Layout and Planning for AMP NETCONNECT* AMPINNERGY* Modular Power Distribution System Customer Manual 409-- 12423 (Supersedes Manual 124235) 18 MAR 10 Rev B 1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. LAYOUT 2.1. Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.3. Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3. OVERVIEW 3.1. System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.2. Common System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4. COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.1. Interface with Building Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.2. Jumper Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4.3. Power Distribution Module (PDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4.4. Access Floor Workstation Module (AFWM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.5. Power Junction Box Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.6. Power Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5.1. Power Connector to Line Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5.2. Power Connector to Power Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 5.3. Power Connector to Power Distribution Module (PDM) or Power Strip . . . . . . . . . 19 5.4. Duplex Receptacle to Power Junction Box or Power Strip . . . . . . . . . . . . . . . . . 20 6. MATERIAL TAKE- OFF LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7. REVISION SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 AMP NETCONNECT logo is a trademark of Tyco Electronics. TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111 E2010 Tyco Electronics Corporation, Berwyn, PA PRODUCT INFORMATION 1-- 800-- 522-- 6752 All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. Document Part Number 1518483-- 1 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 23 LOC B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 PRODUCT INFORMATION CALL TOLL FREE 1- 800- 522- 6752 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY) PRODUCT INFORMATION offers a means of providing product and technical assistance. To obtain information on AMP NETCONNECT products, call PRODUCT INFORMATION or visit the AMP NETCONNECT website at www.ampnetconnect.com. 2 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 1. INTRODUCTION AMPINNERGY modular power distribution system is a bi--directional power distribution system. This customer manual includes physical and functional descriptions of the components in the system and suggestions and considerations for system layouts. This customer manual supercedes Manual 124235. When reading this manual, pay particular attention to DANGER, CAUTION, NOTE statements. DANGER Denotes an imminent hazard which may result in moderate or severe injury. CAUTION Denotes a condition which may result in product or equipment damage. ! NOTE Highlights special or important information. i This system is rated at 20A by Underwriters Laboratories Inc. (UL) and 15A by CSA International per circuit and 125/250 VAC. The system is Listed by UL under File E132626 as a manufactured wiring system (refer to UL 183). The system is Certified by CSA International under File 7189 as a manufactured wiring system (refer to CSA C22.2 No. 203.1). The system complies with Articles 300.22(c), 604, and 605 of the National Electrical Code (NEC) and Section 12 of the Canadian Electrical Code (CEC) regarding the uses of manufacturing wiring systems. The system has the capability of providing electrical power in a variety of commercial and industrial locations including, but not limited to, modular office panels, lighting fixtures, retail racks and display cases, gaming cabinets, under access or raised floors, environmental air space above ceilings, and other accessible and dry locations as allowed by Article 604 of the NEC. The system is designed so that the removal and re--location of individual electrical devices may be accomplished without a major interruption in operation to other electrical devices and/or lighting fixtures. DANGER Rev B This system is not for interrupting current. Tyco Electronics Corporation 3 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 Because it is designed for optimum wiring requirements, this system addresses the following wire configurations (refer to Figure 1 for wiring diagrams): -- 5--wire/3--circuit (3--1--1) shared neutral system; color--coded and identified by WHITE connectors -- 8--wire/4--circuit (4--2--2) shared neutral system with one additional neutral dedicated to the 4th circuit and isolated ground capability; color--coded and identified by BLACK connectors -- 8--wire/3--circuit (3--3--2) dedicated neutral system with isolated ground capability; color--coded and identified by National Electrical Manufacturers Association (NEMA) GRAY connectors CAUTION ! AMPINNERGY system component