A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
14
15
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151323
Y.YIN 09OCE2011
G.BAILEY 09OCE2011
S.XI 09OCE2011
1:2 1 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
ARELEASED
06JAN2012
YY SX
B ECR-13-016892
30OCT2013
KH GB
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
1
-
1
2-456405-8
CRIMPER, WIRE PREMIUM
2-456405-8
1111
1
1
3
-
1
2-1803019-2
CRIMPER, INSULATION O
2-1803019-2
1111
1
1
4
-
1
238011-1
BLOCK, CRIMPER SPACER
238011-1
1111
1
-
5
-
1
2119781-5
DEPRESSOR, SHEAR
2119781-5
1111
1
-
8
-
1
9-1333204-4
ANVIL, COMBINATION
9-1333204-4
1111
1
1
9
-
1
318707-1
FLOATING SHEAR, FRONT
318707-1
1111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
1111
1
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
1111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
1111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
1111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
1111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
1111
1
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
1111
1
-
28
-
1
455888-3
SPACER, CRIMPER
455888-3
1111
1
-
29
-
1
2119959-2
ASSEMBLY, STRIP GUIDE
2119959-2
1111
1
-
30
-
1
1320908-7
SPACER, STRIP GUIDE
1320908-7
1111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
1111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
2222
2
-
34
-
1
1-1752356-7
SUPPORT, TERMINAL
1-1752356-7
1111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
111-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
1111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
1111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1111
1
-
44
-
1
2119370
RAM, AMP STYLE, SIDE FEED
2119370-1
111-
1
-
46
-
1
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
2119656-9
1111
1
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1---
-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1---
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21--
-
-
50
-
1
3-1752354-1
STANDOFF,HOLD-DOWN
3-1752354-1
1111
1
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
1111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1111
1
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
4444
4
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11--
-
-
57
-
1
985575-3
SCR, FLT SKT HD CAP M3 X 10.0
985575-3
1111
1
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1111
1
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
333-
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11--
1
-
70
-
1
1-2119791-0
DEPRESSOR, WIRE
1-2119791-0
1111
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
1111
1
-
82
-
1
455888-6
SPACER, CRIMPER
455888-6
1111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REFREF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2--
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
1111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
1111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
1111
1
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
1111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--11
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1--
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1---
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--22
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
1111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
1111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1111
1
-
244
-
1
2119082-1
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-1
1111
1
-
245
-
1
2119758
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
2119758-1
---1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111-
1
-
247
-
1
2119798-1
DETENT PIN
2119798-1
111-
1
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1--
-
-
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1--
-
-
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
111-
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
---1
-
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151323 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151323 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151323 -4 - - -
2151323 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151323 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151323 -4 - - -
2151323 -5 B FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2151323 -6 B NON-CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151323 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151323 -7 B CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
DIA .4MM SOCKET CONTACT
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
4.55-5.31 mm [.179-.209 IN]
n
6.00mm MAX [.236 IN MAX]
TERMINAL
APPLICATION
SPECIFICATION
114-18118 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
962952-1
C1__DWG_PN_1_1
962952-2
C1__DWG_PN_2_1
963243-1
C1__DWG_PN_3_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
1.00mm2
W1__DWG_WGAUGE_1
1.43+/-0.05 [.056+/-.002]
W1__DWG_CRIMP_HT_1
0.75mm2
W1__DWG_WGAUGE_2
1.34+/-0.05 [.053+/-.002]
W1__DWG_CRIMP_HT_2
0.50mm2
W1__DWG_WGAUGE_3
1.26+/-0.05 [.050+/-.002]
