Self Closing Cap (RJ 45/USB/IEEE 1394) RJF TV NEW6 CAT RJF RB (RJ Fast) RJF 544 RJF EZ NE W USB-A Field Rugged USB memory key FW Field (IEEE 1394) Amphenol RJ Field NEW RJ11 Field NE W MTRJ Field - LC Field RJ Switch Electronica 2004 Reinforced Infocom Connectors for Harsh Environment RJ45 Field - RJ11 Field - RJ Switch - USB Field - FireWire Field - LC Field - MTRJ field Amphenol RJF Series Awarded "Component product of the year" TABLE OF CONTENTS Rugged RJ45 Solutions NEW6 CAT RJFRB: plastic circular shell - reverse bayonet coupling, IDC & PCB Tail Receptacle ......................................................................3 RJF544: plastic circular shell - push pull coupling ......................................................................................................................................6 RJFEZ: plastic rectangular shell - lever coupling .........................................................................................................................................8 RJF: metallic circular shell based on MIL-C-26482 - bayonet coupling .............................................................................................10 RJF - special receptacles: right angle, cable mount inline and PC tails receptacles.....................................................................13 RJFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device ...........15 NEW Self Closing Cap for square flange RJFTV receptacles.............................................................................................................................18 RJFTV - receptacles and plugs with 360 EMI backshells .......................................................................................................................19 RJFTV - special receptacles: right angle, through bulkhead and PC tails receptacles ................................................................21 RJF-RJFTV Sealed: transversally sealed RJF and RJFTV receptacles....................................................................................................24 High Reliability Cat5E cable and cordsets....................................................................................................................................................25 Rugged USB-A and USB-B solutions (USB2.0) USBFTV: rugged USB-A - metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device.......26 USBFTV: special versions: receptacles with 360 EMI backshells - PC tails receptacles ..............................................................29 NEW USBFTV memory key ...........................................................................................................................................................................................30 NEW USBF memory key NEW High Reliability USB2.0 cordsets......................................................................................................................................................................32 ...........................................................................................................................................................................................31 USBBF: rugged USB-B - plastic circular shell - thread coupling ...........................................................................................................33 Rugged IEEE1394 solutions FWFTV: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device .........34 Rugged RJ45 / USB-A / IEEE1394 receptacles with self closing cap Self Closing Cap ....................................................................................................................................................................................................37 Rugged RJ11/RJ12 solutions NEW RJ11F: metallic circular shell based on MIL-C-26482 - bayonet coupling ........................................................................................38 Rugged MTRJ and LC (fiber optic) solutions MTRJF: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device...........40 LCF: metallic circular shell based on MIL-DTL-38999 series III - thread coupling with anti-decoupling device ................42 Rugged Ethernet Switchs 5 or 9 ports IP30 Switch - Unmanaged, Ring or managed ...................................................................................................................44 5 ports IP67 Switch - Fiber glass reinforced Polyester enclosure - Unmanaged or Ring ...........................................................47 NEW 9 ports Switch IP67 - Aluminum enclosure with olive drab cadmium plating - Unmanaged or managed - Gigabit ............. 51 APPLICATIONS Commercial Avionics and Rail Mass Transit Factory Automation Video and CCTV Wireless Systems C4ISR Military Communications RJFIELD CONCEPT The Amphenol Field Series allows you to transform a standard infocom cordset into a rugged waterproof connector for harsh environments. RJ field allows you to use Ethernet Class D / Cat. 5e connections for 10 Base T, v 100 Base TX or 1000 Base T networks in extreme environments. - A full range of versions depending upon the application - No cabling operation nor measurement required after installation - Sealing: IP67 (1 meter immersion for up to 30 minutes) - Shock, vibration and traction resistant - Inline extension - Mechanical coding/polarization - EMI protection EXAMPLE FOR RJ 45 CORDSET RJ stop (R) patent No Cabling No Tool www.rjfield.com RJFIELD SELECTION GUIDE CONNECTORS Series Industrial Ethernet Specification RJF RB Coupling Mechanism Shape Material Specification Prime Market Page Reverse Bayonet Circular Plastic N/A Industrial & Telecom 3 Circular Plastic N/A Industrial & Telecom 6 Rectangular Plastic N/A Industrial & Telecom 8 RJF544 IEC 60603-7 variant 12 Push Pull RJF EZ IEC 60603-7 variant 13 Lever RJF IEC 60603-7 variant 11 Bayonet Circular Metal MIL-C-26482 MIL/Aero & Industrial 10 RJF TV Thread Circular Metal MIL-DTL-38999 (Series III) MIL/Aero & Rail Mass Transit 15 USBFTV Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 26 Circular Metal N/A MIL/Aero & Industrial 31 Rugged USB Key USBBF Thread Circular Plastic N/A Industrial & Telecom 33 FWFTV Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Video 34 Self Closing Cap Bayonet (for RJ45) N/A (for USB-A and IEEE1394) Circular Metal N/A Industrial & Telecom 37 RJ11F Bayonet Circular Metal MIL-C-26482 MIL/Aero & Industrial 38 MTRJFTV Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 40 LC/LX5F Thread Circular Metal MIL-DTL-38999 (Series III) Mil/Aero & Rail Mass Transit 42 1 RJFIELD SELECTION GUIDE ETHERNET SWITCHES NEW Series Sealing Material Number of ports Unmanaged RJS IP30 Metal & Plastic 5 or 9 x x RJSPC IP67 Plastic 5 x x RJSML IP67 Metal 9 x x Ring Managed x x Prime Market Page Factory Automation / Video 44 Factory Automation 47 MIL/Aero 51 RJFIELD SELECTION GUIDE CABLE & CORDSET Reels Cordsets Prime Market Page (without RJ45) (with RJ45 overmolded at each end) Mil/Aero & Rail Mass Transit 25 Mil/Aero / Rail Mass Transit & Industrial 32 100 m (around 238 ft) 300 m (around 984 ft) Available in Cordset Available lengths see page 25 Available Lenght see page 32 2 RJF RB Ethernet Connection System for Harsh Environment - Industrial Ethernet MAIN CHARACTERISTICS n Sealed against fluids and dust (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field, no tools required n Reverse bayonet coupling n RJ45 cordset retention in the plug: 70 N in the axis n Mating cycles: 500 min IDC Receptacle NE W C AT6 PCB Receptacle NEW PCB Applications n Telecom Equipments n CNC Machines n Video Control n Special Machines n Robotics n Motion Control n Industrial Process Control Environmental Protection n Sealing: IP67 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Thermal Shock: 5 cycles at - 40C / +100C n Operating Temperature: - 40C / +85C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Cat6 per TIA/EIA 568B and ClassE per ISO/IEC 11801 Part Number Code Series RJF RB Shell Type 6: 7: RJF RB 7 Composite reverse bayonet Plug, Plastic Gland Composite jam nut Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 1RA: Right angle female RJ45 2: RJ45 Cordset 3U: IDC cat6 - unshielded 3F: IDC cat6 - partial shielding 3S: IDC cat6 - 100% shielded Cordset Length (For Receptacles with "2" back termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] Cabling Configuration (For "7" Receptacles and with type "2" back termination only) 100BTX: (=568B) 568A Examples: - Plug: RJF RB 6 - Receptacle, female RJ45 Back termination: RJF RB 71 - Receptacle, right angle female RJ45 Back termination: RJF RB 71RA - Receptacle, 1,5m [59.05"] RJ45 cordset termination: RJF RB 72 15 100BTX 3 1RA RJF RB RJFRB allows you to use an Ethernet Class D / Cat. 5e and Class E/Cat 6 connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop(R) system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Plug n Type 6 Shell with Plastic Gland RJF RB 6 Receptacle n Type 1: Female RJ45 (front mounting) RJF RB 71 n Type 1RA: Right Angle Female RJ45 (front mounting) RJFRB71RA n Type 2: RJ45 Cordset (front mounting) RJFRB72XX 100BTX (XX=03, 05, 10 or 15 - see part number code page 3) n Type 3: IDC Cat6 termination (rear mounting) Panel Drilling Unshielded: RJFRB73U Partial shielding RJFRB73F Shielded: RJFRB73S 4 n Straight PCB termination receptacle: (rear mounting) Panel Drilling Part number: RJF RB 75 IMPORTANT NOTE The customer's PCB design will determine the receptacle category. PCB Drilling RJFRB Assembly Instructions 1 2 3 4 5 6 7 8 Accessories n IP67 Dust Caps 4 3 2 3 RJF RB C7 Cap for receptacles RJFRB71 / 71RA / 72xxx RJF RB C75 Cap for receptacles RJFRB75 and RJFRB73x 5 RJF 544 Ethernet Connection System for Harsh Environment - Industrial Ethernet RJF 544 RJF544 allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments: With the patented RJStop(R) system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Environmental Protection n Sealing: IP67 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Thermal Shock: 5 cycles at - 40C / +100C n Operating Temperature: - 40C / +85C MAIN CHARACTERISTICS n Compliant with IEC 60603-7 variant 12 n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Sealed against fluids and dust (IP67) n Quick Push Pull coupling n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Improved EMI Protection Applications n Telecom Equipment n Video Control n Robotics n Industrial Process Control n CNC Machines n Special Machines n Motion Control n Tele-maintenance Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField 544 - Push Pull Shell Type 6: 2: 2M: RJF 544 2 2 Composite Push Pull Plug, Plastic Gland Composite Square Flange Receptacle Metallized (Ni) Composite Square Flange Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Cordset