip 3.0mm (.12") .528" 13.4mm .12" 45 0.8" SFV-DRH430A Drag Solder Tip Hoof, 45 3.0mm (.12") SFV-DRK30A Knife Solder Tip, 3.0mm (.12") SFV-DRK45A Knife Solder Tip, 4.5mm (.18") SFV-CH25A Chisel Solder Tip 2.5mm (.10") F= FR4 / Glass Fiber, for most standard applications. Two other series also available, just replace F with either T or C. T = Temperature Sensitive C = Ceramic 14 SxP Soldering Cartridges The SxP cartridges are for use with the soldering cartridge hand-piece of the MFR Single and Dual Platform. They provide a wide range of options addressing specialized soldering and rework applications. Full range available at www.okinternational.com. 0.016" 0.4mm 0.6" 15.21mm 0.016" 0.4mm 0.59" 14.9mm 0.016" 0.4mm 0.02" 0.5mm .579" 14.7mm 0.6" 15.21mm 0.02" 0.5mm 0.56" 14.22mm 0.04" 1.0mm 0.36" 9.2mm 0.04" 1mm 0.06" 1.5mm 0.06" 1.5mm 0.08" 2.0mm 15 0.34" 8.6mm 0.39" 10mm 0.474" 12.04mm 0.4" 10.0mm SFP-CN04 Conical Cartridge 0.4mm (.016") 0.08" 2.0mm SFP-CNB04 Conical Cartridge Bent 0.4mm (.016") 0.1" 2.5mm SFP-CNL04 Conical Cartridge Long Reach 0.4mm (.016") 0.43" 11.0mm 0.14" 3.5mm SFP-DRH05 Drag Soldering Cartridge Hoof 0.5mm (.02") 0.2" 5mm SFP-CHB15 Chisel Cartridge 30 Bent 1.5mm (.06") 0.43" 11.0mm 0.3" 7.6mm .039" 1.0mm .06" 1.5mm .45" 11.6 mm SFP-CH10 Chisel Cartridge 30 1.0mm (.04") SFP-CH15 Chisel Cartridge 30 1.5mm (.06") .394" 10mm 0.12" 3.0mm SFP-CNB05 Conical Cartridge Bent 0.5mm (.02") SFP-BVL10 Bevel Cartridge 60 1.0mm (.04") .632" 16.04mm 60 .46" 11.6mm 0.14" 3.5mm 0.2" 5.0mm .70" 17.78mm 0.63" 16mm SFP-CHL20 Chisel Soldering Cartridge 60 Long Reach 2.0mm (.08") SFP-CH25 Chisel Cartridge 30 2.5mm (.10") SFP-CH30 Chisel Cartridge 30 3.0mm (.12") SFP-CH35 Chisel Cartridge 30 3.5mm (.14") SFP-CH50 Chisel Cartridge 30 5.0mm (.20") SFP-DRH610 Drag Soldering Cartridge Hoof 1.0mm (.04") SFP-DRH615 Drag Soldering Cartridge Hoof 1.5mm (.06") SFP-DRH35 Drag Soldering Cartridge Hoof 3.5mm (.14") SFP-DRK50 Drag Soldering Cartridge 5.0mm (.20") SFP-CH20 Chisel Cartridge 30 2.0mm (.08") F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic RxP Rework Cartridges The RxP cartridges are for use with the soldering cartridge hand-piece of the MFR Single and Dual Platform. Full range available at www.okinternational.com. Blade cartridges are designed to allow effective and quick cleaning of PCB pads. Tunnel cartridges are used for the removal of multi-lead, two-sided components such as SOICs, SOJs and TSOPs. .127" 3.22mm .17" 4.32mm .204" 5.18mm .09" 2.29mm .17" 4.32mm .204" 5.18mm .09" 2.29mm .44" 11.18mm .270" 6.86mm RFP-DL1 Tunnel Cartridge .36" 9.14mm .02" 0.5mm RFP-DL2 Tunnel Cartridge .41" 10.4mm .36" 9.14mm RFP-DL3 Tunnel Cartridge .02" 0.5mm .62" 15.6mm Slot cartridges are used for the removal of discrete and passive devices .07" 1.78mm .20" 5.07mm .092" 2.34mm .07" 1.78mm .36" 9.14mm RFP-SL1 0805 Chip Package .02" 0.5mm RFP-BL1 Blade Cartridge RFP-BL2 Blade Cartridge RFP-BL3 Blade Cartridge .87" 22.1mm .20" 5.07mm .137" 3.48mm RFP-SL2 1206 Chip Package Quad cartridges are used for the removal of four-sided devices such as QFPs and PLCCs. B D B2 A A2 Dimensions in mm (") Part No. SMT TYPE RFP-QD6 PLCC 44 16.76 (.660) 17.78 (.700) 16.76 (.660) 17.78 (.700) 3.81 (.150) PLCC 52 19.30 (.760) 20.32 (.800) 19.30 (.760) 20.32 (.800) 3.81 (.150) RFP-QD4 RFP-QD7 RFP-QD10 RFP-QD15 RFP-QD19 RFP-QD20 PLCC 32 PLCC 68 TQFP 80 QFP 44 QFP 100 A2 11.43 (.450) 24.38 (.960) 12.32 (.485) 16.13 (.635) 16.51 (.650) A B2 B D 12.70 (.500) 13.97 (.550) 15.24 (.600) 3.81 (.150) 25.27 (.995) 24.38 (.960) 25.27 (.995) 5.59 (.220) 13.34 (.525) 12.32 (.485) 13.34 (.525) 2.79 (.110) 16.13 (.635) 16.13 (.635) 16.13 (.635) 3.30 (.130) 16.51 (.650) 22.48 (.885) 22.48 (.885) 3.30 (.130) F = FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic. Note: RxP tips are only available in F and C Series. 16 TxP Tweezer Cartridges .03" 0.76mm .55" 14mm .04" 1.0mm .03" 0.76mm .079" 2.0mm .55" 14mm TFP-BLP1 Tweezer Cartridge Blade Pair 1.0mm (.04") TFP-BLP2 Tweezer Cartridge Blade Pair 2.0mm (.08") For use on MFR Single and Dual Platforms More cartridges available at www.okinternational.com .75" 19.1mm .015" .38mm TFP-CNP1 Tweezer Cartridge Conical Pair 0.4mm (.015") Heavy Duty Tweezer Pair TFP-BLH40 - A= 6.35mm (.25") A TFP-BLH50 - A= 16mm (.62") 0.028" 0.57mm 0.055" 1.4mm TFP-BLH60 - A= 20.5mm (.81") TFP-BLH70 - A= 28mm (1.1") F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic For use on MFR Desoldering Platform More tips available at www.okinternational.com REGULAR DFP-CN2 A = 0.67mm (.026") B = 1.8mm (.07") DFP-CN4 A = 1.05mm (.041") B = 2.30mm (.090") DFP-CN6 A = 1.55mm (.061") DFP-CN3 DFP-CN5 DFP-CN7 A = 0.79mm (.031") A = 1.31mm (.052") A = 2.44mm (.096") B = 2.05mm (.080") B = 2.65mm (.104") B = 2.85mm (.112") B = 3.65mm (.143") LONG REACH 17 DFP-CNL3 A = 0.79mm (.031") B = 2.05mm (.080") DFP-CNL5 A = 1.31mm (.052") B = 2.65mm (.104") DFP-CNL4 A = 1.05mm (.041") B = 2.30mm (.090") F = FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic. Note: DxP tips are only available in F and C Series. SSC Soldering Cartridges .39" 9.9mm .10" 2.5mm .40" 9.9mm .07" 1.78mm .06" .40" 10mm 1.5mm .04" .43" 11mm 1.0mm SSC-736A Chisel 30 2.5mm (.10") SSC-737A Chisel 30 1.78mm (.07") For use on MFR Single Platform More cartridges available at www.okinternational.com .45" 11.4mm .02" 0.51mm .02" 0.51mm .45" 11.4mm SSC-738A Chisel 30 1.50mm (.06") 0.5mm SSC-725A Chisel 30 1.0mm (.04") .04" .64" 16.25mm .02" .18" 45 4.5mm .24" 6.1mm .60" 15.2mm 1.0mm SSC-722A Conical Sharp 0.51mm (.02") SSC-726A Sharp Bent 30 0.51mm (.02") SSC-773A Drag Soldering (increased tinned area) 6.1mm (.24") SSC-701A Conical Sharp 1.0mm (.04") 7= 700 Series for most standard applications. 