When mounting High Power Flange Devices
in a circuit, there are several key issues that
should be taken into account.
Heat Sink Design
The heat sink the device is mounted to must
be designed to maintain the temperature
(design) while it is dissipating the power
(heat) given it by the device. (The derating
specifications are given in the applicable
data sheets.)
Flatness of mating surfaces
Flatness of the heat sink and of the mount-
ing area of the device (flange) should be
0.001” maximum. The idea is to have the
best possible contact between the heat sink
and the device.
Thermal Compound
To fill any microscopic voids or air gaps the
use of thermal compound is recommended
to a thickness of 0.002” maximum.
Stress Relief on Tab
Although it is not always possible in High
Frequency applications a small loop for
stress relief on the solder tab is recom-
mended. This reduces any mechanical
stress on the joints.
Mounting Application Notes
This application note covers the recom-
mended mounting techniques for the proper
conduction cooling and RF performance
of a surface mounted (flangeless) chip
attenuator, termination or resistor.
Initial Considerations
There are two primary considerations for
a surface mounted power device; Power
Dissipation and RF Performance. In order
to remove the dissipated power from this
type chip they must be provided with
adequate conductive cooling. This will
prevent excessive chip temperatures
leading to damage and early failure of the
device. RF performance is also dependent
on proper mounting. Since these devices
are being mounted to a circuit board,
inductance to ground is introduced by the
vias to the ground plane. To reduce this
effect and lower the thermal resistance
between the component and ground plane,
the following items are recommended:
1. Maximize the use of thermally conduc-
tive vias around and under the device.
2. Use of heavy copper cladding (2 oz.) on
the circuit board as a heat spreader.
Solders
Aeroflex / Inmet recommends the use of the
solders in the chart below when installing a
surface mount chip. Also listed are recom-
mended platings for the heatsink/baseplate
that a device might be mounted to instead
of a circuit board.
Mounting
The first step when mounting a chip device
to the circuit board is to determine the
proper size and location of the solder
pads. Aeroflex / Inmet recommends providing
pads that are 0.010” to 0.020” over the
device’s termination size and are centered
on the axis of the chip. This allows for self-
centering of the chip and a proper solder
fillet formation. Skewing and “tombstoning”
can occur if this is not followed. See Figure 2
Apply a small amount of thermal
compound to the mounting area of
the flange of the device. Spread it
completely on the flange using a razor
blade or other smooth tool. When seating
the device, align the tab/tabs over the
corresponding area on the circuit board.
Screw down the device using the recom-
mended torque for the appropriate screw
size in the table below. Aeroflex / Inmet
recommends the use of a lock washer
and a flat washer in the installation.
See Figure 1
Solder the tab/tabs using SN63 (179° C
eutectic) solder and a small amount of
RMA flux. After all the solder is complete
all of the flux must now be removed using
a cleaning agent.
TAB WITH STRESS RELIEF
THERMAL COMPOUND
DEVICE
HEATSINK
SUBSTRATE
Figure 1: High Power Flange Device Mounting
Thread Size Torque Setting
2-56 4 inch-pounds
4-40 6 inch pounds
6-32 8 inch pounds
8-32 12 inch pounds
10-32 18 inch pounds
Mounting of High Power Flange Devices Mounting of Chip Devices