Length (For Receptacles with "2" Back Termination only) 03: 0.3 meters [11.81 inches] 05: 0.5 meters [19.68 inches] 10: 1 meter [39.37 inches] 15: 1.5 meters [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Cabling Configuration (For "2" Receptacles only) 100BTX: (=568B) 568A Examples: - Plug: RJF 544 6 - Square flange receptacle, Female RJ45 Back termination: RJF 544 21 - Metallized Square flange receptacle, Female RJ45 Back termination: RJF 544 2M 1 - Square flange receptacle, 1,5m [59.05"] 100 BTX cordset termination: RJF 544 22 15 100BTX - Square flange receptacle, solder termination: RJF 544 22 00 6 03 100 BTX Plug n Type 6 Shell with Plastic Gland RJF 544 6 Receptacle n Type 2 Shell: Square flange receptacle with 4 mounting holes RJF 544 2 Back Terminations Type 1: Female RJ45 Notes: Type 2: RJ45 Cordset - Type 2 without RJ45 plug at the end of the cable are also available: consult factory Accessories n IP67 Caps n Panel Gasket (Thickness: 1 mm [.039]): Part No. 544 02 JE n Plug Insert removal tool: Part No. 5440 OT 02 7 Type 2 - 00: Solder - 8 tinned holes - Type 1 also availble with 90 female RJ45 RJF EZ Ethernet Connection System for Harsh Environment - Industrial Ethernet RJFEZ allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop(R) system you can use a standard RJ45 cordset in a protective composite plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! RJF EZ MAIN CHARACTERISTICS n Compliant with IEC 60603-7 variant 13 n Sealed against fluids and dust (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Quick lever coupling n RJ45 cordset retention in the plug: 70 N in the axis n Mating cycles: 500 min Applications n Telecom Equipment n Video Control n Robotics n Industrial Process Control n CNC Machines n Special Machines n Motion Control n Tele-maintenance Environmental Protection n Sealing: IP67 n Salt Spray > 1000 h n Fire Retardant / Low Smoke: UL94 V0 and NFF 16102, DIN 5510-2 n Thermal Shock: 5 cycles at - 40C / +100C n Operating Temperature: - 40C / +85C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField EZ - Lever Shell Type 6: 2: RJF EZ 2 Composite Lever Plug, Plastic Gland Composite Square Flange Receptacle Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Cordset Length (For Receptacles with "2" Back Termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] Cabling Configuration (For "2" Receptacles only) 100BTX: (=568B) 568A Examples: - Plug: RJF EZ 6 - Receptacle, Female RJ45 Back termination: RJF EZ 21 - Receptacle, 1,5m [59.05"] 100 BTX cordset termination: RJF EZ 22 15 100BTX 8 2 03 100 BTX Plug RJF EZ 6 Receptacle RJF EZ 2 Back Terminations Type 1: Female RJ45 Notes: Type 2: RJ45 Cordset Type 2 without RJ45 plug at the end of the cable are also available: consult factory Assembly Instructions Accessories n IP67 Dust Caps For Plugs: Not available For Receptacles: RJF EZ BE n Panel Gasket Thickness: 1 mm [.039] Part No. RJF EZ JE 9 RJF Ethernet Connection System for Harsh Environment - Industrial Ethernet RJF allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT,100 BaseTX or 1000 BaseT networks in harsh environments: With the patented RJStop(R)system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! "N": nickel plating "B": black coating RJF MAIN CHARACTERISTICS n Compliant with IEC 60603-7 variant 11 n Bayonet coupling ("Audible & Visual" coupling signal ) n Robust metallic shells based on MIL-C-26482 n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min n Sealed against fluids and dust (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (4 positions) Applications n Robotics n Industrial Process Control n CNC Machines n Special Machines n Oil & Gas n Motion Control n Data Acquisition and Transmission in Harsh Environment n Tele-maintenance Environmental Protection n Sealing: n Salt Spray: IP67 48 h with Nickel plating > 96 h with black coating > 500 h with Oliv Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43C, 98% humidity n Thermal Shock: 5 cycles at - 40C / +100C n Temperature Range: - 40C / +85C Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Part Number Code Series RJField Shell Type 6: 6M: 2: 2PE: 2PEM: 7: 7PE: 7PEM: RJF 2 2 Plug, Plastic Gland Plug, Metal Gland Square Flange Receptacle IP67 In line square flange Receptacle IP67 In line square flange Receptacle, Metal Gland Jam Nut Receptacle IP67 In line Jam Nut Receptacle IP67 In line Jam Nut Receptacle, Metal Gland Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Shell Finishes B: Black Coating - ROHS compliant N: Nickel (Note: with this version, the inserts are metallized) - ROHS compliant G: Olive Drab Cadmium (Note: with this version, the inserts are metallized) Cordset Length (For Receptacles with "2" Back Termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Cabling Configuration (For "2" Receptacles only) (=568B) 100BTX: 568A Examples: - Nickel plug: RJF 6 N - Black square flange receptacle, female RJ45 back termination: RJF 2 1 B - Olive drab cadmium jam nut receptacle, 1.5m [59.05"] 100 BTX cordset termination: RJF 7 2 G 15 100BTX - Black in line square flange receptacle, 30cm [11.81"] 100BTX cordset termination: RJF 2PE 2 B 03 100BTX - Nickel jam nut receptacle, solder termination: RJF 72 N 00 10 B 03 100 BTX Plug: n Shell type 6 With Plastic or Metal Gland RJF 6 Receptacles: n Square flange receptacle 4 mounting holes: Shell type 2 RJF 2 n Jam nut receptacle Hexagonal Nut mounting: Shell type 7 RJF 7 82 [3.23] Fully Assembled 82 [3.23] Fully Assembled n IP67 In line receptacles: Shell type 2PE and 7PE with Plastic or Metal Gland RJF 2PE/2PEM RJF 7PE/7PEM Back Terminations: Type 1: Female RJ45 Type 2: RJ45 Cordset Notes: * Type 2 without RJ45 plug at the end of the cable are also available: consult factory 11 Type 2 - 00: Solder - 8 tinned holes * Type 1 also available with 90 female RJ45 Universal: Can be used with all standard * RJ45 Cat.5e cordset brands AUDIBLE LOCKING Assembly instructions 1. Push down the RJ45 cordset latch, and fix it inside the insert 2. Press in and click the other part of the insert 3. Insert in the metallic housing 1 2 RJ45 PLUG 1 HALF INSULATOR 2 STOPPER RJ STOP(R) Patent 1 STOPPER HALF INSULATOR Easy and Safe: No field cabling tools required Accessories: n Metallic cap RJFC 2 B Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Finishes B: Black Coating - ROHS compliant N: Nickel - ROHS compliant G: Olive Drab Cadmium n Panel gasket for n Insert removal tool for square flange 2 thickness: receptacle and plug 0,6 mm - P/N: JE 18 P/N = RJF ODE 12 RJF Special receptacles: Right angle, cable mount inline & PC tails Right Angle Receptacles Square Flange Receptacle - 4 mounting holes - Right Angle - 4 clocking positions: "N": nickel plating "B": black coating PART NUMBERS: Black coating: RJF21RAB Nickel plating: RJF21RAN Olive Drab Cadmium plating: RJF21RAG Jam Nut Receptacle - Hexagonal nut mounting - Right Angle - 4 clocking positions: PART NUMBERS: Black coating: RJF71RAB Nickel plating: RJF71RAN Olive Drab Cadmium plating: RJF71RAG Inline Cable Mount Receptacles Inline receptacles allow you to make cable extensions in the field by using them with rugged RJFied series plugs. PART NUMBERS: Plastic Gland Black coating: RJF2PEWF1B Nickel plating: RJF2PEWF1N Olive Drab Cadmium plating: RJF2PEWF1G 13 Metallic Gland Black coating: RJF2PEWFM1B Nickel plating: RJF21PEWFM1N Olive Drab Cadmium plating: RJF2PEWFM1G RJF Special Receptacles Some applications have minimal space inside the system. The right angle receptacles meet this need while keeping the advantage of connecting a standard RJ45 cordset at the back. PCB Tails Receptacles These receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high vibration environments. They can be connected with rugged RJField series plugs. PCB LAYOUT - SOLDER FACE VIEW PANEL DRILLING PART NUMBERS: Note: 1. Platings available: "B": black coating "N": nickel plating "B": olive drab cadmium plating 2. As these receptacles are compounded, coding position has to be chosen before ordering Examples: Square flange receptacle - black coating - coding A: RJF2SA5B Square flange receptacle - nickel plating - coding C: RJF2SC5N Square flange receptacle - olive drab cadmium plating - coding D: RJF2SD5G Environmentally Sealed Receptacles In some applications, a transversal sealing for the receptacle is a must . This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the picture. For more information, please consult datasheet RJF-RJFTV Environmentally Sealed Receptacles, page 23. "N": nickel plating "B": black coating 14 RJF TV Ethernet Connection System for Harsh Environment RJFTV allows you to use an Ethernet Class D / Cat. 5e connection for 10 BaseT, 100 BaseTx or 1000 BaseT networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! Applications n Data Acquisition and Transmission in harsh environment n Railways n Radars n Shelters n Battlefield Communication n Systems n Navy RJF TV "N": nickel plating "BZ": marine bronze MAIN CHARACTERISTICS n Sealed against fluids and dusts (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (4 positions) n Improved EMI protection n Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n Robust metallic shells n RJ45 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min Environmental Protection n Sealing: IP67 n Salt Spray: 48 h with Aluminium shell - Nickel plating > 500 h with Aluminium shell - Olive Dran Cadmium plating 1000h with Marine bronze shell n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Compounded versions tested per NAS 1599 (5-3000 Hz, 20g, 12h) Data Transmission n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) 10 BaseT, 100 BaseTX and 1000 BaseT networks n Humidity: 21 days, 43C, 98% humidity Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 n Thermal Shock: 5 cycles at - 40C / +100C n Temperature Range: - 40C / +85C Part Number Code Series RJ Field TV Shell Type 6: 6M: 2: 2PE: 2PEM: 7: 7PE: 7PEM: 2SA, 7SA: RJF TV 2 2 G Plug with Plastic gland Plug with Metal gland Square Flange Receptacle Square Flange Rec. with IP67 backshell Square Flange Rec, IP67 back, metal gland Jam Nut Receptacle Jam Nut Rec. With IP67 backshell Jam Nut Rec., IP67 back., metal gland Compounded versions: see page 23 Back Terminations (Receptacles only) 1: Female RJ45 2: RJ45 Cordset Shells material & Finish N: Aluminium shell - nickel plating (receptacle inserts are metallized) - ROHS compliant G: Aluminium shell - olive drab cadmium plating (receptacle inserts are metallized) BZ: Marine bronze shell (receptacle inserts are metallized) - ROHS compliant Cordset Length (type 2 back termination only) 03: 0.3m [11.81 inches] 05: 0.5m 19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] 00: 8 tinned holes at the rear of the PCB to solder the cable Cabling