6= 600 Series and 5= 500 Series also available for temperature sensitive applications. To order these series, replace 7 with either 6 or 5 except * (not available in 500 Series) PHT Soldering Tips For use on PS Platform More tips available at www.okinternational.com The PHT tips are specifically offered to provide a solution for light load and fine access applications using the PS-900 and the PS-CA1 coil assembly. .59" 15.0mm .01" 0.25mm .02" .39" 10.0mm 0.5mm 15.0mm 0.5mm 0.59" 0.02" .394" 10mm .04" 1.0mm 1.0mm .04" 16.65mm .656" .06" .394" 10.0mm 1.5mm PHT-752017 Conical 30 0.25mm (.01") PHT-752035 Conical Fine 0.5mm (.02") PHT-753035 Conical 30 0.5mm (.02") PHT-750315 Chisel Fine 30 1.0mm (.04") PHT-753077 Power Conical 1.0mm (.04") PHT-750325 Chisel 60 1.5mm (.06") .394" 10.0mm .07" 1.78mm .394" 10.0mm .10" 2.5mm 3.0mm 45 17.0mm .67" .12" " .12 3.0mm 4.0mm .16" 15.0mm .59" 45 45 17.0mm .67" PHT-750335 Chisel Fine 30 1.78mm (.07") PHT-751355 Chisel 30 2.5mm (.10") PHT-754487F Hoof 45 Face Only 3.0mm (.12") PHT-755437 Knife Sharp 45 3.0mm (.12") PHT-754497 Hoof 45 4.0mm (.16") 75 = 750 Series for most standard applications. 65 = 650 Series also available for temperature sensitive applications. To order this series, replace 75 with 65. 18 Convection Rework Product Selection SYSTEMS MRS-1000 HCT-1000 PCT-1000 0V 11 PCT-100-11 PCT-101-11 PCT-102-11 PCT-103-11 HCT-900-11 PCT-100-21 PCT-101-21 PCT-102-21 PCT-103-21 HCT-900-21 2 V 40 a An log gi Di tal e Pr -h e r ate n Ha dh el oo dt l o Pr gr am b ma le Ma nu al te Ex rn a on pti h rd old er p a ag ku bo tor d S pic e t ra les um ofi eg cu Pr Int Va C lT o e Why is convection important? Best stable heating method for rework Excellent temperature stabilization across the PCB Gentle ramp up to temperature prevents component damage Gentle ramp up reduces solder balls Cool down mode ensures proper solder joint formation Non-contact reflow prevents thermal shocking of delicate components such as BGAs, CSPs and QFPs Non-contact reflow assists with component self centering during the soldering process Convection removal is the preferred method for component recycling Convection is used in most manufacturing production lines today Typical Profile Characteristics of the MRS System 19 450 400 350 300 250 200 150 100 50 0 Zone 1 100 sec HCT-1000 PCT-1000 Zone 2 100 sec Zone 3 80 sec Top of Component Solder Reflow Area Zone4 70 sec MRS-1000 Modular Rework System The MRS-1000 Modular Rework System is an integrated convection rework system for the removal and placement of BGA/CSP and SMT components. 4 3 The MRS-1000 is comprised of a hand held convection tool, preheater, and adjustable tool holder with board holder to create a manually assisted rework system. A series of nozzles, targeting a variety of applications, and light magnifier round out the product offering for this system. The 4 components of the MRS-1000 Systems are: 1. HCT-1000 Programmable Hand Held Convection Tool. See pages 21 & 22. 2. PCT-1000 Programmable Pre-heater. See page 23. 3. ATH-1000 Adjustable Tool Holder. See page 24. 4. LM-1000 Light Magnifier. See page 24. 1 2 Key Features & Benefits Simple removal and replacement of SMT components Quick, easy and cost effective removal of BGA & CSP Digital display for repeatable temperature settings Automatic control of the preheater for simple operation Easy 5 zone profile creation for operator repeatability Integrated vacuum pickup for easy component removal Hand held or tool holder mounted for operator comfort Manual mode for quick setup External thermocouple for process setup and verification Digital controlled airflow for repeatable results X, Y, Z and Theta controls for component alignment Adjustable PCB holder for easy change outs Automaticity lifts the component at the end of the cycle, preventing operators from prematurely lifting components and damaging expensive PCBs Part No. MRS-1000A MRS-1000B Description Modular Rework System Advanced Incl.: HCT-1000, PCT-1000, ATH-1000A and LM-1000 Modular Rework System Basic Incl.: HCT-1000, PCT-1000, ATH-1000B and LM-1000 The 4 components of the MRS system can also be ordered separately, see pages 21 to 24. 20 HCT-1000 Programmable Hand Held Convection Tool The HCT-1000 is a fully Programmable Hand Held Convection Tool offering fast and easy removal and placement of SMT components. The HCT-1000 stands out as a versatile convection rework tool. It can be used on its own or as part of the MRS-1000 Modular Rework System for more complex applications. The system comes equipped with a 5mm nozzle and nozzle adapter. In addition, a wide range of nozzles is available, see page 22. Key Features & Benefits Integrated vacuum pickup for easy component removal Profile creation for operator repeatability and storage for up to 50 user defined profiles Manual mode for quick setup External thermocouple for process setup and verification Hand-piece controls for heater and vacuum Programmable, digitally controlled airflow for repeatable results Multiple modes of operation: manual, 4 zone heating (with the MRS-1000 System) The HCT-1000 is connected to the PCT-1000 via a cable when used as part of the MRS System May be used with ATH-1000 Adjustable Tool Holder (see page 24) Part No. HCT-1000 Includes: HCT-PS1000 HCT-HV1 HCT-FS2 HCTA-VC50-5 HCTA-VC64-5 HCTA-VC80-5 HCTA-VC11-5 HCTA-TH1 AC-TCK-24-36 HCTA-CC HCT-HTRASSY Description Programmable Hand Held Convection Tool HCT-1000 Power Supply Hand-piece with integral vacuum, cord and connector Footswitch, Dual, HCT-1000 Vacuum Cup, 3/16" (5.00mm), pack of 5 Vacuum Cup, 1/4" (6.4mm), pack of 5 Vacuum Cup, 5/16" (8mm), pack of 5 Vacuum Cup, 7/16" (11mm), pack of 5 Hand-piece Tool Holder Thermocouple Communications Cable Heater Assembly Technical Specifications Size Weight Rated Power Input Voltage Storage 21 Air Flow Temperature Range Vacuum Pump Noise Level 229 x 178 x 152mm (9" x 7" x 6 ") 5.4kg (12 lbs.) 600 W 100-240 VAC, 50/60 Hz 0C to 50C Temperature (32F to 122F) 5-25 l/minute Up to 450C (840F) 15" Hg (381mm Hg) <55 dB HCT-1000 Programmable Hand Held Convection Tool HN Series Nozzles A series of 14 Nozzles are available for use with the MRS-1000 / HCT-1000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available. Nozzle Measurement and Selection The nozzle part number (the digits after the "B") represents the size of the component. 