UTS Series
Dynamic IP68/69K • UV Resistant • UL/IEC Compliant
www.souriau.com
www.souriau-industrial.com
contactindustry@souriau.com
INDUTSCAUS06EN © Copyright SOURIAU November 2010 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notication or public announcement. Any duplication is prohibited, unless approved in writing.
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3
UTS Series
Contents
Overview
Mechanics
ContactsTechnical informationAnnexes
Overview
How to read our catalogue ......................................
UTS range overview ....................................................
General technical characteristics ...........................
UTS layout guide .........................................................
Contacts layout ............................................................
De-rating curves ..........................................................
06
07
10
12
13
14
Mechanics
UTS plug cable gland backshell .............................
UTS square ange receptacle .................................
UTS jam nut receptacle with accessories ............
Solder tail protrusion ..................................................
UTS in-line receptacle with accessories ..............
Accessories ....................................................................
Cable assembly .............................................................
24
26
28
30
32
34
36
Contacts
Description ....................................................................
Contact plating selector guide ................................
Contact selector guide ..............................................
Packaging ......................................................................
Crimp contacts .............................................................
#16 coaxial contacts .................................................
PCB contacts ................................................................
Fibre optic contacts ....................................................
40
41
42
42
43
45
46
47
Technical information
Tooling ............................................................................
Assembly instruction ..................................................
Rated current & working voltage ............................
UV resistance ...............................................................
Crimping .........................................................................
UL94 + UL1977 ..........................................................
IEC 61984 with IP code explanation ....................
What is NEMA rating ? ..............................................
52
54
59
60
60
61
64
66
Annexes
#16 coaxial contacts - cabling notices ................
Glossary of terms ........................................................
Coordinates for PC tail terminations .....................
Stand off dimensions - Drilling pattern .................
Discrimination/Keying methods .............................
70
77
78
80
81
Welcome to the new SOURIAU catalog:
UTS Series.
To discover our product range,
click on an item, or turn pages.
Web contacts
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UTS Series
Overview
UTS Series
How to read our catalogue ..........................................................................................................
UTS range overview ........................................................................................................................
General technical characteristics ...............................................................................................
UTS layout guide .............................................................................................................................
Contacts layout ................................................................................................................................
De-rating curves ..............................................................................................................................
06
07
10
12
13
14
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7
UTS Series
6
UTS Series
Your selection should be:
UTS6JC - E - S
Using the UTS layout guide you can select the insert
arrangement code according to your needs. Replace - - by your
choice 12 E3 for solder contacts.
Result:
Here your plug with solder contacts is UTS6JC12 E3S
For any assembly questions please refer to the “assembly
instruction” section (pages 54 to 57).
For discrimination see p.79.
How to read our catalog
12 E3 (for solder contacts)
or 12 D3 (for PCB)
Plug with solder contacts:
UTS6JC - E - S
Example:
A 3 x 1.5mm² multicore cable carrying 10A of continuous current needs to be connected to a weatherproof enclosure.
The enclosure contains some expensive electronics, so it is important to ensure that it remains sealed even when the cable is not connected.
Use the layout guide page 12. Check if your layout can run at 10A
continuous using the dedicated
de-rating curve (see pages 14 to
20).
Choose your plug and receptacle.
In our example we chose a plug
with solder contacts.
Step 1
Step 2
Step 3
Step 4
UTS range overview
The UTS series is a plastic connector
range but rugged enough to withstand
industrial applications.
The philosophy of the UTS series is built around three key elements:
Dynamic IP68/69K
UV Resistant
UL/IEC Compliant
In most applications, our connectors are
exposed to extreme climatic conditions;
it was therefore key for us to select the
materials best able to cope with the
targeted environment.
Part of our product qualication process
involved subjecting connectors to a
simulated ve years of exposure to various
elements including Temperature, UV and
Humidity.
The results were positive in that there
were no visible signs of weakness, such as
cracking or crazing.
The outmost priority for any electrical
installation is to protect personnel from any
shock hazard.
In North America, Underwriters Laborato-
ries insisted that connector manufacturers,
depending of the application, respect
their standards. The UTS series had thus
been qualied and is certied by this
organisation.
In Europe and in Asia, IEC standards are
better known and trusted by end users. Like
its American equivalent, the IEC refers to
safety rules. The UTS series was obviously
designed to respect these rules.
UTS series is rated at IP68/69K… even
in dynamic conditions. This means
that it remain sealed even when used
continuously underwater or cleaned using
a high pressure hose and cable is moving.
This extreme level of performance is
achievable with jacketed cable or discrete
wires.
If this same level of performance is
required even when connectors are not
mated, we have UTS Hi Seal; a product
designed to remain watertight if an
environmental cap is not tted or if the
equipment is likely to get wet when cables
have been disconnected.
The bayonet coupling system makes it simple to use.
With only a 1/3 twist of the coupling ring, connectors are mated
with an audible and sensitive “click”
Screw termination version
Overview
UTS series is a wide range...
Based on multiple power & signal connectors and offers
everything from box mounted receptacles and cable mounted
plugs to cable mounted in-line and PCB mounted receptacles.
Almost all ways to accommodate wires exist: Crimp, Solder,
Screw termination.
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9
UTS Series
8
UTS Series
Just screw the wires
to the connector !
No special tools
required, use a
standard screwdriver
UTS screw
termination
UTS range overview
UTS discrete
wire sealing
See page 9
Screw
termination
contact
Solder contact
Crimp
contact
• machined
• stamped and
formed
• coaxial
• fibre optics
Sealed: IP68/69K
UV resistant
UL/IEC compliant
Corrosion-proof
Plastic housing
UTS Series
Plug
Corrosion-proof
Plastic housing
UTS Hi seal
Sealed
Unmated
Sealed unmated: IP68/69K
MIL-C-26482 compatible
UV resistant
UL/IEC compliant
Metal hold down clips
- to lock the connector easily on
the PCB and to release stress on
solder joints
- suitable for soldering in a
metalised hole
Pre-assembled PCB contacts
- machined or stamped versions
available
- different solder tails lengths
possible
- different plating options
Low prole housing to
limit space between
panel and PCB
Stand-offs to allow
cleaning after
soldering
UTS PCB contacts
Receptacles
No ller
plug needed
Grommet
Containment
ring
Backnut
or Easy handling
backshell
UTS discrete wire sealing
Double
Sealing
Overview
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11
UTS Series
10
UTS Series
General technical characteristics
Mechanical
• Durability:
250 matings & unmatings per MIL-C-26482
• Vibration resistance (all UTS versions except UTS Screw
termination contacts):
Sinusoidal vibrations per CEI 60512-4 - from 10 to 2000 Hz
• Thermal shock:
5 cycles 30 min. from -40°C to 105°C per MIL-STD1344
method 1003
Environmental
• Operating temperature:
from -40°C to +105°C
40/100/21 per NFF 61-030
• Flammability rating:
UL94-V0 (all UTS except the Hi seal) - see page 60
UL94-HB (UTS Hi seal only) - see page 60
I2F3 according to NFF 16101 and NFF 16102
• Salt spray:
≥500 hours
• UV resistant:
No mechanical degradation or important variation of colour
after 5 years of exposure in natural environment (equivalence
exposure to sun and moisture as per ISO4892)
• Sealing:
- UTS Standard: IP68/IP69K (mated)
- UTS Hi seal: IP68/IP69K (mated and unmated)
- UTS Discrete wire sealing: IP67/69K (up to IP68 with easy
handling backshell)
- UTS Screw termination contacts: IP68/IP69K
Note: IPx8: 1m underwater during 1 week
• Fluid resistance:
- Gasoil
- Mineral oil
- Acid bath
- Basic bath
1
2
3
4
5
1
3
Material
• Body connector + Backshell:
Thermoplastic
• Insert:
- UTS Standard, UTS Discrete wire sealing, UTS Screw
termination contacts:
Thermoplastic
- UTS Hi seal handsolder & UTS Hi seal with PC tails contacts:
Elastomer
• Contacts:
See page 39
• Nut:
Metal
• Halogen free
• RoHS compliant & conform to the Chinese standard
SJ/T1166-2006 (Chinese RoHS equivalent)
• In accordance with:
- UL 1977:
Certicat ECBT2
File number: E169916
- CSA C22.2 n°182.3:
Certicat ECBT8
File number: E169916
Electrical
• See pages 14 to 20
1
2
4
5
Overview
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13
UTS Series
12
UTS Series
UTS Layout Guide
* AWG 20 to 14, 0.5 to 2.5 mm². Contact #16.