Configuration (for Type ""2"" receptacles only) 100BTX: (=568B) 568A Examples: - Olive Drab Cadmium plug with plastic gland: RJF TV 6G - Olive Drab Cadmium Jam Nut Receptacle, female RJ45 back termination: RJF TV 71G - Nickel Jam Nut Receptacle, 1,5 m 100 BTX cordset back termination: RJF TV 72N 15 100BTX - Olive Drab Cadmium in line Square Flange Recept., 0,3 m 100 BTX cordset back termination: RJF TV 2PE 2 G 03 100BTX - Nickel Jam Nut Receptacle Solder termination 8 tinned holes: RJF TV 22 N 00 15 03 100 BTX Plug n 6 Shell With plastic or metal gland RJF TV 6 Receptacles n 2 Shell Square Flange RJF TV 2 Panel Drilling n 7 Shell Jam Nut RJF TV 7 92 [3.622] n 2PE and 7PE Shells IP67 In-line receptacle With plastic or Metal gland RJF TV 2PE/2PEM/7PE/7PEM Back Terminations Type 1: Female RJ45 Notes Type 2: RJ45 Cordset Type 2 without RJ45 plug at the end of the cable are also available: consult factory 16 Type 2 - 00: Solder - 8 tinned holes Assembly instructions * CLIC * ! Insert Codings CONNECTION SIDE VIEW Plug Receptacle Main Key * CLIC * ! Receptacle yCODE A CODE A CODE B CODE B CODE C CODE C CODE D CODE D Accessories n Metallic Caps RJFTVC 2 G Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shell Material & finish N: Aluminium shell - nickel plating - ROHS compliant G: Aluminium shell - olive drab cadmium plating BZ: Marine bronze shell - ROHS compliant n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE19 Plug Cap n Insert removal tool: RJF ODE 17 Receptacle Cap RJFTV SCC Series RJF TV SELF CLOSING CAP (SCC SERIES) This Self Closing cap automatically protects the RJF TV square flange receptacle (MIL-DTL-3899 type), protecting your system from dust and water projection. A spring automatically closes the upper part of the cap when the RJF TV plug is removed from the receptacle. PART NUMBER: n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): Self closing cap only: RJFTVSCC PART NUMBER: JE19 Remark: Compatible only with RJFTV square flange receptacle type: RJFTV2XXX (see page 15) 18 RJFTV Receptacles - Plugs with 360 EMI backshells RJFTV series receptacles and plugs with EMI backshells provide a solution with 360 shielding: same protection than the one proposed per standard MIL-DTL-38999 serie III connectors. With those solutions we recommend using our reinforced and double shielded cat5E cable, see page 24. RJFTV - 360 shielded SQUARE FLANGE RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: Kit38082 Nickel Plating: Kit38082NI Kit38082 and Kit38082NI include: JAM NUT RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: Kit38204 Nickel Plating: Kit38204NI Kit38204 and Kit38204NI include: 19 IMPORTANT NOTE With these receptacles, customer will have to solder his cable on the PCB. So the wire positions have to be defined per the customer according to his network. PLUGS Grounding Ring PART NUMBERS: Olive Drab Cadmium Plating: Kit38081 Nickel Plating: Kit38081NI Kit38081 and Kit38081NI include: IMPORTANT NOTE With these plugs, the standard RJ45 plug is not provided. Customer will have to crimp a standard RJ45 on the cable by himself. Grounding Ring 20 We advise using our double Shielded, reinforced Cat5E cable (see page 24) with these RJFTV series EMI connectors.If customer wants to use his own cable, please check with us regarding compatibility with our backshells: contact@rjfield.com. We also provide assembled cordsets, (see examples below). For this type of solution please provide the configuration needed: length, description of second end... RJFTV Right angle - Through Bulkhead - PC Tails Receptacles Right Angle Receptacles RJFTV - Special receptacles Some applications have minimal space inside the system. The right angle receptacles meet this need while keeping the advantage of connecting a standard RJ45 cordset at the back. SQUARE FLANGE RECEPTACLE "N": nickel plating PART NUMBERS: Nickel plating: RJFTV21RAN Olive Drab Cadmium plating: RJFTV21RAG JAM NUT RECEPTACLE PANEL DRILLING PANEL DRILLING PART NUMBERS: Nickel plating: RJFTV71RAN Olive Drab Cadmium plating: RJFTV71RAG 21 Through Bulkhead Receptacles Our RJFTV through bulkhead receptacles can be connected on each side with rugged RJFTV plugs. This system allows mechanical protection and a sealing (IP67) inside and outside the equipement, and keeps the flexibility offered by panel mount and plug connectors. "N": nickel plating PART NUMBERS: Nickel plating - Non metallized inserts: RJFTVB2N ISO BRUT Nickel plating - Metallized inserts: RJFTVB2N ISO NI Olive Drab Cadmium plating - Non metallized inserts: RJFTVB2G ISO BRUT Olive Drab Cadmium plating - Metallized inserts: RJFTVB2G ISO NI Environmentally Sealed Receptacles In some applications, a transversal sealing for the receptacle is a must . This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the example. In addition, the Sealed RJF TV have been successfully tested in very high vibration corresponding to airplanes applications. For more information, please consult datasheet RJF-RJFTV Environmentally Sealed Receptacles (see page 23). RJF TV 7SA2 G 05 100BTX PCB Tails receptacles These receptacles can be soldered directly to your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of those receptacles are in the Stand Off style. They can be connected with RJFTV series plugs. SQUARE FLANGE RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: RJFTV25GF459 Nickel Plating: RJFTV25NF459 22 PCB LAYOUT 3. 2 4 Solder view face PANEL DRILLING JAM NUT RECEPTACLE PART NUMBERS: Olive Drab Cadmium Plating: RJFTV75RGF459 Nickel Plating: RJFTV75RNF459 PCB LAYOUT Solder view face PANEL DRILLING 23 RJF/RJF TV Environmentaly Sealed Receptacles RJF/RJF TV SEALED RECEPTACLE In some applications, a transversal sealing for the receptacle is a must . This will prevent fluids and dust from going through the receptacle when plug or cap are not mated to the receptacle. The sealed solution (version "S") has a compound at the rear of the receptacle as shown on the examples below. This feature is available both in RJF and RJF TV shells (please consult the relevant data sheet for product details and accessories). In addition, the Sealed RJF TV have been successfully tested in very high vibration corresponding to airplane applications. Applications n Outdoor Equipment n Airplanes Equipment n Tactical Radios n Shelters n Rugged computers n Data Acquisition and Transmission in Harsh Environments Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 "N": nickel plating "B": black coating "BZ": marine bronze (only for RJFTV) Part Number Code Series RJF: RJFTV: MIL-C-26482 bayonet MIL-C-38999 series III Shell Type 2S: 7S: Sealed Square Flange Receptacle Sealed Jam Nut Receptacle MAIN CHARACTERISTICS n Same as the RJF and RJF TV series ... a complete IP67 sealing of the receptacle (even with no plug or no protective cap mated) is added. IP 67 means immersion during 30 minutes under 1 meter of water (watertight). n Outside dimensions are the same as the standard RJF and RJF TV series. n Vibrations: The compounded versions of the RJF TV have been tested in vibration following the NAS 1599 Aeronautic specification (Ambient temperature): 5 - 3000 Hz, 20g, 2,5 mm [.1 inch] double amplitude, 3 axes, 12 hours Note: This specification exceeds MIL-C-26500 requirements. Plug CODE A CODE B CODE C CODE D IMPORTANT NOTE Due to the compound, the coding of the connector must be done in the factory: use the codes A, B, C or D in the Part Number. RJF TV 7S A 2 Receptacle Main Key RJFTV 7S A 2G 15 100BTX G 03 Coding A,B,C,D Back Terminations (For Receptacles only) 1: Female RJ45 2: RJ45 Cordset Shell material & Finish B: Aluminium shell - black coating - ROHS compliant (available for RJF Series Only) N: Aluminium shell - nickel plating - ROHS compliant (note: receptacle inserts are metallized) G: Aluminium shell - olive drab cadmium plating (note: receptacle inserts are metallized) BZ: Marine bronze shell (receptacle inserts are metallized) - ROHS compliant (only available for RJFTV) Cordset Length (For Receptacles with "2" Back Termination only) 03: 0.3m [11.81 inches] 05: 0.5m [19.68 inches] 10: 1m [39.37 inches] 15: 1.5m [59.05 inches] Cabling Configuration (For "2" Receptacles only) 100BTX: (=568B) 568A Examples: - Bayonet, A coding, Olive Drab Cadmium Jam Nut sealed receptacle with female RJ45 Back termination: RJF 7SA 1 G - Bayonet, A coding, Black square flange sealed receptacle, Female RJ45 Back termination: RJF 2SA 1 B - Series III, A coding, Olive Drab Cadmium Jam Nut sealed receptacle, 1.5m [59.05"] 100 BTX cordset: RJF TV 7SA 2 G15 100BTX 24 100 BTX CABLE CAT 5E High Reliability Cat 5e Ethernet Cable & Cordsets HFFR: Halogen Free Flame Retardant Jacket Compound Specification: Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish. Excellent hydrolysis resistance. High microbial resistance. UV resistant. High flexibility. Applications n Robotics n Motion Control n Railways n CNC Machines n Battelfield communication n Industrial Process Control ELECTRICAL CHARACTERISTICS PHYSICAL CHARACTERISTICS CONDUCTORS INSULATION ASSEMBLY SHIELDS JACKET WEIGHT OUTSIDE DIAM. 24 AWG (0,25 mm2) tinned copper, 7x0.20 mm Color coded 568-B, Linear Low Density Polyethylene, Nom. Dia. 0,039" (1mm) Pairs cabled with Kevlar strength members and separation tape wrapped Inner: Aluminium mylar 100% coverage Outer: Tinned copper braid 80% coverage Black, special PUR compound 40 Lbs / mft (59 KG/Km) 0.28" (7.1 mm) nom. MIN BEND RADIUS (During installation) 67.5mm (9x O. D.) MIN BEND RADIUS (During operation) 37.5mm (5 x O.D.) MIN FLEXES TO FAILURE TEMPERATURE Passes IEC 61156-6 requirtements Plus 70C, minus 25C Cordsets with a RJ45 plug overmolded on each end Length (m/ft) Part Number 0,76 m / 2,5 ft 1,52 m / 5 ft 3,05 m / 10 ft 4,57 m / 15 ft 6,24 m / 20,46 ft 7,62 m / 25 ft 9,37 m / 30,72 ft 10,00 m / 32,78 ft 15,25 m / 50 ft 22,87 m / 75 ft 30,5 m / 100 ft 45,75 m / 150 ft RJF SFTP 5E 0076 RJF SFTP 5E 0152 RJF SFTP 5E 0305 RJF SFTP 5E 0457 RJF SFTP 5E 0624 RJF SFTP 5E 0762 RJF SFTP 5E 0937 RJF SFTP 5E 1000 RJF SFTP 5E 1525 RJF SFTP 5E 2287 RJF SFTP 5E 3050 RJF SFTP 5E 4575 DC Resistance Impedance 96 Ohms/Km @ 20 C 100 +/- 15 Ohms 1-100 MHz Attenuation 772 KHz 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 31.25 MHz 62.5 MHz 100 MHz 2.70 db/100m nom. 3.15 db/100m nom. 6.45 db/100m nom. 9.90 db/100m nom. 12.3 db/100m nom. 13.8 db/100m nom. 17.7 db/100m nom. 25.6 db/100m nom. 33 db/100m nom. N.E.X.T. (Near-End Crosstalk Loss) 772 KHz 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 31.25 MHz 62.5 MHz 100 MHz 64 db min. 62 db min. 53 db min. 47 db min. 44 db min. 42 db min. 40 db min. 35 db min. 32 db min. 46pF / m nom. @ 1KHz 43 dB min. @ 64 KHz 3.4 pF / m max. @ 1KHz Capacitance Unbalance (wire to ground) Insulation Resistance 150 M