2mm have been added to each side of the internal nozzle dimension to allow for component access. Part Number HN-B0707 1 HN-B1414 1 HN-B1010 1 2 HN-B1408 HN-B1515 HN-B1818 HN-B2525 3 4 HN-B1809 HN-B2519 HN-B2727 HN-B3232 HN-B3535 HN-B4040 6 5 7 HN-J0005 1 2 3 3 3 4 4 5 5 5 5 6 Component Size Components 10mm X 10mm CSP, LGA178, LCC28 7mm X 7mm 14mm X 14mm 14mm X 8mm, 15mm X 15mm 18mm X 18mm 25mm x 25mm 18.2mm X 8.5mm 24.5mm X 18.5mm 27mm X 27mm 32mm X 32mm 35mm X 35mm 40mm X 40mm 5mm Diameter CSP, LGA44 CSP, QFP, TQFP100 CSP, SOIC24M BGA PLC44, CSP, TQFP100, BGA BGA, PLCC68 SOLJ28, SOIC28M, TSOP32 QFP100, QFP80 BGA BGA BGA BGA DISCRETE Other Nozzle Accessories for HCT-1000 7 HCT-NC Nozzle Carrier 8 HNA-1 Nozzle Adapter HCTA-NW1 9 Nozzle Wrench 8 9 22 PCT-1000 Programmable Pre-heater The PCT-1000 is a fully Programmable Pre-heater offering more heat, lower temperatures for faster and higher quality results. The PCT-1000 provides users exceptional ability to increase heat capacity with highly controlled thermal output. The PCT-1000 can be used as a stand alone unit or as part of the MRS-1000 Modular Rework System. Key Features & Benefits Adds heat capacity and enables lower process temperatures Used in a variety of processes including soldering, desoldering, SMD rework Provides faster production rates while lowering overall process temperatures. 2 modes: manual for constant heater temperature and profile for greater control 4 programmable heating zones and 1 cooling zone Storage for up to 50 user defined profiles for easy set-up Heater control with temperature controlled either at the heater output or at the board High efficiency vortex heater design maximizes ramp to temperature for increased productivity See Board Holders options on pages 24 and 26 23 Part No. PCT-1000 Includes: PCT-FS1 AC-TCK-24-36 Description Programmable Preheater 1 PCT-1000 Foot Switch Thermocouple 2 3 1 2 3 Technical Specifications Size Weight Rated Power Input Voltage Storage Temperature Air Flow Temperature Range Operational Modes Display Number of Programs Number of Zones 330 x 203 x 76mm (13" x 8" x 3") 3.4kg (7.5 lbs) 1200 W 100-240 VAC, 50/60 Hz 0C to 50C (32F to 122F) 19 cfm Up to 350C (622F) Setup, Run, Manual, Active Setup LCD 20 x 4 display segments 50 memory locations 5 (4 Heat Zones, 1 Cool Down Zone) The ATH-1000 and LM-1000 are both attached to the back of the PCT-1000 when the components are used together, as part of the MRS System. ATH-1000 Adjustable Tool Holder Key Features & Benefits Adjustable Tool Holder designed to work as stand-alone operation or integrated as part of the MRS-1000 Consists of a board holder, locking hand-piece retainer, Z axis stop and mounting configurations Sturdy and easy to attach to the PCT-1000 when incorporated into the MRS System. Two Adjustable Tool Holder models are available: The ATH-1000A uses the Advanced Head Assembly which features 4" of Z axis adjustment, 1/2" fine adjustment of the X & Y axis as well as 30 adjustment. The ATH-1000B uses the Basic Head assembly and provides 4" of Z axis adjustment. Part No. ATH-1000A ATH-1000B ATH-RAIL-12 ATH-BASE 1 1 2 Description Adjustable Tool Holder, Advanced Head (without base plate)* Adjustable Tool Holder, Basic Head (without base plate)* Board Holder Rail for ATH-1000, 12" Both ATH-1000A and ATH-1000B are supplied with an 8" rail as standard (ATH-RAIL-8). Base assembly for ATH-1000A and ATH-1000B * As part of the MRS-1000, the ATH-1000 is attached to the back of the PCT-1000, see page 23. The ATH-BASE can be ordered separately when the ATH-1000 is used as a stand-alone unit. 2 LM-1000 Light Magnifier 3 Key Features & Benefits Integrated light and magnifier 4x magnification lens Integrated LED lighting system for shadow free illumination Can be used with the MRS System or as standalone operation Part No. LM-1000 LM-BP 4 3 4 Description Light Magnifier (without base plate)* Base Plate for Light Magnifier * As part of the MRS-1000, the LM-1000 is attached to the back of the PCT-1000, see page 23.The LM-BP can be ordered separately when the LM-1000 is used as a stand-alone unit. Technical Specifications Weight Magnification Lighting Power 2.9kg (6.5 lbs) 4x 8 LEDs, white 24V DC 24 PCT-100 Focused Convection Pre-heater The PCT-100 is a focused convection pre-heater that is designed to provide extra heat capacity for demanding applications. Unlike conventional pre-heaters, the PCT-100 Focused Convection Pre-heater directly targets the underside PCB providing a substantial thermal boost for lead- free processes. 1 Key Features & Benefits For hand soldering, through-hole desoldering, hot air SMT rework, lead-free, multi-layer boards and assemblies with large ground planes Improved process time and exceptional control of potentially damaging temperatures Vented top plate allows the PCB to be placed directly over the heater for maximum heat transfer Integrated or stand-alone board holder Optional adjustable-angle arm rest 2 Part No. PCT-100-11 PCT-100-21 PCT-101-11 PCT-101-21 PCT-102-11 PCT-102-21 PCT-103-11 PCT-103-21 PCT-1HE-11 PCT-1HE-21 BH-010 BH-100 PCT-AR PCT-ARPAD 1 1 2 2 3 3 4 4 Description Pre-heater 115V Pre-heater 230V Pre-heater 115V with Arm Rest Pre-heater 230V with Arm Rest Pre-heater 115V with Arm Rest and Boardholder Pre-heater 230V with Arm Rest and Boardholder Pre-heater 115V with Arm Rest and Integrated Boardholder Pre-heater 230V with Arm Rest and Integrated Boardholder Heating Element Replacement for PCT-100 115V Heating Element Replacement for PCT-100 230V Integrated Boardholder for PCT-100 Boardholder for PCT-100 Arm Rest for PCT-100 Replacement Pad for Arm Rest PCT-AR Technical Specifications Input Voltage Heater Rating Storage Temperature 3 Environmental Temperature Air Flow Control Temperature 25 4 Surface Resistivity ESD Dimensions (L x W x H) Weight Certificate/Approvals 115 V (PCT-100-11) 230 V (PCT-100-21) 450 W -10C--60C (14F--140F) 0C--40C (32F--104F) 0.2 CFM (280 