connectors are color--coded and keyed to denote different wiring system configurations. Differently--colored connectors MUST NOT be connected together. The polarization keying features of the connectors MUST NOT be overcome. Wiring Diagram 5--Wire/3 Circuit (3--1--1) Configuration Shared Neutral System BARE, GREEN Ground 1 Neutral 2 SIZE 10 AWG, WHITE 3 8--Wire/4 Circuit (4--2--2) Configuration Shared Neutral System Neutral 2 Neutral 4 3 4 NOT LOADED 5 BLACK Line 1 6 RED Line 2 7 BLUE Line 3 8 BARE, GREEN Ground 1 Isolated Ground 4 SIZE 10 AWG, WHITE GRAY GREEN/YELLOW PINK Line 4 5 BLACK Line 1 6 RED Line 2 7 BLUE Line 3 8 8--Wire/3--Circuit (3--3--2) Configuration Dedicated Neutral System BARE, GREEN Ground 1 Neutral 1 2 SIZE 10 AWG, WHITE Neutral 2 3 Neutral 3 4 Isolated Ground 5 Line 1 6 Line 2 7 Line 3 8 WHITE/RED WHITE/BLUE GREEN/YELLOW BLACK RED BLUE Figure 1 NOTE Dimensions in this manual are in metric units [with U.S. customary units in brackets]. i Reasons for reissue of this customer manual are provided in Section 7, REVISION SUMMARY. 2. LAYOUT 2.1. Responsibility The procedures provided in this manual are intended to assist professional engineers, contractors, facilities managers, and electrical design personnel in making accurate layouts, working drawings, and material lists of the AMPINNERGY modular power distribution system. Tyco Electronics cannot assume responsibility for knowledge of local codes and construction practices that may affect installations of this type. Any electrical working drawing or layout must be reviewed and approved by a licensed professional electrical engineer in accordance with appropriate federal and state laws governing such practices. Any layouts or drawings MUST conform to NEC or CEC as appropriate, as well as any state, city, county, or local building code requirements. Tyco Electronics cannot be responsible for any misuse or misapplication of the product or for any code violations resulting from misuse or misapplication of the product. Tyco Electronics reserves the right to make product revisions at any time which may affect layout methods as stated herein. If any question exists, contact Tyco Electronics prior to performing any layout work. NEMA is a trademark of National Electrical Manufacturers Association Corporation 4 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 2.2. Preparation Before any of the components in the AMPINNERGY modular power distribution system are installed, an accurate and scaled layout plan that shows the location and orientation of all the components should be made. This plan will serve the following purposes: -- to locate the components so as to avoid interference -- to provide working drawings for the actual installation -- to define the number and type of components needed -- to provide a permanent record that can be referenced for maintenance or for future relocations 2.3. Planning The AMPINNERGY modular power distribution system uses Type THHN wire size 12 AWG and, in addition, the shared neutral wiring configurations also use an oversized Type THHN neutral wire size 10 AWG for accommodating higher currents generated due to third--order harmonics present with some installations. The appropriate articles and rules of the NEC and CEC, respectively, should be used as a minimum guideline when designing branch circuits and cable lengths. The following criteria should be taken into consideration when planning layouts: 1. Total power requirement -- branch circuit calculations should be determined for the specific application and installation using the NEC or CEC as appropriate. 2. Number and type of components -- the number will be largely dependent on the power requirements determined as above. 3. Number, type, and length of cables -- maximum cable run should be calculated using the NEC or CEC as appropriate. One common method of design for voltage drop of longer cable lengths is to use wire size 10 AWG or larger (customer--supplied) between the panel board and the location of transition between building wiring and manufactured wiring. 4. Location of components -- this may greatly affect the lengths of required cabling. 5. Amount of area required for each component -- specific items to consider may be (but are not necessarily limited to) the height and thickness of any access floor tiles or the size, length, and shape of columns, power poles, furniture raceways, or display cabinets. 6. Shared neutral or dedicated neutral configuration -- this determination may be based on designer preference or it may be based on state, city, county, or local building codes, depending on the installation location. Check with the authority having jurisdiction. 