PM150CVA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/1200 Volts TERMINAL CODE 11. UP 1. WFO 2. VWPC 12. VUP1 3. WP 13. NC 4. VWP1 14. FO 5. VFO 15. VNC 6. VVPC 16. VN1 7. VP 17. UN 8. VVP1 18. VN 9. UFO 19. WN 10. VUPC A D Q N P P M R 1234 U 5678 9 10 1112 B K E U V 13 14 15 16 17 18 19 L - TYP. U V M W T (4 TYP.) N CCO (4 PLACES) AA - TYP. J TYP. S NUTS (5 TYP.) SEE DETAIL A W Z - TYP. H BB SQ PIN - TYP. (19 PLACES) C G Y DETAIL A F VUP1 UFO UP VUPC VVP1 VFO VP VVPC VWP1 WFO WP VWPC UN VN VN1 WN VNC FO NC Features: Complete Output Power Circuit RfO GND FO IN VCC TEMP GND OUT Si TH GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND GND GND GND GND Si OUT Si OUT Si OUT Si OUT Si OUT Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature - Under Voltage RfO = 1.5k OHM N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.31 135.0 P 0.29 7.25 4.33 110.0 Q 1.98 50.25 R 1.03 26.25 B C 1.14 +0.04/-0.02 29.0 +1.0/-0.5 D 4.740.010 120.50.25 S M5 Metric M5 E 3.760.010 95.50.25 T 0.22 Dia. Dia. 5.5 F 0.16 4.0 U 0.560.010 14.10.25 G 1.14 29.0 V 1.720.012 43.570.3 H 0.41 10.4 W 0.570.012 14.60.3 J 1.10 28.0 Y 1.04 K 3.82 97.0 Z 0.100.010 2.540.25 L 0.55 14.0 AA 0.1370.010 3.490.25 M 0.59 15.0 BB N 0.88 22.25 CC 0.02 SQ 0.12 +0.04/-0.02 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 26.5 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150CVA120 is a 1200V, 150 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 120 0.64 SQ 3.0 +1.0/-0.5 437 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA120 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM150CVA120 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M5 Mounting Screws (Typical) -- 17 in-lb Power Device Junction Temperature Mounting Torque, M5 Main Terminal Screws (Typical) -- 17 in-lb Module Weight (Typical) -- 1000 Grams Supply Voltage (Applied between P - N) VCC(surge) 1000 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125C Start) VCC(prot.) 800 Volts VRMS 2500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO-GND) VFO 20 Volts Fault Output Current (Sink Current at FO Terminals) IFO 20 mA VCES 1200 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Collector Dissipation (TC = 25C) 438 IC 150 Amperes ICP 300 Amperes PC 780 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA120 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC -20C Tj 125C, VD = 15V 200 -- -- Amperes Control Sector Short Circuit Trip Level toff(SC) VD = 15V -- 10 -- S Over Temperature Protection OT Trip Level 100 110 120 C (VD = 15V, Lower Arm) OTr Reset Level 85 95 105 C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20C Tj 125C) UVr Reset Level -- 12.5 -- Volts ID VD = 15V, VCIN = 15V, VN1-VNC -- 72 100 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 24 34 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS Short Circuit Current Delay Time Circuit Current Fault Output Current Minimum Fault Output Pulse Width 439 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA120 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 Units IGBT Inverter Sector Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 125C -- -- 10.0 mA FWDi Forward Voltage VEC -IC = 150A, VD = 15V, VCIN = 15V -- 2.50 3.50 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, -- 2.65 3.30 Volts -- 2.75 3.35 Volts Collector-Emitter Saturation Voltage mA Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 150A, Pulsed, Tj = 125C Inductive Load Switching Times 0.4 0.9 2.3 S trr VD = 15V, VCIN = 0 ~ 15V -- 0.2 0.3 S tC(on) VCC = 600V, IC = 150A, -- 0.4 1.0 S toff Tj = 125C -- 2.4 3.4 S -- 0.7 1.2 S ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT -- -- 0.16 C/Watt Rth(j-c)D Each Inverter FWDi -- -- 0.26 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.018 C/Watt Value Units Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition VCC Applied across P-N Terminals 800 Volts VCE(surge) Applied across P-N Terminals 1000 Volts Applied between VUP1-VUPC, 15 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0.8 Volts Input OFF Voltage VCIN(off) UP, VP-, WP, UN, VN, WN 4.0 Volts tDEAD For IPM's each Input Signal 3.0 S Arm Shoot-Through Blocking Time 440 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA120 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 2.0 1.0 Tj = 25oC 1.0 VD = 15V Tj = 25C Tj = 125C 0 IC = 150A Tj = 25C Tj = 125C 0 100 200 300 100 13 50 0 0 13 15 17 0 1.0 2.0 3.0 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) 100 ton VCC = 600V VD = 15V Tj = 25C Tj = 125C 10-1 101 102 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (s) 101 toff VCC = 600V VD = 15V Tj = 25C Tj = 125C 100 tc(off) tc(on) 10-1 101 103 102 103 102 VCC = 600V VD = 15V Tj = 25C Tj = 125C PSW(off) 101 PSW(on) PSW(off) 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY Irr trr 10-1 102 VCC = 600V VD = 15V Tj = 25C Tj = 125C 102 COLLECTOR CURRENT, IC, (AMPERES) 101 103 VD = 15V VD = 15V Tj = 25C Tj = 25C Tj = 125C CIRCUIT CURRENT, ID, (mA) Irr trr 150 103 DIODE FORWARD CURRENT, IE, (AMPERES) 103 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 100 10-2 101 15 VD = 17V COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (s) 150 2.0 0 REVERSE RECOVERY TIME, trr, (S) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 102 101 N-SIDE 100 50 P-SIDE 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 30 CARRIER FREQUENCY, fC, (kHz) 441 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) Tj = 25C 1.0 0.8 0 13 15 17 1.2 1.2 1.0 1.0 0.8 0.8 VD = 15V 0 -60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (C) 442 100 VD = 15V 0 -60 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.16C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) 15 20 20 JUNCTION TEMPERATURE, Tj, (C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 0 -60 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25C) = 1.0 1.2 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 15V) = 1.0 PM150CVA120 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/1200 Volts 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.25C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1