l/min) Variable up to 300C (572F) 106 - 1011 205 x 155 x 65 mm (8" x 6.1" x 2.6") 1.6 kg (3.5 lbs) cTUVus, CE See more Board Holders on pages 24 and 26 Board Holders for PCT-1000 & PCT-100 Pre-heaters BH-100 Board Holder. Recommended for use with the PCT-100 Pre-heater BH-1000 Post-Rail Board Holder. Includes: 4 posts, 2 rails with sliding clips, 4 support pins and flat-head support BH-PK1000 Board Holder Pin Kit. Includes: 2 discs,2 long pins, 2 short pins ATH-1000(A or B) + ATH-BASE ATH-1000(A or B) + PCT-1000 A = Advanced Head - B = Basic Head 26 HCT-900 Hand Held Convection Tool The HCT-900 Hand Held Convection Tool offers a low cost, versatile rework solution for a wide variety of production and rework application challenges: Rework a wide range of simple and complex SMT components Rework pin in-hole devices such as sockets and connectors Remove solder shorts and splashes by using it with solder braid and flux Plastic applications such as applying shrink wrap to components Key Features & Benefits Versatile Hot Air Tool for soldering and desoldering applications Robust and compact design Analog controls for both airflow and heat Closed loop feedback circuit controls the temperature Unique low noise air pump (less than 45 db) provides precise airflow control Fully ESD compliant Part No. Description HCT-HE-11 Heating Element, Replacement, 115V HCT-900-11 HCT-900-21 HCT-HE-21 27 115V Hand Held Convection Tool 230V Hand Held Convection Tool Heating Element, Replacement, 230V A closed loop feedback circuit allows the desired temperature to be achieved and maintained regardless of changes in the volume of airflow. The HCT-900 can be used for the removal and refitting of electronic components, including lead-free, from 0201 up to 304 pin QFP. HCT-900 Hand Held Convection Tool Nozzle Selection The HCT-900 is supplied with a standard single jet H-D50 (0.2", 5.0mm) nozzle. In addition, two rework nozzle kits, predefined for specific applications, are available, as well as a full selection of nozzles. NZKT-1 NZKT-2 Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each): * H-D25 * H-SL16 * H-SL28 * H-SOJ40 * H-TS48 Nozzle Kit for PLCC, QFP & BQFP packages. Includes (one each): * H-P20 * H-P44 * H-P84 * H-Q1420 * H-Q2626 Model H-P20 H-P28 H-P32 H-P44 H-P52 H-P68 H-P84 H-Q07 H-Q10 H-Q14 H-Q1420 H-Q28 H-BQ23 H-Q3232 H-BQ38 H-Q2626 Technical Specifications Input Line Voltage Power Air Pump Type Air Flow Control Temperature Dimensions (L x W x H) Noise Level Surface Resistivity Weight Certification / Approvals H-S16 H-SL16 H-SL20 H-SL24 H-SL28 H-SL44 H-SOJ32 H-SOJ40 H-TS24 H-TS32 H-TS40 H-TS48 H-TSW24 H-TSW44 Model H-D25 H-D50 H-D120 Chip Type PLCC-20 PLCC-28 PLCC-32 PLCC-44 PLCC-52 PLCC-68 PLCC-84 QFP-48 QFP-44 QFP-52,80 QFP-64,80,100 QFP-120,128,144,160 BQFP-100 QFP-240 BQFP-196 QFP-208 SOIC 14,16 SOL 14,16 SOL 20,20J SOL 24,24J SOL 28 SOL 44 SOJ 32 SOJ 40 TSOP 20-24 TSOP 28-32 TSOP 40 TSOP 48 TSOP 20-24 TSOP 24-28/40-44 o A (mm) 2.5 (0.1") 5.0 (0.2") 12.0 (0.47") A mm (in) 11.9 (0.47") 14.5 (0.57") 16.9 (0.67") 19.5 (0.77") 22.0 (0.86") 27.0 (1.06") 32.4 (1.28") 8.4 (0.33") 13.4 (0.53") 17.3 (0.68") 23.4 (0.92") 31.2 (1.23") 22.4 (0.88") 34.5 (1.36") 37.7 (1.48") 29.8 (1.17") 6.8 (0.27") 10.6 (0.41") 10.6 (0.41") 10.6 (0.41") 10.6 (0.41") 16.0 (0.41") 13.5 (0.53") 13.5 (0.53") 17.0 (0.67") 21.0 (0.83") 21.0 (0.83") 21.0 (0.83") 10.2 (0.4") 12.7 (0.5") 230 V HCT-900-21 / 115V HCT-900-11 320 W Diaphragm 6-25 l/min 100C - 500C (212F - 932F) 210 x 170 x 140 mm (8.7" x 6.7" x 5.5") Less than 46 dBA Unit: 105 - 106. Hand-piece & tube: 107 - 1011 4.7Kg (10.4 lbs) cTUVus, CE B mm (in) 11.9 (0.46") 14.5 (0.57") 14.3 (0.56") 19.5 (0.77") 22.1 (0.87") 27.2 (1.07") 32.4 (1.28") 8.4 (0.33") 13.4 (0.53") 17.3 (0.68") 18.1 (0.71") 31.2 (1.23") 22.4 (0.88") 34.5 (1.36") 37.7 (1.48") 29.8 (1.17") 10.2 (0.4") 10.8 (0.43") 13.3 (0.52") 15.9 (0.63") 18.4 (0.72") 27.9 (1.1") 20.6 (0.81") 25.4 (1.0") 7.1 (0.28") 9.1 (0.36") 10.8 (0.43") 13.3 (0.52") 18.4 (0.72") 19.8 (1.78") 28 Fume Extraction Product Selection SYSTEMS BVX-101 tor n* top t ica tio on ch d i s c n ine t n n r it tio rm tr tra ab nc Be kI t e n c x i x u A C c s / s a n E F t o U m tra gU eE le xtr lex Bl le lU m us ble Ar le Ex nif ltip alo ita nu ha X sE rtic rta lum ter ng u l n g p i x e m i a i a o V o i l A S E M F T V P O P B D P G ti ac BVX-103 BVX-201-KIT BVX-201-KIT1 BVX-201 BVX-203 BTX-208 MFX-2200C-A MFX-2200C-D MFX-2206C-A MFX-2206C-D MFX-2200G-A MFX-2200G-D MFX-2206G-A MFX-2206G-D EC-1800 on on cti s er Us * all particle filter units are inclusive of a thin gas filter. What are Solder Fume s? 5% Gases: Acetone Methyl Alcohol Formaldehyde Carbon Dioxide Diterpine Acid Carbon Monoxide Isopropyl Alcohol Health Implications of Solder Fumes 29 Largely seen as an irritant, solder smoke can reduce the productivity of workers through a loss of concentration as well as the accompanying onset of fatigue and other health concerns as shown in the illustration. 95% Particulates (Fumes) Irritation to eyes Dermatitis and acne Occupational asthma Headaches Nosebleeds Sore throats Irritation to upper respiratory tract and lungs BVX-100 Benchtop Single User Arm/Plenum System Key Features & Benefits Portable, single user fume extraction system Low noise unit No external ducting or compressor needed Unit easily fits on any bench-top or under-bench Innovative adaptor transforms the plenum into an arm Powerful 85m3/hr-airflow rate Immediate extraction of fumes, particles and vapors Two filtration configurations: heavy soldering and light dust or light duty organic solvent and adhesive applications Bi-coloured LED light indicates when the filters are blocked and require replacing Compatible with BVX Arms (page 30) Part No. BVX-101 BVX-103 Description Bench-Top, single user arm/plenum system, Pre-HEPA-Gas Bench-Top, single user arm/plenum system, Pre-Gas FG-BVX FM-BVX FP-BVX Deep Bed Gas Filter Main Filter (Combined HEPA/Gas) Pre-Filter (Pack of 5) BVX-ADT BVX-IADT BVX-BCK BVX-CH01 