Ohm min. Voltage Rating 230 VMS Dielectric Strength VAC/1 min - 700 V/Min Propagation Delay (100 MHz) 5.2 ns/m max. @ 100 MHz Delay Skew 20 ns/100m max. @ 1-100 MHz Resistance Unbalance 3% max. @ 20 C Structural Return Loss (100 MHz) 23db/100m min. @ 1-20 MHz Spark test (tested during production) 3 KV Velocity of propagation 67% nom. Capacitance LCL Reel of cable (without RJ45 plug on ends) 25 Length (m / ft) Part Number 100 m / ~328 ft 300 m / ~984 ft 190-038045-00 190-038045-01 Reinforced CAT 5E Cable General Construction:A 4 pair, 24 AWG, 100 Ohm SFTP round patch cable, designed to the ISO / IEC 11801 Category 5e requirements (cat 5e on 76m). The cable contains 4 twisted pairs, cabled, double shielded with kevlar reinforcement strands, jacketed in black UV resistant Polyurethane HFFR. Designed for fixed or portable applications in harsh environments. USBF TV USB Connection System for Harsh Environment USBF TV With USB Field, you can insert a standard USB 2.0 cordset into a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device for high vibrations. Applications n Embedded Computers n Data Acquisition and transmission in harsh environment n Railways n Battelfield Communication Systems n Navy Systems "N": nickel plating "BZ": marine bronze Data Transmission USB Specification 2.0 Data Rate: Up to 480 Mb/s for High Speed USB MAIN CHARACTERISTICS n Sealed against fluids and dusts (IP67) n Shock, Vibration and Traction resistant n No cabling operation in field and no tools required n Mechanical Coding / Polarization (2 positions) n Improved EMI protection n Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n 2 mechanical Coding / Polarization possibilities by the user (receptacle insert rotation) n USBF TV plug retention in the receptacle: 100 N in the axis n Mating cycles: 500 to 1500 Environmental Protection n Sealing (when mated): IP67 (Temporary immersion) n Salt Spray: 48 h with Nickel plating > 500 h with Olive Drab Cadmium 1000 h with marine bronze shell n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43C, 98% humidity n Temperature Range: - 55C / +85C Part Number Code Series USB Field TV USBF TV 2 1 Shell Type 6: Plug 2: Square Flange Receptacle 2PE: Square Flange Receptacle with backshell 7: Jam Nut Receptacle 7PE: Jam Nut Receptacle with backshell Back Terminations (Receptacles only) 1: USB-A receptacle 2: Solder (4 tinned holes) Shells Material & Finish N: Aluminium shell - Nickel plating - ROHS compliant G: Aluminium shell - Olive Drab Cadmium plating BZ: Marine bronze shell - ROHS compliant Examples: - Olive Drab Cadmium Plug: USBF TV 6G - Olive Drab Cadmium Square Flange Receptacle, USB-A back terminat: USBF TV 21G - Olive Drab Cadmium Jam Nut Receptacle, USB-A receptacle back terminat: USBF TV 71G - Nickel Jam Nut Receptacle, solder termination: USBF TV 72N 26 G Plug USBF TV 6 Receptacles n 2 Shell Square Flange USBF TV 2 n 7 Shell Jam Nut USBF TV 7 86.9 [3.422] 72.7 [2.862] n 2PE and 7PE Shells Backshell used with back termination type 1: USB A receptacle (Not sealed) USBF TV 2PE/7PE-1 Backshell used with back termination type 2: Solder (Sealed - IP67) USBF TV 2PE/7PE-2 Back Terminations Type 1: USB-A Receptacle Type 2: Solder 4 Tined holes to solder your cable 27 View of the PCB of the Type 2 version with 4 tined holes for solder termination Assembly Instructions Can be used with most the USB cordset brands: No tools required! Plug Assembly 1. Only if you need a full sealing (IP67): Install the white sticker around the plug, covering the 4 little holes of the overmolding 2. Insert the black O Ring around the front face of the USB A plug. This O Ring will ensure connection sealing 1 2 3 4 5 6 3. Insert the USB cordset into the metallic backshell 4. Insert the retention spacer laterally to the cable (this spacer is soft, in order to adapt to different shapes of overmolding) and slide the overmolding of the USB-A plug into this retention spacer 5. Insert the friction ring laterally to the cable 6. Choose the right coding (2 positions) and insert the USB-A plug into the protective plug. Note at this step, the main key is used for polarization. 7. Screw the backshell on the plug body. A wrench can be necessary to fully tighten it, and the connection to the receptacle can help IMPORTANT NOTE The connection sealing is not done by the black retention spacer (which is sloted), but by the front face ORing (see 2) 7a Receptacle Assembly Insert the USB module from the rear. Reference is main key. Beware to have a coding compatible with the coding you used for the plug: on front view, the white shapes in the USBs must be on the same side. To remove the USB module, insert the removal tool USBF ODE from the Front, and push back the module. Accessories n Metallic Caps USBF TVC 2 G Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shells Material & Finish N: Aluminium shell - Nickel - ROHS compliant G: Aluminium shell - Olive Drab Cadmium BZ: Marine bronze shell - ROHS compliant n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE15 n Receptacle Insert removal tool: USBF ODE 28 7b USBFTV USBFTV Receptacles series with EMI backshells provide 360 shielding: same protection than the one proposed per Standard MIL-DTL-38999 serie III Connectors. We offer these EMI backshells with square flange and jam nut receptacles. The available platings are nickel or olive drab cadmium. With those solutions we suggest using our reinforced USB cable (shielded - zero halogen jacket). See page 31 We can provide those receptacles: * with cordset already soldered * without cordset For 360 shielded USBFTV series receptacles, please consult us: www.usbfield.com EXAMPLE WITH A SQUARE FLANGE RECEPTACLE (PROVIDED WITHOUT CABLE) IMPORTANT NOTE With receptacles provided without cable, customer will have to solder his cable on the PCB, please find below the cabling specification. If customer prefers to use his cable, please check with us compatibility with our EMI backshells: www.usbfield.com "N": nickel plating PC TAILS RECEPTACLE WITH STAND OFF SHELL Those receptacles can be soldered directly on your PCB. A compound insures a transversal sealing and good performance in high-vibration environments. The shell of these receptacles are in the Stand Off style. They can be connected with rugged USBFTV series plugs. Panel Drilling 4 HOLES M3 THRU ALL 33.9 PART NUMBERS: Jam nut receptacle - Nickel: USBFTV75NF459 Square flange receptacle - Olive Drab Cadmium: USBFTV75GF459 29 USBF TV - specials RECEPTACLES WITH 360 EMI BACKSHELLS Receptacles with 360 EMI backshells & PC Tails receptacles REINFORCED USBFTV MEMORY KEYS USBFTV - memory keys We provide reinforced USB memory keys available in different capacities. They can be used ONLY with our USBFTV series receptacles. When mated on the receptacle, the system is IP67. Dimensions of rugged USBFTV Key shown with receptacle USBFTV21x USB cordset is included with each memory key "N": nickel plating "B": black coating DEFINITION OF PART NUMBER USBFTV KEY 6 Beginning of every USBFTV Key part number. Remains unchanged. Coding position: A: coding A B: coding B NB: please check the coding of your USBFTV receptacle* A 0256 Capacity of your USBFTV Key: 0256 0512 1024 Other capacity, please consult us at contact@rjfield.com N CAP Plating: "N": nickel plating "G": olive drab cadmium NB: please check the plating of your USBFTV receptacle Cap: With cap Blank: Without cap * The coding can be changed on the receptacle using our tool USBFODE EXAMPLE: USBFTVKEY6A0256N: USBFTV KEY - CODING A - CAPACITY OF 256MO - NICKEL PLATING EXAMPLE: USBFTVKEY6A1024GCAP: USBFTV KEY - CODING A - CAPACITY OF 1024MO - OLIVE DRAB CADMIUM PLATING - PROTECTIVE CAP 30 REINFORCED USB MEMORY KEYS We provide reinforced USB memory keys available in different capacities. When mated, the system is IP67. Shells are metallic with 1/4 turn bayonet coupling. USB Memory keys Dimensions of rugged USBF Key: Rugged Metallic USB KEY with CAP SEALING : IP 67 USB cordset is included with each memory key DEFINITION OF PART NUMBER USBF KEY Beginning of every USB Key part number. Remains unchanged. 0256 Capacity of your USBF Key: 0256 0512 1024 Other capacity, please consult us at contact@rjfield.com EXAMPLE: USBFKEY0256N: USB MEMORY KEY - CAPACITY OF 256MO - SHELL FINISH : NATURAL EXAMPLE: USBFKEY1024G: USB MEMORY KEY - CAPACITY OF 1024MO - SHELL FINISH : GREEN 31 N Shell finish: N: Natural G: Green B: Black High Reliability USB 2.0 Cordsets USB 2.0 Cordsets General Construction :this is a USB-2.0 cable containing one 28 AWG 90 characteristic impedance data pair, two 24 AWG power conductors, overall SFTP shields (SFTP = double shielding, Braid and foild), jacketed in black UV resistant Polyurethane HFFR*. Designed for fixed or portable applications in industrial and harsh environments.*HFFR : Halogen Free Flame Retardant. Jacket Compound Specification: Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish. Excellent hydrolysis resistance. High microbial resistance. UV resistant. High flexibility. Applications n Robotics n Motion Control n Railways n CNC Machines n Battelfield communication n Industrial Process PHYSICAL CHARACTERISTICS DATA CONDUCTORS DATA INSULATION COLOR DATA PAIR POWER CONDUCTORS POWER INSULATION COLOR POWER WIRE SHIELDS JACKET COLOR JACKET WEIGHT OUTSIDE DIAM. MIN BEND RADIUS (During installation) MIN BEND RADIUS (During operation) TEMPERATURE installation TEMPERATURE operational ELECTRICAL CHARACTERISTICS bare copper, 7/0.12 mm nom (28 AWG) 0.9 mm nom Green & white Tinned copper, 7/0.2 mm (24 AWG) 1.1 mm nom Red & Black Foil: poviding 100% coverage, in contact with tinned copper drain wire and an overall braid providing 65% nom. coverage made of 16x5/0.1 mm tinned copper strands PU compound Black 38 KG/Km 0.20 inch (5.1 mm nom. +/- 0.15) 45.9 mm ( 9x O. D.) 25.5mm ( 5 x O.D.) DC RESISTANCE IMPEDANCE 94 Ohms/Km @ 20 C 90 +/- 13 Ohms 1-400 MHz ATTENUATION 1 KHZ 4 MHZ 24 MHZ 96 MHZ 200 MHZ 400 MHZ 8 db/100m max. 15,6 db/100m max. 38 db/100m max. 76 db/100m max. 128 db/100m max. 232 db/100m max. CAPACITANCE 2X28 AWG CAPACITANCE UNBALANCE DIELECTRIC STRENGTH RESISTANCE UNBALANCE VELOCITY OF PROPAGATION 54pF / m nom. @ 1KHz 2.0 pF / m max. @ 1KHz (wire to ground) VAC/1 min - 500 V/Min 2% max. @ 20 C 65% min. 68% max. Plus 60C, minus 5C Plus 70C, minus 30C CORDSETS WITH A USB A PLUG OVERMOLDED ON EACH END (OUT OF USB SPECIFICATION > 5 M) Length (m/ft) Part Number 6 m / 19,68 ft USB2 AA 600 PU HFFR 7 m / 22.96 ft USB2 AA 700 PU HFFR 8 m / 26.24 ft USB2 AA 800 PU HFFR 9 m / 29.52 ft USB2 AA 900 PU HFFR 10 m / 32.80 ft USB2 AA 1000 PU HFFR CORDSETS WITH A USB A PLUG OVERMOLDED ON EACH END (UNDER USB SPECIFATION 5M) Length (m/ft) Part Number 0.5 m / 1,64 ft USB2 AA 050 PU HFFR 1 m / 3.28 ft USB2 AA 100 PU HFFR 1.50 m / 4.92 ft USB2 AA 150 