DC/DC Converters TEN 40WI Series, 40 Watt UL 60950-1 Features High power density: 40W in 2"x2"x0.4" metal package Ultra wide 4:1 input voltage range Very high efficiency up to 87 % No minimum load required for single output models Over temperature protection Under voltage lockout Remote On/Off Shielded metal case with insulated baseplate Optional heat-sink 3-year product warranty The TEN 40WI series is a family of high performance 40W dc-dc converter modules featuring ultra wide 4:1 input voltage ranges in a compact low profile case with industry-standard footprint. A very high efficiency allows an operating temperature range of -40C to 85C. Further standard features include remote On/Off, output voltage trimming, over voltage protection, under voltage lockout, over temperature and short circuit protection. Typical applications for these products are battery operated equipment and distributed power architectures in communication and industrial electronics, everywhere where isolated, tightly regulated voltages are required and space is limited on the PCB. Models Ordercode Input voltage range Output voltage Output current max. Efficiency typ. TEN 40-2410WI 3.3 VDC 10.0 A 86 % TEN 40-2411WI 5.0 VDC 8.0 A 87 % TEN 40-2412WI 9 - 36 VDC 12 VDC 3.35 A 87 % TEN 40-2413WI (24 VDC nominal) 15 VDC 2.65 A 87 % TEN 40-2422WI 12 VDC 1.65 A 86 % TEN 40-2423WI 15 VDC 1.35 A 86 % TEN 40-4810WI 3.3 VDC 10.0 A 86 % TEN 40-4811WI 5.0 VDC 8.0 A 88 % TEN 40-4812WI 18 - 75 VDC 12 VDC 3.35 A 87 % TEN 40-4813WI (48 VDC nominal) 15 VDC 2.65 A 87 % TEN 40-4822WI 12 VDC 1.65 A 86 % TEN 40-4823WI 15 VDC 1.35 A 86 % http://www.tracopower.com Page 1 of 4 DC/DC Converters TEN 40WI 40 Watt Input Specifications Input current (no load) 24 Vin single output models: 100 mA typ 48 Vin single output models: 60 mA typ . dual putput models: 30 mA typ Input current (full load) (nominal input 24/48 VDC) 3.3 VDC models: 1680 / 840 mA typ. other models: 2000 / 1000 mA typ. Input voltage variation (dv/dt) 5 V/ms, max. (complies with ETS300 132 part 4.4) Start-up voltage / under voltage lockout 24 Vin models: 9 VDC / 8 VDC (typ.) 48 Vin models: 18 VDC / 16 VDC (typ.) Surge voltage (100 msec. max.) 24 Vin models: 50 V max. 48 Vin models: 100 V max. EMC characteristics (with external capacitors) see application note: - Conducted noise - ESD - Fast transient - Surge www.tracopower.com/overview/ten40wi EN 55022 level A, FCC part 15, level A EN 61000-4-2, air: 8 KV contact: 6 KV, perf. criteria A EN 61000-4-4, 2 KV, perf. criteria B EN 61000-4-5, 1 KV, perf. criteria A Output Specifications Voltage set accuracy (at nominal input and full load) 1 % Output voltage adjustment 10 % (see application note) Regulation - Input variation Vin min. to Vin max. - Load variation single output models: dual output models balanced load: - Load cross variation 25 % / 100 % 0.2 % max. 0.5 % max. (0 - 100 % load) 1.0 % max. (4 - 100 % load) 5 % max. Temperature coefficient 0.02 %/K max. Ripple and noise (20 MHz Bandwidth) 3.3 VDC & 5 VDC output models: 50 mVpk-pk max. dual outputs: 150 mVpk-pk max. all other outputs: 75 mVpk-pk max. Start up time (nominal Vin and constant resistive load) 25 ms typ. Transient response time (25 % load change) 250 s typ. Short circuit protection indefinite (automatic recovery) Over load protection 150 % of Iout max. typ. foldback Thermal shutdown @ +110C typ. Over voltage protection 3.3 VDC models: 5 VDC models 12/12 DC models: 15 VDC output: 3.9 V 6.2 V 15 /15 V 18 /18 V Minimum load - Single output 12 VDC models: 2% of rated max currrent 15 VDC models: 1.5% of rated max current other models: not required. - Dual output 12 VDC models: 4 % of rated max current on each output 15 VDC models: 4.5 % of rated max current on each output (operation at lower load condition will not damage these converters, however, they may not meet all listed specifications) Capacitive load output models http://www.tracopower.com 3.3 5.0 12 15 12 15 VDC VDC VDC VDC VDC VDC models: models: models: models: models: models: 25'000 F max. 13'000 F max. 2'300 F max. 1'500 F max. 1'200 F max. (each output) 750 F max. (each output) Page 2 of 4 DC/DC Converters TEN 40WI 40 Watt General Specifications Temperature ranges - Operating -40C to +85C - Case temperature +105C max. - Storage -55C to +125C Derating see application note Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +25C, ground benign) >660'000 h Isolation voltage (60 sec.) - Input / Output 1`500 VDC Isolation resistance - Input / Output >1`000 M Ohm Isolation capacitance - Input / Output 2500 pF max. Remote On/Off - On: 3.0 ... 12 VDC or open circuit. - Off: 0 ... 1.2 VDC or short circuit pin 3 and pin 2 - Off idle current: 2.5 mA max. Switching frequency (fixed) 300 kHz typ. (Pulse width modulation PWM) Vibration 10 - 55 Hz, 10G, 30 minutes along X,Y,Z Safety standards UL 60950-1, IEC/EN 60950-1 Safety approvals - Certification documents www.tracopower.com/overview/ten40wi Environmental compliance - Reach www.tracopower.com/products/reach-declaration.pdf - RoHs RoHS Directive 2011/65/EU Physical Specifications Casing material copper, nickel plated Baseplate material none conductive FR4 Potting material epoxy (UL 94V-0 -rated) Weight 60 g (2.1 oz) Soldering temperature max. 265C / 10 sec. Supporting documents: www.tracopower.com/overview/ten40wi All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters TEN 40WI 40 Watt 5.08 (0.2) 3 Bottom 5 view 4 45.72 (1.8) 10.2 50.8 (2.0) (0.4) Dual +Vin (Vcc) +Vin (Vcc) 2 -Vin (GND) -Vin (GND) Remote On/Off 4 - Sense* + Vout 5 + Sense* Common 6 + Vout Common 7 - Vout - Vout 8 Dimensions in [mm], () = Inch Pin diameter: 1.0 0.05 (0.04 0.002) Pin pitch tolerances: 0.35 (0.014) Case tolerances: 0.5 (0.02) Single 1 3 5.6 (0.22) 2 1 Pin (0.2) 6 (0.4) 7 27.9 (1.10) Pin-Out 8 5.08 10.16 50.8 (2.0) (0.3) (0.2) (0.3) (0.2) 7.62 5.08 7.62 5.08 Outline Dimensions Trim *Sense line to be connected to the output either at the module or at the load under regard of polarity. Heat-Sink (Option) Order code: TEN-HS3 (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Finish: Anodic treatment (black) Weight: 22 g (0.78oz) (without converter) Thermal impedance after assembling: 7.6 K/W 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter 25.2 (0.1) 17.0 (0.67) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heatsinks already mounted. Please contact factory for quotation. Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. August 22, 2018 Page 4 of 4