787-8055-21M - TE Connectivity / DEUTSCH

Single Module EN 4165

Arinc 809 - BACC65 - EN4165

BRANCHE CONNECTEURS AEROMILITAIRES

The concept Single Module EN4165

The DMC-M is designed to address a wide range of

requirements due to its wide range of contacts arran-

gements : from contacts size 22 to size 8, but also

coaxial, quadrax or optical contacts.

Each mated half of the DMC-M connector can contain

both male and female configurations which allow you

to mix input and output with signal and power supply.

You can easily modify your system by simply removing

modules from the shells and replace them with a new

layout. This makes the DMC-M perfect for both new

designs and retrofit applications.

The DMC-M is a modular rectangular connector which was designed and developed by Deutsch in the 1980's.

It has since set the modular connector standard in the Aerospace & Military industries, and is now standardi-

sed by European Specification EN4165.

■The modularity

The DMC-M provides a large number of insert layout pos-

sibilities. It allows different keying possibilities between

plugs and receptacles.

DMC-M provides a real EMI protection following most

stritgent Aerospace and Military specifications.

■The safety

To increase the level of reliability of the cabin inter-

connections, the Single Module DMC-M is compliant

with the most demanding avionic specifications, in terms

of sealing, vibrations or mechanical endurance in accor-

dance with EN 4165.

■The reliability

Weight saving is commonly a high concern, the Single

Module DMC-M has been designed in composite with a

metallized plating for weight and mass saving.

■The weight optimization

Introduction Single Module EN4165

■Advantages

Light weight composite, modularity, color and mechanical

coded, push pull coupling are the key features of this connec-

tor

■Standard

ARINC809, BACC65, EN4165 qualified

■Markets & Application

Cabin and avionic systems

Military - Railway

■Technical characteristics

Housing : Composite

Plating : Nickel

Inserts : Thermoplastic and FSR

Vibrations : 20 g

Durability : 500 mating cycles

Salt spray : 500 hours

Contacts : Copper alloy with gold on nickel

plating

Interfacial sealing : 1,1.10-2 bar

■Recommended mounting for receptacle

screw torque

0,5 ± 0,1 N.m or 4,4 ± 0,9 ln. LbF

When using DEUSCH integrated. Nut plate Réf. 787-0016-00 (see page 6)

■Electrical characteristics

Temperature range : -55° C to + 175° C

Insulation resistance : ≥5000 MΩ

Maximum current : Size 22 : 5 A

Size 20 : 7,5 A

Size 16 : 13 A

Size 12 : 23 A

Size 8 : 46 A

■EMI shielding performance

■Weight

Extender Short

Receptacle Receptacle Plug Backshell

7 gr 6 gr 9 gr 4 - 7gr

0,015 lbs 0,013 lbs 0,020 lbs 0,009 - 0,015 lbs

MHz frequency 100 200 300 400 800 1000

Attenuation (dB) 90 88 88 87 85 85

The New Standard Connector for Aircraft equipment and cabin systems.

ARINC

ARINC809 - BACC65 - EN4165

809 - BACC65 - EN4165

Schematic Single Module EN4165

1-Nut plate (option).

2-Short receptacle.

2* - Extender receptacle.

3-Sealing gasket (option).

4-Panel (up to 2 mm thick).

5-Color coding plate (option).

6-Screws (ordered separately).

7-Plug.

8-Backshell.

Example of order

Part numbering system Single Module EN4165

Shell type

Plug : 20

Short receptacle : 24

Extender receptacle : 26

■Standard designation system for the shells

Sealing gasket

Omit : Without

S:With

Shell keying

N-A-B-C-D-E-F-G

Connector type

Coding plate

Omit : Without

K : With

Nut plate

Omit : Without

T:With

■DEUTSCH designation system for the shells

DMC-MD 24 D-K-S-T

Accessories type

10 : Straight chimney

11 : Clampshell

12 : Straight tie wrap

20 : 45° indexable chimney

21 : 45° indexable chimney tie wrap

30 : 90° indexable chimney

31 : 90° indexable chimney tie wrap

99 : Universal unshielded accessory

Plating

M : Nickel

Omit : Without (just 787-8055-99)

