7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151323 -1 DESCRIPTION B 2151323 -2 2151323 -5 PNEUMATIC 15 FINE CRIMP HEIGHT ADJUST 2151323 -6 B NON-CRIMP HEIGHT ADJUST 2151323 -7 B FINE CRIMP HEIGHT ADJUST B 7- 2151323 -7 MECHANICAL 15 FINE CRIMP HEIGHT ADJUST B CONVERT TO SERVO LATCH PLATE 15 4 NONE CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 SERVO LATCH PLATE 12 15 PNEUMATIC FEED PNEUMATIC FEED - 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151323 -5 8- 2151323 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151323 -5 - 2119949-1 8- 2151323 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - - - - - - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2063440-1 - - - - - - 6 - - - TYPE - F O 2.03 mm [.080] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: DIA TERMINAL NAME: WIRE STRIP LENGTH 4.55-5.31 mm [.179-.209 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18118 - TE CRIMP SPECIFICATION .4MM SOCKET CONTACT - INSULATION DIAMETER RANGE - 6.00mm MAX [.236 IN MAX] 13 - - - - - - - - TERMINALS APPLIED TE TERMINAL 962952-1 TE TERMINAL 962952-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 963243-1 - TE SEAL C1__DWG_PN_3_0 - C1__DWG_PN_4_0 6 C1__DWG_PN_3_1 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.43+/-0.05 [.056+/-.002] 1.34+/-0.05 [.053+/-.002] 1.26+/-0.05 [.050+/-.002] CRIMP HEIGHT REFERENCE SETTING 4.3 W1__DWG_CRIMP_HT_1 5.0 W1__DWG_CRIMP_HT_2 5.8 W1__DWG_CRIMP_HT_3 14 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 6 W1__FA_SETTING_3 - 1 2 RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 6 2151323 2151323 2151323 2151323 -4 -4 -5 -6 6 7 8 9 10 11 A 12 13 14 15 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 242. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - & 242. - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 1 1 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - -77 -7 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. MUST BE FED OFF OF SLOT ON CARRIOR STRIP - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - & 252. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.THE INSULATION RANGE LISTED IS FOR THE TERMINAL.THE INSULATION RANGE FOR THE SEAL IS n - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 1.40-2.00mm. 66 P LTR 1 - -6 1 - -5 1 1 1 -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 -1 PART NO 1 - DESCRIPTION DATE DWN APVD A RELEASED 06JAN2012 YY SX B ECR-13-016892 30OCT2013 KH GB 2063440-1 - APPLICATOR DATA REVISIONS PART NUMBERS REQUIRED - 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 260 252 250 249 1 1 - 1 1 ITEM NO 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 1 2 1 3 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 1 - 1 1 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-6 2119956-1 1-2119791-0 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-1 3-1752354-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1320908-7 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 9-1333204-4 2119781-5 238011-1 2-1803019-2 2-456405-8 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM DWN 09OCE2011 CHK 09OCE2011 APVD 09OCE2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119758 1 2119082-1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-6 1 2119956-1 1 1-2119791-0 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 3-1752354-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-7 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 9-1333204-4 1 2119781-5 1 238011-1 1 2-1803019-2 1 2-456405-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 248 247 246 245 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 70 67 66 63 62 60 59 57 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151323 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL A D 6 37 6 62 59 38 56 39 15 247 246 260 PNEUMATIC 250 7 252 245 2 7 249 63 A 44 35 DWN APVD - - 40 239 DATE - REF 5 D 2 3.04 [ 0.120 ] 2 2 57 REF 2 SHEAR DEPRESSOR DETAIL 244 243 166 8 242 238 2 6 163 8 59 82 1 136 1 REF 8.00 0.05 [ 0.315 0.001 ] 34 REF 70 137 C 3 172 56 2 133 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 135 2 175 51 6 164 14.99 [0.591] 66 50 2 67 11 57 14 213 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 REF 245 REF 52 A 15 4 2 176 198 B 1 177 15 SERVO LATCH PLATE 240 C A 50 REF HOLDDOWN SET-UP 19 30 20 29 21 9 B 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 REF 29 REF CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 46 32 34 54 8 1 60 54 