Note: PE=protective earth
Contact layouts
Size 8
2 Ø1 (#20) 3 Ø1 (#20) 3 Ø1 (#20) 4 Ø1 (#20) 3 Ø1 (#20)
□□□□ □
8E2
8D2
8E3A/8E98
8D3A/8D98
8E4
8D4
8E3
8D3
8E33
8D33
Size 10
6 Ø1 (#20) 7 Ø1 (#20) 6 Ø1 (#20) 4 Ø1.6 (#16)2 Ø2.4 (#12)
2 Ø1.0 (#20)
■
○
■
○
■
○
▲
□□
■
□
○
3 Ø1.6 (#16)
3 Ø1.0 (#20)
■
○
3 Ø1.6 (#16)
102W2 103
(2+PE) 10 4 10E7
10D7
10 6
10E6
10D6
103W3 10E98
10D98
3 Ø1.6 (#16) 8 Ø1 (#20) 10 Ø1 (#20) 14 Ø1 (#20)
2 Ø1.6 (#16)
Size 12
■
○
●
□ □
8 Ø1.6 (#16)
■
○
▲
□ ■
□
○
□
4 Ø1.6 (#16)
12E2
12D2
12E3
12D3
12 4
(3+PE)
12E8
12D8
12 8
12 10
12 E 10
12 D 10
12 E 14
12 D 14
8 Ø1 (#20)
4 Ø1.6 (#16)
14 Ø1 (#20)
1 Ø1.6 (#16)
18 Ø1 (#20) 19 Ø1 (#20)
5 Ø1.6 (#16)
Size 14
12 Ø1.6 (#16)
□ ■
□
○
□ □ □■
○
▲
●
■
○
▲
7 Ø1.6 (#16)
142G1
(2+PE)
14E5
14D5
14 7
(6+PE) 14 12 14 E 18
14 D 18
14 19
14 E 19
14 D 19
14 E 12
14 D 12
14E15
14D15
3 Ø3.6 (#8)
■
11 Ø1.6 (#16) 32 Ø1 (#20)
29 Ø1 (#20)
1 Ø1.6 (#16)
23 Ø1.6 (#16)
□ ■
○
■
□
○
□
Size 18*
1823
1832
18E32
18D32
18 E 11
18 D 11
18E30
18D30
UTS layouts:
= UTS standard version (Ex: 1210)
= UTS Hi seal + Solder (Ex: 12E10)
= UTS Hi seal + PCB (Ex: 12D10)
= UTS standard version
= UTS Hi seal version (Size 18: please consult us)
= UTS discrete wire sealing version
= UTS with screw contact termination
= In-Line version
■
□
▲
●
○
- -
- E -
- D -
* Please consult us
Contact
quantity
Shell
size
Wire dimension & Contacts size
AWG 22 to 12
0.13 to 4 mm²
AWG 26 to 18
0.13 to 0.93 mm²
AWG 30 to14
0.05 to 2.5 mm²
AWG 16 to 8
1.5 to 10 mm²
Contact #12 / Ø2.4mm Contact #20 / Ø1mm Contact #16 / Ø1.6mm Contact #8 / Ø3.6mm
2
88E2 (Solder)
8D2 (PCB)
12 12E2 (Solder)
12D2 (PCB)
2 + PE 10 103 (Crimp)
14 142G1 (Crimp)
3
8
8E3, 8E3A, 8E98, 8E33 (Solder)
8D3, 8D3A, 8D98, 8D33 (PCB)
12 12E3 (Solder)
12D3 (PCB)
3 + PE 12 124 (Crimp)
124 (Screw) *
4
88E4 (Solder)
8D4 (PCB)
10 102W2 (Crimp, 2#20 + 2#12)
10 104 (Crimp)
514 14E5 (Solder)
14D5 (PCB)
610
106 (Crimp)
10E6,10E98 (Solder)
10D6,10D98 (PCB)
103W3 (Crimp, 3#20 + 3#16)
6 + PE 14 147 (Crimp)
147 (Screw) *
710 10E7 (Solder)
10D7 (PCB)
812 12E8 (Solder)
12D8 (PCB) 128 (Crimp)
10 12
1210 (Crimp)
12E10 (Solder)
12D10 (PCB)
11 18 18E11 (Solder)
18D11 (PCB)
12 14
1412 (Crimp)
14E12 (Solder, 8#20 + 4#16)
14D12 (PCB, 8#20 + 4#16)
14 12 12E14 (Solder)
12D14 (PCB)
15 14 14E5 (Solder, 14#20 + 1#16)
14D5 (PCB, 14#20 + 1#16)
19 14
1419 (Crimp)
14E19 (Solder)
14D19 (PCB)
23 18 1823 (Crimp)
30 18 18E30 (Solder, 29#20 + 1#16)
18D30 (PCB, 29#20 + 1#16)
32 18
1832 (Crimp)
18E32 (Solder)
18D32 (PCB)
Overview
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15
UTS Series
14
UTS Series
8E2
8D2
Contacts :
2 Ø 1 (#20)
□
Contacts :
3 Ø 1 (#20)
□
8E3A/8E98
8D3A/8D98
Contacts :
3 Ø 1 (#20)
□
8E4
8D4
Contacts :
4 Ø 1 (#20)
□
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 8E2 8D2
14
16
18
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 8E3 8D3
14
16
18
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 8E4 8D4
14
16
18
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 8E3A/98 8D3A/98
14
16
18
UL
7A 250V UL94 HB
CSA
7A 250V UL94 HB
IEC
7A 63V 2.5kV 3
UL
7A 250V UL94 HB
CSA
7A 250V UL94 HB
IEC
7A 40V 2.5kV 3
UL
7A 250V UL94 HB
CSA
7A 250V UL94 HB
IEC
7A 40V 2.5kV 3
UL
7A 250V UL94 HB
CSA
7A 250V UL94 HB
IEC
7A 40V 2.5kV 3
Size 8
8E3
8D3
De-rating curves
Test conditions
Contact used:
Machined contacts
Wires used:
0.518mm² for #20 contacts
1.31mm² for #16 contacts
3.31mm² for #12 contacts
8.37mm² for #8 contacts
Layouts
UTS standard version
UTS discrete wire sealing
version
In-Line version
UTS Hi seal version
UTS with screw contact
termination
Derating curve
Current use
Limited use
Not recommended use
■
▲
○
□
●
Contacts :
2 Ø2.4 (#12)
2 Ø1.0 (#20)
102W2
■
○
103
(2+PE)
■
○
Contacts* :
3 Ø 1.6 (#16)
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
UTS 103
0 20 40 60 80 100 12 0
0
5
10
15
20
25
30
Current (A)
Ambient Operating Temperature (°C)
UTS 102W2
35
40
45
50
UL
10A 500V UL94 V-0
CSA
7A 500V UL94 V-0
IEC
16A 320V 4kV 3
Temperature elevation: 50°C
Contacts :
4 Ø 1.6 (#16)
10 4
■
○
▲
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
UTS 104
UL
10A 500V UL94 V-0
CSA
7A 500V UL94 V-0
IEC
16A 200V 3kV 3
UL
20A 500V UL94 V-0
CSA
18A 500V UL94 V-0
IEC
25A 200V 3kV 3
Temperature elevation: 50°C
Size 8
8E33
8D33
Contacts :
3 Ø 1 (#20)
□
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 8E33 8D33
14
16
18
UL
7A 250V UL94 HB
CSA
7A 250V UL94 HB
IEC
7A 100V 2.5kV 3
Size 10
Test conditions
Contact used:
Machined contacts
Wires used:
0.518mm² for #20 contacts
1.31mm² for #16 contacts
3.31mm² for #12 contacts
8.37mm² for #8 contacts
Layouts
UTS standard version
UTS discrete wire sealing
version
In-Line version
UTS Hi seal version
UTS with screw contact
termination
Derating curve
Current use
Limited use
Not recommended use
■
▲
○
□
●
Overview
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17
UTS Series
16
UTS Series
10 6
Contacts :
6 Ø 1 (#20)
■
□
○
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 10E6 10D6
14
UL
5A 250V UL94 V-0
CSA
4A 250V UL94 V-0
IEC
6A 40V 1.5kV 3
10E7
10D7
Contacts :
7 Ø 1 (#20)
□
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 10E7 10D7
14
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS 106
0 20 40 60 80 100 12 0
0
10
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 12E2 12D2
20
30
UL
6A 250V UL94 HB
CSA
6A 250V UL94 HB
IEC
10A 100V 2.5kV 3
UL
6A 250V UL94 HB
CSA
6A 250V UL94 HB
IEC
7A 100V 2.5kV 3
UL
13A 650V UL94 HB
CSA
13A 650V UL94 HB
IEC
16A 160V 3kV 3
Size 12
Size 10
12E2
12D2
Contacts :
2 Ø 1.6 (#16)
□
10E6
10D6
Contacts :
6 Ø 1 (#20)
■
□
○
Test conditions
Contact used:
Machined contacts
Wires used:
0.518mm² for #20 contacts
1.31mm² for #16 contacts
3.31mm² for #12 contacts
8.37mm² for #8 contacts
Layouts
UTS standard version
UTS discrete wire sealing
version
In-Line version
UTS Hi seal version
UTS with screw contact
termination
Derating curve
Current use
Limited use
Not recommended use
■
▲
○
□
●
Size 12
12E3
12D3
Contacts :
3 Ø 1.6 (#16)
□
12 4
(3+PE)
■
○
●
Contacts* :
4 Ø 1.6 (#16) 0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
UTS 124
0 20 40 60 80 100 12 0
0
10
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 12E3 12D3
20
30
UL
10A 500V UL94 V-0
CSA
7A 500V UL94 V-0
IEC
16A 400V 4kV 3
Temperature elevation: 50°C
12E8
12D8
Contacts :
8 Ø 1 (#20)
□
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 12E8 12D8
14
Contacts :
8 Ø 1.6 (#16)
12 8
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
UTS 128
UL
10A 500V UL94 V-0
CSA
7A 500V UL94 V-0
IEC
10A 80V 2.5kV 3
UL
13A 650V UL94 HB
CSA
13A 650V UL94 HB
IEC
16A 160V 3kV 3
UL
4.5A 250V UL94 HB
CSA
4.5A 250V UL94 HB
IEC
7A 100V 2.5kV 3
Test conditions
Contact used:
Machined contacts
Wires used:
0.518mm² for #20 contacts
1.31mm² for #16 contacts
3.31mm² for #12 contacts
8.37mm² for #8 contacts
Layouts
UTS standard version
UTS discrete wire sealing
version
In-Line version
UTS Hi seal version
UTS with screw contact
termination
Derating curve
Current use
Limited use
Not recommended use
■
▲
○
□
●
■
○
▲
Overview
>>
<<
19
UTS Series
18
UTS Series
12 E 10
12 D 10
Contacts :
10 Ø 1 (#20)
■
□
○
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 12E10 12D10
UL
5A 250V UL94 V-0
CSA
4A 250V UL94 V-0
IEC
6A 40V 1.5kV 3
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS 1210
12 E 14
12 D 14
Contacts :
14 Ø 1 (#20)
□
142G1
Contacts :
3 Ø 3.6 (#8)
■
0 20 40 60 80 100 12 0
0
Current (A)
Ambient Operating Temperature (°C)
UTS 142G1
5
10
15
20
25
30
35
40
45
50
0 20 40 60 80 100 12 0
0
2
4
6
8
10
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 12E14 12D14
UL
44A 600V UL94 V-0
CSA
30A 600V UL94 V-0
IEC
42A 230V 4kV 3
UL
4.5A 250V UL94 HB
CSA
4.5A 250V UL94 HB
IEC
7A 100V 2.5kV 3
UL
4.5A 250V UL94 HB
CSA
4.5A 250V UL94 HB
IEC
7A 32V 2.5kV 3
Size 14
Size 12
12 10
Contacts :
10 Ø 1 (#20)
■
□
○
Test conditions
Contact used:
Machined contacts
Wires used:
0.518mm² for #20 contacts
1.31mm² for #16 contacts
3.31mm² for #12 contacts
8.37mm² for #8 contacts
Layouts
UTS standard version
UTS discrete wire sealing
version
In-Line version
UTS Hi seal version
UTS with screw contact
termination
Derating curve
Current use
Limited use
Not recommended use
■
▲
○
□
●
14E5
14D5
Contacts :
5 Ø 1.6 (#16)
□
14 7
(6+PE) ■
○
▲
●
Contacts* :
7 Ø 1.6 (#16) 0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
UTS 147
0 20 40 60 80 100 12 0
0
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 14E5 14D5
Contacts :
12 Ø 1.6 (#16)
14 12 ■
○
▲
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
UTS 1412
UL
10A 500V UL94 V-0
CSA
7A 500V UL94 V-0
IEC
10A 80V 2.5kV 3
14 E 18
14 D 18
Contacts :
18 Ø 1 (#20)
□
0 20 40 60 80 100 12 0
0
2
4
6
8
10
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 14E18 14D18
UL
12A 650V UL94 HB
CSA
12A 650V UL94 HB
IEC
16A 160V 3kV 3
UL
4A 250V UL94 HB
CSA
4A 250V UL94 HB
IEC
7A 100V 2.5kV 3
Size 14
UL
10A 500V UL94 V-0
CSA
7A 500V UL94 V-0
IEC
16A 400V 4kV 3
Temperature elevation: 50°C
3
5
8
10
13
15
18
20
23
25
28
30
Test conditions
Contact used:
Machined contacts
Wires used:
0.518mm² for #20 contacts
1.31mm² for #16 contacts
3.31mm² for #12 contacts
8.37mm² for #8 contacts
Layouts
UTS standard version
UTS discrete wire sealing
version
In-Line version
UTS Hi seal version
UTS with screw contact
termination
Derating curve
Current use
Limited use
Not recommended use
■
▲
○
□
●
Overview
>>
<<
2120
UTS Series
0 20 40 60 80 100 12 0
0
2
4
6
8
10
Current (A)
Ambient Operating Temperature (°C)
UTS Hi seal 14E19 14D19
UL
5A 250V UL94 V-0
CSA
4A 250V UL94 V-0
IEC
4A 40V 1.5kV 3
0 20 40 60 80 100 12 0
0
2
4
6
8
10
12
Current (A)
Ambient Operating Temperature (°C)
UTS 1419
Contacts :
23 Ø 1.6 (#16)
1823 ■
○
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
UTS 1823
UL
10A 500V UL94 V-0
CSA
7A 500V UL94 V-0
IEC
10A 80V 2.5kV 3
Contacts :
32 Ø 1 (#20)
■
□
○
1832
UL
5A 250V UL94 V-0
CSA
4A 250V UL94 V-0
IEC
3A 32V 1.5kV 3
0 20 40 60 80 100 12 0
0
2
4
6
8
10
Current (A)
Ambient Operating Temperature (°C)
UTS 1832
UL
4A 250V UL94 HB
CSA
4A 250V UL94 HB
IEC
7A 100V 2.5kV 3
Size 14
Size 18
14 E 19
14 D 19
Contacts :
19 Ø 1 (#20)
■
□
○
14 19
Contacts :
19 Ø 1 (#20)
■
□
○
Test conditions
Contact used:
Machined contacts
Wires used:
0.518mm² for #20 contacts
1.31mm² for #16 contacts
3.31mm² for #12 contacts
8.37mm² for #8 contacts
Layouts
UTS standard version
UTS discrete wire sealing
version
In-Line version
UTS Hi seal version
UTS with screw contact
termination
Derating curve
Current use
Limited use
Not recommended use
■
▲
○
□
●
<<
>>
UTS Series
Mechanics
UTS Series
UTS plug cable gland backshell .................................................................................................
