Switches & Pilot Devices o16mm XA E-Stops Switches & Pilot Devices 16mm XA E-Stops Key features: Signaling Lights UL File No. E68691 CCC No. 2005010305150899 Relays & Sockets * Two button sizes: o29 and o40mm * Lead-free, RoHS compliant, (EU directive 2002/95/EC) * Depth behind the panel: Standard - only 27.9mm for 1 to 4 contacts Unibody - only 23.9mm for 1NC or 2NC * IDEC's original "Safe break action" ensures that the NC contacts open when the contact block is detached from the operator. * Push-to-lock, Pull or Turn-to-reset operator * Direct opening action mechanism (IEC60947-5-5, 5.2, IEC60947-5-1, Annex K) * Safety lock mechanism (IEC60947-5-5, 6.2) * Degree of protection: Standard - IP65 (IEC60529) Unibody - IP65 and IP40 (IEC 60529) * UL, c-UL recognized. EN compliant * UL NISD2 category emergency stop button (File# E305148) Specifications Model Applicable Standards Operating Temperature Standard Unibody IEC6094751, EN6094751, IEC6094755, EN6094755, UL508, UL991, CSA C22.2 No. 14 UL508, CSA C22.2 No.14, IEC 6094751, EN 6094751 IEC 6094755 Note, EN 6094755 Note, JIS C820151 Nonilluminated: -25 to +60C (no freezing), Illuminated: -25 to +55C (no freezing) -25 to +60C (no freezing) Operating Humidity 45 to 85% RH (no condensation) Storage Temperature Operating Force Pushtolock: 10.5N Pulltoreset: 10N Turntoreset: 0.16N*m Minimum Force Required for Direct Opening Action 60N 40N Min Operator Stroke Required for Direct Opening Action 4mm Maximum Operator Stroke 4.5mm Contact Resistance Gold plated silver Insulation Resistance 100M minimum (500V DC megger) Impulse Withstand Voltage 2.5kV Pollution Degree 3 (inside LED unit: 2) Operation Frequency 3 900 operations/hour Shock Resistance Operating extremes: 150 m/s2, Damage limits: 1000 m/s2 Terminal Blocks Operating extremes: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s2, Damage limits: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s2 Mechanical Life 250,000 operations minimum Electrical Life 100,000 operations minimum, (250,000 operations minimum @ 24V AC/DC, 100mA) Degree of Protection Terminal Style Contactors 50m maximum (initial value) Contact Material Vibration Resistance Timers -45 to +80C IP65 (IEC60529) IP65, IP40 (IEC 60529) Solder terminal, PC board terminal Solder/tab #110 terminal Recommended Tightening Torque for Locking Ring 0.88N*m Wire Size 16 AWG max Circuit Breakers Soldering Conditions 310 to 350C, 3 seconds maximum o29mm: 23g o40mm: 28g Weight o29mm mushroom: 14g o40mm mushroom: 17g Note: Except for stop switches (operator color: yellow and gray) 800-262-IDEC (4332) * USA & Canada 461 Switches & Pilot Devices Part Numbers Non-Illuminated XA E-Stop Style 29mm Mushroom Signaling Lights Switches & Pilot Devices o16mm XA E-Stops Termination PCB Terminal Solder Terminal Relays & Sockets 40mm Mushroom PCB Terminal Solder Terminal Monitor Contacts Main Contacts Part Number 1NO 1NC XA1E-BV311V-R - 2NC XA1E-BV302V-R 1NO 3NC XA1E-BV313V-R - 4NC XA1E-BV304V-R 1NO 1NC XA1E-BV311-R - 2NC XA1E-BV302-R 1NO 3NC XA1E-BV313-R - 4NC XA1E-BV304-R 1NO 1NC XA1E-BV411V-R - 2NC XA1E-BV402V-R 1NO 3NC XA1E-BV413V-R - 4NC XA1E-BV404V-R 1NO 1NC XA1E-BV411-R - 2NC XA1E-BV402-R 1NO 3NC XA1E-BV413-R - 4NC XA1E-BV404-R Illuminated XA E-Stop Style Timers 29mm Mushroom Termination Monitor Contacts Main Contacts Part Number 1NO 1NC XA1E-LV311Q4V-R - 2NC XA1E-LV302Q4V-R 1NO 3NC XA1E-LV313Q4V-R - 4NC XA1E-LV304Q4V-R 1NO 1NC XA1E-LV311Q4-R - 2NC XA1E-LV302Q4-R 1NO 3NC XA1E-LV313Q4-R - 4NC XA1E-LV304Q4-R 1NO 1NC