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09OCE2011 CHK 09OCE2011 APVD 09OCE2011 Y.YIN G.BAIEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151323 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 REVISION 2- 2151323 -1 DESCRIPTION B 2- 2151323 -2 D 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B B FINE CRIMP HEIGHT ADJUST 2- 2151323 -7 B FINE CRIMP HEIGHT ADJUST B CONVERT TO MECHANICAL 14 FINE CRIMP HEIGHT ADJUST 2- 2151323 -5 7- 2151323 -7 APPLICATOR STYLE CONVERSION CHART PNEUMATIC 14 14 SERVO LATCH PLATE NONE CRIMP TOOLING KIT - PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - 5-18022-5 - 8- 2151323 -5 8- 2151323 -4 1338685-1 5-18022-5 - 8- 2151323 -5 - 8- 2151323 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - 6 - - 2063440-1 - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - - - - TE TERMINAL TERMINAL DATA: DIA TERMINAL NAME: WIRE STRIP LENGTH 4.55-5.31 mm [.179-.209 IN] C TERMINAL APPLICATION SPECIFICATION 114-18118 n 12 - - TE CRIMP SPECIFICATION .4MM SOCKET CONTACT - INSULATION DIAMETER RANGE - 6.00mm MAX [.236 IN MAX] - - - - - TERMINALS APPLIED TE TERMINAL 962952-1 TE TERMINAL C1__DWG_PN_1_0 962952-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 963243-1 TE SEAL - C1__DWG_PN_4_0 - C1__DWG_PN_3_1 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.43+/-0.05 [.056+/-.002] 1.34+/-0.05 [.053+/-.002] 1.26+/-0.05 [.050+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.3 5.0 5.8 - 9 - W1__FA_SETTING_1 6 - 13 - W1__FA_SETTING_2 W1__FA_SETTING_3 - 6 1 2 B - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151323 2151323 2151323 2151323 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. - 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A 12 13 14 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. MUST BE FED OFF OF SLOT ON CARRIOR STRIP AMP 4805 REV 31MAR2000 - 1 - 1 - 1 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.THE INSULATION RANGE LISTED IS FOR THE TERMINAL.THE INSULATION RANGE FOR THE SEAL IS n - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - 1 & 242. & 152. 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - 6.35 mm [.250] A PART NUMBERS REQUIRED F O 2.03 mm [.080] REVISIONS DIST - - APPLICATOR DATA LOC 1 - 1 - 1 - 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 1 2119782 1 2119640-1 251 250 ITEM NO - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 2079988-1 1-22279-3 2119082-1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-6 2119956-1 1-2119791-0 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-1 3-1752354-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-7 2079383-5 2161328-1 1320908-7 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 9-1333204-4 2119781-5 238011-1 2-1803019-2 2-456405-8 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 2 1 1 - 1 2 - 1 2 1 2 - 1 2 1 2 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 1.40-2.00mm. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 - DWN 09OCE2011 CHK 09OCE2011 APVD 09OCE2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-6 1 2119956-1 1 1-2119791-0 1 2119740-1 2 2168078-1 1 2119793 2 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-1 1 3-1752354-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-7 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 9-1333204-4 1 2119781-5 1 238011-1 1 2-1803019-2 1 2-456405-8 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-1 249 246 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 67 66 63 62 59 57 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 1 2079988_GATD Ocean Side Feed Applicator - DRAWING NO 2151323 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 145 38 239 56 246 39 7 140 152 2 - REF 5 2 D 3.04 [ 0.120 ] 2 57 244 7 139 14 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 4.0 # 0.05 [.158 # .001] 63 238 8 REF 163 34 59 82 136 1 137 C 172 177 56 176 14 2 SERVO LATCH PLATE 2 1 70 133 4 135 2 3 C 1 4 28 174 5 41 140 REF 175 51 198 164 6 66 50 SERVO FEEDER NOT INCLUDED 13 213 A 50 19 10 30 14.99 [0.591] 67 33 24 57 2 11 A REF HOLDDOWN SET-UP 9 20 117 REF 1 B 12 21 29 241 13 1 11 ITEM 30 LOCATED AT FRONT HOLES 30 CAM POSITIONS REF REF 29 30mm STROKE 30mm STROKE 142 REF TERMINAL SUPPORT LOCATION 52 240 30mm STROKE - - 40 59 14 APVD 62 6 A B DWN 251 MECHANICAL D DATE 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09OCE2011 CHK 09OCE2011 APVD 09OCE2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151323 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 2151323-2