BVX-TB01 Replacement Arm-To-Plenum Adaptor Inverted Arm Adaptor, ESD Safe Under Bench Mounting Bracket Connection hose, 50mm (2") diameter, 1.8m (6') long Table bracket with 2 C-clamps Filters Accessories Technical Specifications Static Pressure (suction force) Fan Capacity Flow Rate (with filter) Air Inlets/Number of Stations HEPA Efficiency Noise Level Dimensions (W x D x H) Weight Voltage Frequency Power Certification 1250 Pa (5"WC) 110m3/h (65 cfm) 85m3/h (50 cfm) 1 99.97% at 0.3 micron < 55 db A 300mm x 230mm x 290mm (11.8" x 9.1" x 11.4") 9kg (20lbs) 100-240 VAC 50-60 Hz 85 watt UL, CSA, CE 30 BVX-200 Two Stations Portable Filter Unit Key Features & Benefits Two station design for dynamic fume extraction New brushless motor, quiet operation Complete portability, placed under or next to the bench-top Fitted with 2x 50mm (2") arms or 1x 63mm (2.5") arm Main filter has a HEPA efficiency of 99.97% at 0.3 micron, and an activated carbon filter to remove additional gases Deep-bed gas filter for high capacity of gas filtration, such as cleaning with solvents or conformal coatings Audible alarm informs operators when filters need replacing Easy access on/off remote switch Compatible with Omniflex Arms and BVX Arms (page 30) Part No. BVX-201 BVX-203 BVX-201-KIT BVX-201-KIT1 Description Filter unit for 2 stations, Pre-HEPA-Gas Filter unit for 2 stations, Pre-Deep Bed Gas Filter unit with 2 BVX-ARML, Pre-HEPA-Gas Filter unit with 2 BVX-ARM-K1, Pre-HEPA-Gas FP-BVX200 FM-BVX200 FG-BVX200 Pre-Filter (Pack of 5) Main Filter HEPA Carbon Deep Bed Gas Filter BVX-ARM-K1 1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and table bracket with C-clamps 1 BVX-ARM 760mm (30") long and table bracket with C-clamps Arm flexible ESD safe, 760mm (30") long Arm flexible ESD safe, 1.5m (59") long with arm clip Table bracket with 2 C-clamps Connection hose, 50mm (2") diameter, 1.8m (6') long Connection hose, 50mm (2") diameter, 3.6m (12') long Remote power switch Filters Accessories BVX-ARM-K2 BVX-ARM BVX-ARML BVX-TB01 BVX-CH01 BVX-CH02 RPS-1 Technical Specifications Static Pressure (suction force) Fan Capacity Flow Rate (with filter) Air Inlets/Number of Stations HEPA Efficiency Noise Level Dimensions (W x D x H) 31 Weight Voltage Frequency Power Certification Max duct run 850 Pa (3.5"WC) 250m3/h (150 cfm) 2 x 75m3/h (45 cfm) 2 99.97% at 0.3 micron < 55 db A 508mm x 254mm x 388mm (20" x 10" x 15.3") 9kg (20lbs) 100-240 VAC 50-60 Hz 85 watt UL, CSA, CE 3.6 m (12') MFX-2200C Particle Fume Extraction System The multi-user MFX-2200C Fume Extraction System provides the ultimate performance in a compact size that easily fits under most workbenches. It is ideal for removing solder fumes and filtering laser fumes. Key Features & Benefits Excellent air flow performance Large, pleated pre-filter HEPA filter rating of 99.97% at 0.3 micron Casters as standard Dust filter seal keeps filter housing clean Minimum operating noise Compact size, unit fits under most workbenches Connects up to 4 Omniflex arms with rectangular nozzle (EA1122) or large hood (EA1126) Connects up to 8 BVX arms or 8 Omniflex arms with tapered nozzle (EA1124) Compatible with Omniflex Arms and BVX Arms (page 30) Part No. MFX-2200C-A MFX-2206C-A MFX-2200C-D MFX-2206C-D Description Particle Fume Extraction System Analog 110V Particle Fume Extraction System Analog 230V Particle Fume Extraction System Digital 110V Particle Fume Extraction System Digital 230V FIL22P030 FIL22H070 Prefilter Pleated 60% Efficiency (Pack of 2) Combination Filter HEPA/Carbon AC2204 Top cover with 2 air inlets O100mm (4") and 2 air inlets O 63mm (2.5") Filters Accessories Technical Specifications Controls and Filter Monitor Unit On/Off Switch with power indicator Thermal overload protection Analog models with filter status gauge Digital models with filter status indicator lights and other control options Air Inlet Openings Fan Capacity Flow Rate HEPA Efficiency Static Pressure Power Supply Power Noise Level Dimensions (W x D x H) Weight Certification Max duct run 110V Units 4 x O2.5" 600 cfm 400 cfm 99.97% at 0.3 micron 4.5" WC Max 230V Units 4 x O63mm 900m3/h 600m3/h 99.97% at 0.3 micron 1075 Pa 100-120VAC, 60Hz 220-240VAC, 50Hz 400 Watt 58 dbA 17.7" x 20.7" x 26.4" 93 lbs UL, CSA 100' 400 Watt 58 dbA 450 x 525 x 670mm 43 Kg CE 30 m 32 MFX-2200G Gas Fume Filtration System The MFX-2200G Fume Extraction System has been specifically designed for the removal of gases and vapors from a range of heavy duty bench-top applications, including solvent cleaning, gluing/bonding and conformal coatings. Key Features & Benefits High capacity gas filter cartridge ensures a long dwell-time of the gases inside the filter media Large, pleated pre-filter Casters as standard Minimum operating noise Provides air flow for two exhaust cabinets The unit lid features 100mm (4") and 63mm (2.5") air inlet flanges suitable for the connection of exhaust arms or cabinets Compatible with Omniflex Arms and BVX Arms (page 30) Compatible with EC1800 Exhaust Cabinet (page 32) Part No. MFX-2200G-A MFX-2206G-A MFX-2200G-D MFX-2206G-D Description Gas Fume Extraction System Analog 110V Gas Fume Extraction System Analog 230V Gas Fume Extraction System Digital 110V Gas Fume Extraction System Digital 230V FIL22P040 FIL22G010 FIL22G020 Prefilter Pleated 85% Efficiency Gas Filter Cartridge 11kg (25lbs) Carbon Refill Kit 11kg (25lbs) AC2202 Top cover with 4 air inlets O 63mm (2.5") Filters Accessories Technical Specifications PleatedPre-Filter Pre-Filter Pleated Gas Filter Gas Filter 11kgIbs) (25 lbs) 11 kg (25 Activated Carbon Activated Carbon After Filter After-Filter 33 Air Inlet Openings Fan Capacity Flow Rate Static Pressure 110V Units 2xO4" & 2xO2.5" 600 cfm 350 cfm 4.5" WC Max 230V Units 2xO100mm & 2xO63mm 900m3/h 550m3/h Power 400 Watt 400 Watt Power Supply Noise Level Dimensions (W x D x H) Weight Certification Max duct run 1075 Pa 100-120VAC, 60Hz 220-240VAC, 50Hz 58 dbA 17.7" x 20.7" x 26.4" 115 lbs UL, CSA 100' 58 dbA 450 x 525 x 670mm 