XA1E-LV411Q4V-R PCB Terminal Contactors Solder Terminal 40mm Mushroom PCB Terminal Terminal Blocks Solder Terminal - 2NC XA1E-LV402Q4V-R 1NO 3NC XA1E-LV413Q4V-R - 4NC XA1E-LV404Q4V-R 1NO 1NC XA1E-LV411Q4-R - 2NC XA1E-LV402Q4-R 1NO 3NC XA1E-LV413Q4-R - 4NC XA1E-LV404Q4-R All illuminated XA E-Stops come with a replaceable 24V AC/DC LED. Part Number Key Circuit Breakers XA1E - L V 3 11 Q4 V - R Illumination B: Non-Illuminated L: Illuminated Mushroom Size 3: o29mm 4: o40mm 462 Contact Configuration 11: 1NO - 1NC 02: 2NC 13: 1NO - 3NC 04: 4NC Terminal Blank: solder tab V: PCB Voltage Code Blank: Non-illuminated Q4: Illuminated 24V AC/DC www.IDEC.com Switches & Pilot Devices o16mm XA E-Stops Switches & Pilot Devices Unibody XA E-Stop Style Part Number Contact IP40 (black housing) IP65 (yellow housing) 29mm Mushroom XA1E-BV3U01KT-R XA1E-BV3U01T-R 2NC XA1E-BV3U02KT-R XA1E-BV3U02T-R 1NC XA1E-BV4U01KT-R XA1E-BV4U01T-R 2NC XA1E-BV4U02KT-R XA1E-BV4U02T-R Signaling Lights 1NC 40mm Mushroom Unibody XA Stop Switch Relays & Sockets Part Number Style Operator Type 29mm Mushroom 40mm Mushroom Contact j Color Code 1NC 2NC Y: yellow N: gray 1NC 2NC IP40 (black housing) IP65 (yellow housing) XA1E-BV3U01KT-j XA1E-BV3U01T-j XA1E-BV3U02KT-j XA1E-BV3U02T-j XA1E-BV4U01KT-j XA1E-BV4U01T-j XA1E-BV4U02KT-j XA1E-BV4U02T-j Style NC Main Contact NO Monitor Contact 1NC - XA1E-BV401-RH-EMO 40mm Mushroom 2NC - XA1E-BV402-RH-EMO Timers EMO XA E-Stop Part Number 3NC - XA1E-BV403-RH-EMO 4NC - XA1E-BV404-RH-EMO 1NO XA1E-BV411-RH-EMO 1NO XA1E-BV412-RH-EMO 3NC 1NO XA1E-BV413-RH-EMO Contactors 1NC 2NC Terminal Blocks Circuit Breakers 800-262-IDEC (4332) * USA & Canada 463 Switches & Pilot Devices Mounting Hole Layout Rated Insulation Voltage (Ui) 300V (illuminated part: 60V) Model Rated Current (Ith) 5A o29mm 3A 3A - 1.5A 1.5A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A Resistive Load (AC-12) - 1.2A 0.6A Inductive Load (AC-14) - 0.6A 0.3A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A Thermal Current (Ith) 5A Rated Operating Voltage (Ue) AC 50/60Hz DC X Panel Cutout +0.2 1.7 0 o16 .2 +0.2 0 PC Board Layout - Bottom View Non-Illuminated 30V 125V 250V Resistive Load (AC-12) - 5A 3A Inductive Load (AC-15) - 3A 1.5A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A 19.8 Timers 19.8 8.7 8.7 4.5 3-o 1.7 6.5 Current 11mA Description 27.9 (Standard) 1 - 4 contacts, both illuminated and non-illuminated 23.9 (Unibody) 1NC or 2NC Terminal Arrangements (Bottom View) 1 X1 4 1 1 Right 3 4 3 2 TOP 1 2 X2 2 1 2 1 3 Right X2 X1 4 3 TOP 4 LED Left 1 1 1 1 2 2 LED Left Left 3 3 Right LED Left X2 X1 4 4 Circuit Breakers X1 Right 2 2 LED Left 4 TOP 1 TOP Right 3 2 464 Right 2 2 Illuminated 1 Left 2 4 1 1 1 TOP 4 2 1 Right 2 2 2 3 Left 1 Right 1 Left TOP 2 2 1 2 1 2 TOP 2 1NO-1NC 1 TOP 1 2NC 1 1NO-3NC 2 4NC Non-Illuminated 2 Contactors Depth Behind the Panel Depth (mm) les ho www.IDEC.com 3 X2 .2 -o1 10 3-o 1.7 hol es 6.5 Illuminated Unit LED Ratings 24V AC/DC 10% .2 -o1 10 Minimum applicable load: 5V AC/DC, 1mA (reference value). The rated operating currents are measured at resistive/inductive load types specified in IEC 60947-5-1. Operating Voltage Illuminated 19.8 250V Rated Operating Current Relays & Sockets Rated Insulation Voltage (Ui) 50mm min les ho 11.2 - 11.2 DC Resistive Load (AC-12) Inductive Load (AC-15) Y 40mm min +0.2 AC 50/60Hz 250V 16.2+0.2 X&Y 17.9 0 DC 125V oA o40mm 8.7 AC 50/60Hz 30V 19.8 Monitor Main Contacts (NO) Contacts (NC) Rated Operating Voltage (Ue) Unibody Terminal Blocks Measurements oA Standard 8.7 Contact Ratings Rated Operating Current Signaling Lights Switches & Pilot Devices o16mm XA E-Stops hol es Switches & Pilot Devices o16mm XA E-Stops Switches & Pilot Devices Dimensions (mm) Non-Illuminated Illuminated Mounting Panel Thickness: 0.5 to 3.7 o29mm Button 30.4 30.4 27.2 19.8 8.7 27.2 19.8 8.7 o2 9. 