UTS square ange receptacle .....................................................................................................
UTS jam nut receptacle with accessories ................................................................................
PCB version: nominal length out ................................................................................................
UTS in line receptacle with accessories ..................................................................................
Accessories ........................................................................................................................................
Cable assembly .................................................................................................................................
24
26
28
30
32
34
36
>>
<<
25
UTS Series
24
UTS Series
Mechanics
UTS plug cable gland backshell
Part number
Contact type Connector type Termination Contact sex Shell size Part number
Crimp
contacts supply
separately
UTS standard
Cable gland
Male
10
UTS6JC - - P
12
14
18
Female
10
UTS6JC - - S
12
14
18
Nut and grommet Female
10 UTS6GN104S
12 UTS6GN128S
14 UTS6GN147S
UTS6GN1412S
Cable gland
and grommet Female
10 UTS6GJC104S
12 UTS6GJC128S
14 UTS6GJC147S
UTS6GJC1412S
Solder
contacts loaded
Hi seal
No backshell
Male
8
UTS6 - E - P
10
12
14
18 On demand
Female
8
UTS6 - E - S
10
12
14
18 On demand
Cable gland
Male
8
UTS6JC - E - P
10
12
14
18 On demand
Female
8
UTS6JC - E - S
10
12
14
18 On demand
Screw
contacts loaded UTS standard Cable gland
Male 12 UTS6JC124PSCR
14 UTS6JC147PSCR
Female 12 UTS6JC124SSCR
14 UTS6JC147SSCR
Sealed
Unmated
Sealed
Unmated
Sealed
Unmated
Sealed
Unmated
For coding " - - " see p.6 and UTS layout guide p.12.
Fig. 1 Fig. 2 Fig. 3
ØA
L L L
ØA
ØA
Part number Shell size L
(total length) ØA Figure
UTS6JC - - P
10 63.2 26.7
Fig. 2
12 66.7 30.2
14 71.5 35.1
18 81.3 42
UTS6JC - - S
10 63.2 26.7
12 66.7 30.2
14 71.5 35.1
18 81.3 42
UTS6GN104S 10 32 26.2
Fig. 3
UTS6GN128S 12 32.3 29.7
UTS6GN147S 14 32 34.6
UTS6GN1412S
UTS6GJC104S 10 61.5 26.2
Fig. 2
UTS6GJC128S 12 64.5 29.7
UTS6GJC147S 14 70 34.6
UTS6GJC1412S
UTS6 - E - P
821.3 22.5
Fig. 1
10 23.6 26.7
12 23.6 30.2
14 23.6 35.1
UTS6 - E - S
821.3 22.5
10 23.6 26.7
12 23.6 30.2
14 23.6 35.1
UTS6JC - E - P
854 22.5
Fig. 2
10 63.2 26.7
12 66.7 30.2
14 71.5 35.1
18 81.3 42
UTS6JC - E - S
854 22.5
10 63.2 26.7
12 66.7 30.2
14 71.5 35.1
18 81.3 42
UTS6JC124PSCR 12 66.7 29.7
Fig. 2
UTS6JC147PSCR 14 71.5 34.6
UTS6JC124SSCR 12 66.7 29.7
UTS6JC147SSCR 14 71.5 34.6
Sealed
Unmated
Sealed
Unmated
Note : all dimensions are in mm
Dimensions
For coding " - - " see p.6 and UTS layout guide p.12.
Mechanics
>>
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27
UTS Series
26
UTS Series
Mechanics
UTS square flange receptacle
Part number
Contact type Connector type Contact sex Shell size Part number
Crimp
contacts supply
separately
UTS standard
Male
10 UTS0104P
12 UTS0128P
14 UTS01412P
18 UTS01823P
Female
10 UTS0104S
12 UTS0128S
14 UTS01412S
18 UTS01823S
Solder
contacts loaded
Hi seal
Male
8
UTS0 - E - P
10
12
14
18 On demand
Female
8
UTS0 - E - S
10
12
14
18 On demand
PCB
contacts loaded
Hi seal
Male
8
UTS0 - D - P
10
12
14
18 On demand
Female
8
UTS0 - D - S
10
12
14
18 On demand
PCB
contacts supply
separately
UTS standard
Male
10 UTS0104P
12 UTS0128P
14 UTS01412P
18 UTS01823P
Female
10 UTS0104S
12 UTS0128S
14 UTS01412S
18 UTS01823S
Sealed
Unmated
Sealed
Unmated
For coding " - - " see p.6 and UTS layout guide p.12.
Dimensions
Part number Shell size L
(total length) ØA B C D Figure
UTS0104P 10
31.7
15
11.35
2.3
23.8
Fig. 1
UTS0128P 12 19 26.2
UTS01412P 14 22.2 28.6
UTS01823P 18 28.5 2.5 33.3
UTS0104S 10
24.2
15
2.3
23.8
UTS0128S 12 19 26.2
UTS01412S 14 22.2 28.6
UTS01823S 18 28.5 2.5 33.3
UTS0 - E - P
8
21.5
12
11.35 2.3
21
Fig. 3
10 15 23.8
12 19 26.2
14 22.2 28.6
UTS0 - E - S
812 21
10 15 23.8
12 19 26.2
14 22.2 28.6
UTS0 - D - P
8
21.5
11.9
11.3
2.3 21
Fig. 2
10 14.9
2.5
23.8
12 19 26.2
14 22.2 28.6
UTS0 - D - S
812 2.3 21
10 15
2.5
23.8
12 19 26.2
14 22.2 28.6
UTS0104P 10
31.7
15
11.35
2.3
23.8
UTS0128P 12 19 26.2
UTS01412P 14 22.2 28.6
UTS01823P 18 28.5 2.5 33.3
UTS0104S 10
24.2
15
2.3
23.8
UTS0128S 12 19 26.2
UTS01412S 14 22.2 28.6
UTS01823S 18 28.5 2.5 33.3
Sealed
Unmated
H (for PCB contact): PCB nominal length (see page 30)
Fig. 1 Fig. 2 Fig. 3
C
B
L
ØA
Ø3.2
D
H
L
6.6
L
Front view
ØA
ØA
Note : all dimensions are in mm
For coding " - - " see p.6 and UTS layout guide p.12.
Mechanics
<<
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29
UTS Series
28
UTS Series
Mechanics
UTS jam nut receptacle with accessories
Part number
For coding " - - " see p.6 and UTS layout guide p.12.