■DEUTSCH designation system for the accessories

787 - 8055 - 20 M

Accessories type

10 : Straight chimney

12 : Straight tie wrap

20 : 45° indexable chimney

30 : 90° indexable chimney

99 : Universal unshielded accessory

Finish

M : Composite nickel plated

■Standard designation system for the accessories

EN4165 - 026 M 20

Shell type

Monomodule : 1

Shell type

Plug : 6

Short receptacle : 0

Extender receptacle : 7

Finish

Composite nickel plated : M

Chapter

Sealing gasket

U : Without

G : With

Shell keying

N-A-B-C-D-E-F-G

Only for receptacles

Number of the basic

standard

Number of the basic

standard

Type A

Series 2

Coding plate

0 : Without

1 : With

Nut plate

0 : Without

1 : With

EN4165 M 0 1AD1G1

Only for receptacles

DMC-MD 20 D

BACC65BUMD

EN4165M61AD

DMC-MD 20 E

EN4165M61AE

DMC-MD 20 F

EN4165M61AF

DMC-MD 20 G

EN4165M61AG

45° INDEXABLE CHIMNEY

787-8055-20M

EN4165-026M20

45° INDEXABLE CHIMNEY TIE WRAP

787-8055-21M

90° INDEXABLE CHIMNEY

787-8055-30M

EN4165-026M30

90° INDEXABLE CHIMNEY TIE WRAP

787-8055-31M

Part numbering system Single Module EN4165

■Plug

DMC-MD 20 A

BACC65BUMA

EN4165M61AA

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)

STANDARD Part numbers (EN4165)

DMC-MD 20 B

BACC65BUMB

EN4165M61AB

DMC-MD 20 N

BACC65BUMN

EN4165M61AN

DMC-MD 20 C

BACC65BUMC

EN4165M61AC

■Backshells

STRAIGHT CHIMNEY TIE WRAP

787-8055-12M

EN4165-026M12

STRAIGHT CHIMNEY

787-8055-10M

EN4165-026M10

STRAIGHT CLAMPSHELL

787-8055-11M

UNIVERSAL UNSHIELDED ACCESSORY

787-8055-99

EN4165-026-99

Note : EN4165 part numbers in

progress to be released.

NAB CDE FG

EXTENDER RECEPTACLE

DMC-MD 26 *X

BACC65CAM*X

EN4165M71A*X

•• •

Part numbering system Single Module EN4165

•• •

45° INDEXABLE CHIMNEY

787-8055-20M

EN4165M20

45° INDEXABLE CHIMNEY TIE WRAP

787-8055-21M

90° INDEXABLE CHIMNEY

787-8055-30M

EN4165M30

90° INDEXABLE CHIMNEY TIE WRAP

787-8055-31M

STRAIGHT CHIMNEY TIE WRAP

787-8055-12M

EN4165-026M12

STRAIGHT CHIMNEY

787-8055-10M

EN4165-026M10

STRAIGHT CLAMPSHELL

787-8055-11M

UNIVERSAL UNSHIELDED ACCESSORY

787-8055-99

EN4165-026-99

■Receptacles ■Backshells

SHORT RECEPTACLE

DMC-MD 24 *X

BACC65BVM*X

EN4165M01A*X

•: To be ordered separately

(no BACC65 references)

•: To be ordered separately

(no BACC65 references)

NO ACCESSORRY CAN BE FIXED

ON THIS RECEPTACLE

Note : EN4165 part numbers in

progress to be released.

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)

STANDARD Part numbers (EN4165)

Note : These backshells have been

developed specially for high speed

wire management. Backshells have to

be ordered with the DMC-M 99-02-XX

inserts.