8 o2 9.8 4.5 Mounting Panel Thickness: 0.5 to 3.7 0 o4 Rubber Gasket Locking Ring 29.4 Rubber Gasket 30.4 20.6 Terminal Cover XA9Z-VL2 2.1 3.1 o40mm Button 25.8 20.6 Solder Terminal Type Unibody EMO Panel Thickness 0.5 to 3.7 +0 0 .2 27.2 19.8 8.7 17.9 10.2 8.0 6.2 15.9 20.6 +0 .2 0 17.9 2 1.7 +0.2 0 o1 +0.2 0 +0.2 0 0.5 6. 1.7 Solder Terminal Relays & Sockets o1 20.6 30.4 PC Board Terminal Panel Thickness 0.8 to 4.5 25.8 2.1 3.1 30.4 PC Board Terminal Type Signaling Lights Terminal Cover XA9Z-VL2 25.8 Locking Ring 29.4 +0.2 0 9 o2 Panel Cut-out Mounting Hole Terminal Cover XA9Z-VL2 0 9. 8 o4 o2 21 30.4 8 o2 5. o1 9.0 o4 0 Solder/Tab Terminal #110 (Behind the panel: 23.9) Rubber Gasket Locking Ring 25.8 30.4 o40 mm Mushroom Timers 2.1 20.6 o29 mm Mushroom 20.6 Solder Terminal Type Accessories Accessories: Shroud Description Part Numbers XA9Z-LED2R Replacement LED Unit: PCB Terminal XA9Z-LED2VR Terminal Cover for contact block (solder terminal only) XA9Z-VL2 Appearance Part Number Applicable Standards XA9Z-KG1 SEMI S2 Compliant (Approved by TUV) Contactors Replacement LED Unit: Solder Terminal Accessories: Nameplates Appearance Legend Inner O Outer O HAAV-0 16mm 43mm Applicable Mushroom Size Terminal Blocks (blank) Part Number 29mm "Emergency Stop" HAAV-27 16mm 43mm (blank) HAAV4-0 16mm 60mm "Emergency Stop" HAAV4-27 16mm 60mm 40mm Circuit Breakers 800-262-IDEC (4332) * USA & Canada 465 Switches & Pilot Devices Switches & Pilot Devices o16mm XA E-Stops Operating Instructions Removing the Contact Block First unlock the operator button. While pushing up the white bayonet ring, using a small screwdriver (width: 2.5 to 3 mm) if necessary, turn the contact block counterclockwise and pull out. Do not exert excessive force when using a screwdriver, otherwise the bayonet ring may be damaged. Notes for Installing the Contact Block Check that the contact block is securely installed on the operator. When the emergency stop switch is properly assembled, the bayonet ring is in place as shown below. Signaling Lights Bayonet Ring Align the small p marking on the edge of the operator base with the TOP marking on the contact block. Press the contact block onto the operator and turn the contact block clockwise until the bayonet ring clicks. TOP marking k Turn Relays & Sockets k Turn counterclockwise p marking j Push j Press Notes for Removing the Contact Block TOP marking (contact block) 1. When the contact block is removed, the monitor contact (NO contact) is closed. Removing the LED Unit 2. While removing the contact block, do not exert excessive force, otherwise the switch may be damaged. Pull out the LED unit while squeezing the latches on the LED unit using the LED unit removal tool (MT-101). Timers Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side with the anti-rotation tab on the operator upward, and tighten the locking ring. Squeeze the LED unit on the latches and pull out. Operator Unit Anti-rotation Tab Contactors Rubber Gasket TOP side Latches Locking Ring Terminal Blocks Notes for Panel Mounting To mount XA emergency stop switches onto a panel, tighten the locking ring to a tightening torque of 0.88 N*m maximum using ring