Dimensions
Part number Shell size L
(total length) ØA B C D Figure
UTS7 - - P
10
33.9
14.9
19.3
27 22.2
Fig. 1
12 19 31.8 27
14 22.2 34.9 30.2
18 28.5 41.3 36.6
UTS7 - - S
10 14.9 27 22.2
12 19 31.8 27
14 22.2 34.9 30.2
18 28.5 41.3 36.6
UTS7GN104P 10 41 14.9 27 22.2
Fig. 2
UTS7GN128P 12 40.7 19 31.8 27
UTS7GN147P 14 43 22.2 34.9 30.2
UTS7GN1412P
UTS7GJC104P 10 70.5 14.9 27 22.2
Fig. 3
UTS7GJC128P 12 74 19 31.8 27
UTS7GJC147P 14 80.5 22.2 34.9 30.2
UTS7GJC1412P
UTS7 - E - P
8
25
12
19.3
24 19.3
Fig. 5
10 14.9 27 22.2
12 19 31.8 27
14 22.2 34.9 30.2
UTS7 - E - S
812 24 19.3
10 14.9 27 22.2
12 19 31.8 27
14 22.2 34.9 30.2
UTS7128PSEK9 12 25 19 19.3 31.8 27 Fig. 6
UTS7147PSEK9 14 22.1 34.9 30.2
UTS7 - D - P
8
25
12
19.3
24 19.3
Fig. 6
10 14.9 28 22.2
12 19 31.8 27
14 22.2 34.9 30.2
UTS7 - D - S
8
25
12
19.3
24 19.3
10 14.9 28 22.2
12 19 31.8 27
14 22.2 34.9 30.2
UTS7 - D - P32
8
25
12
19.3
24 19.3
10 14.9 28 22.2
12 19 31.8 27
14 22.2 34.9 30.2
UTS7 - D - S32
8
25
12
19.3
24 19.3
10 14.9 28 22.2
12 19 31.8 27
14 22.2 34.9 30.2
UTS7 - - P
10
33.9
14.9
19.3
27 22.2
Fig. 5
12 19 31.8 27
14 22.2 34.9 30.2
18 28.5 41.3 36.6
UTS7 - - S
10 14.9 27 22.2
12 19 31.8 27
14 22.2 34.9 30.2
18 28.5 41.3 36.6
UTS7124PSCR 12 46.5 19
19.3
31.8 27
Fig. 4
UTS7147PSCR 14 52.5 22.2 34.9 30.2
UTS7124SSCR 12 38.3 19 31.8 27
UTS7147SSCR 14 44.4 22.2 34.9 30.2
Sealed
Unmated
Sealed
Unmated
Fig. 1 Fig. 2
Fig. 3
Fig. 5 Fig. 6
B
ØA
L
C
L
L
L
L4D
Front view
ØA
ØA
ØA
Fig. 4
L
H (for PCB contact): PCB nominal length (see page 30)
Note : all dimensions are in mm
For coding " - - " see p.6 and UTS layout guide p.12.
Contact type Connector type Termination Contact sex Shell size Part number
Crimp
contacts supply
separately
UTS standard
Male
10
UTS7 - - P
12
14
18
Female
10
UTS7 - - S
12
14
18
Discrete wire
sealing
Nut and
grommet Male
10 UTS7GN104P
12 UTS7GN128P
14 UTS7GN147P
UTS7GN1412P
Cable gland
and grommet Male
10 UTS7GJC104P
12 UTS7GJC128P
14 UTS7GJC147P
UTS7GJC1412P
Solder
contacts loaded
Hi seal
with stand off
Standard
receptacle
Male
8
UTS7 - E - P
10
12
14
18 On demand
Female
8
UTS7 - E - S
10
12
14
18 On demand
PCB
contacts loaded
UTS standard
with stand off
Receptacle
with hold down clip Male 12 UTS7128PSEK9
14 UTS7147PSEK9
Hi seal
with stand off
Receptacle
without hold
down clip
Male
8
UTS7 - D - P
10
12
14
18 On demand
Female
8
UTS7 - D - S
10
12
14
18 On demand
Receptacle
with hold
down clips
Male
8
UTS7 - D - P32
10
12
14
18 On demand
Female
8
UTS7 - D - S32
10
12
14
18 On demand
PCB
contacts supply
separately
UTS standard
Male
10
UTS7 - - P
12
14
18
Female
10
UTS7 - - S
12
14
18
Screw
contacts loaded UTS standard Male 12 UTS7124PSCR
14 UTS7147PSCR
Female 12 UTS7124SSCR
14 UTS7147SSCR
Sealed
Unmated
Sealed
Unmated
Sealed
Unmated
Sealed
Unmated
Sealed
Unmated
Sealed
Unmated
Mechanics
>>
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31
UTS Series
30
UTS Series
Mechanics
Solder tail protrusion
Dimensions
Note : all dimensions are in mm
A
B
7
C
6.6
Contact type Connector
type
Contact
size
Contact
sex Part number Shell
size Layout A C
PCB
contacts
supply
separately
UTS0
Standard 16
Male RM20M12E8□
10 to 18
- 5.2 -
RM20M12E83□- 10.3 -
Female
RC20M12E8□- 5.2 -
RC20M12E83□- 10.4 -
RC20M12E84□- 13.9 -
PCB
contacts
loaded
UTS0
Hi seal 16 & 20
Male
-88D2 8D3 8D4 - 9.76 to 11.86
- 8D3A 8D98 - 10.78 to 13.09
- 10 - - 8.1 to 10.5
-12 - - 8.1 to 10.5
-12 D 14 - 7.2 to 9.3
-14 - - 8.1 to 10.5
Female
-88D2 8D3 8D4 - 9.55 to 11.71
- 8D3A 8D98 - 10.82 to 12.79
- 10 - - 8.15 to 10.15
-12 - - 8.15 to 10.15
-12 D 14 - 7.3 to9.3
-14 - - 8.15 to 10.15
□ = plating - see available plating p.42
Dimensions
Note : all dimensions are in mm
D
4
Contact type Connector
type
Contact
size
Contact
sex Part number Shell
size Layout A B C D
PCB
contacts
supply
separately
UTS7
Standard
16
Male
RM20M12E8□10 to 18 - 4.1 - - -
RM20M12E83□
10 to 18 - 9.2 - - -
20 & 22 - 4.85 - - -
24 - 3.35 - - -
Female
RC20M12E84□10 to 18 - 4.65 - - -
RC20M12E85□
10 & 12 - 7. 15 - - -
14 - 7.85 - - -
16 & 18 - 7. 15 - - -
20 - 3.4 - - -
22 - 2.7 - - -
24 - 1.3 - - -
RC20M12E86□
10 & 12 - 7.95 - - -
14 - 8.65 - - -
16 & 18 - 7.95 - - -
20 - 4.2 - - -
22 - 3.5 - - -
24 - 2.1 - - -
20
Male
RMW50A7K
10 to 16 - 9.51 - - -
18 to 22 - 5 - - -
24 - 3.6 - - -
RMW5016K
10 to 16 - - 10.41 - -
18 to 22 - - 6- -
24 - - 4.6 - -
Female RCW50A7K 10 to 16 - 2.4 - - -
RCW5016K 3.04 - -
PCB
contacts
loaded
UTS7
with stand
off version
16 Male &
Female - 12 & 14 - - - 3.6 -
UTS7
Hi seal
without
stand off
20
Male
-88D2 8D3 8D4 - - - 3.8 to 6
- 8D3A 8D98 8D33 - - - 4.7 to 7.25
- 10 10D6 10D7 - - - 4.9 to 7
-12 12D2 12D3 12D8 12D10 - - - 4.8 to 7
-12 D 14 - - - 3.85 to 5.9
-14 14D5 14D12 14D15
14D18 14D19 - - - 4.8 to 7
Female
-88D2 8D3 8D4 - - - 3.75 to 5.8
- 8D3A 8D98 8D33 - - - 4.8 to 6.9
- 10 10D6 10D7 - - - 4.9 to7
-12 12D2 12D3 12D8 12D10 - - - 5.2 to 7
-12 D 14 - - - 3.85 to 5.9
-14 14D5 14D12 14D15
14D18 14D19 - - - 5.3 to 7
□ = plating - see available plating p.42
Mechanics
>>
<<
33
UTS Series
32
UTS Series
Mechanics
UTS in line receptacle with accessories
Part number
Contact type Connector type Termination Contact sex Shell
size Part number
Crimp
contacts
supply
separately
UTS standard Cable gland
Male
10
UTS1JC - - P
12
14
18
Female
10
UTS1JC - - S
12
14
18
Discrete wire
sealing
Nut and
grommet Male
10 UTS1GN104P
12 UTS1GN128P
14
UTS1GN147P
UTS1GN1412P
Cable gland
and grommet Male
10 UTS1GJC104P
12 UTS1GJC128P
14
UTS1GJC147P
UTS1GJC1412P
Screw
contacts loaded UTS standard Cable gland
backshell Male
12 UTS1JC124PSCR
14 UTS1JC147PSCR
For coding " - - " see p.6 and UTS layout guide p.12.
Dimensions
Fig. 1 Fig. 2
L
L
ØA
ØB
ØA
ØB
Part number Shell
size
L
(total length) ØA B Figure
UTS1JC - - P
10 70 14.9 26.7
Fig. 1
12 74 19 30.1
14 78.5 22.2 35.1
18 89 28.5 42
UTS1JC - - S
10 70 14.9 26.7
12 74 19 30.1
14 78.5 22.2 35.1
18 89 28.5 42
UTS1GN104P 10 40.9 14.9 26.2
Fig. 2
UTS1GN128P 12 40.9 19 29.7
UTS1GN147P
14 43 22.2 34.6
UTS1GN1412P
UTS1GJC104P 10 70.7 14.9 26.2
Fig. 1
UTS1GJC128P 12 74.5 19 29.7
UTS1GJC147P
14 80.5 22.2 34.6
UTS1GJC412P
UTS1JC124PSCR 12 74 19 29.7
Fig. 1
UTS1JC147PSCR 14 78.5 22.2 34.6
Note : all dimensions are in mm
For coding " - - " see p.6 and UTS layout guide p.12.
Mechanics
>>
<<
35
UTS Series
34
UTS Series
Description
UTS series offers a wide range of accessories: from the plastic protective cap to the dust caps, coloured rings for visual identification or
discrimination pins.
Colour coding rings
Part numbers Shell
size
Receptacles Plugs
UTS710CCR* UTS610CCR* 10
UTS712CCR* UTS612CCR* 12
UTS714CCR* UTS614CCR* 14
* Add G for Green, Y for Yellow, R for Red
For shell sizes 8 & 18, please consult factory
Gasket
Part numbers /
neoprene Shell size
UTFD11B 8
UTFD12B 10
UTFD13B 12
UTFD14B 14
UTFD16B 18
PMA adapter Bending protection spiral
To get a PMA adapter you should change JC to PMA.
Ex: UTS6JC - - S UTS6PMA - - S
To get a spiral protection you should change JC to JS.
Ex: UTS6JC - - S UTS6JS - - S
IP40 solution when
used with a UTS
conectors and sealed
PMA adapter.
Accessories
IP68/69K
version
Jam nut sealing caps
Part numbers Shell size
UTS8DCG 8
UTS10DCG 10
UTS12DCG 12
UTS14DCG 14
UTS18DCG 18
Part numbers Shell size
UTS8DCGE 8
UTS10DCGE 10
UTS12DCGE 12
UTS14DCGE 14
UTS18DCGE 18
Square flange sealing cap
Part numbers Shell size
UTS610DCG 10
UTS612DCG 12
UTS614DCG 14
UTS618DCG 18
Plug sealing cap
Part numbers Shell size
UTS8DCGR 8
UTS10DCGR 10
UTS12DCGR 12
UTS14DCGR 14
UTS18DCGR 18
Metal terminal
Metal terminal
Plastic protective cap
Part numbers
Shell
size
Receptacle
cap
Plug cap
8500-5585A 8500-5594 8
8500-5586A 8500-5595 10
8500-5587A 8500-5596 12
8500-5588A 8500-5597 14
8500-5590A 8500-5599 18
Plug protective cap
Size 8
IP40
Part number: UTS68C
Mechanics
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37
UTS Series
36
UTS Series
Cable assembly
Souriau provides connectors in various applications for more than 90 years in the most extreme environment.