7. Isolated grounding -- this determination may be based on designer preference for the reduction of electrical noise on the grounding circuit and is discussed in NEC Article 250 and Section 10 of the CEC. 3. OVERVIEW 3.1. System Description The AMPINNERGY modular power distribution system consists of individual power connector cable assemblies connected between building wiring and power distribution modules (PDM). From the PDMs, power connector cable assemblies must be attached to power outlet locations, such as access floor workstation modules, modular office panels, lighting fixtures, or power junction boxes. See Figure 2. The flexibility of this system is provided by the location and type of PDMs and by the ability of the system to isolate various parts of the system to disconnect and reposition for changing power requirements of the user. All components are pluggable and have the capability of mating with other components. No tooling is required when mating or un--mating components. All system components are keyed to maintain system polarity and prevent the system from being installed incorrectly. The AMPINNERGY Modular Power Distribution System components are acceptable for use in environmental air--handling spaces, other than ducts and plenums, per Article 300.22(c) of the NEC. 3.2. Common System Configuration The most common configuration of the system components is summarized in Figure 3. This configuration applies to most installations regardless of type or location. Rev B Tyco Electronics Corporation 5 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 System Description 6--Port Power Distribution Module Lighting B 4--Port Power Distribution Module Power " Typical Mounting Power Entry Cable Assembly Access Floor Workstation Module Power Transition Unit Power Source Line Entry Cable Assembly May Be Used with Access Floor Workstation Module (AFWM) Power Transition Unit Power Junction Box Snap-- In Mounting Duplex Receptacle Note: Up to 2 duplex receptacles possible Power Source Snap-- In Mounting Typical Mounting 4--Port Power Distribution Module Power Entry Cable Assembly Multiplex Power Junction Box Note: Up to 4 duplex receptacles possible 6--Port Power Distribution Module Figure 2 6 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 Common System Configuration Line Entry Cable Assembly PTU ZDB Line Entry Cable Assembly, Power Transition Unit (PTU), or Zone Power Distribution Kit for Transition Between Building Wiring and AMPINNERGY System Wiring Power--to--Power Cable Assembly for Connection Between System Components Power Distribution Module (PDM) or Power Junction Box Assembly for Distribution of Power to Several Locations PDM Power Junction Box Assembly Power--to--Power Cable Assembly for Connection Between System Components Power Outlets (May Include Power Strip, Power Junction Box, or Access Floor Workstation Module) Power Connector Strip Power Junction Box Assembly AFWM Note: Must be wired to a line entry cable assembly (not included). Figure 3 Rev B Tyco Electronics Corporation 7 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 4. COMPONENT DESCRIPTION A thorough understanding of the physical and functional description of components is necessary before planning the layout. The following information will aid in the identification and selection of components when planning the layout and when using in the Material Take--Off List (see Section 6). 4.1. Interface with Building Power A. Zone Power Distribution Kit The zone power distribution kit includes a low--profile zone distribution box (ZDB) (or enclosure) equipped with three hard--wired line connectors that provide an interface directly between building wiring and manufactured wiring. The line connectors are polarized to mate with power connector cable assemblies. Refer to Figure 4. External Strain Relief (Qty: 3) 24-- Position Terminal Strip ZDB (Enclosure) Line Connector with Cover (Qty: 3) Grounding Lug (Qty:3) Multiple Knockout (Qty: 5 Sets) Mounting Leg (Qty: 4) Cover with 4 Screws Not Included: (4) Mounting Fasteners PART NUMBER CONTENT TOTAL NO. OF CIRCUITS CONNECTOR COLOR WIRE CONFIGURATION Black 5 or 8 (4-- 2-- 2) 1933419-- 8 Enclosure (Pre-- Wired and Cover Installed) 12 1933419-- 3 Enclosure (Pre-- Wired and Cover Installed) 9 NEMA Gray INSTRUCTION SHEET 408 - 10304 408- 8 (3-- 3-- 2) Figure 4 8 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 B. Power Transition Unit (PTU) The PTU can be mounted to a standard 102--mm [4--in.] square box (customer supplied) for interface directly between building wiring and manufactured wiring for up to 8 individual circuits. The line connectors are polarized to mate with power connector cable assemblies. Refer to Figure 5. Single--Port PTU Dual--Port PTU 152-- mm [6-- in.] Long Conductors PART NUMBER CONTENT 556190-- 1 (1) Faceplate with Dual-- Mount Bracket (1) Line Connector with Dust Cover (1) Line Connector Assembly Mounting Bracket (2) Line Connector Mounting Clamps (4) 8-- 