Part numbering system Single Module EN4165

SHIPPING AND

DUST PLUG CAP

104-0236-00

PLUG

FLIGHT CAP

787-8010-00

SHIPPING AND

DUST RECEPTACLE CAP

104-0235-00

RECEPTACLE AND EXTENDER EMC CAP

WITH LANYARD 787-8011-00

WITHOUT LANYARD 787-8009-00

■Protective caps

RECEPTACLE AND EXTENDER FLIGHT CAP

WITH LANYARD 787-8017-00

WITHOUT LANYARD 787-8016-00

LANYARD

787-8013-00

HIGH SPEED CHIMNEY

FOR PART NUMBERING,

PLEASE CONSULT US

28,80

(1,134)

25,80

(1,016)

2,50 / (0,098)

30,80

(1,213)

33,50

(1,319)

28,90

(1,138)

•Panel mounting bracket

28,80

(1,134)

25,80

(1,016)

•Nut plate

787-0014-00787-0016-00

EN4165-25D

30,80

(1,213)

27,80

(1,094)

3,40 / (0,134)

•Sealing gasket

787-0011-00

EN4165-25E

•Keying plate

■Optionnal parts for receptacle

N : 787-0015-00

A : 787-0015-01

B : 787-0015-02

C : 787-0015-03

D : 787-0015-04

E : 787-0015-05

F : 787-0015-06

G : 787-0015-07

EN4165-25CN

EN4165-25CA

EN4165-25CB

EN4165-25CC

EN4165-25CD

EN4165-25CE

EN4165-25CF

EN4165-25CG

•Locate mating parts •Install rear dowels •Fix and snap in position •Installed

•Align receptacle with bracket •Install and fix in position •Assembled

Modules Details PART NUMBER CROSS

DMC-M 20-22 BN

20 contacts BACI10BC2022SNB

size 22 EN4165 20-22 A1NB

DMC-M 12-20 BN

12 contacts BACI10BC1220SNB

size 20 EN4165 12-20 A1NB

DMC-M 08-16 BN

8 contacts BACI10BC0816SNB

size 16 EN4165 08-16 A1NB

DMC-M 04-12 BN

4 contacts

size 12 EN4165 04-12 A1NB

DMC-M 01-08 BN

1 contact

size 8 EN4165 01-08 A1NB

6 contacts size 16 DMC-M 99-01 BN

+BACI10BC1622SNB

5 contacts size 22 EN4165 99-01 A1NB

DMC-MA 20-22 BN

20 contacts

size 22 EN4165 20A22A1NB

6 contacts size 16 DMC-MA 99-01 BN

5 contacts size 22 EN4165 99A01 A1NB

3 contacts size 20 DMC-M 99-02 BN

8 contacts size 22

8 contacts size 20 DMC-M 99-10 BN

2 contacts size 16 EN4165 09-10 A1NB

3x4+4x2 DMC-M 22-07 SN

Shunted contacts size 22 MBBN 3330 Y2A22S

5x4 DMC-M 22-05 SN

Shunted contacts size 22 MBBN 3330 Y2022S

10 x 2 DMC-M 22-10 SN

Shunted contacts size 22 MBBN 3330 Y2B22S

Modules Details PART NUMBER CROSS

DMC-M 20-22 AN

20 contacts BACI10BC2022PNB

size 22 EN4165 20-22 A1NA

DMC-M 12-20 AN

12 contacts BACI10BC1220PNB

size 20 EN4165 12-20 A1NA

DMC-M 08-16 AN

8 contacts BACI10BC0816PNB

size 16 EN4165 08-16 A1NA

DMC-M 04-12 AN

4 contacts

size 12 EN4165 04-12 A1NA

DMC-M 01-08 AN

1 contact

size 8 EN4165 01-08 A1NA

6 contacts size 16 DMC-M 99-01 AN

+BACI10BC1622PNB

5 contacts size 22 EN4165 99-01 A1NA

DMC-MA 20-22 AN

20 contacts

size 22 EN4165 20A22 A1NA

6 contacts size 16 DMC-MA 99-01 AN

5 contacts size 22 EN4165 99A01A1NA

3 contacts size 20 DMC-M 99-02 AN

8 contacts size 22

8 contacts size 20 DMC-M 99-10 AN

2 contacts size 16 EN4165 09-10 A1NA

DMC-M 00-00 AN

Blanking module

EN4165 00-00 A1NA

Insert / Module Single Module EN4165

■Pin contacts as per MIL C 39029/58 and

EN3155

■Socket contacts as per MIL C 39029/57 and

EN3155

Note : DMC-MA modules are compatible with Aluminium Cable contacts and with

EN3155-70 / 71 size 22.

