AMP J-522 (Rev. MAR 91) Application Specification MO * 114-5166 4 + Termination and Assembly of CHAMP* 0.50 Series (II) Shield Case Connector, Standard Type 3 5 = 1. Scope : L This specification covers the requirements for termination and assembly of CHAMP* .050 series (ID g o shield case connectors, standard type (Wire-to-board type). 5 ww 2a 2. Reference Specification : Ue 2.1 AMP Specification z 108-5288: Product specification = BS 114-5124: Application Specification (applicable wires and terminating conditions) a4 ao 3. Component Nomenclature Rear upper shell Plug contact Enclosure (Not included in the kit} Rear bottem shell Locking spring Fig. 1 ~ DR. 19 Dec. 91 SHEET ANP H. Komada 1 AMP (Japan), Ltd, Kawasaki, Japan CHK. 17 Jan. 92 OF 7 Los | toc | No. REV. T. Niwa JIA 114-5166 A 5 Sop VE A oy , 2664- der ye 7 | ape. 17 Jan."92 {| NAME A | Revised FY00-2661-99 rk Ud: as Termination and Assembly of z 0 | Released AFA-1754 HK | YF FE? 192 y . CHAMP 0.50 Series (II) = Lta REVISION RECORD on |cuk} DATE - Fujtura Shield Case Connector Standard Type pg weesAMP J +522 (Rev. MAR 91) }145 lod wD eerie Release | CLAS MRILA HOM: 4, Product Components Product Name Component Name Qnt'y Connector Rear bottom shell (with barrel) 1 Rear upper shell 1 Enclosure 1 Locking spring 2 Table 1 5. Preparation of Wires 5.1. Removal of Outer Sheath from Cable End: Slide the enclosure onto the cable prior to removal of outer sheath from cable end, Carefully trim the cable braid to the length specified in Fig. 2, so as not to damage the wire insulation. Cable braid 5.2 Braid fold back Fig. 2 a, As shown in Fig. 3, fold back the braid on the outer jacket and wrap adhesive conductive Lape twice around the jacket end. Tape width : 12 mm, Conductive tape a Fig. 3 AMP (Japan), Ltd. SHEET | JARI Kawasaki, Japan 2OFT | ure [acc 114-5166 A NAME Termination and Assembly of CHAMP 0.50 Series (IT) Shield Case Connector Standard Type nr maAMP J. 522 (Rev, MAR 91) 114-5 166 NUMBER : Customer Release CLASSIFICATION SECURITY 6. Wire Termination See Application Specification 114-5124, for the termination tools required and the quality control items. The length A, shown in Fig. 4, from the connector end to the outer jacket should be controlled as given in Table 2. No. of contacts Dim. A" (mm) 14 10 20 10 26 10 38 10 50 10 68 16 80 13 100 15 Cc Jackelend onnector end Fig. 4 7. Cable Termination As shown in Fig. 5, first attach the plug connecter onto the rear bottom shell stopper and latch the projections on the rear bottom shell into the matching holes on the plug conneetor. Then crimp the barrel by using the appropriate tool (915697-L)). Crimp height and crimp width are shown in Table 3. The tensile strength of the crimped ferrule should be 10 kgf or more. Holes (4 places, 2 on the top, 2 on the bottom) Align the projections on the rear bottom shell onto the holes. Plug connector end stopper Barre! Fig. 6 SHEET AMP AMP (Japan), Ltd. Kawasaki, Japan 30F7 TIA | 114-5166 "~ NAME Termination and Assembly of CHAMP 0.50 Series (11) Shield Case Connector Standard TypeAMP J-522 (Rev. MAR 91} Release 8. Assembly of the Rear Upper Shell Rear upper shell Connecting projections Fig. 6 The shell shall not bulge after assembly. iy As