W1__DWG_CRIMP_HT_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 2.03 mm [.080] F
INSUL 6.35 mm [.250] O
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C3__DWG_PN_1_0
TE TERMINAL
C3__DWG_PN_2_0
TE TERMINAL
C3__DWG_PN_3_0
TE SEAL
C3__DWG_PN_4_0
67890-1 (C)
C3__DWG_PN_1_1
67890-3 (C)
C3__DWG_PN_2_1
67890-5 (C)
C3__DWG_PN_3_1
67890-7 (C)
C3__DWG_PN_4_1
67890-2 (C)
C3__DWG_PN_1_2
67890-4 (C)
C3__DWG_PN_2_2
67890-6 (C)
C3__DWG_PN_3_2
67890-8 (C)
C3__DWG_PN_4_2
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
4.3 W1__FA_SETTING_1
5.0 W1__FA_SETTING_2
5.8 W1__FA_SETTING_3
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
REFERENCE SETTING
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
---
---
TERMINALS APPLIED
TE TERMINAL
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE SEAL
C2__DWG_PN_3_0
TE SEAL
C2__DWG_PN_4_0
987654-1 (B)
C2__DWG_PN_1_1
987654-4 (B)
C2__DWG_PN_2_1
987654-7 (B)
C2__DWG_PN_3_1
1-987654-0 (B)
C2__DWG_PN_4_1
987654-2 (B)
C2__DWG_PN_1_2
987654-5 (B)
C2__DWG_PN_2_2
987654-8 (B)
C2__DWG_PN_3_2
1-987654-1 (B)
C2__DWG_PN_4_2
987654-3 (B)
C2__DWG_PN_1_3
987654-6 (B)
C2__DWG_PN_2_3
987654-9 (B)
C2__DWG_PN_3_3
1-987654-2 (B)
C2__DWG_PN_4_3
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151323 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151323 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151323 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151323 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.THE INSULATION RANGE
LISTED IS FOR THE TERMINAL.THE INSULATION RANGE FOR THE SEAL IS n 1.40-2.00mm.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
MUST BE FED OFF OF SLOT ON CARRIOR STRIP
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
1
1
1
1
1
1
1
1
1
1
1
4
412
1
99
9
15
15
15
15
13
6
6
6
6
14
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151323
Y.YIN 09OCE2011
G.BAIEY 09OCE2011
S.XI 09OCE2011
1:2 2 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
8.00 0.05
0.315 0.001[ ]
14.99
[0.591]
3.04
0.120[ ]
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4
35
40
37
9
174
51
52
24
38
242
33
60
41
54
21
28
82
30
19
34
67
32
243
175
244
46 10
241
11
70
50
63
3
44
247
13
12
177
57
5
66
62
246
176
245
213
1
8
20
166
29
252
39
260
54
164
A
119
50 REF
44
245
REF
REF
34
8
REF
REF
29 30 REF
REF
HOLDDOWN SET-UP
TERMINAL SUPPORT LOCATION
SHEAR DEPRESSOR DETAIL
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
FRONT HOLES
47
49
FEED TYPE
48
49 49
248
239
250
249
238
136
137
163
172
135
240 133
198
117 REF
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
5
57
REF
REF
59
56
59
56
11
2
2
2
2
2
2
8
2
2
7
7
6
2
10
1
1
1
1
1
1
11
MECHANICAL
POST FEED
30mm STROKE
40mm STROKE
MECHANICAL
PRE FEED
30mm STROKE
40mm STROKE
AIR FEED
30mm STROKE
40mm STROKE
MECHANICAL
A
PNEUMATIC
A
4
2
SERVO
LATCH PLATE
A
SERVO FEEDER
NOT INCLUDED
15
15
15
6
6
6
14
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
6
7
8
9
10
11
12
13
14
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151323
Y.YIN 09OCE2011
G.BAILEY 09OCE2011
S.XI 09OCE2011
1:2 3 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
SET UP GAUGE
2119599-1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 2.03 mm [.080] F
INSUL 6.35 mm [.250] O
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
DIA .4MM SOCKET CONTACT
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
4.55-5.31 mm [.179-.209 IN]
n
6.00mm MAX [.236 IN MAX]
TERMINAL
APPLICATION
SPECIFICATION
114-18118 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
962952-1
C1__DWG_PN_1_1
962952-2
C1__DWG_PN_2_1
963243-1
C1__DWG_PN_3_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
1.00mm2
W1__DWG_WGAUGE_1
1.43+/-0.05 [.056+/-.002]
W1__DWG_CRIMP_HT_1
0.75mm2
W1__DWG_WGAUGE_2
1.34+/-0.05 [.053+/-.002]
W1__DWG_CRIMP_HT_2
0.50mm2
W1__DWG_WGAUGE_3
1.26+/-0.05 [.050+/-.002]
W1__DWG_CRIMP_HT_3
CRIMP HEIGHT
REFERENCE SETTING
4.3 W1__FA_SETTING_1
5.0 W1__FA_SETTING_2
5.8 W1__FA_SETTING_3
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE SEAL
C2__DWG_PN_3_0
TE SEAL
C2__DWG_PN_4_0
987654-1 (B)
C2__DWG_PN_1_1
987654-4 (B)
C2__DWG_PN_2_1
987654-7 (B)
C2__DWG_PN_3_1
1-987654-0 (B)
C2__DWG_PN_4_1
987654-2 (B)
C2__DWG_PN_1_2
987654-5 (B)
C2__DWG_PN_2_2
987654-8 (B)
C2__DWG_PN_3_2
1-987654-1 (B)
C2__DWG_PN_4_2
987654-3 (B)
C2__DWG_PN_1_3
987654-6 (B)
C2__DWG_PN_2_3
987654-9 (B)
C2__DWG_PN_3_3
1-987654-2 (B)
C2__DWG_PN_4_3
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C3__DWG_PN_1_0
TE TERMINAL
C3__DWG_PN_2_0
TE TERMINAL
C3__DWG_PN_3_0
TE SEAL
C3__DWG_PN_4_0
67890-1 (C)
C3__DWG_PN_1_1
67890-3 (C)
C3__DWG_PN_2_1
67890-5 (C)
C3__DWG_PN_3_1
67890-7 (C)
C3__DWG_PN_4_1
67890-2 (C)
C3__DWG_PN_1_2
67890-4 (C)
C3__DWG_PN_2_2
67890-6 (C)
C3__DWG_PN_3_2
67890-8 (C)
C3__DWG_PN_4_2
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
ITEM
NO
DESCRIPTIONPART NO
-21-22-25-27-77
1
-
1
2-456405-8
CRIMPER, WIRE PREMIUM
2-456405-8
111
1
1
3
-
1
2-1803019-2
CRIMPER, INSULATION O
2-1803019-2
111
1
1
4
-
1
238011-1
BLOCK, CRIMPER SPACER
238011-1
111
1
-
5
-
1
2119781-5
DEPRESSOR, SHEAR
2119781-5
111
1
-
8
-
1
9-1333204-4
ANVIL, COMBINATION