PU HFFR 2 m / 6.56 ft USB2 AA 200 PU HFFR 2.50 m / 8.2 ft USB2 AA 250 PU HFFR 3 m / 9.84 ft USB2 AA 300 PU HFFR 3.50 m / 11.48 ft USB2 AA 350 PU HFFR 4 m / 13.12 ft USB2 AA 400 PU HFFR 4.5 m / 14.76 ft USB2 AA 450 PU HFFR 5 m / 16.40 ft USB2 AA 500 PU HFFR 32 USB B Field Applications n Embedded Computers MALE SEALED PLUG USB-B / USB-A CORDSET n Data Transfer n Numerical Control Machine FEMALE RECEPTACLE AND CAP PLUG CORDSET - MALE SEALED USB-B / MALE USB-A (*) USB 2.0 cable - PVC jacket PIN ASSIGNMENTS (FRONT VIEW) 1 = RED (AWG 24) 2 = WHITE (AWG 28) 3 = GREEN (AWG 28) 4 = BLACK (AWG 24) Shield = Drain PART NUMBERS: L = 100050mm [39.371.97] - P/N: USBBF6100 L = 200050mm [78.741.97] - P/N: USBBF6200 (*) To get a sealed USB-A plug, you can use our USB FTV series. RECEPTACLE CAP RECEPTACLE - FEMALE USB-B RECEPTACLE PN: USBBF7 JWT CONNECTOR - PITCH 2.5MM JWT 1 = USB1 = RED (AWG 24) JWT 2 = USB2 = WHITE (AWG 28) JWT 3 = USB3 = GREEN (AWG 28) JWT 4 = USB4 = BLACK (AWG 24) JWT 5 = USB Shield = YELLOW (AWG 24) CAP PN: USBBFC7 33 USBB Field SEALED (IP67) USB-B CONNECTION SYSTEM * USB-B male plug overmolded on USB2.0 cable * USB-A plug can be used with USBFTV * USB-B female receptacle with 50 mm wires & 5 way connectors * Plastic shells * Thread coupling * Rear mount Jam Nut receptacle with panel gasket included FWF TV IEEE 1394 Connection System for Harsh Environments FWFTV With FW Field, you can insert a standard IEEE1394 cordset into a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling and grounding! This metallic plug is connected into a receptacle, using a Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device for high vibrations. "N": nickel plating Applications n Embedded Computers n Video n Railways n Battelfield Communication Systems n Naval & Shipboard Systems n Robotics & Automation n Process Control n Rugged Communications MAIN CHARACTERISTICS n No assembly tools required n Sealed against fluids and dusts (IP67) n No time-consuming in-field cabling operation necessary n Tri-start thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device n FW plug retention in the receptacle: 100 N in the axis n Mating cycles: 500 to 1500 times n Improved EMI protection Environmental Protection n Sealing (mated): IP67 (Temporary immersion - 1 meter up to 30 minutes) n Salt Spray: 48 hr with Nickel plating 500 hr with Olive Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43C, 98% humidity n Temperature Range: - 55C / +85C Data Transmission IEEE 1394a-2000 400 Mbits/second over 4.5 meters Part Number Code Series IEEE1394 Field TV FW F TV 2 Shell Type 6: Plug 2: Square Flange Receptacle 2PE: Square Flange Receptacle with backshell 7: Jam Nut Receptacle 7PE: Jam Nut Receptacle with backshell Back Terminations (Receptacles only) 1: IEEE 1394 receptacle 2: Solder Board (6 tinned holes) Shell Plating N: Nickel - ROHS Compliant G: Olive Drab Cadmium Examples: - Olive Drab Cadmium Plug: FWF TV 6G - Olive Drab Cadmium Square Flange Receptacle, IEEE 1394 front & back: FWF TV 21G - Olive Drab Cadmium Jam Nut Receptacle, IEEE 1394 front and back: FWF TV 71G - Nickel Jam Nut Receptacle, solder board termination: FWF TV 72N 34 1 G Plug FWF TV 6 Receptacles n 2 Shell Square Flange FWF TV 2 n 7 Shell Jam Nut FWF TV 7 86.9[3.422] 77[3.020] n 2PE and 7PE Shells Backshell used with IEEE 1394 Backshell used with PCB Receptacle with back-termination - (Type 1) Receptacle back- termination - (Type 2) Non sealed version Sealed version - IP67 Back Terminations Type 1 : IEEE 1394 Receptacle Type 2 : Solder 6 Tined holes for soldering 35 View of the PCB Type 2 version - with 6 tinned holes for solder termination Assembly Instructions Can be used with most IEEE 1394 cordset brands: No tools required! Plug Assembly 1. If a fully sealed (IP67) assembly is required: Install the white tape around the plug to cover the 4 holes of the overmolding. If there are no holes omit this step. 1 2 2. Insert the black O Ring around the front face of the IEEE 1394 plug. This O Ring will ensure the seal. 3. Insert the IEEE 1394 cordset into the metallic backshell. 4. Insert the retention spacer laterally onto the cable (this spacer is soft so as to adapt to various overmolding styles) and slide the IEEE 1394 plug into this retention spacer. 3 4 5 6 5. Insert the friction ring laterally onto the cable cordset. 6. Insert the IEEE 1394 plug into the metallic circular shell. Note at this step that the main key is used for polarization. 7. Screw the backshell on the plug body. A spanner may be required to fully close the backshell to the circular shell. Important Note: The sealing of the connector is not done by the black retention spacers which are slotted, but rather by the front face O-Ring (Fig 2). 7a 7b Receptacle Assembly To Solder your cable onto the PCB: 1. Attach the 2 metallized plastic inserts around the PCB (Fig 1a & 1b). 2. Insert the IEEE 1394 module from the rear of the connector. 1a 2 1b 1 Removing Modules 1. Insert the removal tool FWF ODE from the front 2. Push the module back with thumb. Accessories 2 n Metallic Caps FWF TVC 2 G Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Shell plating N: Nickel - ROHS Compliant G: Olive Drab Cadmium n Panel Gasket for square flange receptacle (Thickness: 0,8 mm [.031]): JE15 n Receptacle Insert removal tool: FWF ODE 36 SELF CLOSING CAP This Self Closing Cap automatically protects the RJ Field square flange receptacles (MIL-C-26482 type), protecting your system from dust and water projections. The same cap can be used to protect USB and IEEE1394 receptacles. A spring automatically closes the upper part of the cap when either the RJ Field plug, RJ45 cordset, USB or IEEE1394 cordset, or USB key are removed from the receptacle. "N": nickel plating "B": black coating 21.9 [.862] 26.97 [1.062] 26.1 [1.028] 64.1 [2.523] 36 [1.417] 26.7 [1.052] [1.052] Version: RJ45 RJF 21N SCC Nickel and metallized inserts (EMI) Version: USB USBF 21N SCC Nickel and metallized inserts (EMI) Version: IEEE1394 FWF 21N SCC Nickel and metallized inserts (EMI) RJF 21B SCC Black and blank insert USBF 21B SCC Black and blank insert FWF 21B SCC Black and blank insert n Note: Panel gasket for square flange receptacles: JE18 37 Self Closing Cap For RJ Field, USB and IEEE1394 receptacles RJ11F Rugged RJ11/RJ12 Connection System for Harsh Environment RJ11Field allows you to use a standard phone RJ11 / RJ12 connection in harsh environments. With the patented RJStop(R) system you can use a standard RJ11 / RJ12 cordset in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling! RJ11 F NEW MAIN CHARACTERISTICS n Bayonet coupling ("Audible & Visual" coupling signal ) n Robust metallic shells based on MIL-C-26482 n 4 mechanical user-defined coding / Polarization settings (insert rotation) n RJ11 cordset retention in the plug: 100 N in the axis n Mating cycles: 500 min Environmental Protection n Sealing: IP67 n Salt Spray: 48 h with Nickel plating > 96 h with black coating > 500 h with Oliv Drab Cadmium n Fire Retardant / Low Smoke: UL94 V0 and NF F 16 101 & 16 102 n Vibrations: 10 - 500 Hz, 10 g, 3 axes: no discontinuity > 10 nano s. n Shocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated pair) n Humidity: 21 days, 43C, 98% humidity n Thermal Shock: 5 cycles at - 40C / +100C n Temperature Range: - 40C / +85C Applications n Industrial applications n Battlefield communication "N": nickel plating "B": black coating Part Number Code Series RJ11Field RJ11F 2 2 Shell Type 6: Plug, Plastic Gland 2: Square Flange Receptacle 7: Jam Nut Receptacle Back Terminations (For Receptacles only) 1: Female RJ11 2: Solder (6 tinned holes) Shell Finishes B: Black Coating - ROHS Compliant N: Nickel - ROHS Compliant G: Olive Drab Cadmium Examples: - Black Plug: RJ11F 6 B - Black square flange receptacle, Female RJ11 Back termination: RJ11F 2 1 B - Nickel Jam Nut Receptacle, solder termination: RJ11F 72 N Accessories n Metallic cap RJ11FC 2 B Connector Type 6: Plug 2: Square Flange Receptacle 7: Jam Nut Receptacle Finishes B: Black Coating - ROHS Compliant N: Nickel - ROHS Compliant G: Olive Drab Cadmium n Panel gasket for square flange 2 thickness: 0,6 mm P/N: JE 14 n Insert removal tool for receptacle and plug P/N = RJ11F ODE 38 B Plug n Shell type 6 with Plastic Gland RJ11F 6 Receptacles n Square flange receptacle 4 mounting holes Shell type 2 RJ11F 2 n Jam nut receptacleHexagonal Nut mountingShell type 7 RJ11F 7 Back Terminations Type 1: Female RJ11 / RJ12 Type 2: Solder 6 tined through holes to solder your cable Assembly instructions Easy and Safe: No field cabling tools required 1. Pass the RJ11 / RJ12 plug A through the plastic gland B 2. Lateraly slide the insert C on the cable 3. Fix the RJ11 / RJ12 plug A in the insert C , pushing on the lever 4. Insert in the metallic housing D 5. Tighten the plastic gland B 4 coding positions 39 MTRJF TV Transform your MTRJ patchcord into an Environmental Connector MTRJF TV With MTRJFTV you can use a standard MTRJ patchcord in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling! The MTRJ Field offers an easy system to upgrade from a standard to an environmental MTRJ. * Sealed against fluids and dust (IP67) * Shock, Vibration proof, * No cabling operation in field and no tools required for installation MECHANICAL CHARACTERISTICS n Number of Channels: 1/2/4 n Typical Insertion Loss: 0,5db in MM n Durability: 500 mating/unmating cycles (changes for<0,2 db) Applications n Railways n Base Station n Military communication n Navy "N": nickel plating Part Number Code Serie MTRJ Field TV MTRJF TV 6M C G N Shell Type 6: Plug with metal backshell, plastic PG clamp 6M: Plug with metal backshell and metal PG clamp 2: Square flange receptacle 2PE: Square flange, metal backshell and plastic PG clamp 2PEM: Square flange, metal backshell and metal PG clamp 7: Jam nut receptacle 7PE: Jam nut, metal backshell and plastic PG clamp 7PEM: Jam nut, metal backshell and metal PG clamp Cable Type C: Mini round cable 2,8 mm D: Flat duplex cable 1,6 mm S: Duplex zipcord 1,6 mm 0: Receptacle without backshell T: Flat duplex cable + Duplex zipcord for 1,6 mm - 2mm - 2,8mm Shell Finish N: Nickel plated G: Olive drab cadmium plated B: Bronze D: Black zinc cobalt Z: Olive drab zinc cobalt Polarization N: Normal A/B/C/D/E Cap Series B EC N TV W Protective cap type EC: For square flange receptacle ER: For jam nut receptacle F: For plug Wire type N: Nylon cord Blank: Metallic chain TV: 13 n Requested information to order MTRJ Field Patchcord Plug MTRJ: Type of fiber: Patchcord length: Drawing: Male /Female 50/125, 62,5/125, 9/125 ex 10.5m description of the product Contact us for other configuration Dismounting Tool Ordering Information MTRJFTV DM TOOL Series Shell finish B: Bronze F: Electroless nickel plated, aluminium version W: Olive