52 Kg CE 30 m Omniflex & BVX Arms The Omniflex Arms (O63mm) are designed for higher airflow rates and effective fume capture from greater distances. A unique ball/socket design provides an unmatched flexibility in manoeuvring and positioning. The arms can be adjusted in working length or radius, simply by adding or removing Omniflex components. ESD conformance is ensured through the use of fully conductive material. Key Features & Benefits 140m3/h (85cfm) air flow rating (varies with nozzle) 63mm (2.5") diameter 0.6m (24") long with optional extensions of 300mm (12") Omniflex Arms are compatible with BVX-200* and MFX units 4 1 2 3 Part No. EA1122 EA1124 EA1126 AC1101 AC1102 Description Omniflex Arm ESD with Rectangular Nozzle Omniflex Arm ESD with Tapered Nozzle Omniflex Arm ESD with Large Hood 350 x 212mm (14" x 8.5") Damper for Omniflex Arm Omniflex Arm Extension 30cm (12") 2 3 1 4 *BVX-200 series is only rated for one EA1122 arm, one EA1126 arm or two EA1124 arms. The BVX Arms (O50mm) are most economic solution while providing good airflow rates and high flexibility. The spiral rolled duct can be tightened in stiffness and can be positioned precisely. The BVX Arm-K2 kit includes a mounting plate and c-clamps for universal mounting. A Y-connection piece is available to connect two BVX Arms to one hose. Key Features & Benefits 5 75m3/h (45cfm) air flow rating 50mm (2") ducting with 40mm (1.75") nozzle 710mm (28") long BVX Arms compatible with all units Part No. BVX-ARM-K1 BVX-ARM-K2 BVX-ARM BVX-ARML 7 6 5 Description 1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and table bracket with C-clamps 1 BVX-ARM 760mm (30") long and table bracket with C-clamps Arm flexible ESD safe, 760mm (30") long Arm flexible ESD safe, 1.5m (59") long with arm clip Connection Hoses for Omniflex and BVX Arms CH0251 CH0252 CH0253 AC2025 6 6 6 7 Connection Hose 2.5m xO63mm (8" x 2.5") with clamps Connection Hose 3.5m xO63mm (12" x 2.5") with clamps Connection Hose 7.5m xO63mm (25" x 2.5") with clamps Y-Piece for O63mm (2.5") hose with clamps 34 BTX-208 Portable Tip Extraction Unit Key Features & Benefits High performance extraction directly from the tip of any iron Easy extraction network configuration for up to 8 benches Complete portability. Designed for under-bench installation Main filter has a HEPA efficiency of 99.97% at 0.3 micron, and an activated carbon filter to remove gases Both pre- and main- filters can be changed independently Plug-and-play ducting system for simple, flexible low cost solution and fast installations Universal hose connection kit Part No. BTX-208 Description Filter Unit for 8 Tip Extraction Stations, Pre/HEPA/Gas FP-BVX200 FM-BVX200 Pre-Filters (pack of 5) Main Filter, HEPA 99.95% / Carbon BTX-CK2-25 BTX-CK4-50 BTX-CK4-75 Connection Kit for 2-4 stations with 2.5m (8') Long Hose Connection Kit for 4-8 stations with 5m (16') Long Hose Connection Kit for 4-8 stations with 7.5m (25') Long Hose Filters CONNECTION KITS: Individual Parts CH0121 1 Flexible Hose 35mm x 2.5m (8') Long CH0122 1 Flexible Hose 35mm x 5m (16') Long CH0123 1 Flexible Hose 35mm x 7.5m (25') Long AC-TX001-4 2 Couplings with 2 Glands 5.6mm (pack of 4) 18566S-5 3 End Plug (Pack of 5) AC-TX002-2 4 T-Piece Connector (pack of 2) 19115S-10 5 Pipe Clip (pack of 10) CONNECTION KITS Max number of stations when using 5.6mm tubes 1 2 3 4 5 - single-row bench double-row bench Flexible Hose O35mm (1.25") Coupling with 2 Glands 5.6mm End Plug T-piece Connector Pipe Clip Roll of Vinyl Tape BTX-CK2-25 2 4 Qty 2.5m (8") 2 1 0 2 1 BTX-CK4-50 4 8 Qty 5.0m (16") 4 2 1 5 1 BTX-CK4-75 4 8 Qty 7.5m (25') 4 2 1 5 1 1 4 35 3 2 5 Couplings with 2 glands and pipe clips Vacuum tube to soldering iron 7 8 6 6 Iron Adapter Kits AC-FX1 Universal tip extraction iron adapter clip includes: BTX-UC01 6 2 x universal clips 18574S-5 7 1 x silicon hose DS03-910-5 1 x cleaning brush 20233S-5 8 1 x stainless tube 20237S-5 4 x S clips 18576S-5 1 x connecting gland Other tip extraction iron adapter kits available: www.okinternational.com/product_fume/btx_208 Technical Specifications Max. number of stations Flow Rate per station Noise Level Dimensions (W x D x H) Weight Voltage Frequency Power Max Duct Run Certification 8 >28 l/min < 55 db A 508mm x 254mm x 388mm (20" x 10" x 15.3") 9kg (20lbs) 100-240 VAC 50-60 Hz 85 Watt 30m (100') UL/CSA/CE EC1800 Exhaust Cabinet The EC1800 is an ideal bench top exhaust cabinet for applications such as volatile vapors and gases with high toxic levels. A hinged and clear viewing panel maintains excellent visibility while at the same time reducing the airflow demand on the cabinet. Key Features & Benefits Bench Top exhaust cabinet Offers operators high levels of protection Easy Assembly Dimensions (W x D x H) 760 x 510 x 560mm (30" x 20" x 22") Connection Flange O100mm (4") Requires MFX-2200G-A/D Gas Fume Filtration System (page 29) Part No. EC1800 CH0047 Description Exhaust Cabinet with clear viewing panel Connection hose 2.5m (8') Long O100mm (4") with Clamps 36 Product Selection kH m oc ula uu er L c h n s s r a en Va 15 10 ru s ue c lC re isp to to um sti r& xB Tip su ee ble xL u i D l t i a e 0 l 0 s l l a c g a e S r r e P c re H He Va d Tim se se sin ss mm le alv mi lP re al en ra en en ble ble log no tV xib nle ita g p i u u a pe o o git e g sp sp s o i l a i o i i F D Ta D D D D Di An Ec Fo Do Pr St i s 0p SYSTEMS DX-250 DX-350 DX-255 DX-355 924-DFV i ps 924-DFV-VAC TE Series BT Series TS-P Series TT Series Tutorial Time-Pressure Dispensing Time pressure dispensing is the most common dispensing method used today. Its popularity stems from the need for process control and the fact it is possible to dispense from disposable containers without the need for cleaning. Factors affecting dispensing PRESSURE: Increasing fluid pressure will increase dot size and vice versa TIME: Increasing dispense time will increase dot size and vice versa TIP SIZE: Larger inside diameter (orifice) tip results in bigger dot size Basic dispensing guidelines