Being conscious about the difculty to nd a quick and a reliable harness manufacturer, we decided years ago to start in house cable
assembly production. It allows customers to reduce the number of suppliers, and to take advantage of the "best in class" quality of the
Souriau group. Overmoulding is a process that further enhances the sealing properties of the UTS range, especially over many years
of use. Overmoulding provides the opportunity to change the cable exit from straight through 90 degrees and avoid any stress on the cable
terminated to the connector. Also, as the wires are encapsulated inside the moulding, a barrier is created which prevents from any liquid from entering
the equipment through the connector if the cable jacket is breached.
In this section you’ll nd standard cable sets but as all customers are unique we are happy to adapt our proposal to your specic needs on demand.
Overmoulded harnesses
Harnesses
Other lengths and congurations: on demand, see factory.
Note: UTS standard necessarily with gold plated stamped & formed contacts.
For coding "--" see p. 37
Connector
type
Backshell
type Gender Connector
size
Part number
1m of cable 3m of cable 5m of cable
UTS
standard
Straight Male
10 to 18
HAUTSOV - - PST100 HAUTSOV - - PST300 HAUTSOV - - PST500
Female HAUTSOV - - SST100 HAUTSOV - - SST300 HAUTSOV - - SST500
90° Male HAUTSOV - - PRA100 HAUTSOV - - PRA300 HAUTSOV - - PRA500
Female HAUTSOV - - SRA100 HAUTSOV - - SRA300 HAUTSOV - - SRA500
UTS Hi seal
Straight Male
8 to 14
HAUTSOV - E - PST100 HAUTSOV - E - PST300 HAUTSOV - E - PST500
Female HAUTSOV - E - SST100 HAUTSOV - E - SST300 HAUTSOV - E - SST500
90° Male HAUTSOV - E - PRA100 HAUTSOV - E - PRA300 HAUTSOV - E - PRA500
Female HAUTSOV - E - SRA100 HAUTSOV - E - SRA300 HAUTSOV - E - SRA500
Total length
Free end
Total length
Free end
Connector
type
Backshell
type Gender Connector
size
Part number
1m of cable 3m of cable 5m of cable
UTS
standard Straight Male 10 to 18 HAUTS - - PST100 HAUTS - - PST300 HAUTS - - PST500
Female HAUTS - - SST100 HAUTS - - SST300 HAUTS - - SST500
UTS Hi seal Straight Male 8 to 14 HAUTS - E - PST100 HAUTS - E - PST300 HAUTS - E - PST500
Female HAUTS - E - SST100 HAUTS - E - SST300 HAUTS - E - SST500
Discrete
connector
Overmoulded
connector
Standard harnesses
If cable jacket is breached... water ingress unhampered, leading to damage.
If cable jacket is breached... prevents water ingress via capillary action.
Cable selection
Cable information
Range of temperature: Occasional exing: -5°C up to +70°C
Fixed installation: -40°C up to +80°C
Rated voltage: U0/U: 300/500 V
Wire section : Arrangement with #16 contact: wire section 1.5 mm²
Arrangement with #20 contact: wire section 0.5 mm²
Connector type Number and size of
wires
Cable used
Shell size Layout for coding "--" p.36 Type Harmonised reference
8
8E2 2 #20 2X0.5 H05 VV - F 2X0.5
8E3; 8E3A; 8E33; 8E98 3 #20 3X0.5 H05 VV - F 3X0.5
8E4 4 #20 4X0.5 H05 VV - F 4X0.5
10
103PE* 3 #16 3G1.5 H05 VV - F 3G1.5
103 3 #16 3X1.5 H05 VV - F 3X1.5
104 4 #16 4X1.5 H05 VV - F 4X1.5
106; 10E6; 1098 6 #20 7X0.5 H05 VV - F 7X0.5
10E7 7 #20 7X0.5 H05 VV - F 7X0.5
12
12E2 2 #16 2X1.5 H05 VV - F 2X1.5
12E3 3 #16 3X1.5 H05 VV - F 3X1.5
124PE* 4 #16 4G1.5 H05 VV - F 4G1.5
12 4 4 #16 4X1.5 H05 VV - F 4X1.5
12 8 8 #16 8X1.5 H05 VV - F 8X1.5
12E8 8 #20 10G0.5 H05 VV - F 10G0.5
1210; 12E10 10 #20 10G0.5 H05 VV - F 10G0.5
12 14 14 #20 14G0.5 H05 VV - F 14G0.5
14
142G1 3 #8 3G10 H05 VV - F 3G10
14E5 5 #16 3G10 H05 VV - F 3G10
147PE* 7 #16 7G1.5 H05 VV - F 7G1.5
14 7 7 #16 7X1.5 H05 VV - F 7X1.5
14 12 12 #16 12X1.5 H05 VV - F 12X1.5
14 E 12 8 #20; 4 #16 12G0.5 H05 VV - F 12G0.5
14 E 15 14 #20; 1 #16 18G0.5 H05 VV - F 18G0.5
14E18 18 #20 18G0.5 H05 VV - F 18G0.5
1419; 14E19 19 #20 21G0.5 H05 VV - F 21G0.5
18
18E11 11 #16 12X1.5 H05 VV - F 12X1.5
1823 23 #16 25G1 H05 VV - F 25G1.5
18E30 29 #20; 1 #16 30G0.5 H05 VV - F 30G0.5
1832; 18E32 32 #20 35G0.5 H05 VV - F 35G0.5
*Sufx PE added to mention the use of a ground wire.
Mechanics
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UTS Series
Contacts
UTS Series
Description ........................................................................................................................................
Contact plating selector guide ....................................................................................................
Contact selector guide ..................................................................................................................
Packaging ..........................................................................................................................................
Crimp contacts .................................................................................................................................
#16 coaxial contacts .....................................................................................................................
PCB contacts ....................................................................................................................................
Fibre optic contacts ........................................................................................................................
40
41
42
42
43
45
46
47
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41
UTS Series
40
UTS Series
Description
The UTS series is delivered with (solder and PCB versions) or without contact (crimp version). When contacts are not loaded, this series
offers the unique possibility to use the same contact in any layout as long as it receives the same active part size. Thus it is possible to buy
only one contact reference and equip all connectors even if housings are different.
The main benefit is the standardisation which means reduction of inventory cost.
Bearing in mind that any additional tool or complicated assembly process should be avoided, our contacts are based on a snap-in principle
which avoid the use of an insertion tool.
Crimp contacts are available in different versions:
In addition, UTS series can obviously be equipped with solder contacts, PCB contacts, screw termination.
Contacts
• machined • stamped & formed • coaxial • fiber optic
Contact plating selector guide
As soon as you know what contact size you need, you next have to decide on which type to use.
Souriau proposes mainly two different types of electrical contacts:
- Machined
- Stamped & formed
Machined contacts are generally chosen for low quantities purpose as well as a better solution for power
applications.
Stamped & formed contacts offer the ability to be crimped automatically which makes them more suitable for
high volume production applications.
Then comes the question: What plating should I choose ?
Hereunder is a graph with criteria to guide you:
NB: do not mix different plating (e.g. tin plated pin contact with gold plated socket contact).
250
100
0.4μm of gold
min
Gold flash
Silver
Tin
5mA
5mV
Contact
size
#20 # 12
# 16 #8
Vibration
Number of
cycles
Current /
Voltage
Contacts
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43
UTS Series
42
UTS Series
Contact selector guide
Electrical characteristics: contact resistance
#20
Ø1mm
Machined < 6mΩ
Stamped &
formed < 15mΩ
# 16
Ø1.6mm
Machined < 3mΩ
Stamped &
formed < 6mΩ
# 12
Ø2.4mm Machined < 5mΩ
#8
Ø3.6mm Machined < 5mΩ
Available platings (contact supply separately)
A2μ Ni + 2μ Ag
JGold ash over 2μ Ni
KMin 0.4μ gold over 2μ Ni
S31 Active part: Gold ash over Ni
Crimp area: Nickel
S 18
Active part: 0.75μ gold min over 2μ Ni
Crimp area: 1.3µ tin over Ni
Other: Nickel
S25
S26
Active part: 0.75μ Au over Ni
Crimp area: ash Au over Ni
TT: 2μm Ni mini all over + 3 to 5 μm Sn
all over
TK6 2-5μ Sn pre-plated
Packaging
Conscious of the wide variety of applications, contact packaging has been considered for small series (bulk packaging) and high volume
production (reeled contacts):
• 50 pieces bulk packing
(standard)
• 1000 pieces bulk packing • 5000 pieces reeled machined
contacts
• 3000 pieces reeled stamped
& formed contacts
Electrical characteristics: contact resistance
#20
Ø1mm Machined < 4mΩ
# 16
Ø1.6mm Machined < 3mΩ
Available platings (contact preloaded)
Min 0.4μ gold over 2μ Ni
Contact preloaded
Contact supply separately
Standard version
Crimp contacts
(1) contact reeled (2) loose contact
Contact
size Type Wire size Part number Max
wire Ø
Max
insulator
Ø
Color band
Plating
available
AWG mm² Male Female Front Rear
#20
Ø1 mm
Machined 26-24 0.13-0.20 RM24W3- RC24W3- 1.58 max - - K
S&F 26-24 0.13-0.25
SM24W3- (1) SC24W3- (1)
0.89-1.58
- - TK6,
S25 (female),
S26 (male)
SM24WL3- (2) SC24WL3- (2) - -
Machined 22-20 0.32-0.52 RM20W3- RC20W3- 1.58 max - - K
S&F 22-20 0.35-0.5
SM20W3- (1) SC20W3- (1)
1.17-2.08
- - TK6,
S25 (female),
S26 (male)
SM20WL3- (2) SC20WL3- (2) - -
Machined 20-18 0.50-0.93 RM18W3- RC18W3- 2.10 max - - K
# 16
Ø1.6
mm
Machined 30-28 0.05-0.08 RM28M1- RC28M1- 0.55 1.1 - - K, J, T
Machined 26-24 0.13-0.2 RM24M9- RC24M9- 0.8 1.6 Red - K, J, T
S&F 26-24 0.13-0.25 SM24M1- (1)
SM24ML1- (2)
SC24M1- (1)
SC24ML1- (2) 0.89-1.28 Insulation
grip - - S31, S18, TK6
Machined 22-20 0.32-0.52 RM20M13- RC20M13- 1.18 1.8 Black - K, J, T
RM20M12- RC20M12- 2.2 Blue -
S&F 22-20 0.35-0.5 SM20M1- (1)
SM20ML1- (2)
SC20M1- (1)
SC20ML1- (2) 1.17-2.08 Insulation
grip - - S31, S18, TK6
Machined 20-16 0.52-1.5 RM16M23- RC16M23- 1.8 3.2 - - K, J, T
S&F 18-16 0.8-1.5 SM16M1- (1)
SM16ML1- (2)
SC16M1- (1)
SC16ML1- (2) 3.0
No insulation
grip
- - S31, S18, TK6
S&F 18-16 0.8-1.5 SM16M11- (1)
SM16ML11- (2)
SC16M11- (1)
SC16ML11- (2) 2.0-3.0 Insulation
grip - - S31, S18, TK6
Machined 16-14 1.5-2.5 RM14M50- RC14M50- 2.05 3.2 - - K, J, T
Machined 16-14 1.5-2.5 RM14M30- RC14M30- 2.28 3.2 - - K, J, T
S&F 14 2.0-2.5 SM14M1- (1)
SM14ML1- (2)
SC14M1- (1)
SC14ML1- (2) 3.2
No insulation
grip
- - S31, S18, TK6
# 12
Ø2.4
mm
Machined
22 0.13-0.4 8291 1457N- 8291 1456-
- 4.9 - A, K
20 0.5 8291 1459N- 8291 1458-
18 0.75-1.0 8291 1461N- 8291 1460-
16 1.5 8291 1463N- 8291 1462-
14 2.5 8291 1465N- 8291 1464-
12 4 8291 1467N- 8291 1466-
#8
Ø3.6
mm
Machined
16 1.5 8291 3601- 8291 3600-
- 6.5 - A
14 2.5 8291 3603- 8291 3602-
12 4 8291 3605- 8291 3604-
10 6.0 8291 3607- 8291 3606-
810.0 8291 3609- 8291 3608-
Contacts
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45
UTS Series
44
UTS Series
First Mate Last Break contacts
Contact 1
Contact 2
Standard male
contact
Standard female
contact
Longer male
contact
Standard male
contact
Standard female
contact FMLB
Shorter female
contact LMFB
First Mate Last Break contacts should
be chosen only if the cavity is not
marked with the earth symbol. For
cavities marked with the earth symbol,
standard contacts will fulll the same
role as a rst mate, last break contact
used in a standard cavity.