drab cadmium plated, aluminium version D: Black zinc cobalt Z: Olive drab zinc cobalt 40 Line drawings (Dimensions in mm) 96 Max n Plug (MIL DTL 38 999 series III Size 13) 29 Max MTRJ FTV 6 n Receptacle (MIL DTL 38 999 series III Size 13) with backshell Square flange receptacle with backshell Jam Nut receptacle with backshell MTRJ FTV 2PE/2PEM MTRJ FTV 7PE/7PEM n Square Flange Receptacle (MIL DTL 38 999 series III Size 13) PANEL DRILLING Square flange receptacle rear panel mounting Square flange receptacle front panel mounting MTRJ FTV 2 n Jam Nut Receptacle (MIL DTL 38 999 series III Size 13) Panel Thickness 1.57 MIN, 3.18 MAX 38.38 25.58 9.37 MAX PANEL DRILLING Jam nut receptacle rear panel mounting 25.58 24.26 24.26 36.00 V 2.31 MAX 0.875 (inches) 30.17 34.93 Size 13/25 = 22.30 Protective caps MTRJ FTV 7 Protective cap for plug (nylon cord) Protective cap for receptacles (nylon cord) 41 LC/LX5F LC/LX5F Transform your LC/LX5 patchcord into an Environmental Connector The LC Field and LX5 Field offers an easy system to upgrade from a standard to an environmental LC or LX5. * Sealed against fluids and dust (IP67) * Shock, Vibration proof * No cabling operation in field and no tools required for installation (except 1,6mm and 2mm zipcord cable) With the patented RJStop (R) system you can use a standard LC or LX5 patchcord in a metallic plug which will protect it from shocks, dust and fluids. No hazardous on-field cabling! MECHANICAL CHARACTERISTICS n Number of Channels: 2 n Typical Insertion Loss: 0,5db in MM and SM n Durability 500 mating/unmating cycles (changes for<0,2 db) Applications n Railways n Base Station n Military communication n Navy "N": nickel plating Part Number Code XXXX TV Serie Optical connector type LCF: LC Field TV LX5F: LX5 Field TV XX X X X Shell Type 6M: Plug with metal backshell and metal PG clamp 2: Square flange receptacle without backshell 7: Jam nut receptacle without backshell Cable Type D: Flat duplex cable 1,6 mm E: Duplex zipcord 1,6 mm F: Flat duplex cable 2 mm G: Duplex zipcord 2 mm H: Flat duplex cable 2,8 mm I: Duplex zipcord 2,8 mm 0: Receptacle without backshell T: Flat duplex cable + Duplex zipcord for 1,6 mm - 2mm - 2,8mm Shell Finish N: Nickel plated G: Olive drab cadmium plated B: Bronze D: Black zinc cobalt Z: Olive drab zinc cobalt Polarization N: Normal A/B/C/D/E Cap Series B EC N TV W Protective cap type EC: For square flange receptacle ER: For jam nut receptacle F: For plug Wire type N: Nylon cord Blank: Metallic chain TV: 19 n Requested information to order LC/LX5 Field Patchcord Type of connector: Type of fiber: Patchcord length: Drawing: Male /Female 50/125, 62,5/125, 9/125 ex 10.5m description of the product Contact us for other configutration Tools informations: Mounting Tools: LCFTV MO TOOL: LC FIELD Mounting tools LX5TV MO TOOL: LC FIELD Mounting tools Series Shell finish B: Bronze F: Electroless nickel plated, aluminium version W: Olive drab cadmium plated, aluminium version D: Black zinc cobalt Z: Olive drab zinc cobalt Dismounting Tools *: LCFTV DM TOOL: LC FIELD Dismounting tools LX5TV DM TOOL: LC FIELD Dismounting tools (To dismount the LC or LX5 you need to use both of dismounting and mounting tools) Corresponding connector shell size: 19 42 Line drawings (Dimensions in mm) n Plug (MIL DTL 38 999 series III Size 19) o 38,10 92 n Square Flange Receptacle (MIL DTL 38 999 series III Size 19) PANEL DRILLING +0,15 22,99 -0 Square flange receptacle rear panel mounting +0,25 -0,25 36,53 2 PL A CES 11,91 max 29,36 2 PL A CES 29,36 26,97 2 PL A CES 4xo3,25 29,36 +0 -0,25 26,97 +0 -0,25 o 28 32 ,9 ,9 +0,20 3,25 -0,13 4xo 3,25 8 4 26,97 Square flange receptacle front panel mounting o 20,83 +0 -0,13 0,13 M 4 PL A CES 40,50min + -0 0,20 ,1 3 40,50min 93 M28x1-6g 4, 3,89 max n Jam Nut Receptacle (MIL DTL 38 999 series III Size 19) 49,50max PANEL THICKNESS 1,57 MIN 3,18 MAX +0,025 9,37 MAX 35,15 -0 o 35,16 +0 +0 -0,025 33,86 -0,25 33,86 47,00min 2,31 MAX PANEL DRILLING Jam nut receptacle rear panel mounting +0,043 39,67 -0,041 22,30 +0,25 46,02 -0,25 Protective caps 20,24 MAX 29,62 MAX 39,19 mm 25,40 mm 1,25 (inches) Protective cap for plug (nylon cord) 43 Protective cap for receptacles (nylon cord) RJ Switch Industrial Ethernet Switch IP30 RJ Switch INDUSTRIAL RUGGED ETHERNET SWITCH Amphenol offers a full range of Rugged Ethernet switches for industrial use. These switches are specifically designed for industrial applications where Real-Time is a key requirement. The wide range, from unmanaged Plug & Play switches to those managed with fiber optics ports, will fulfill all your needs. This family of switches, IP30 rated, is suitable for both Din-Rail or flat panel mounting. This is an easy way to make the Ethernet networks of your manufacturing site, automation or control units deterministic. Applications n Factory Automation n Robotics n Process Control n Transportation Systems n Data Acquisition & Transmission This wide range of Ethernet switches is available with following features: * Unmanaged, Real-Time Ring and Managed models * RJ45 ports and up to two fiber optics ports (mutlimode or singlemode) * 5 or 9 port models KEY FEATURES n Redundant power inputs with surge/spike protection n Ultra reliable 1,000,000 hours MTBF n Hazardous location: operation in Zone 2 n Wide operating temperature range of -40C to 70/85C n Rugged metal packaging with DIN rail or direct panel mounting n Auto-detecting, auto-crossover and auto-polarity n Full-Duplex operation with flow control (no collisions!) n Ring Switch Networking Features * Real-Time Ring for ultra-fast fault-tolerant loops * Recovery time of 30 ms + 5 ms per hop! * Ideal for deterministic systems and PLCs * Real-time traffic prioritization * Port mirroring for traffic diagnostic n Managed Switch Networking Features * Rapid Spanning Tree (RSTP) for fast redundant rings * Priority queuing for real-time performance (QoS and CoS) * SNMP v1 and v2 for network management * SNMPv3 for authentication and encryption * IGMP for multicast filtering * VLAN for traffic segregation * User friendly configuration (web, Telnet, RS232) * Encryption using HTTPS, SSL, SSH, SNMPv3 * Message filtering to stop broadcast storms * RMON and port mirroring for diagnostics * The Power of Linux Inside DESCRIPTION SC or ST fiber connector (1, 2 or none) DIN-Rail or Panel Mounting Fixture 5 or 9 connectors (RJ45, SC or ST fiber) Unmanaged, Ring or Managed Capability Indicators for Power, Alarm Output Status Indicators for Link Status and Datarate * 10 Mbps * 100 Mbps Terminal block for Redundant Power Inputs + Alarm Output IP30 Iridized Aluminum Enclosure 44 MANAGED, RING & UNMANAGED SWITCH FEATURES IEEE Ethernet Standards IEEE 802.3 /u IEEE 802.3x IEEE 802.1p IEEE 802.1D/w IEEE 802.1Q 10 Mbps Ethernet and 100 Mbps Fast Ethernet Full-Duplex with Flow Control Priority Queuing - QoS, CoS, ToS/DS (Ring and managed models) Rapid Spanning Tree for redundant rings and Spanning Tree for interoperability (managed models) VLAN for traffic segregation (managed models) Regulatory Approvals EMI emissions EMC immunity Shocks Vibrations Free Fall Hazardous Location EN55022, FCC part 15, ICES-003 IEC61326-1, IEEE C37.90 IEC60068-2-27 IEC60068-2-6 IEC60068-2-32 UL1604, CSA C22.2/213 (Class 1, Div. 2), EN50021/Zone 2 Ethernet features RJ45 ports Fiber optic ports Ethernet switch type Full / Half Duplex RJ45 speed RJ45 MDI/MDIX RJ45 TD and RD polarity Typical latency MAC addresses supported Memory bandwidth Environmental Operating Temperature (- 40C to +70C for RJS-9MS models) Storage Temperature Humidity (non-condensing) Status RS and MS models only "OK" contact output (or 10 - 50 VDC depends on models) 5 or 9 Shielded RJ45 ports 10/100BaseTX SC or ST connectors Datarate 100BaseFX (100Mbps) Wavelength 1300 nm center Fiber multimode (mm) optimal: 62.5/125 um Fiber singlemode (sm) optimal: 9/125 um Fiber max distance (Full duplex): 2km (mm), 15 or 40 km (sm) Intelligent store & forward Configurable 10 or 100 Mbps auto-negotiation Auto-crossover connection Auto-polarity 16 us + frame time @ 10 Mbps (varies on load and settings) 5 us + frame time @ 100 Mbps 2048 3.2 Gbps EXCEEDS MIL-STD-1275 Industrial Power protection rating - 40C to +85C - 40C to +85C 5 to 95 % RH Surge protection Transient protection Spike protection 10 - 30 VDC Maximum current 0.5 A Power Supply Input Power (depends on models) 4 W - typical, ALL PORTS ACTIVE AT 100 MBPS Redundant Inputs 10 - 50 VDC (models RJS-5RS; RJS-9RS) 10 - 30 VDC (all other models) 45 15 KW peaks 5 KW (10 times for 10 s) MIL-STD-1275 Available on: RJS-5RS / RJS-9RS RJS-9MS -4 & -5 100 V for 1s 15 KW peaks 5 KW (10 times for 10 s) 250 V (50 times for 100 s) DIMENSIONS (EXAMPLE FOR 5 PORT RING MODELS) POWER AND ALARM WIRING Part Number Code Series RJS 5ES 1 - - RJ-Switch Type of Electronics 5ES: 5 ports total, Ethernet unmanaged switch 9ES: 9 ports total, Ethernet unmanaged switch 5RS: 5 ports total, Ethernet Ring switch 9RS: 9 ports total, Ethernet Ring switch 5MS: 5 ports total, Ethernet Managed switch 9MS: 9 ports total, Ethernet Managed switch RJ45 or fiber ports 1: RJ45 ports only, no fiber 2: 1 multimode fiber ports 3: 1 singlemode fiber ports 4: 2 multimode fiber ports (except for 9ES- models) 5: 2 singlemode fiber ports (except for 9ES- models) Style of Fiber connectors Blank: No fiber SC: SC style fiber connector(s) ST: ST style fiber connector(s) SCL: SC style fiber connector(s), long haul fiber (40km), on singlemode models STL: ST style fiber connector(s), long haul fiber (40km), on singlemode models Pre-set for Ring models only E0: Pre-set for 0 rings (special order) E1: Pre-set for 1 ring (standard order), configured on last 2 ports E2: Pre-set for 2 rings (special order), Ring 1 = last 2 ports, Ring 2 = ports 1 & 2. Example: RJ-Switch, 5 ports Ethernet Ring switch, with 1 multimode ST fiber port, pre-set for 1 ring: RJS-5RS-2-ST-E1 A COMPLETE RANGE OF IP67 SEALED INDUSTRIAL ETHERNET SWITCHES Amphenol offers the widest range of IP67 sealed Industrial Ethernet switches for very harsh environments. The Ethernet interfaces are waterproof & rugged RJ45 connectors from the RJ FIELD series (www.rjfield.com). For any other product such as RJ45/fiber optics converter, please do not hesitate to consult us. CONSULT OUR DEDICATED WEBSITE FOR MORE INFORMATION: www.rjswitch.com RJS-PC5 SERIES * 5 ports IP67 RJ45 connectors * Polyester enclosure * Ring or unmanaged models RJS-AL SERIES * 8 ports IP67 RJ45 connectors * Aluminum enclosure * Managed or unmanaged models 46 RJS-PC SERIES * 8 ports IP67 RJ45 connectors * Polyester enclosure * Managed or unmanaged models RJ Switch Rugged & Waterproof Switch Amphenol offers a small size 5 port waterproof Ethernet Switch that can withstand a variety of extreme conditions - low & high