April 2007
PG05400001E For more information visit: www.eaton.com
79
Counters, Panel Meters, Tachometers and Timers
Fusion® Integrated Machine Control
Features and Benefits
Product Description
The Fusion Integrated Machine Con-
trol has advanced features, including a
five-preset high speed counter with
prewarn, a totalizer with preset, a
batch counter with preset and a rate-
meter with high and low setpoints.
Unique to the count control world, the
Fusion has five output relays (rather
than two), along with two transistors
and two analog setpoint or follower
outputs. Its ten available parameter
sets of pre-loaded values are useful as
recipes, for job-stacking or for a vari-
ety of application-specific purposes.
The Fusion has a multi-line alphanu-
meric display which can be pro-
grammed to show text messages,
logic-generated prompts, alarms and
machine status. Up to eight screens
can be shown or optionally locked out.
Count and time presets can be made
view-only or editable. Preset entry is
achieved with simple 0-9 keys on the
front panel rather than complicated
scrolling methods. The Fusion’s real
time clock/calendar may be displayed
and/or used to time and date stamp
printouts.
With its ladder logic, the Fusion is
actually a 26 I/O controller, making it a
complete control for many machines
and processes, integrating the func-
tions of external timers, pushbuttons,
power supplies, indicating lights, con-
trol relays and other components in
the same box.
Cat. No. 57550400
Features
■User-configurable operator interface
with back-lit LCD display and 18-
button tactile feedback keypad
■High speed counter with 5 presets
and prewarn, totalizer, batch
counter and ratemeter
■10 parameter sets
■13 digital inputs
■(2) 4 – 20 mA inputs
■(2) 0 – 10V input
■(3) Form C, 2 Form A, 2 NPN
transistor, (1) 4 – 20 mA, & (1)
0 – 10V outputs
■RS-232 and RS-485 serial
communications
■100-line ladder logic processor for
ultimate flexibility
■Configuration software included
■NEMA 4X enclosure
Table 75. Features and Benefits
Feature Customer Benefit
High speed count functions; including scaling,
main counter, five presets, prewarn, totalizer,
batch and rate
“Canned” count functions offer flexibility and
ease of setup in the desired units of measure.
High speed counting independent of ladder scan
time
Precise and repeatable output response for high
performance applications.
Flexible display with selectable character sizes
(large, medium, small), run screens and ladder
triggered messages.
Minimizes confusion and operator errors as
information can be tailored to what they need and
in their language. Maintenance/management data
can be separated. Different character sizes allow
optimization of information displayed. Machine
status information can be displayed allowing
operators to take action.
Simple front panel layout and keypad. Four soft
keys & six function keys can be used as inputs.
Ease of use for operator. Numeric keypad allows
for ease of preset and machine parameter entry.
Function keys and soft keys allow easy and quick
access to information and/or parameters needed
by the operator and don’t require using additional
inputs. Eliminates cost associated with external
pushbuttons and inputs.
Parameter sets Allows for predefined recipes/jobs to be
preloaded for the operator. Simplifies operator
interaction and minimizes errors.
Programmable relay logic Well understood programming method that
allows flexibility in control functionality. Easy to
tailor the control to various applications.
26 I/O (digital & analog) Provides application flexibility. Analog inputs
allow monitoring key process parameters. Analog
outputs allow interfacing to drives and other
control products.
Integrated solution Reduced overall control costs, installation and
commissioning. More flexible and capable than
traditional count/control solutions but less
complex than many PLC solutions.
Windows® and front panel programming Ease of programming and configuration control.
RS-232 and RS-485 serial communication ports Allow for direct connection to PC for
programming, connection to Modbus® networks,
interface to serial printer.
Robust type 4X package. DIN cutout and short
depth 2.82 Inches (71.6 mm).
Suited for wet applications. Same cutout as the
President Series — easing the migration. Short
depth minimizes the cost and size of the machine
panel or control enclosure.
Input power:
85 – 265V AC 50/60 Hz or 10 – 30V DC models
Greatly reduces models required for different
control voltages.
Output power:
12V DC @75 mA, 24V DC @100 mA
Eliminates the need for an external power supply
for encoders, analog transducers, etc.
Depluggable screw terminals Allows for ease of wiring and removal of control.
Terminals are different sizes to error-proof
installation.
Non-volatile memory and capacitor backed real
time clock
Don’t have to worry about a battery failing down
the road.
Real time clock Allows for control functions to be performed on
day/time and allows for date/time stamping on
printouts.
UL, cUL and CE Marked Ease of meeting machine agency requirements
and robust EMC performance.