9-1333204-4
111
1
1
9
-
1
318707-1
FLOATING SHEAR, FRONT
318707-1
111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
111
1
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
111
1
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
111
1
-
28
-
1
455888-3
SPACER, CRIMPER
455888-3
111
1
-
29
-
1
2119959-2
ASSEMBLY, STRIP GUIDE
2119959-2
111
1
-
30
-
1
1320908-7
SPACER, STRIP GUIDE
1320908-7
111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
222
2
-
34
-
1
1-1752356-7
SUPPORT, TERMINAL
1-1752356-7
111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
111
1
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1--
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21-
-
-
50
-
1
3-1752354-1
STANDOFF,HOLD-DOWN
3-1752354-1
111
1
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
111
1
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11-
-
-
57
-
1
985575-3
SCR, FLT SKT HD CAP M3 X 10.0
985575-3
111
1
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11-
-
-
62
-
2
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
222
2
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11-
1
-
70
-
1
1-2119791-0
DEPRESSOR, WIRE
1-2119791-0
111
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
111
1
-
82
-
1
455888-6
SPACER, CRIMPER
455888-6
111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--1
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1-
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1-
-
-
139
-
1
2119092-2
BOLT, ADJUSTMENT
2119092-2
111
1
-
140
-
1
2119650
RAM, ASIAN STYLE, SIDE FEED
2119650-1
111
1
-
141
-
1
1-2119656-0
APPLICATOR BASIC ASSEMBLY, SF
1-2119656-0
111
1
-
142
-
1
2119653-2
FEED CAM, POST FEED
2119653-2
1--
-
-
143
-
4
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
2168400-5
444
4
-
144
-
1
2079383-8
SCR, BHSC, RoHS (M4 X 16)
2079383-8
111
1
-
145
-
1
2119798-2
DETENT PIN
2119798-2
111
1
-
151
-
1
2119641-2
FEED CAM, AIR FEED
2119641-2
-1-
-
-
152
-
1
8-21084-1_GATD
O-RING, .801 ID, .070 DIA. MAT.
8-21084-1
111
1
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1-
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2-
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
111
1
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--1
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--1
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1-
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1--
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--2
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
111
1
-
244
-
1
2119082-1
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-1
111
1
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111
1
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1-
-
-
ITEM
NO
DESCRIPTIONPART NO
-21-22-25-27-77
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1-
-
-
251
-
1
2119782
FINE ADJUST HEAD ASM, PACIFIC STYLE
2119782-1
111
1
-
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2151323 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151323 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151323 -4 - - -
2- 2151323 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151323 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151323 -4 - - -
2- 2151323 -5 B FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
2- 2151323 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151323 -7 B CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151323 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151323 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151323 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151323 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.THE INSULATION RANGE
LISTED IS FOR THE TERMINAL.THE INSULATION RANGE FOR THE SEAL IS n 1.40-2.00mm.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
MUST BE FED OFF OF SLOT ON CARRIOR STRIP
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
2
4
1
1
1
1
1
1
9
99
1
1
1
1
1
1
4
14
14
14
12
6
6
6
13
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151323
Y.YIN 09OCE2011
G.BAILEY 09OCE2011
S.XI 09OCE2011
1:2 4 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
3.04
0.120[ ]
4.0#0.05
[.158#.001]
14.99
[0.591]
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
142
49
FEED TYPE
48
49
49
151
239
250
249
238
136
137
163
172
135
240 133
198
117 REF
CAM POSITIONS
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
3
4
5
8
9
10 11
12
13
19
20
21
24
28
29
30
32
33
34
139
38
39
40
41
140
141
50
51
52
143
57
144
62
63
66
67
70
82
166
174
175
176
177
213
241
242
243
244
246
145
251
152
143
164
A
119
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
FRONT HOLES
29
30
REF
REF
HOLDDOWN SET-UP
REF
REF
50
140
REF
REF
TERMINAL SUPPORT LOCATION
34
8
REF
REF
SHEAR DEPRESSOR DETAIL
57
5
56
59
59
56
MECHANICAL
A
PNEUMATIC
A
4
2
SERVO
LATCH PLATE
A
SERVO FEEDER
NOT INCLUDED
MECHANICAL
POST FEED
30mm STROKE
MECHANICAL
PRE FEED
30mm STROKE 30mm STROKE
AIR FEED
14
14
14
6
6
13
7
7
8
2
2
2
2
2
2
2
62
11
10
1
1
1
1
11
11
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
TE Connectivity:
2151323-2