shown in Fig. 6, first align the projections of the upper shell with the matching holes on the plug connector. Then engage the four projections on the bottom shell into the four connecting holes on the upper shell walls, Make sure the plug connector is not slanted as shown in Fig. 7. When the upper and rear shells are connected, there should be a clicking sound. Also make sure that the connected shell shall not bulge raized or that the upper shell side walls shall not be open as shown in Fig. 8. Plug connector shall not be slanted. a | zg oe > Rear bottom shell Fig. 7 Fig. & The upper shell sides shall not be open after assembly. SHEET 4OF7 ANMPF ANP (Japan), Ltd. Kawasaki, Japan Loc J 1oc A NO. REV. 114-5166 A NAME Termination and Assembly of CHAMP 0.50 Series (1}} Shield Case Connector Standard TypeAMP J - 522 (Rev, MAR 91) 114-5156 NUMBER : Customer Release SECURITY CLASSIFICATION : 9 Installing the Looking Spring As shown in Fig. 9. first place spring 2 of the locking leg onto the hook on the rear upper shel!. Then, as shown in Fig. 10, push the locking log en direction A to make bend the springs 1 and 2. Next, push the leg in direction B to connect the log with the shell. Make sure that the legs work properly after they are connected to both sides. Bend { Direction A 4 Direction B Fig. 10 Plastic portion Spring 1 Fig. 9 10 Enclosure Assembly Fasten the enclosure onto the shell and lock it on it, as shown in Fig. 11. Make sure it locks with a clicking sound of the engagement of the shell projections and the enclosure slots. lots on the enclosure Projections of the rear shell | 3 Fig. 11 SHEET | JAEAEEE 2M? Vepan), Ltd. Kawasaki, Japan 5 OF 7 ) A NO. 114-5166 *N NAME Termination and Assembly of CHAMP 0.50 Series (IT) Shield Case Connector Standard TypeAMP J. 522 (Rev. MAR 91) Keleasa 11. Crimp Data ; Note1l: Crimp width is reference data. Connetor Applicable Crimp Height Crimp Width | Barrel Crimping Positions Cable Outer (C/H) (Cc /W) Tool Diameter (mm) (mm) (mm) (Arbor Press) 4.3-5.2 58 Ot 6840.1 915697-1 14 5.2-6.1 6.1 + 6.80.1 915697-1 5.46.0 6.3 +32 6.8+0.1 915697-1 20 ~ 6.06.5 6.6 79.2 6.8+0.1 915697-1 0.1 5.96.4 6.7 ot 6.8+0.1 915697-1 26 ~ 64-69 71 ee 6.80.1 915697-1 64-71 eg the 8.6401 915697-2 36 ~* 71-79 71 On 8.60.1 915697-2 72-78 15 0 8.60.1 915697-2 50 ~s 78-85 8.1 tee 8.6+0.1 915697-2 8.89.4 +0.2 (SCSI Cable) 8.16] 8.6+0.1 915697-2 8.1-88 8.5 rea 8.6+0.1 915697-2 68 7 8.8-9.6 8.9 Oe 8.6401 915697-2 8.59.4 8.5 Oe 10.20.1 915697-3 80 ~~ 94-102 8.8 nH 10.2+01 915697-3 9.6-10.3 9.5 Oe 10.2401 915697-3 100 7 10.3-11.0 9.9 re 10.2+0.1 915697-3 Table 3 Note 2: Crimp height is subject to adjustment to meet the required tensile strength of 10 kef. AMP (Japan}, Ltd. SHEET | ARIA Kawasaki, Japan 6OF7 IA 114-5166 A NAME Termination and Assembly of CHAMP 0,50 Series (IT} Shield Case Connector Standard Type ee le eeAMP J - 522 (Rev. MAR 91} 114-5 166 NUMBER : Customer Release CECURITE CLASSIFICATION: | Crimp height (C/H) Crimping direction Crimp width (C/W) Cross section A- A A/T REMARKS T.OSAKA | Y.IKEDA | S/JUL/91 CHK APP. DATE SHEET AMP AMP (Japan), Ltd. Kawasaki, Japan TOF? STA | 114-5166 WN NAME Termination and Assembly of CHAMP 0.50 Series (11) Shield Case Connector Standard Type