32 UNC 2A Screws 556190-- 2 (1) Faceplate with Dual-- Mount Bracket (2) Line Connectors with Dust Covers (1) Line Connector Assembly Mounting Bracket (2) Line Connector Mounting Clamps (4) 8-- 32 UNC 2A Screws 556191-- 1 (1) Faceplate with Dual-- Mount Bracket (1) Line Connector with Dust Cover (1) Line Connector Assembly Mounting Bracket (2) Line Connector Mounting Clamps (4) 8-- 32 UNC 2A Screws 556191-- 2 (1) Faceplate with Dual-- Mount Bracket (2) Line Connectors with Dust Covers (1) Line Connector Assembly Mounting Bracket (2) Line Connector Mounting Clamps (4) 8-- 32 UNC 2A Screws 1933399-- 1 (1) Faceplate with Dual-- Mount Bracket (1) Line Connector with Dust Cover (1) Line Connector Assembly Mounting Bracket (2) Line Connector Mounting Clamps (4) 8-- 32 UNC 2A Screws 1933399-- 2 (1) Faceplate with Dual-- Mount Bracket (2) Line Connectors with Dust Covers (1) Line Connector Assembly Mounting Bracket (2) Line Connector Mounting Clamps (4) 8-- 32 UNC 2A Screws CONNECTOR COLOR WIRE CONFIGURATION White 5 Black 8 (4(4 - 22-- 2) NEMA Gray 8 (3(3 - 33-- 2) INSTRUCTION SHEET 408 - 3259 408- Figure 5 Rev B Tyco Electronics Corporation 9 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 C. Line Entry Cable Assembly The line entry cable assembly provides connection between building power and system components. The line connector is polarized to mate with the power connector cable assembly. See Figure 6. D. Power Entry Cable Assembly The power entry cable assembly provides connection between building power and system components such as PDMs, but is most often used as the load--side connection point between the system and modular office panels or similar connections. The power connector is polarized to mate with line entry cable assembly, ZDB, PTU, PDM, power junction box, and line connector power strip. See Figure 6. Line Entry Cable Assembly Power Entry Cable Assembly 15.24-- cm [6-- in.] Long Exposed Conductors 15.24-- cm. [6-- in.] Long Exposed Conductors Flexible Conduit Line Connector PART NUMBER g Flexible Conduit Power Connector CONTENT CONNECTOR COLOR WIRE CONFIGURATION 557652-- [ ] (1) Line Entry Cable Assembly White 5 556148-- [ ] (1) Line Entry Cable Assembly Black 8 (4-- 2-- 2) 1933403-- [ ] (1) Line Entry Cable Assembly NEMA Gray 8 (3-- 3-- 2) 555858-- [ ] (1) Power Entry Cable Assembly White 5 555856-- [ ] (1) Power Entry Cable Assembly Black 8 (4-- 2-- 2) 1933402-- [ ] (1) Power Entry Cable Assembly NEMA Gray 8 (3-- 3-- 2) g Dash Number Indicates Cable Length 10 of 23 INSTRUCTION SHEET -- -- Figure 6 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 4.2. Jumper Cable Assemblies A. Power- to- Power Cable Assembly The power--to--power cable assembly is a 5-- or 8--wire cable with a power connector at each end both having strain relief. The power connectors are polarized to mate with line connector cable assembly, ZDB, PTU, PDM, power junction boxes, and line connector power strips. This cable assembly provides connection between system components. See Figure 7. B. Power- to- Line Cable Assembly The power--to--line cable assembly is a 5-- or 8--wire cable with a line connector at one end and power connector at the other end both having strain relief. The line connector is polarized to mate with power connector cable assemblies; and the power connector is polarized to mate with line connector cable assembly, ZDB, PTU, PDM, power junction box, and line connector power strip. This cable assembly provides connection between system components and is most often used to extend the length of a power--to--power cable assembly. See Figure 7. Power--to--Power Cable Assembly Power--to--Line Cable Assembly PART NUMBERg CONTENT CONNECTOR COLOR WIRE CONFIGURATION 556212-- [ ] (1) Power-- to-- Power Cable Assembly White 5 556127-- [ ] (1) Power-- to-- Power Cable Assembly Black 8 (4-- 2-- 2) 1933400-- [ ] (1) Power-- to-- Power Cable Assembly NEMA Gray 8 (3-- 3-- 2) 556730-- [ ] (1) Power-- to-- Line Cable Assembly White 5 556731-- [ ] (1) Power-- to-- Line Cable Assembly Black 8 (4-- 2-- 2) 1933401-- [ ] (1) Power-- to-- Line Cable Assembly NEMA Gray 8 (3-- 3-- 2) g Dash Number Indicates Cable Length Rev B INSTRUCTION SHEET -- -- Figure 7 Tyco Electronics Corporation 11 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 4.3. Power Distribution Module (PDM) The PDM consists of a cover(s), base, power junction box, ground jaw, and line connectors (each with a dust cover), and mounting brackets or external lug mounts. The PDM is available in standard--height, low--profile, or extra low--profile. The PDM is designed to split a branch circuit into 3 or 5 directions for 3 or 4 individual circuits. The line connectors are polarized to mate with power connector cable assemblies. See Figure 8. Standard--Height PDM Extra Low--Profile PDM Low--Profile PDM Not Included: (4) 8-- 32 UNC-- 2B Mounting Screws or Cable Ties CONNECTOR PART NUMBER CONTENTU 556173-- 2 (1) Standard-- Height Power Junction Box 406478-- 2 (1) Low-- Profile Power Junction Box U 1375052-- 2 (1) Extra Low-- Profile Power Junction Box 556173-- 1 (1) Standard-- Height Power Junction Box 406478-- 1 (1) Low-- Profile Power Junction Box 1375052-- 1 (1) Extra Low-- Profile Power Junction Box 1933405-- 1 (1) Standard-- Height Power Junction Box 1933406-- 1 (1) Low-- Profile Power Junction Box 1933407-- 1 (1) Extra Low-- Profile Power Junction Box 556794-- 2 (1) Standard-- Height Power Junction Box 406221-- 2 (1) Low-- Profile Power Junction Box 1375041-- 2 (1) Extra Low-- Profile Power Junction Box 556794-- 1 (1) Standard-- Height Power Junction Box 406221-- 1 (1) Low-- Profile Power Junction Box 1375041-- 1 (1) Extra Low-- Profile Power Junction Box 1933472-- 1 (1) Standard-- Height Power Junction Box 1933473-- 1 (1) Low-- Profile Power Junction Box 1933474-- 1 (1) Extra Low-- Profile Power Junction Box AMOUNT COLOR WIRE CONFIGURATION 4 White 5 4 Black 8 (4( - 2-- 2)) 4 NEMA Grayy 8 (3( - 3-- 2)) INSTRUCTION SHEET 408 - 3252 4086 White 5 6 Black 8 (4( - 2-- 2)) 6 NEMA Grayy 8 (3( - 3-- 2)) Standard--Height is 7.07 mm [2.78 in.] High, Low--Profile is 5.33 mm [2.10 in.] High, and Extra Low--Profile is 4.53 mm [1.79 in.] High Figure 8 12 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 4.4. Access Floor Workstation Module (AFWM) The AFWM is designed to be mounted onto an access floor panel and to provide an interconnection point between access floor wiring systems and workstation or retail equipment cables. The AFWM will accept any combination of power, data, or communication services. The AFWM is available in 2--, 3--, 4--, and 5--gang configurations. Refer to Figure 9. 2--Gang AFWM 3--Gang AFWM 4--Gang AFWM 5--Gang AFWM Frame Assembly Environmental Enclosure TYPE WIRE CONFIGURATION INSTRUCTION SHEET 558718-- [ ] (1) Box Assembly (1) Lid Cover Kit (2) Duplex Inserts and Hardware (4) No. 63/4 - in. Long Mounting Screws 2-- Gang -- 408-- 3356 558716-- [ ] (1) Box Assembly (1) Lid Cover Kit (1) Insert and Hardware (1) Separator Plate (4) No. 63/4 - in. Long Mounting Screws 3-- Gang -- 408-- 3356 (1) Box Assembly (1) Lid Cover Kit (2) Duplex Brackets (2) Voice/Data Brackets and Hardware (1) Separator Plate (1) Ground Screw (2) No. 63/4 - in. Long Mounting Screws 4-- Gang -- 408-- 3397 PART NUMBER g 406376-- [ ] 557601-- [ ] 1479499-- 1 CONTENT (1) Frame Assembly (1) Cover and Bezel (1) Separator Plate (2) Brackets and Hardware 408-- 3287 5-- Gang (1) Environmental Enclosure (4) Brackets and Hardware -- 408-- 8916 g Dash Number Indicates Color: --1 is Almond, --3 is Black, --4 is NEMA Gray Figure 9 Rev B Tyco Electronics Corporation 13 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 4.5. Power Junction Box Mounting Brackets The vertical and horizontal mounting brackets are used to secure the snap--in mount power junction boxes to a wall or panel, and the universal raceway mounting bracket kit is used to retrofit the bracket mount power junction box in the raceways of existing modular furniture panels. The brackets are made of pre--galvanized carbon steel. See Figure 10. Vertical Mounting Bracket Horizontal Mounting Bracket Universal Raceway Mounting Bracket Not Included: (2) 5/16 - in. 18 UNC 2A Not Included: Type F Self-- Tapping Screws Not Included: (4) Fasteners PART NUMBER 1933781-- 1 1933781-- 2 1479217-- 1 1479219-- 1 556920-- 1 556944-- 1 CONTENT TYPE (1) Vertical Keyhole SnapSnap - In Mounting Bracket (1) Horizontal Keyhole SnapSnap - In Mounting Bracket (1) Universal Raceway Mounting Bracket Kit WIRE CONFIGURATION INSTRUCTION SHEET -- -- Single Multiplex Single Multiplex Single Multiplex Figure 10 14 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 4.6. Power Outlets A. Power Junction Box Assembly The power junction box assembly accepts 2 (single) or 4 (multiplex) duplex receptacles to provide power outlet capabilities and supply feed--through capabilities to and from other power outlet locations. The power junction box assembly consists of a junction box with 4 line connectors (each with a dust cover). The line connectors are polarized to mate with power connector cable assemblies. Mounting brackets are available to mount power junction box to a wall or panel. Single Bracket Mount Single Snap--In Mount Single Lug Mount Multiplex Bracket Mount Multiplex Snap--In Mount Multiplex Lug Mount CONNECTOR COLOR WIRE CONFIGURATION White 5 Black 8 (4-- 2-- 2) 1933381-- 1 NEMA Gray 8 (3-- 3-- 2) 556209-- 1 White 5 Black 8 (4-- 2-- 2) 1933382-- 1 NEMA Gray 8 (3-- 3-- 2) 557634-- 1 White 5 Black 8 (4-- 2-- 2) 1933383-- 1 NEMA Gray 8 (3-- 3-- 2) 556886-- 1 White 5 Black 8 (4-- 2-- 2) 1933384-- 1 NEMA Gray 8 (3-- 3-- 2) 555844-- 1 White 5 Black 8 (4-- 2-- 2) 