Distribution shunt modules use dedicated contacts based on standard

M39029.

DMC-M 99-02 are specific modules for highspeed application.

*To be ordered with high speed chimney (see page 6)

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)

STANDARD Part numbers (EN4165)

Aluminium cable technology

Distribution shunt modules

Dimensions Single Module EN4165

■Receptacles & Plug ■Backshell / chimney

indexation

26 max.

21 max.

(0,827 max.)

29 max.

(1,142 max.)

(1,024 max.)

29,10 max.

(1,146 max.)

29 max.

(1,142 max.)

26 max.

(1,024 max.)

•Extender receptacle

•Receptacle

■Mounting panel details

•Straight chimney

44,50 max.

5,40 max.

(1,752 max.)

(0,213 max.)

5,40 max. 49,10 max.

(0,213 max.) (1,933 max.)

35,30 max.

(1,39 max.)

5,40 max.

(0,213 max.)

13,50 max.

(0,531 max.)

35,30 max.

(1,39 max.)

55,30 max.

5,40 max.

(2,177 max.)

(0,213 max.)

•Straight chimney tie wrap

51 max.

(2,008 max.)

•Universal unshielded accessory

•45° indexable chimney •90° indexable chimney

•Extender receptacle

5,40 max.

(0,213 max.)

60 max.

(2,362 max.)

•Straight clampshell

60,30 max.

5,40 max.

(2,374 max.)

(0,213 max.)

•45° indexable chimney tie wrap

64,80 max.

(2,551 max.)

•Box mounting receptacle

All backshells can be indexed in eight posi-

tions on the rear of plug and receptacle shell.

This gives maximum flexibility during design

and cable installation and reduces the num-

ber of variants and components.

24,60 max.

(0,969 max.)

28,90 max.

(1,0138 max.)

27,40 max.

(1,079 max.)

•Plug

4R 3

± 0,025

20,40

± 0,1

21,00

± 0,1

18,30

± 0,1

21 ± 0,1

2R 4,55

± 0,025

2R 3 ± 0,025 Ø 3,10 ± 0,1 4 times

20,40

± 0,1

20,40

± 0,1

(holes)

13,80 ± 0,1

23,30 ± 0,1

1,95

± 0,03

0,6 ± 0,025

D1 Detail

Note : Dimensions are in millimeters. Each hole Ø 3,1 mm must receive a screw (screw type 4-40)

Recommanded thickness panel : 0,8 mm mini - 2 mm max.

FREE

GENERIC DIMENSIONS

21,00

± 0,1

2R 3

± 0,025

R 4,55

± 0,025

20,40

± 0,1

18,30

± 0,1

ORIENTATION

Coding N Coding A Coding B Coding C

Coding D Coding E Coding F Coding G

20 ± 0,1

(0,787 ± 0,004)

10 ± 0,5

(0,394 ± 0,02)

15 ± 0,1

(0,59 ± 0,004)

0,8 mini.

(0,03 mini.)

0,8

(0,03)

120°

Ø 8,1 mini.

(Ø 0,32 mini.)

Ø 5,1 ± 0,1

(Ø 0,2 ± 0,004)

A-A

Panel mounting cutout details

Single Module EN4165

■Panel coding keying

■Panel mounting bracket cutout details

FALL PANELS ARE REPRESENTED

FROM VIEW F

Overal dimensions and characteristics are

given for indication guideance only.