temperatures, shocks & vibrations, dust particles or even liquid immersion. This is an easy way to make the Ethernet networks of your manufacturing site, automation or control units deterministic. Amphenol IP67 Industrial Ring Switch Amphenol IP67 Ring Ethernet switch is a combination of very fast, fault-tolerant network redundancy Sixnet technology and IP67 sealed & rugged packaging, specifically designed for the harshest environments. Rings self-configure and just run, without any complex configuration. The switch board is sealed within a waterproof IP67 polyester enclosure suitable for highly corrosive environments. The polyester material is glass fiber reinforced. This makes it very rugged against shocks and vibration. The I/O interfaces are waterproof & rugged RJ45 connectors from the RJ FIELD plastic circular series. Key Features n Waterproof IP67 Rating (NEMA 6) n Reduced Installation Costs with the patented RJStop(R) system n Use any standard RJ45 cordset n Rugged Enclosure in Polyester reinforced with 30% glass fiber n Redundant power inputs with surge/spike protection n Ultra reliable 1,000,000 hours Mean Time Between Failure (MTBF) n Zone 2 hazardous location n Ring Switch Networking Features (managed features available !) n Real-Time Ring for ultra-fast fault-tolerant loops * Recovery time of 30 ms + 5 ms per hop! n Modbus monitoring over Ethernet * Ideal for deterministic systems and PLCs n Real-time traffic prioritization (QoS and CoS) * Assure delivery of real-time data * Improve network utilization * User settable priority assignments n Advanced switch features * User configurable port settings * Port mirroring for traffic diagnostics * Pre-configurable for Plug-And-Play simplicity Industrial Applications n Factory Automation n Robotics n Process Control n Transportation Systems n Data Acquisition & Transmission 47 RJ Switch Harsh Environment Industrial Ethernet Switch Plastic Enclosure - IP67 IP67 Unmanaged and Ring Switch Features IEEE Ethernet Standards IEEE 802.3 IEEE 802.3u IEEE 802.3x IEEE 802.1p standard 10Mbps Ethernet 100Mbps Fast Ethernet Full-Duplex with Flow Control QoS/CoS - Quality/Class of Service for Ring model only Regulatory Approvals EMI emissions EMC immunity: Shocks: Vibrations: Free Fall: Hazardous Location: EN55022, FCC part 15, ICES-003 IEC61326-1, IEEE C37.90 IEC60068-2-27 IEC60068-2-6 IEC60068-2-32 UL1604, CSA C22.2/213 (Class 1, Div. 2), EN50021/Zone 2 Ethernet features Ports Ethernet switch type Full / Half Duplex RJ45 speed RJ45 MDI/MDIX RJ45 TD and RD polarity Typical latency MAC addresses supported Memory bandwidth Ethernet isolation Ring features (for Ring model only) Power Supply Input power (typical) 5 Shielded RJ45 ports 10/100BaseTX Intelligent store & forward Configurable 10 or 100 Mbps auto-negotiation Auto-crossover connection Auto-polarity 16 us + frame time @ 10 Mbps (varies on load and settings) 5 us + frame time @ 100 Mbps 2048 3.2 Gbps 1500 Vrms 1 minute Link loss recovery time: 30 ms plus 5 ms per hop Maximum switches in ring: 50+ Dual Ring support ES: 2,4 W ; RS: 2,7 W Status Reporting (for Ring model only) "OK" contact output Output current: 0.5 A max "OK" contact State OFF when a fail occurs ON when power and switching is OK Environmental Operating Temperature Storage Temperature - 40C to +75C - 40C to +85C Weight 0.54 kg 48 Real-Time Ring Switches Amphenol Real-Time Ring switches combines the Plug&Play simplicity of an unmanaged switch with high performances of Sixnet Ring managed switches. n Real-Time fault-tolerant Ring Recovery time of 30 ms + 5 ms per hop! n Real-Time traffic prioritization (QoS & CoS) Assure delivery of real-time data n Available Managed features User configurable port settings Port mirroring for traffic diagnostics Pre-configurable for Plug & Play simplicity The use of such switches provides a fast network and avoids faults. When a break occurs, the switch instantly transfers data to new path. The link loss recovery is 30 ms plus 5 ms times the number of Ring switches in the ring. For example, 10 ring switches will recover in less than 80 ms. Rings can be pre-configured to "just run". They don't need an assigned IP address. But if you like, you can fine tune the performance of the ring by using a simple Windows wizard (which is free). Ring networks can be divided into multiple "sub-rings" which enhance reliability and recovery speed through small ring paths. The prioritization of messages assures delivery of real-time data. Some applications need to force no-real-time data (such as video information) to lower priority and force critical real-time data at higher priority. Network utilization is improved. This combination of Ethernet technology associated with rugged and sealed protective enclosure is the ideal solution to deliver deterministic performance to your industrial systems even in the harshest environment! Description (example for Ring model) 49 Dimensions (mm/inch) 75.4 [2.968] 75 [2.953] 190 [7.48] 107.6 [4.236] Part Numbers Series IP67 RJ-Switch, with polyester body RJS-PC 5ES 1 Type of Electronics 5RS: 5 ports 10/100 Mbps, Ring switch (standard order) 5ES: 5 ports 10/100 Mbps, Unmanaged switch (special order) Connectors 1: RJ45 ports, 10/100BaseT(X) 1CAPS: Caps are attached on both power and data receptacles Military Rated Protection Blank: Industrial protection (standard order) EP: Extended power protection exceeds MIL-STD-1275 (special order) Example IP67 Ethernet Ring switch, 5 ports 10/ 100 Mbps, with caps attached on the receptacles: RJS-PC-5RS-1CAPS Note The Ring model is pre-set for 1 ring enabled on the ports 4 and 5. You may change the configuration by using the free windows configuration tool. Simply choose the desired pair of ports for your new enabled ring. Accessories FREE WINDOWS Configuration tool Download it at www.rjswitch.com n P/N: RJF PC5 PWR Plug for power port Sealing protection: IP67 n P/N: RJF RB 6 Plugs for RJ45 ports Sealing protection: IP67 50 RJ Switch Sealed, Rugged & Waterproof Switch Amphenol offers 9 ports managed, RING and unmanaged Ethernet Switches that can withstand a variety of extreme conditions. Whatever the situation - high temperatures, extreme shocks & vibrations, dust particles or even liquid immersion there is a solution available. This is an easy way to make the Ethernet networks of your systems deterministic. Up to 3 gigabit ports are offered! The switch electronics are sealed within a waterproof IP67 metallic enclosure. The conductive cadmium plating is suitable for most demanding EMI-RFI environments. The I/O interface includes redundant power inputs as well as waterproof rugged RJ45 connectors from the RJF TV FIELD threaded product series based on MIL-DTL-38999 (Series III) metallic shell size 19. This series enables the transformation without tooling any standard RJ45 cordset into a robust and waterproof connection system. Key Features Rugged environmental features n Rugged metal packaging with cadmium olive drab protection n MIL-DTL-38999 III connectors for both power and Ethernet ports n IP65/IP67 rated n MIL-STD-1275 Surge and Spike protection n MIL-STD-810F shocks n Zone 2 hazardous location n Wide operating temperature range of -40C to 70C n Altitude 3000m height; transportation 10000m height Ethernet features n 3 ports 10/100/1000-BaseT(X) + 6 ports 10/100-BaseT(X) n Unmanaged, RING unmanaged and Managed models n Full-Duplex operation with flow control (no collisions!) n Auto-detecting, auto-crossover and auto-polarity Applications Military Applications n Data Acquisition & Transmission n Battlefield Communication C4ISR n Rugged Networks n Mobile Communications n Test Equipment n Avionic & Shipboard Systems RING switch n Ring for fast fault-tolerant loops n Recovery time of 30 ms + 5 ms per hop! n QoS and CoS priority queuing MANAGED switch n RSTP for redundant rings n QoS and CoS priority queuing n SNMPv3 authentication and encryption n IGMP for multicast filtering n VLAN for trafic segregation n And much more ! 51 RJ Switch Harsh Environment Military Ethernet Switch Metallic enclosure - IP67 - Gigabit Managed & Unmanaged Switch Features IEEE Ethernet Standards Models RJS ML 9ES RJS ML 9RS RJS ML 9RG RJS ML 9MS RJS ML 9MG Features Unmanaged RING RING - Gigabit Managed Managed - Gigabit IEEE 802.3 /u IEEE 802.3x IEEE 802.3z IEEE 802.1p IEEE 802.1D/w IEEE 802.1Q 802.3/u 802.3x 802.3z P P P P P P P P P P P 802.1p 802.1D 802.1w 802.1Q P P P P P P P P P P P 10 Mbps Ethernet and 100 Mbps Fast Ethernet Full-Duplex with Flow Control Gigabit 1000 Mbps Ethernet Priority queuing - QoS, CoS, ToS/DS Rapid Spanning Tree for redundant rings and Spanning Tree (interoperability) VLAN for traffic segregation Regulatory Approvals EMI emissions EMC immunity Shocks: Hazardous Location: Power Supply Redundant 24 VDC Input Input power Connectors for power Ethernet features RJ45 ports Connectors for RJ45 ports Full / Half Duplex MDI / MDIX RJ45 speed Typical latency MAC addresses supported Memory bandwidth Temperature Operating Temperature Storage Temperature EN55022 class A, FCC part 15, ICES-003 IEC61326-1, IEEE C37.90 MIL-STD-810F : 40g, 11ms, 18 saw tooth shocks UL1604, CSA C22.2/213, EN50021 Class1, Div. 2 / Zone 2 10 - 50 VDC for Ring -9RS models 10 - 30 VDC for all other models 4 to 9 W typical (all ports active), depends on models TV 07 RW 0935 P: MIL-DTL-38999 III Jam nut receptacle olive drab cadmium plated 6 contacts size 22D 9 shielded RJ45 ports 10/100 Base T(X) or 1000 Base T(X) RJFTV 7 G: Jam nut receptacle based on MIL-DTL-38999 III Olive drab cadmium plated Automatic or configurable Auto-crossover connection 10, 100 or 1000 Mbps auto-negotiation 16 us + frame time @ 10 Mbps (varies on load and settings) 5 us + frame time @ 100 Mbps 2048 8192 (gigabit models) 3.2 Gbps 32 Gbps (gigabit) EXCEEDS MIL-STD-1275 - 40C to +70C - 40C to +85C Status (Ring models) "OK" contact output Maximum current 0.5 A Sourcing power Weight approx 2.2Kg Power ratings Surge protection Transient protection Spike protection 52 Industrial specifications 9ES1; 9MS1; 9RG1; 9MG1 15 KW peaks 5 KW (10x for 10 s) MIL-STD-1275 Specifications RJS-ML-9RS1 100 V for 1s 15 KW peaks 5 KW (10x for 10 s) 250 V (50x for 100 s) RJ-Switch enclosure description Non-ma na ged, R ing or Ma na ged C a pa bility L E Ds indic a ting P ow er a nd F a ult Real-Time Ring Switches Amphenol Real-Time Ring switches combines the Plug&Play simplicity of an unmanaged switch with high performances of managed switches. IP 67 Aluminum E nc los ure w ith C onduc tiv e P la ting L eds indic a ting Ac tiv ity, L ink S ta tus , Da ta ra te (10/100Mbps ) Real-Time fault-tolerant Ring Recovery time of 30 ms + 5 ms per hop! Real-Time traffic prioritization (QoS & CoS) Assure delivery of real-time data Available Managed features User configurable port settings Port mirroring for traffic diagnostics Pre-configurable for Plug & Play simplicity R edunda nt P ow er Inputs Ala rm O utput O ptiona l C a ps Av a ila ble for unus ed I/O V ertic a l Mounting F ix ture Note: the model shown is give n for indic a tion 9 R ugged IP 67 R J F TV E thernet P orts O ptiona l C a ps Av a ila ble for Unus ed P orts The use of such switches provides a fast network and avoids faults. When a break occurs, the switch instantly transfers data to new path. The link loss recovery is 30 ms plus 5 ms times the number of Ring switches in the ring. For example, 10 ring switches will recover in less than 80 ms. Rings can be pre-configured to "just run". They don't need an assigned IP address. But if you like, you can fine tune the performance of the ring by using a simple Windows wizard (which is free). Ring networks can be divided into multiple "sub-rings" which enhance reliability and recovery speed through the small ring paths. 