wrench MT-001. Do not use pliers. Do not exert excessive force, otherwise the locking ring may be damaged. Installing the Contact Block Installing the LED Unit Align the top of the LED unit with the TOP marking on the contact block. Push the LED unit into the contact block. First turn the bayonet ring to the unlocked position. Circuit Breakers Bayonet Ring TOP side Unlocked 466 Locked www.IDEC.com Switches & Pilot Devices o16mm XA E-Stops Switches & Pilot Devices Operating Instructions, continued Wiring Installing Insulation Terminal Cover 1. The applicable wire size is 16 AWG maximum. To install the terminal cover (XA9Z-VL2), align the TOP marking on the terminal cover with TOP marking on the contact block, and press the terminal cover toward the contact block. 2. Solder the terminal at a temperature of 310 to 350C within 3 seconds using a soldering iron. Sn-Ag-Cu solder is recommended. When soldering, do not touch the switch with the soldering iron. Also ensure that no tensile force is applied to the terminals. Do not bend the terminals or apply excessive force to the terminals. Note: For wiring, insert the wires into the holes in the terminal cover before soldering. Signaling Lights 3. Use a non-corrosive rosin flux. 4. Because the terminal spacing is narrow, use protective tubes or heat shrinkable tubes to avoid burning of wire coating or short circuit. Contact Bounce 1. When mounting a contact block on a PC board, provide sufficient rotating space for the PC board when installing and removing the contact block. When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. 2. When mounting an XA emergency stop switch on a PC board, make sure that the operator is securely installed. When designing a control circuit, take the contact bounce time into consideration (reference value: 20 ms). About PC Board and Circuit Design Relays & Sockets PC Board Terminal Type Nameplate 1. Use PC boards made of glass epoxy copper-clad laminated sheets of 1.6 mm in thickness, with double-sided through holes. When anti-rotation is not required, remove the projection from the nameplate using pliers. 2. PC boards and circuits must withstand rated voltage and current, including instantaneous current and voltage at switching. Projection 3. The minimum applicable load is 5V AC/DC, 1 mA. Timers 4. Within the 2.8* mm areas shown in the figure below, terminals touch the PC board, resulting in possible short circuit on the printed circuit. When designing a PC board pattern, take this possibility into consideration. 19.8 8.7 Nameplate (0.5) 1.6 (PC Board) .2 1 0-o les ho 2.8* (0.5) (0.5) Handling 2.8* 8.7 (0.5) Do not expose the switch to excessive shock and vibration, otherwise the switch may be deformed or damaged, causing malfunction or operation failure. Contactors 19.8 1 Solder Surface Surface for installing components Solder Surface 2.8* Terminal Blocks Surface for installing components 2.8* All dimensions in mm. Safety Precautions * Use wires of the proper size to meet the voltage and current requirements, and solder the wires correctly. If soldering is incomplete, the wire may heat during operation, causing a fire hazard. * Use the LED unit removal tool when replacing the LED unit to avoid burning your hands. 800-262-IDEC (4332) * USA & Canada 467 Circuit Breakers * Turn off power to the XA series emergency stop switch before starting installation, removal, wiring, maintenance, and inspection of the relays. Failure to turn power off may cause electrical shock or fire hazard.