Ground symbol
How to make FMLB / LMFB connection
Crimp contacts
Contact
size Type Wire size Part number Max
wire Ø
Max
insulator Ø
Color band
Plating
available
AWG mm² Male Female Front Rear
# 16
Ø1.6 mm
Longer male
contact
(+1mm)
Machined
30-28 0.05-0.08 RM28M1GE1□
-
0.55 1.1 - Red
□ =
K, J or T
26-24 0.13-0.2 RM24M9GE1□0.8 1.6 Red Red
22-20 0.32-0.52 RM20M13GE1□1.18 1.8 Black Red
RM20M12 GE1□2.2 Blue Red
20-16 0.52-1.5 RM16M23 GE1□1.8 3.2 - Red
16-14 1.5-2.5 RM14M50 GE1□2.05 - - Red
16-14 1.5-2.5 RM14M30 GE1□2.28 - - Red
# 16
Ø1.6 mm
Shorter fe-
male contact
(-0.7mm)
Machined
30-28 0.05-0.08
-
RC28M1GE7□0.55 1.1 - Blue
□ =
K, J or T
26-24 0.13-0.2 RC24M9GE7□0.8 1.6 Red Blue
22-20 0.32-0.52 RC20M13GE7□1.18 1.8 Black Blue
RC20M12GE7□2.2 Blue Blue
20-16 0.52-1.5 RC16M23GE7□1.8 3.2 - Blue
16-14 1.5-2.5 RC14M50GE7□2.05 - - Blue
16-14 1.5-2.5 RC14M30GE7□2.28 - - Blue
#16 coaxial contacts
Coaxial contact range
We provide 2 types of coaxial contacts suitable for 50 or 75Ω, coaxial cable or twisted pair cable.
Monocrimp coaxial contact
• The monocrimp one-piece coaxial contacts offer high reliability plus
the economic advantage of a 95% reduction in installation time over
conventional assembly methods.
• This economy is achieved by simultaneously crimping both the inner
conductor and outer braid or drain wire.
Multipiece crimp coaxial contact
• The inner conductor and outer braid is crimped individually.
• The thermoplastic insulating bushing in the outer body is designed
to accept and permanently retain the inner contact.
• An outer ferrule is used to connect the braid to the outer contact
and provide cable support to ensure against bending and vibration.
Suitable for Coaxial cable or Twisted cable
• For jacket diameter from 1.78 to 3.05mm
Inner conductor up to 2.44mm diameter
• For jacket diameter from 0.64 to 1.45mm
Inner conductor from AWG30 to AWG24
Contacts for coaxial cable summary
Contact type
Contact range Contact part
number with cable
combination
Cabling notice
Male contact Female contact
Multipiece RMDXK10D28 RCDXK1D28 See page 68 See pages 72 & 73
Monocrimp RMDX60xxD28 RCDX60xxD28 See page 74
Contacts for twisted pairs cable summary
Contact type
Contact range Contact part
number with cable
combination
Cabling notice
Male contact Female contact
Multipiece RMDXK10D28
+ YORK090
RCDXK1D28
+ YORK090 See page 69 See page 70
Monocrimp RMDX60xxD28 RCDX60xxD28 See page 71
Contacts
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47
UTS Series
46
UTS Series
PCB contacts
PCB contacts
PCB soldering
UTS range can be carried out with a wave soldering process, but not reow
soldering process. All high temperature processes are prohibited.
Contact size Type Part number Plating
Male Female
#20
Ø1mm
Short version RMW50A7□RCW50A7□
□ = K
Long version RMW5016□RCW5016□
# 16
Ø1.6mm
Short version RM20M12E8□RC20M12E8□
□ = K or T
Long version RM20M12E83□RC20M12E83□
RC20M12E84□
Description
Fibre optic contacts
Size 16 Fibre optic contacts for TRIM TRIO® connectors
Size 16 Fibre optic contacts are optical contacts designed for the integration of optical links in all TRIM TRIO® cable connectors.
The Fibre optic contacts are designed to accommodate:
• Plastic Optical Fibre (POF)
1 mm core and 2.2 mm jacket
• Plastic Clad Fibre (PCF)
230µm core and 2.2 mm jacket
• Multimode Silica Fibre
62.5/125µm type 2.0 mm max. jacket
• Singlemode Silica Fibre
9/125µm type 2.0 mm jacket
Typical features and benefits are:
• Socket contact is spring loaded to avoid any air gap between the two optical faces.
• Low insertion loss is provided by high precision pieces.
• Single jumpers, multiway harness and active device housings can be supplied regarding customer requirement.
Technical characteristics
Performance
• Fibre type: POF/PCF Multimode Singlemode
62.5/125µm 9/125µm
• Wave length: 650 nm 1300 nm 1310 nm
• Optical insertion loss (typ.): 2 dB max. < 0.5 dB < 0.35 dB
• Jacketed external diameter: 2.2mm 2.0mm max. 2.0mm max.
• Temperature range: -25°C to +70°C -25°C to +70°C -25°C to +70°C
• Cable retention: 49N
• Mating cycles without cleaning: 50
• Max. mating cycles: 500
Construction
• Contact body: Copper alloy
Connector accommodation
Any TRIM TRIO® size 16 contact can be used in any contact position in any connector in the TRIM TRIO® size 16 interconnection
system : UTP, UTS, UTG, UTO.
Contacts
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49
UTS Series
48
UTS Series
Ordering information
POF Contacts (Plastic Optical Fibre)
Male contact RMPOF1000
Female contact RCPOF1000B
PCF Contacts (Plastic Clad Fibre)
Male contact RMPCF230
Female contact RCPCF230B
Silica Contacts - Multimode
Male contact RMMMOFA
Female contact RCMMOFA
Silica Contacts - Monomode
Male contact RMSMOFA
Female contact RCSMOFA
POF Contact (Plastic Optical Fibre)
Part numbers Descriptions
80WD0005 Stripping tool
80WD0025 Automatic stripping tool for Ø 0.5 mm, 0.6
mm, 0.7 mm & 3.8 mm
80WM0006 Ruler
80WP0005 Polishing plate
80WP0013 Non slip base (to hold the polishing plate)
80WP0014 Polishing disk (grain size 9µm)
80WP0018 Polishing tool
80WP0019 Polishing disk (grain size 30µm)
80WS0002 Crimping plier
STANDARD TOOLING KIT - P/N 80MS0004
The
standard tooling kit
is made of the part numbers below
that can be ordered separately as well.
Part numbers Descriptions
80WG0010 Needle
80WG0015 Capsule
80WG0016 Syringe
80WN0005 Dry air spray
80WN0006 Optical paper
80WN0012 Dropping bottle
80WN0008 Wiping solvent
SPECIFIC TOOLING LIST - can be ordered only separately
PCF Contact (Plastic Clad Fibre)
STANDARD TOOLING KIT - P/N 80MG0039
Descriptions
Stripping tool for Ø 2.2 mm
Kevlar scissors
Stripping tool for Ø 0.25 mm
Alumina blade
Polishing tool
Press t tool
Microscope
Descriptions
Polishing disk (grain size 9µm)
Polishing disk (grain size 0.3µm)
Curing oven
Polishing plate
Non slip base (to hold the polishing plate)
Glue
Fibre optic contacts
Multimode Contact - Silica
STANDARD TOOLING KIT - P/N 80MG0027
The
standard tooling kit
is made of the part numbers below
that can be ordered separately as well.