6 90 Dimensions (mm) Military Aluminum ML Enclosure NOTE: The model shown is given for indication. The LEDs for Power status and ports activity depend on models. Accessories Part Numbers Series RJ-Switch RJS ML 9ES1 Type of Enclosure ML: Aluminum, OD Green Cadmium Plating & MIL-DTL-38999 (Series III) Receptacles Type of Electronics 9ES1: Unmanaged 9 ports 10/100 Base T(X) 9RS1: Unmanaged RING 9 ports 10/100 Base T(X) 9RG1: Unmanaged RING 6 ports 10/100 Base T(X) + 3 ports 10/100/1000 Base T(X) 9MS1: Managed 9 ports 10/100 Base T(X) 9MG1: Managed 6 ports 10/100 Base T(X) + 3 ports 10/100/1000 Base T(X) Accessories: Blank: Caps: Caps for receptacles fixed with string directly to the receptacle No caps included Attached caps for both power and data included Example: Unmanaged RING switch in an aluminum enclosure with olive drab green conductive cadmium plating, 9 ports 10/100 Base T(X) & RJF TV threaded coupling receptacles & caps added to the switch: RJS ML 9RS1 CAPS The informations given in this section are as a guideline only. We reserve the right to modify our products in any way we deem necessary. 53 n Plugs for Ethernet ports Based on MIL-DTL-38999 No tool required! RJF TV 6 M G n Plugs for Power 1 and Power 2 MIL-DTL-38999 Olive drab cadmium plated Crimp contacts 6 contacts size 22D TV 06 RW 0935 S RJF RB (RJ FAST) CONCEPT NEW C AT6 RJFast is the only system on the market capable of converting a standard RJ-45 cable into a category 6 Ethernet connector compatible with industrial environments (including IP67) in a few seconds, without tedious, long and costly crimping. No Tool RJAST Concept With RJF RB, RJ STOP is directly molded into the shell www.rjfield.com NOTES 54 No Cabling NOTES 55 RJ FIELD GLOSSARY 10BASE-T 10 Mbps Ethernet on twisted-pair (Category 3) cable. Category 5 e Also called Enhanced Category 5. A performance classification for twisted pair cables, connectors and systems. Specified to 100 MHz. Suitable for voice and data applications up to 1000 Mbps. 100BASE-T The twisted pair version of 100 Mbps Ethernet. Requires Category 5 cabling. Category 6 A performance classification for twisted pair cables, connectors and systems.Specified up to 250 MHz. 1000BASE-T A recent LAN standard for implementing 1000 Mbps Ethernet on Category 5 cable. Also called Gigabit Ethernet. CSMA/CD Carrier Sense Multiple Access/Collision Detect. The Medium Access Control (MAC) protocol used in Ethernet. Auto-MDIX A protocol which allows two Ethernet devices to negotiate their use of the Ethernet Transmit (Tx) and Receive (Rx) cable pairs. This allows two Ethernet devices with MDI or MDI-X connectors to connect without using a cross-over cable. Data rate The speed of the data transmission, measured in bps (bits per second) or Mbps. Duplex (Full, Half) Full duplex is a communications method that allows for the simultaneous transmission and reception of data. In Half Duplex communication, transmissions and receptions can occur in either direction but not at the same time. Baud A unit of measurement that denotes the number of bits that can be transmitted per second. For example, if a modem is rated at 9600 baud it is capable of transmitting data at a rate of 9600 bits per second. Ethernet The most common network protocol in use. A protocol is a set of rules enabling data communications. Ethernet can operate over several different media including fiber optic, coaxial cable and twisted-pair cable. Bandwidth The maximum capacity of a network channel. Usually expressed in bits per second (bps). Ethernet channels have bandwidths of 10, 100, and 1000 Mbps (Gigabit). bps Bits Per Second is the unit used for measuring line speed, the number of information units transmitted per second. IEEE 802.3 IEEE Working Group for CSMA/CD, the protocol used in Ethernet transmissions. IGMP snooping The ability of a switch to observe Internet Group Multicast Protocol (IGMP) traffic in order to learn IP Multicast group membership. The purpose is to restrict multicast transmissions to only those ports which have requested them. Broadcast A transmission initiated by one station and sent to all stations on the network. Byte The amount of memory needed to store one character such as a letter or a number. Equal to 8 bits of digital information. The standard measurement unit of a file size. LAN Local Area Network. A network of directlyconnected machines (located in close proximity), providing high speed communication over physical media such as fiber optics, coaxial cable, or twisted pair wiring. Category 5 A performance classification for twisted pair cables, connectors and systems. Specified to 100 MHz. Suitable for voice and data applications up to 155 Mbps. 56 RJ-Field A wide range of connectors which allow to reinforce and seal standard RJ45 cable. See www.rjfield.com MAC Address A unique address assigned to a station interface, identifying that station on the network. With Ethernet, this is the unique 48-bit station address. Same as the physical address. SNMP Simple Network Management Protocol. This is THE standard used for switch management programs. Megabit (Mb) Megabit. One million bits of information, usually used to express a data transfer rate; 1 Megabit/ second = 1Mbps. Spanning Tree Protocol (STP) A link management protocol providing path redundancy and preventing network loops by defining a tree to span all switches in a network. It forces redundant data paths into a standby (blocked) state. If a path malfunction occurs, the topology is reconfigured and the link reestablished by activating the standby path. Megabyte (MB) MegaByte. A unit of data storage size which represents one million characters of information. Multicast A transmission initiated by one station to many stations of the network. TCP/IP Transmission Control Protocol/Internet Protocol. A set of protocols, resulting from ARPA efforts, used by the Internet to support services such as remote login (TELNET), file transfer (FTP) and mail (SMTP). Port Mirroring Port mirroring allows a switch port to monitor packets from any or all of its ports so that traffic can be analysed. TELNET The Internet standard protocol for remote login (terminal connection) service. TELNET allows a user at one site to interact with a remote timesharing system at another site as if the user's terminal were connected directly to the remote computer. Quality of Service (QoS) Some switches support QoS (per 802.1p and 802.1Q standards) whereby messages can be assigned levels of priority. QoS is important where time-critical applications can be impaired by data delays. VLAN Virtual Local Area Network. A LAN that maps stations on a basis other than location such as by department, user type or application. Managing traffic, workstations, and bandwidth can be easier with a VLAN and improve network efficiency. RJ45 8-position modular jacks used on twisted pair links for Ethernet cabling. 57 NORTH AMERICA AMPHENOL Pcd, Inc. 2 Technology Drive Peabody, MA 01960 Telephone: 1-978-532-8800 Fax: 1-978-532-6800 EUROPE AMPHENOL SOCAPEX 948 Promenade de l'Arve - B. P. 29 74311 Thyez Cedex - France Telephone: 33-4-5089-2800 Fax: 33-4-5096-1941 AMPHENOL LIMITED WHITSTABLE Thanet Way, Whitstable - Kent, CT5 3JF United Kingdom Telephone: 44-1227-773-200 Fax: 44-1227-276-571 AMPHENOL AIR LB GmbH Am Kleinbahnhof 4 - 66740 Saarlouis Germany Telephone: 49-6831-981-00 Fax: 49-6831-981-030 AMPHENOL ITALIA Via Barbaiana n. 5, 20020 Lainate - Milano - Italy Telephone: 39-02-93254.1 Fax: 39-02-93254.444 AMPHENOL IBERICA Edificio "Burgosol" c/Comunidad de Madrid, 35 - bis - Oficina No 55 ES- 28230 Las Rozas - Madrid - Spain Telephone: 34-91-640-73-02/03/04 Fax: 34-91-640-73-07 AMPHENOL BENELUX Zadelmaker 121 NL-2401 PD Alphen aan den Rijn The Netherlands Telephone: 31-172-444-903 Fax: 31-172-240-254 AMPHENOL CENTRAL EUROPE Topolowa 13, 41 600 Swietochlowice - Poland Telephone: 48-32-3484-201 - Fax: 48-32-3484-202 ASIA AMPHENOL PCD CHINA Shenzen Telephone: +86-755-8173-8281 www.amphenol.com.cn AMPHENOL INTERCONNECT INDIA PRIVATE LIMITED 105 Bhosari Industrial Area - Pune 411 026 - India Telephone: 91-20-712-0363/0463/0155 Fax: 91-20-712-0581 AMPHENOL JAPAN MIL/AERO INDUSTRIAL 689-1, Iseochi, Ritto-shi Shiga 520-3044 - Japan Telephone: 81-77-553-8501 Fax: 81-77-551-2200 AMPHENOL DAESHIN 558 Sosa, SongNea Bucheon-city, Kyunggi-Do - Korea 420-130 Telephone : 82-32-610-3800 Fax: 82-32-673-2507/665-6219 OTHER COUNTRIES AMPHENOL MEXICO Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas - C.P. 013130 Mexico Telephone : 52-55-5258-9984 Fax: 52-55-5081-6890 AMPHENOL SOUTH AFRICA 30 Impala Road 2196 Chislehurston-Sandton - South Africa Telephone: 27-11-783-9517 - Fax : 27-11-783-9519 BAR TEC LTD 4 Hagavish St, PO Box 279 Kfar Saba 44102 - Israel Telephone: 972-9-767-4097 Fax: 972-9-767-4324 AMPHENOL ARGENTINA "Av. Callao 930 2do piso Oficina B "Plaza" C1023" - AAP Buenos Aires - Argentina Telephone: 54-11-4815-6886 Fax: 54-11-4814-5779 AMPHENOL AUSTRALIA PTY LIMITED 2 Fiveways Blvd., Keysborough Melbourne, Victoria 3173 - Australia Telephone: 61-3-8796-8888 Fax: 61-3-8796-8801 AMPHENOL DO BRAZIL Rua Diogo Moreira, 132, 20 andar, rooms 2001-2-3 CEP: 05423-010 Sao Paulo SP - Brazil Telephone: 55-11-3815-1003 Fax: 55-11-3815-1629 AMPHENOL SCANDINAVIA Angsullsvagen 7 - S-187 51 Taby - Sweden Telephone: +46702129200 Fax: +46702634677 DOC-000075-ANG Your local Contact: The information given in this document are as a guideline only. We reserve the right to modify our products in any way we deem necessary. Any duplication is prohibited, unless approved in writing. Design by amphenol japan, adapted by Steven Kilgallon - 02/2007 Gestion & Edition by soleaconseil Printed by For more information, please visit our websites: www.rjfield.com - www.usbfield.com - www.fwfield.com - www.rjswitch.com