1933385-- 1 NEMA Gray 8 (3-- 3-- 2) 555848-- 1 White 5 Black 8 (4-- 2-- 2) NEMA Gray 8 (3-- 3-- 2) PART NUMBER CONTENT 556887-- 1 556888-- 1 556124-- 1 556132-- 1 556946-- 1 555843-- 1 555847-- 1 ((1)) Single g Bracket Mount Junction Box ((1)) Single g Snapp - In Mount Junction Box ((1)) Single g Lugg Mount Junction Box ((1)) Multiplex p Bracket Mount Junction Box ((1)) Multiplex p Snapp - In Mount Junction Box ((1)) Multiplex p Lugg Mount Junction Box 1933386-- 1 INSTRUCTION SHEET -- Figure 11 Rev B Tyco Electronics Corporation 15 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 B. Duplex Receptacles Duplex receptacles are powered modules that are fully polarized and keyed to properly snap directly into the power junction box assembly. The active line (circuit) number is marked on the face of the receptacle. The receptacles are available in standard ground or isolated ground. The isolated ground receptacles are marked with an orange triangle. These receptacles are suitable for panel thickness of 50.8 mm [2 in.] (panel thickness is the total thickness of the power junction box with receptacles installed into both sides). See Figure 12. The receptacles can be extracted, exchanged for a different line circuit configuration, or re--installed to accommodate phase load balancing as necessary. These receptacles meet NEMA 5--15R and NEMA 5--20R requirements and are rated 125 Vac. PART NUMBER CONTENT 556100-- 1 (1) Line 1 Duplex Receptacle 556101-- 1 (1) Line 2 Duplex Receptacle 556102-- 1 (1) Line 3 Duplex Receptacle 556103-- 1 (1) Line 4 Duplex Receptacle 556104-- 1 (1) Line 1G Duplex Receptacle 556105-- 1 (1) Line 2G Duplex Receptacle 556106-- 1 (1) Line 3G Duplex Receptacle 556107-- 1 (1) Line 4G Duplex Receptacle 406248-- 1 (1) Line 1 Duplex Receptacle 406249-- 1 (1) Line 2 Duplex Receptacle 406250-- 1 (1) Line 3 Duplex Receptacle 406251-- 1 (1) Line 4 Duplex Receptacle 406252-- 2 (1) Line 1G Duplex Receptacle 406253-- 2 (1) Line 2G Duplex Receptacle 406254-- 2 (1) Line 3G Duplex Receptacle 406255-- 2 (1) Line 4G Duplex Receptacle 1933393-- 1 (1) Line 1 Duplex Receptacle 1933394-- 1 (1) Line 2 Duplex Receptacle 1933395-- 1 (1) Line 3 Duplex Receptacle 1933396-- 2 (1) Line 1G Duplex Receptacle 1933397-- 2 (1) Line 2G Duplex Receptacle 1933398-- 2 (1) Line 3G Duplex Receptacle Note: G is Isolated Ground 16 of 23 AMPERAGE MODULE COLOR WIRE CONFIGURATION 15 Black 5 or 8 (4-- 2-- 2) 15 Black 8 (4-- 2-- 2) 15 Black 8 (4(4 - 22-- 2) 20 Black 5 or 8 (4-- 2-- 2) 20 Black 8 (4-- 2-- 2) 20 Orange 8 (4(4 - 22-- 2) Black 8 (3( - 3-- 2)) Orange g 8 (3( - 3-- 2)) INSTRUCTION SHEET -- 20 Figure 12 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 C. Blank Duplex Receptacle The blank receptacle is a non--powered module used to cover the opening in the power junction box assembly at locations where power outlets are not needed. The blank receptacle snaps directly into the power junction box assembly. The blank receptacle has no markings on the face. See Figure 13. PART NUMBER 1933011-- 1 CONTENT (1) Blank Duplex Receptacle MODULE COLOR WIRE CONFIGURATION INSTRUCTION SHEET Black -- -- Figure 13 D. Power Connector Power Strip The power connector power strip provides power outlet capabilities. The simplex receptacles are not re--configurable; although, the power strip is available for any of circuit lines 1, 2, 3, or 4. The power connector is attached to a flexible metal conduit and is polarized to mate with the line connector cable assembly, ZDB, PTU, PDM, power junction box, and line connector power strip. The power connector power strip is brushed aluminum. Refer to Figure 14. Not Included: (2) No. 8 Fasteners PART NUMBER g 557958-- [ ] CONTENT (1) 6 or 8 Simplex Receptacles, Single-- Sided Power Strip with (1) Power Connector Cable Assembly (1) Mounting Bracket Kit g Dash Number Indicates Circuit Line Number Rev B WIRE CONFIGURATION INSTRUCTION SHEET 5 or 8 (4-- 2-- 2) 408-- 10066 Figure 14 Tyco Electronics Corporation 17 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 5. INSTALLATION The following is an abbreviated guide to help identify common system components and show how they are installed. For specific installation instructions, refer to the instruction sheets packaged with the components. CAUTION ! CAUTION ! To avoid damage to system components, ALWAYS turn the power to the system OFF before connecting or disconnecting system components. AMPINNERGY system component connectors are color--coded and keyed to denote different wiring system configurations. DO NOT attempt to connect differently--colored connectors together. DO NOT attempt to overcome the keying features of the connectors by force. 5.1. Power Connector to Line Connector (See Figure 15) Refer to 408--3210. A. Connection 1. Ensure that the power to the system is OFF. 2. Locate the polarizing key and the "UP" arrow on each of the power connector and line connector. 