Small shot size = small tip, low fluid pressure, short dispense time Large shot size = larger tip, higher fluid pressure, longer dispense time Low viscosity fluid = small tip, low pressure, time as required High viscosity fluid = larger tip (tapered needles recommended), high pressure, time as required Position the syringe barrel at a 45 angle Position the tip close to the work surface then activate the dispensing cycle and keep the syringe barrel in the same position until the cycle is completed If vacuum "suck-back" is needed, use only enough vacuum to draw back fluid into dispense tip. Excessive vacuum could draw air into the fluid and also could draw fluid into the dispenser 0 37 ub DX-250 Series Digital Dispenser The DX-250 Series is a high performance Digital Dispenser. Complete with a range of accessories, the micro-air dispensing system unites affordability with high accuracy and repeatability for exceptional results. These user friendly fluid dispensing systems include a digital timer with a rotary control time knob for easy setup and a vacuum suck-back control for all viscosities of fluids. Key Features & Benefits Small footprint and lightweight Economical dispenser Highly accurate and repeatable micro-air dispensing Digital timer and vacuum controls Available in two versions of operating pressure: 0 to 100 psi for general applications, and 0 to 15 psi for specific low viscosity applications Packaged ready to use with a universal power supply, foot switch, air hose, sample tips, syringe barrels and adapter. Part No. DX-250 DX-255 Description Digital Dispenser 0 to 100 psi (0 to 6.9 bar) Digital Dispenser 0 to 15 psi (0 to 1.0 bar) Technical Specifications Size (W x L x H) Weight Cycle Rate Timing Range Timing Tolerances Input Voltage Input Frequency Cycle Mode Certification Warranty 152mm x 165mm x 178mm (6" x 6.5" x 7") 1.2Kg (2.6 lb) 600 cycle/minute 0.020 to 60.000 seconds +/- 0.001% 100-240 VAC 50-60 Hz TIMED, PURGE CE, TUV-GS, NRTL 1 year 38 DX-350 Series Digital Dispenser The DX-350 Series is a microprocessor-driven and fully digital Dispenser. Intuitive to use, the DX-350 dispenses low, medium and high-viscosity fluids accurately and consistently. The firmware provides the option of programming up to 10 varied, sequenced or individual shots. The DX-350 includes an adjustable vacuum-driven "suck-back" to control material "tailing" and waste. Key Features & Benefits Small footprint and lightweight 10 programmable dispense routines and 4 operating modes Digital timer, pressure and vacuum read-outs Accurate reproduction of sequences of beads or dots Adjustable vacuum feature for controlling drips of fluid between dispense cycles Available in two versions of operating pressure: 0 to 100 psi for general applications, and 0 to 15 psi for specific low viscosity applications Packaged ready to use with a universal power supply, foot switch, air hose, sample tips, syringe barrels and adapter Part No. DX-350 DX-355 Description Digital Dispenser 0 to 100 psi (0 to 6.9 bar) Digital Dispenser 0 to 15 psi (0 to 1.0 bar) Technical Specifications 39 Size (W x L x H) Weight Cycle Rate Timing Range Timing Tolerances Input Voltage Input Frequency Memories Cycle Mode Certification Warranty 152mm x 165mm x 178mm (6" x 6.5" x 7") 1.2Kg (2.6 lb) 1200 cycle/minute 0.008 to 60.000 seconds +/- 0.001% 100-240 VAC 50-60 Hz 10 programmable TIMED, INTERRUPT, TEACH, PURGE CE, TUV-GS, NRTL 1 year 924-DFV Series Foot Valve Dispenser The 924-DFV Series Foot Valve Dispenser offers increased production combined with dispenser economy. Floor mounted, they have a built in pressure regulator, pressure gauge and a unique fast-dump, three-way air valve. Output rate and shot size are operator controlled. The 924-DFV is the ideal basic dispensing unit for most general applications of adhesives, sealants, coatings and compounds. The 924-DFV-VAC features a vacuum suck-back to prevent very thin materials from dripping to reduce tailing or stringing with thicker materials. Key Features & Benefits Ideal for applications where electricity is prohibited Robust design Floor mounted conserves bench space No programming required Part No. 924-DFV 924-DFV-VAC Description Foot Valve Dispenser Foot Valve Dispenser with Vacuum Technical Specifications Size (W x L x H) Weight Input Pressure Operating Pressure Cycle Mode Vacuum Force Warranty 124mm x 206mm x 121mm (8.1" x 4.9" x 4.7") 1.8Kg (4 lb) 100 psi max (6.9 bar) Up to 100 psi (6.9 bar) Manual Up to 15" of Hg (924-DFV-VAC only) 1 year 40 Dispensing Tips TE Tips Series Stainless-steel cannula with a double Helix polypropylene hub Burr-free and electro-polished cannula for unobstructed and consistent material flow Silicone and chloride free Sold in packs of 50 Gauge 14 15 18 20 21 22 23 25 27 30 32 1/4" (6.35mm) 918025-TE 920025-TE 921025-TE 922025-TE 923025-TE 925025-TE 927025-TE 930025-TE 932025-TE 1/2" (12.7mm) 914050-TE 915050-TE 918050-TE 920050-TE 921050-TE 922050-TE 923050-TE 925050-TE 927050-TE 930050-TE 1" (25.4mm) 914100-TE 915100-TE 918100-TE 920100-TE 921100-TE 922100-TE 923100-TE 1-1/2" (38.1mm) 914150-TE 915150-TE 918150-TE 920150-TE 921150-TE 922150-TE 923150-TE TE Bent Tip Series Precision bent tips at 45 and 90 angles Perfect for dispensing fluid in hard to reach places Sold in packs of 50 Gauge 14 15 18 20 21 22 23 25 27 30 1/2" (12.7mm) 90 45 914050-90BTE 914050-45BTE 915050-90BTE 915050-45BTE 918050-90BTE 918050-45BTE 920050-90BTE 920050-45BTE 921050-90BTE 921050-45BTE 922050-90BTE 922050-45BTE 923050-90BTE 923050-45BTE 925050-90BTE 925050-45BTE 927050-90BTE 927050-45BTE 930050-90BTE 930050-45BTE Color Coding and Gauge For TE Series and TE Bent Tips 41 Gauge 14 15 18 20 21 22 23 25 27 30 32 Colour Olive Amber Green Pink Purple Blue Orange Red Clear Lavender Yellow I.D. (inches) 0.063 0.054 0.033 0.024 0.020 0.016 0.013 0.010 0.008 0.006 0.004 1-1/2" (38.1mm) 45 914150-45BTE 918150-45BTE 921150-45BTE !.D.