DEUTSCH reserves

the right to modify them for production

improvement reasons

Literature Code CC 787-22 - C Edition September 2010

www.deutsch.net

DEUTSCH GLOBAL SALES NETWORK

Contact your local sales office for further information:

For more information, technical

assistance or custom solutions:

email ced@deutsch.net

GERMANY

Compagnie Deutsch GMBH

Fraunhoferstrabe.11b

82152 Martinsried

GERMANY

Tel: +49 89 89 91 570

INDIA

DIPC

104, Prestige Omega, EPIP Zone

1st Phase, White Field Road

BANGALORE 560066

INDIA

Tel: +91 80 28 54 13 25

FRANCE

Connecteurs Electriques

Deutsch

17, rue Lavoisier BP 117

27091 Evreux Cedex 09

FRANCE

Tel: +33 2 32 23 57 00

ITALY

Deutsch Italia S.R.L.

Viale Jenner 51

20159 Milano

ITALY

Tel: +39 02 37 617 44

JAPAN

Deutsch Japan Ltd.

4-3-28 Nishidai

Itabashi-ku

Tokyo 175-0045

JAPAN

Tel: +81 3 5922 1345

ISRAEL

Deutsch ECM

P.O. Box 5082

Ashkelon 78150

Southern Industrial Zone

ISRAEL

Tel: +972 8 671 9020

UNITED KINGDOM

Deutsch UK

Stanier Road

St Leonards on Sea

East Sussex TN38 9RF

Tel: +44 (0) 1424 852721

USA

Deutsch DAO

250 Eddie Jones Way

Oceanside, CA 92054

USA

Tel: +1 (760) 757-7500

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

TE Connectivity:

EN4165A2AY222NB EN4165M71AC0G0 EN4165M71AC0U0 EN4165A04-121NM EN4165A04-122NM

EN4165M71AC0G1 EN4165W15 EN4165M71AC0U1 EN4165M71AC EN4165A2AY221NB EN4165F7A220

EN4165F0A4A1 EN4165F7A234 EN4165W7A2A6 EN4165F6A423 EN4165W6A465 EN4165F0A425

EN4165F7A242 EN4165W6A422 EN4165W7A255 EN4165W6A230 EN4165W7A245 EN4165W7A224

EN4165W7A263 EN4165F0A461 EN4165F0A465 EN4165F6A466 EN4165W6A4A2 EN4165F6A432

EN4165W6A236 EN4165F0A421 EN4165W6A464 EN4165F7A236 EN4165W6A4A4 EN4165W7A261

EN4165W6A436 EN4165F6A253 EN4165F7A246 EN4165F7A255 EN4165W6A260 EN4165W7A221

EN4165F6A442 EN4165W7A256 EN4165F6A220 EN4165W6A221 EN4165F7A244 EN4165W6A252

EN4165F0A434 EN4165A20-222BM EN4165W6A214 EN4165W6A446 EN4165W6A421 EN4165W6A253

EN4165F7A241 EN4165W6A433 EN4165F7A251 EN4165F6A424 EN4165W6A4A0 EN4165F6A426

EN4165F6A463 EN4165P02 EN4165W6A235 EN4165F6A236 EN4165W6A466 EN4165F6A232 EN4165F6A245

EN4165A20-221NA EN4165W6A420 EN4165W6A244 EN4165F6A235 EN4165F0A435 EN4165F6A461

EN4165F6A435 EN4165F7A2A0 EN4165W6A441 EN4165W6A231 EN4165W6A226 EN4165F0A460

EN4165F6A422 EN4165F7A253 EN4165W6A455 EN4165F0A432 EN4165W6A434 EN4165W6A414

EN4165F6A260 EN4165A2AY222NF EN4165F6A243 EN4165F7A262 EN4165F7A265 EN4165F6A261

EN4165F6A244 EN4165W6A443 EN4165F0A454 EN4165F6A446 EN4165W6A444 EN4165W6A251

EN4165F7A2A3 EN4165F0A450 EN4165W6A415 EN4165W6A460