3. Plug the power and line connectors together until the two locking latches of the line connector engage. There will be an audible "click" as the latches engage. Ensure proper insertion by pulling back on the power connector. B. Disconnection 1. Ensure that the power to the system is OFF. 2. Depress the line connector two locking latches of the line connector, and gently but firmly pull the power connector away from the line connector. Locking Latch Power Connector Line Connector Locking Latch Figure 15 18 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 5.2. Power Connector to Power Junction Box (See Figure 16) Refer to 408--3247. A. Connection 1. Ensure that the power to the system is OFF. 2. Locate the polarizing key and the "UP" arrow on the power connector. The arrow should be oriented toward the top (side adjacent to the word "AMP" or TE logo) of the power junction box. 3. Plug the power connector into the power junction box until the locking latch of the power junction box engages. There will be an audible "click" as the latches engage. Ensure proper insertion by pulling back on the power connector. NOTE Depending on the installation, the top of the power junction box may or may not be oriented upright. i B. Disconnection 1. Ensure that the power to the system is OFF. 2. Lift the locking latch of the power junction box, and gently but firmly pull the power connector away from the power junction box. Power Junction Box Locking Latch Power Connector Locking Latch Figure 16 5.3. Power Connector to PDM or Power Strip (See Figure 17) Refer to 408--3252 or 408--10066. A. Connection 1. Ensure that the power to the system is OFF. 2. Locate the polarizing key and the "UP" arrow on the power connector. The arrow should be oriented toward the top (side adjacent to the word "AMP" or TE logo) of the PDM or power strip. 3. Plug the power connector into the PDM or power strip until the locking latch of the PDM or power strip engages. There will be an audible "click" as the latches engage. Ensure proper insertion by pulling back on the power connector. B. Disconnection 1. Ensure that the power to the system is OFF. Rev B Tyco Electronics Corporation 19 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 2. Lift the locking latch of the PDM or power strip, and gently but firmly pull the power connector away from the PDM or power strip. PDM Power Connector Figure 17 5.4. Duplex Receptacle to Power Junction Box or Power Strip (See Figure 18) Refer to 408--3247 or 408--10066. A. Connection 1. Ensure that the power to the system is OFF. 2. Locate the line identification mark and the polarization groove on the duplex receptacle. 3. Align the polarization groove with the key of the power junction box as shown. Gently but firmly push the duplex receptacle into the power junction box until the locking latches of the duplex receptacle engage. There will be an audible "click" as the latches engage. Ensure proper insertion by pulling back on the duplex receptacle. B. Disconnection 1. Ensure that the power to the system is OFF. 2. Using two flat--blade screwdrivers, fit the blade of each screwdriver into the slot between the locking latch (located at opposite corners) of the duplex receptacle and the side of the power junction box or power strip. Position each screwdriver handle at approximately a 45_ angle. 3. Rock each screwdriver handle simultaneously towards the face of the power junction box or power strip. This will force the locking latches to open, releasing the duplex receptacle and lifting it in an upward direction. 4. Pull the receptacle straight out of the power junction box or power strip by hand. 20 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System Power Junction Box 409- 12423 Duplex Receptacle Line Identification Mark Screwdrivers Key Duplex Receptacle Polarization Groove Locking Latch Slot 45_ 45_ Figure 18 6. MATERIAL TAKE- OFF LIST The Material Take--Off List will aid in calculating components needed for the AMPINNERGY modular power distribution system. NOTE Refer to Section 4 for description of components. i 7. REVISION SUMMARY Revisions to this customer manual include: S S S S S S Rev B Removed jumper cable from power entry cable assembly Added zone power distribution kit to Figure 3 Changed illustration, part numbers, and instruction sheet reference for zone power distribution kit Changed dash number and color of Duplex Receptacles 406252, 406253, 406254, and 406255 Removed references to storm gray color Removed one--dot note from Material Take--Off List Tyco Electronics Corporation 21 of 23 Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System 409- 12423 MATERIAL TAKE- OFF LIST CATEGORY Interface with B ildi P Building Power WIRE CONFIGURATION 5 or 8 (4-- 2-- 2) DESCRIPTION Zone Power