Part numbers Descriptions
80WC0001 Aramid yarn scissors
80WC0003 Cutter
80WC0004 Alumina blade
80WD0008 Stripping tool for Ø 0.20 mm
80WD0010 Stripping tool for Ø 0.25 mm
80WD0014 Stripping tool for Ø 0.60 mm
80WD0025 Automatic stripping tool for Ø 0.5 mm,
0.6 mm, 0.7 mm & 3.8 mm
80WM0006 Ruler
80WP0005 Polishing plate
80WP0013 Non slip base (to hold the polishing
plate)
80WT0008 Curing oven
80WT0009 Protective tube
Part numbers Descriptions
80WD0036 Stripping tool for Ø 0.9 mm & 0.25 mm
80WD0005 Stripping tool for Ø 2.2 mm & 1.5 mm
80WL0001 Microscope x400
80WL0008 Microscope adaptor
80WP0025 Polishing tool
80WS0002 Crimping tool
80WT0005 Contact support for polymerisation
80WG0010 Needle
80WG0014 Glue
80WG0015 Capsule
80WG0016 Syringe
80WN0005 Dry air spray
80WN0006 Optical paper
80WN0012 Dropping bottle
80WP0014 Polishing disk (grain size 9µm)
80WP0015 Polishing disk (grain size 0.3μm)
SPECIFIC TOOLING LIST - can be ordered only separately
Fibre optic contacts
Contacts
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UTS Series
Technical information
UTS Series
Tooling ................................................................................................................................................
Assembly instruction ......................................................................................................................
Rated current & working voltage ................................................................................................
UV resistance ...................................................................................................................................
Crimping .............................................................................................................................................
UL94 + UL1977 ..............................................................................................................................
IEC 61984 and IP codes explained ..........................................................................................
What is NEMA rating ? ..................................................................................................................
52
54
59
60
60
61
64
66
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53
UTS Series
52
UTS Series
Souriau has been working in partnership with Mecal for a good number of years. With sales offices located
in all major industrial regions of the world, the combined strengths of both organisations has resulted in a
truly global solution to all your production tooling needs.
Automatic crimping tools
Mecal sales network:
Mecal is leader in manufacturing tooling for
crimping terminals over a stripped wire.
Established in 1976, Mecal has become one of the
world's leading companies dedicated to the design
and manufacture of semi automatic production tools
for strip fed, open barrel crimp terminals, serving
the Automotive, Telecom and Datacomm industry.
The extreme environment interconnect specialist
“from deep sea to deep space”.
Souriau designs manufactures and markets high
performance interconnect solutions for severe
environments dedicated to the aerospace, defence,
light and heavy industry markets.
Mini Applicator Stripper Presses
Tooling
www.mecal.net/eng/retevendita.php
Contact size Part number Head Handles
#20
1mm
RM/RC 24W3 -
S20RCM
SHANDLES
RM/RC 20W3 -
RM/RC 18W3 -
SM 24W3S - (1)
SC 24W3S - (1)
S20SCM20
SM 24WL3S - (2)
SC 24WL3S - (2)
SM/SC 20W3S - (1)
SM/SC 20WL3S - (2)
# 16
1.6mm
RM/RC 28M1 -
S16RCM20
RM/RC 24M9 -
RM/RC 20M13 -
RM/RC 20M12 -
RM/RC 16M23 - S16RCM16
RM/RC 14M50 - S16RCM1450
RM/RC 14M30 - S16RCM14
SM/SC 24M1 -
SM/SC 24ML1 - S16SCM20
SM/SC 20M1 -
SM/SC 20ML1 -
SM/SC 16M1 -
SM/SC 16ML1 - S16SCML1
SM/SC 14M1 -
SM/SC 14ML1 -
SM/SC 16M11 -
SM/SC 16ML11 - S16SCML11
Crimptooling table
Specific contacts
Contact size Part number Tool with separate locator Extraction tools
Hand tool Positioner + locator setting
# 12
2.4mm
8291 1457N- / 8291 1456-
M 3 17 VGE10077A
1-2
5106 021 09 24
8291 1459N- / 8291 1458- 2
8291 1461N- / 8291 1460- 2
8291 1463N- / 8291 1462- 3
8291 1465N- / 8291 1464- 3
8291 1467N- / 8291 1466- 4
#8
3.6mm
8291 3601A / 8291 3600A
M 3 17 VGE10078A
3
5106 021 09 36
8291 3603A / 8291 3602A 3
8291 3605A / 8291 3604A 4
8291 3607A / 8291 3606A 5
8291 3609A / 8291 3608A 6/7
Contact size Part number Hand tools
(SHANDLES) head
Tool with separate locator Extraction tools
Hand tool Positioner + locator setting
# 16
Ø 1.6mm
Longer RM
contact
RM28M1GE1-
S16RCM20
RX2025GE1
RM24M9GE1-
RM20M13GE1-
RM16M23 GE1- S16RCM16 MH860 MH86186 6/8
RM14M50 GE1- S16RCM1450 M 3 17 UH2-5 3
RM14M30 GE1- S16RCM14
# 16
Ø 1.6mm
Shorter RC
contact
RC28M1GE7-
S16RCM20 MH860 MH86164G
4/6
RC24M9GE7- 5/6
RC20M13GE7-
RC20M12GE7- 5/7
RC16M23GE7- S16RCM16 6/8
RC14M50GE7- S16RCM1450 M 3 17 UH2-5 3
RC14M30GE7- S16RCM14
Standard contacts
Coaxial contacts
See cabling notice pages 68 to 74.
Technical information
Note: endurance of SHANDLES tool = 5 000 cycles.
5106.021.09.24
5106.021.09.36
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55
UTS Series
54
UTS Series
Shell size
Jam nut
torque
(Nm)
Tool
tightening
Ø Wire
Standard
version
Discrete
wire
sealing
81.5 19.05
3.2 mm
max.
from
1.7 mm
to
3.0 mm
10 3 22.25
12 42 7. 15
14 5 30.19
18 5 36.5
Wire stripping
L
Part number Stripping length
L (mm)
Male Female
Machined contact #16
RM28M1-
RM24M9-
RM20M13-
RM20M12-
RC28M1-
RC24M9-
RC20M13-
RC20M12-
4.8
RM16M23-
RM14M50-
RM14M30-
RC16M23-
RC14M50-
RC14M30-
7. 1
Stamped & formed contact #16
SM24M1-
SM24ML1-
SM20M1-
SM20ML1-
SC24M1-
SC24ML1-
SC20M1-
SC20ML1-
4
SM16M1-
SM16ML1-
SC16M1-
SC16ML1- 6.35
SM16M11-
SM16ML11-
SC16M11-
SC16ML11- 4.65
SM14M1-
SM14ML1-
SC16M11-
SC16ML11- 6.35
Machined contacts #20
RM24W3-
RM20W3-
RM18W3-
RC24W3-
RC20W3-
RC18W3-
4.8
Stamped & formed contact #20
SM24W3-
SM24WL3-
SM20W3-
SM20WL3-
SC24W3-
SC24WL3-
SC20W3-
SC20WL3-
4
Part number Stripping length
L (mm)
Male Female
Screw contacts
Contact delivered with connector 5.8
Power contacts #12
8291 1457 -
8291 1459 -
8291 1461-
8291 1463 -
8291 1465 -
8291 1467 -
8291 1456 -
8291 1458 -
8291 1460 -
8291 1462 -
8291 1464 -
8291 1466 -
7 to 8
Power contacts #8
8291 3601 -
8291 3603 -
8291 3605 -
8291 3607 -
8291 3609 -
8291 3600 -
8291 3602 -
8291 3604 -
8291 3606 -
8291 3608 -
6.5 to 7.5
UTS 7 assembly (mounting suggestion)
• Strip wires, crimp contacts
• Insert contacts into connector cavities (insert
manually or use tool RTM205)
• Seat o-ring, place receptacle in the panel cut-out
• Tighten jam nut
O-ring
Jam nut
Panel thickness:
3.2mm max
Optional
coding ring
Assembly instruction
Front mounting
Gasket (optional)
Optional
coding ring
Gasket (optional)
Rear mounting
Optional
coding ring
UTS 0 assembly (mounting suggestion)
• Strip wires, crimp contacts
• Insert contacts into connector cavities (insert manually or use tool RTM205)
• Place receptacle in the panel cut-out, with optional gasket
• Secure receptacle with screws (not supplied)
UTS 6 GN / UTS 7 GN assembly
Shell size Nut tightening
torque (Nm) Ø Wire
10 1 from
1.7 mm to
3.0 mm
12 1.5
14 1.5
Panel
Receptacle flange
3mm max
Panel thickness: 2.5mm max
Panel
Receptacle flange
3mm max
Nut
Grommet
+ Compression ring
Optional
coding ring
• Slide accessories on the cable (make sure to keep compression ring on the grommet)
• Strip wires and crimp contacts
• Insert rst contact into the grommet (rst contact in cavity A, use male contact to
pierce the grommet, no tool is required), then insert the contact in the connector
cavity A (insert manually or use tool RTM205)
• Place the grommet and compression ring on the insulator
• Insert the other contacts
• Tighten nut (recommended torque: see note)
Technical information
>>
<<
57
UTS Series
56
UTS Series
Dimensions overmoulded harnesses
L
L1
UTS 1 JC / UTS 6 JC assembly
UTS 1 GJC / UTS 6 GJC assembly
• Slide accessories on the cable
• Strip external cable jacket
• Strip wires and crimp contacts
• Insert contacts into connector
cavities (insert manually or use tool
RTM205)
• Tight adapter with plug, choose right
seal (waste the other seal), tight nut
with adapter (recommended torque
values to be applied according to
the table - right)
• Caution: only one of both delivered
gasket should be used !
Shell
size
Recommended
jacket strip
length (mm)
Adapter
tightening
torque
(Nm)
Nut
tightening
torque
(Nm)
Ø Cable
range
Standard
seal
Ø Cable
range
Reducing
seal
Ø Wire
Male Female
8(17) (25) 1 0.75 2.5/6.5 1.5/5.0
3.2 mm
max.
10 21 29 1.5 2 2.5/8.0 1.5/5.0
12 25 33 2 2.5 5.0/12.0 3.0/9.0
14 29 36 3 2.5 7.0/14.0 5.0/12.0
18 37 45 4 3.5 9.0/18.0 7.0/16.0
Coding ring
Nut
Adapter + mounted gasket
Make sure the seal is positioned as shown.