(mm) 1.600 1.371 0.838 0.610 0.508 0.406 0.330 0.254 0.203 0.152 0.102 Dispensing Tips BT Series Double Helix Brush Tips for "spread" applications such as glues and other materials. Soft brush is made of Red Sable Stiff brush is made of Nylon Available in packs of 12. Gauge 16 18 22 Soft Bristle 916BT-SOFT 918BT-SOFT 922BT-SOFT Stiff Bristle 916BT-STIFF 918BT-STIFF 922BT-STIFF TS-P Plastic Series Tips Flexible tips allow access to hard to reach areas 1-1/2" but length can also be customized Ideal for CA applications Both hub and cannula are made from polypropylene Sold in packs of 50 Gauge 15 16 18 20 22 25 Colour Grey Brown Pink Yellow Black Red TS-P Needle 915150-PTS 916150-PTS 918150-PTS 920150-PTS 922150-PTS 925150-PTS TT Series Tips Molded in high density polyethylene with UV light block additive Include a double Helix luer lock hub Tapered tip prevents blockage and increases the flow of high viscosity materials Sold in packs of 50 Gauge 14 16 18 20 22 25 27 Colour Olive Grey Green Pink Blue Red Clear Dispensing Tip Kit TT Needle 914125-DHUV 916125-DHUV 918125-DHUV 920125-DHUV 922125-DHUV 925125-DHUV 927125-DHUV Kit contains a selection of most popular TE, TE Bent and TT tips 900-NK Dispensing Tip Kit 42 Dispensing Consumables End Caps Designed to seal large end of the syringe barrel Ensure no contaminants come in contact with material during storage Made from polyethylene Available in packs of 50 Size 3cc 5cc 10cc 30/55cc End Cap 903-EC 905-EC 910-EC 93055-EC Air Powered Pistons Wiper Pistons provide a seal for low to medium viscosity fluids Straight Wall Pistons for reduced stringing with medium to high viscosity fluids Both styles of pistons are made from polyethylene Sold in packs of 50 Size 3cc 5cc 10cc 30/55cc Wiper Piston (White) 903-WW 905-WW 910-WW 93055-WW Syringe barrels Straight Wall (Red) 903-SWR 905-SWR 910-SWR 93055-SWR Unique ultra-low draft of inner diameter yield high accuracy and stability Industry compliant silicone / chloride free, low friction polypropylene 3 colours: Natural for most generic applications, Amber for protection of UV/visible light block (up to 520nm), Black for total light block Sold in packs of 50 Size 3cc 5cc 10cc 30cc 55cc Tip Cap Natural 903-N 905-N 910-N 930-N 955-N Dark Amber 903-D 905-D 910-D 930-D 955-D Black 903-B 905-B 910-B 930-B 955-B Use to seal syringe barrel when not in use Fits all syringe sizes Made from polypropylene Sold in packs of 50 900-ORTC 900-BTC 43 Tip Care Double Helix Thread Orange Tip Care Double Helix Thread Black Syringe Assembly Kits Packaged together in ready-to-use kits of 50 each (syringe and Wiper Piston, without piston inserted) Size 3cc 5cc 10cc 30cc 55cc Natural 903-NW 905-NW 910-NW 930-NW 955-NW Dispensing Accessories Receiver Head Assembly Connecting link between time/pressure controllers and Syringe assemblies Provides a safe connection for accident proof dispensing Available with 3 or 6 feet of tubing Includes: receiver head with O-ring, tubing and male quick connector Receiver heads are made of Delrin(R) Sold individually Size 3cc 5cc 10cc 30/55cc 3' Hose 903-3RHB 905-3RHB 910-3RHB 93055-3RHB 6' Hose 903-6RHB 905-6RHB 910-6RHB 93055-6RHB Manual Syringe Gun Lightweight barrel applicator gun Provides excellent control for medium/high viscosity products Easy to use. No dripping or mess Size 5cc 10cc 30cc 55cc Manual Syringe Gun 905-MSG 910-MSG 930-MSG 955-MSG Vacuum Pencil Use for pick and place function Stand-alone vacuum pick-up requires shop air Optional Mixed Kit of Vacuum Cups also available TS8120 Vacuum Pick Up Assembly Syringe Holder Use for 900 Series syringes SH-300 Syringe Holder Finger Switch Assembly Use with OKi dispensers and syringes in place of a foot pedal Provides control at your finger tip DX9010 Finger Switch Assembly for DX Series Dispenser 44 Metcal MX-5000 Soldering, Desoldering and Rework Systems Discover our Metcal range at www.metcal.com or ask for our Metcal catalogue. The new MX-5000 Soldering, Desoldering and Rework System is the next generation of the trusted Metcal Soldering Systems that enable increased productivity and process control for a wide range of applications. More power: With nearly double the power of its predecessor, the MX-5000 time-to-recovery increases production rates and throughput. Improved ergonomics: The new UltraFineTM Hand-piece features a new generation of extremely fine diameter cartridges in a slim handle. Greater process control: SmartHeat(R) Technology in every MX-5000 System means that soldering and rework are always performed at safe, controlled temperatures. Built-in power indication meter with digital display and bar graph that dynamically provides the operator with feedback on the status of the soldering operation. The four hand-pieces available for the MX-5000 will make the task at hand seem effortless. The new Metcal TipSaverTM Workstand improves tip life as well as operator ergonomics. More videos and product info at www.metcal.com Join our Metcal Facebook page www.youtube.com/user/metcalman 45 Metcal APR-5000 Precision Advanced Package Rework Systems Discover our APR range at www.okinternational.com and soon on www.metcal.com and in our new Metcal catalogue. The APR-5000 Series incorporate state-of-the-art vision, and closedloop time, temperature and airflow control. Economical and easy-to-use, the APR-5000 Series delivers best-inclass BGA/CSP functionality with performance at an affordable price. Easy-to-program multi-lingual software manages the five stages of the reflow profile: pre-heat, soak, ramp, reflow and cooling. Innovative single reflow/placement head and dual stage preheaters help achieve a consistently small Delta T across the board and the component. The dual stage convective pre-heater can be switched between inner and outer stage within the four heating zones of a profile to meet the higher rework requirement of lead-free. Two models are available: The APR-5000-DZ capabale of handling boards up to 229mm x 381mm (9" x 15") and the APR-5000-XLS for boards up to 622mm x 622mm (24.5" x 24.5"). 46 BRO-OKI-09 www.okinternational.com