Distribution Kit Power Transition Unit (PTU) Line Entry Cable Assembly Power Entry Cable Assembly Jumper p Cable A Assemblies bli Power Power-- to to-- Power Cable Assembly Power-- to Power to-- Line Cable Assembly Power Distribution M d l (PDM) Modules Power Distribution M d l (PDM) Modules 44-- Port Standard Standard-- Height 44-- Port Low Low-- Profile 44-- Port Extra Low Low-- Profile 66-- Port Standard 66-- Port Low Low-- Profile 66-- Port Extra Low Low-- Profile Access Floor W k t ti M Workstation Module d l (AFWM) Power Junction Box M Mounting ti Brackets B k t COLOR PART NUMBER J 1933419-- 8 8 (3-- 3-- 2) J 1933419-- 3 5 j 8 (4-- 2-- 2) J 556191-- [ ]D 8 (3-- 3-- 2) J 1933399-- [ ]D 5 j 8 (4-- 2-- 2) J 556148-- [ ]DD 8 (3-- 3-- 2) J 1933403-- [ ]DD 5 j 555858-- [ ]DD 8 (4-- 2-- 2) J 555856-- [ ]DD 8 (3-- 3-- 2) J 1933402-- [ ]DD 5 j 556212-- [ ]DD 8 (4-- 2-- 2) J 556127-- [ ]DD 8 (3-- 3-- 2) J 1933400-- [ ]DD 5 j 556730-- [ ]DD 8 (4-- 2-- 2) J 556731-- [ ]DD 8 (3-- 3-- 2) J 1933401-- [ ]DD 5 j 556173-- 2 8 (4-- 2-- 2) J 556173-- 1 8 (3-- 3-- 2) J 1933405-- 1 5 j 406478-- 2 8 (4-- 2-- 2) J 406478-- 1 8 (3-- 3-- 2) J 1933406-- 1 5 j 1375052-- 2 8 (4-- 2-- 2) J 1375052-- 1 8 (3-- 3-- 2) J 1933407-- 1 5 j 556794-- 2 8 (4-- 2-- 2) J 556794-- 1 8 (3-- 3-- 2) J 1933472-- 1 5 j 406221-- 2 8 (4-- 2-- 2) J 406221-- 1 8 (3-- 3-- 2) J 1933473-- 1 5 j 1375041-- 2 8 (4-- 2-- 2) J 1375041-- 1 8 (3-- 3-- 2) J 1933474-- 1 TOTAL QTY 556190-- [ ]D 557652-- [ ]DD 2-- Gang -- DDD 558718-- [ ] 3-- Gang -- DDD 558716-- [ ] 4-- Gang -- DDD 406376-- [ ] 5 - Gang (Frame and Enclosure) 5- -- DDD 1479499-- 1 Vertical Keyhole Snap-- In, Single -- Galvanized Steel 1933781-- 1 Vertical Keyhole Snap-- In, Multiplex -- Galvanized Steel 1933781-- 2 Horizontal Keyhole Snap-- In, Single -- Galvanized Steel 1479217-- 1 Horizontal Keyhole Snap-- In, Multiplex -- Galvanized Steel 1479219-- 1 Universal Raceway, Single -- Galvanized Steel 556920-- 1 Universal Raceway, Multiplex -- Galvanized Steel 556944-- 1 557601-- [ ] Continues -- 22 of 23 Tyco Electronics Corporation Rev B Layout and Planning for AMP NETCONNECT AMPINNERGY Modular Power Distribution System MATERIAL TAKE- OFF LIST Continued -- CATEGORY 409- 12423 WIRE CONFIGURATION 5 DESCRIPTION Power Outlets COLOR PART NUMBER j 556887-- 1 8 (4-- 2-- 2) J 556888-- 1 8 (3-- 3-- 2) J 1933381-- 1 5 j 556209-- 1 8 (4-- 2-- 2) J 556124-- 1 8 (3-- 3-- 2) J 1933382-- 1 5 j 557634-- 1 8 (4-- 2-- 2) J 556132-- 1 8 (3-- 3-- 2) J 1933383-- 1 5 j 556886-- 1 8 (4-- 2-- 2) J 556946-- 1 8 (3-- 3-- 2) J 1933384-- 1 5 j 555844-- 1 8 (4-- 2-- 2) J 555843-- 1 8 (3-- 3-- 2) J 1933385-- 1 5 j 555848-- 1 8 (4-- 2-- 2) J 555847-- 1 8 (3-- 3-- 2) J 1933386-- 1 Duplex Receptacle, 15 A, Line 1 5 or 8 (4-- 2-- 2) J 556100-- 1 Duplex Receptacle, 15 A, Line 2 5 or 8 (4-- 2-- 2) J 556101-- 1 Duplex Receptacle, 15 A, Line 3 5 or 8 (4-- 2-- 2) J 556102-- 1 Duplex Receptacle, 15 A, Line 4 8 (4-- 2-- 2) J 556103-- 1 Duplex Receptacle, 15 A, Line 1G 8 (4-- 2-- 2) J 556104-- 1 Duplex Receptacle, 15 A, Line2G 8 (4-- 2-- 2) J 556105-- 1 Duplex Receptacle, 15 A, Line 3G 8 (4-- 2-- 2) J 556106-- 1 Duplex Receptacle, 15 A, Line 4G 8 (4-- 2-- 2) J 556107-- 1 Duplex Receptacle, 20 A, Line 1 5 or 8 (4-- 2-- 2) J 406248-- 1 Duplex Receptacle, 20 A, Line 2 5 or 8 (4-- 2-- 2) J 406249-- 1 Duplex Receptacle, 20 A, Line 3 5 or 8 (4-- 2-- 2) J 406250-- 1 Duplex Receptacle, 20 A, Line 4 8 (4-- 2-- 2) J 406251-- 1 Duplex Receptacle, 20 A, Line 1G 8 (4-- 2-- 2) Orange 406252-- 2 Duplex Receptacle, 20 A, Line 2G 8 (4-- 2-- 2) Orange 406253-- 2 Duplex Receptacle, 20 A, Line 3G 8 (4-- 2-- 2) Orange 406254-- 2 Duplex Receptacle, 20 A, Line 4G 8 (4-- 2-- 2) Orange 406255-- 2 Duplex Receptacle, 20 A, Line 1 8 (3-- 3-- 2) J 1933393-- 1 Duplex Receptacle, 20 A, Line 2 8 (3-- 3-- 2) J 1933394-- 1 Duplex Receptacle, 20 A, Line 3 8 (3-- 3-- 2) J 1933395-- 1 Duplex Receptacle, 20 A, Line 1G 8 (3-- 3-- 2) Orange 1933396-- 2 Duplex Receptacle, 20 A, Line 2G 8 (3-- 3-- 2) Orange 1933397-- 2 Duplex Receptacle, 20 A, Line 3G 8 (3-- 3-- 2) Orange 1933398-- 2 -- J 1933011-- 1 5 or 8 (4-- 2-- 2) Brushed Aluminum Power Junction Box,, Single g Bracket Mount Power Junction Box,, Single g Snapp - In Mount Power Junction Box,, Single g Lugg Mount Power Junction Box,, Multiplex p Bracket Mount Power Junction Box,, Multiplex p Snapp - In Mount Power Junction Box,, Multiplex p Lugg Mount Duplex Receptacle, Blank Power Connector Power Strip Color of Connector, Module, or Trim: J Black j White J NEMA Gray TOTAL QTY 557958-- [ ] # # Dash Number Indicates Line Circuit Number DDD Dash Number Indicates Number of Connectors: - 1 is 1, - 2 is 2 DDD Dash Number Indicates Cable Length: Refer to Catalog 1654963 DDD Dash Number Indicates Color: - 1 is Almond, - 3 is Black, - 4 is NEMA Gray Rev B Tyco Electronics Corporation 23 of 23