Shell
size
Recommended
jacket strip
length (mm)
Adapter
tightening
torque
(Nm)
Nut
tightening
torque
(Nm)
Ø Cable
range
Standard
seal
Ø Cable
range
Reducing
seal
Ø Wire
Male Female
8(17) (25) 1 0.75 2.5/6.5 1.5/5.0
from
1.7 mm
to
3.0 mm
10 21 29 1.5 2 2.5/8.0 1.5/5.0
12 25 33 2 2.5 5.0/12.0 3.0/9.0
14 29 36 3 2.5 7.0/14.0 5.0/12.0
18 37 45 4 3.5 9.0/18.0 7.0/16.0
Nut
Adapter + mounted gasket
Grommet + Compression ring
Optional coding ring
• Slide accessories on the cable (make sure to keep
compression ring on the grommet)
• Strip external cable jacket
• Strip wires and crimp contacts
• Insert rst contact into the grommet (rst contact
in cavity A, the contact pierces the grommet, no
tool is required), then insert the contact in the
connector cavity A (insert manually or use tool
RTM205)
• Place the grommet and compression
ring on the insulator
• Insert the other contacts
• Tight adapter with plug, choose right
seal (waste the other seal), tight nut
with adapter (recommended torque
values to be applied according to
the table - right)
Assembly instruction
Mated connector length
Shell size
UTS0
+ UTS6 EN JC & CJC
UTS0
+ UTS6 EN GN
UTS7
+ UTS6 EN JC & CJC
UTS7
+ UTS6 EN GN
A max B max C max D max
10 73.2 39.6 77. 3 43.7
12 77. 6 39.4 81.7 43.5
14 83.5 40 87. 6 44.1
18 93.1 - 97. 2 -
Shell size UTS0 UTS7
L max L1 max L max L1 max
845.3 35
10 60.33 50
12 56.73 51.65 61.98 51.65
14
18
Note : all dimensions are in mm
UTS0 + UTS6
A
B
UTS7 + UTS6
C
D
Technical information
>>
<<
59
UTS Series
58
UTS Series
Panel cut out
A
A
B
C
D
E
Shell
size A±0.25 Ø B±0.1
Ø C±0.1
Ø D±0.2 E±0.2
Front
mounting
Rear
mounting
815.1
3.2
12.5 14.5 14.6 13.75
10 18.3 15.1 17 . 8 17 . 7 16.5
12 20.6 18.2 22.2 22.5 21.2
14 23.0 21.4 25.5 25.7 24.3
18 27. 0 2 7. 8 31.8 32 30.6
UTS0
Square flange receptacle
UTS7
Jam nut receptacle
Extraction tools instruction for size 16
Extraction:
Place the tool into the cavity from
front face of the connector, push
on the handle, then remove the
contact..
Special case with the tool RX2025GE1:
A - When setting up in the cell, keep rmly
the tool
by the hexagonal metallic part and insert tool
in cavity.
B - Push the tool by the handle to extract the
contact.
Extraction tools
5106.021.09.24
5106.021.09.36
RX2025GE1
VGE1-0324A
Rated current & working voltage
Current carrying capacity
The current carrying capacity of a connector is limited by the thermal properties of materials used in it's construction. The amount of current
that can be handled depends on the size of cable used, the ambient temperature and the heat that is generated inside the connector. Part 3
of the IEC 60512 standard determines through a derating curve, the maximum current permissible, which varies from one layout to another
(Fig.1 & Fig.2). Wire size plays an important role as well, since they help to dissipate heat and avoid overheating (Fig.1 & Fig.3).
Please note that the curve should be adjusted when dealing with potential hot spots, which can occur as a result of unequal loading of current
across a number of contacts. As a general rule, it is best to avoid locating power handling contacts in the middle of the connector; try to locate
them towards the edge where heat can be dissipated more effectively. Eventually you should nd a level which represents the permissible
operating range:
The rated current is dened as uninterrupted continuous current that a connector can take when all contacts are energized simultaneously
without exceeding the maximum limit of temperature. The earth contact is never loaded.
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
Fig.1: UTS 12-4 – 1.5mm² wires
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
Fig.2: UTS 12-8 – 1.5mm² wires
Current use
Limited use
Not recommended use
0 20 40 60 80 100 12 0
0
3
5
8
10
13
15
18
20
23
25
28
30
Current (A)
Ambient Operating Temperature (°C)
Fig.3: UTS 12-4 – 2.5mm² wires
33
35
Technical information
Contact size Extractor
#20 RX20D44
# 16 RX2025GE1
# 12 5106.021.09.24
#8 5106.021.09.36
Quadrax VGE1-0324A
RX20D44
<<
>>
61
UTS Series
60
UTS Series
Wire crimp Insulation crimp
AWG
wire T±0.076 W±0.254 Ø wire T
min max min max
SM24M1-
SC24M1-
28 0.762 1.549 0.737 1.575 1.27 1.524
26 0.762 1.549 0.889 1.575 1.27 1.524
24 0.864 1.549 0.889 1.575 1.372 1.626
SM20M1-
SC20M1-
22 0.965 1.575 1.168 2.083 1.676 2.235
20 1.067 1.575 1.168 2.083 1.676 2.235
SM16M1-
SC16M1-
18 1.372 2.667 3.175
16 1.473 2.68 3.175
UV resistance
Solar radiation affects all materials, but plastics can be
susceptible to extreme degradation over time. The
choice of materials for the UTS series was therefore a
critical consideration.
All over the world we are not exposed to the same
amount of energy given by the sun. The chart shown
here clearly illustrates this.
So we performed test according to the ISO 4892-2 and
simulated 5 years exposure to outdoor environments
(temperature, humidity, etc...)
After this period there was no signicant colour variation,
no crazing, no cracking and no major variation of
mechanical properties.
Yearly mean of daily irradiation in UV (280-400 nm)
on horizontal plane (J/cm²) (1990-2004)
90°
60°
30°
0°
- 30°
- 90°
- 60°
90°60°30°0°- 30°- 90° - 60° 180°150°120°- 180° - 150° - 120°
J/cm²
0
10
20
30
50
60
70
80
90
100
11 0
12 0
13 0
15 0
160
17 0
180
190
40
14 0
Crimping
One of the key factors which affects the performance of
a connector, is the way contacts are terminated. Crimped
connections are nowadays seen as the best solution to ensure
quality throughout the lifetime of the product. Here are some
reasons why we recommend this method of termination for UTS
connectors:
Advantages (Extract from the IEC 60352-2):
- Efcient processing of connections at each production level
- Processing by fully-automatic or semi- automatic crimping
machines, or with hand operated tools
- No cold-soldered joints
- No degradation of the spring characteristic of female contacts
by the soldering temperature
- No health risk from heavy metal and ux steam
- Preservation of conductor exibility behind the crimped
connection
- No burnt, discolored and overheated wire insulation
- Good connections with reproducible electrical and mechanical
performances
- Easy production control
To ensure that the crimp tooling is performing according to
original specications, it is important to carry out regular checks.
A common way to check the performance of tooling is with a
simple pull test, ideally using a dedicated electric pull tester.
Minimum recommended full forces are indicated in the tables
below:
Conductor
cross-section
Pull out
force
MM² AWG N
0.05 30 6
0.08 28 11
0.12 26 15
0.14 18
0.22 24 28
0.25 32
0.32 22 40
0.5 20 60
0.75 85
0.82 18 90
1.0 108
Conductor
cross-section
Pull out
force
MM² AWG N
1.3 16 13 5
1.5 15 0
2.1 14 200
2.5 230
3.3 12 275
4.0 310
5.3 10 355
6.0 360
8.4 8370
10.0 380
W
W
T
T
Technical information
There are two main standards for industrial connectors: UL94 & UL1977
UL94
This standard is dedicated to plastics ammability. It characterises how the material burns in various orientation and thicknesses.
The UTS series has been rated at V-0 & HB.
Procedure: A specimen is supported in a vertical or horizontal position and a ame is applied to the bottom of the specimen. The ame is
applied for ten seconds and then removed until aming stops, at which time the ame is reapplied for another ten seconds and then removed.
Two sets of ve specimens are tested. The two sets are conditioned under different conditions.
V-0 Vertical burning:
• Specimens must not burn with aming combustion for more
than 10 seconds after either test ame application.
• Total aming combustion time must not exceed 50 seconds
for each set of 5 specimens.
• Specimens must not burn with aming or glowing combustion
up to the specimen holding clamp.
• Specimens must not drip aming particles that ignite the
cotton.
• No specimen can have glowing combustion remain for longer
than 30 seconds after removal of the test ame.
~
~
5’’
12’’
45°
Cotton
Material
Underwriter Laboratories
HB Horizontal burning:
• A material classed HB shall not have a burning rate exceeding
40 mm per minute over a 75 mm span for specimens having
a thickness of 3.0 to 13 mm.
• A material classed HB shall not have a burning rate exceeding
75 mm per minute over a 75 mm span for specimens having
a thickness less than 3.0 mm.
• A material classed HB shall cease to burn before the 100 mm
reference mark.
45°
45°
Material
10 0 ±1mm
25±1mm
10 ±1mm
Wire gauze
Wire gauze
>>
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63
UTS Series
62
UTS Series
Underwriter Laboratories
UL1977
There are several standards which deal with plug and receptacle. Each of them is only for a small area of applications. It could be
telecommunication, Etc. The UL 1977 covers single and multipole connectors intended for factory assembly.
Requirements apply to devices in taking into account intensity and voltage. There a categories as follows:
Type 0 Type 1A
Tybe 1B
Type 2
Type 3
Type 4
0
0
8.3 A
31 A
200 A
1000 A
600 V
30 V
(42 V peak)
According to above table, the level of performance that has to be reached could be different. Most of them are explained in the following page.
Assembly:
Connector has to be keyed to prevent any mismating that can damage the machine or hurt the user. In the same way, plugs and sockets have
to be equipped to protect persons against contact with live parts.
Finally the identied grounding contact shall be located so that the corresponding electrical continuity has to be completed before any other
contact.
Insulating materials:
Material uses for electrical insulation, as a minimum, have to comply with the characteristics shown below:
• Minimum ratings for polymeric materials
Type Flame rating Relative thermal index (RTI)
Electrical/mechanical w/o impact */**
0- 50/50
1A HB 50/50
1B HB 50/50
2HB 50/50
3HB 50/50
4HB 50/50
* The RTI of the material shall not be lower than the temperature measured during
the Temperature Test.
** For a thickness less than that for which a value has been established, the RTI of
the minimum thickness with an established value shall be used.
Technical information
UL1977
Spacing:
For a 250V max connector, distance through air or over material shall be 1.2mm whereas from 250V to 600V connector the spacing is 3.2
minimum. These distances have to be taken between uninsulated live parts as shown in the matrix below:
An alternative way to determine voltage rating is with the Dielectric-Withstand test. If during one minute there is no arc-over or breakdown
the rated voltage is given as given below:
a) 500 volts for a type 1B device
b) 1000 volts plus twice rated voltage for types 1A, 2, 3 and 4 devices.
• Applicability of spacing requirements
Type Uninsulated live part - uninsulated
live part of opposite polarity
Uninsulated live part - uninsulated
grounded metal part
Uninsulated live part - exposed
dead metal part
0No No No
1A Yes Yes Yes
1B Yes Yes No
2Yes Yes Yes
3Yes Yes Yes
4Yes Yes Yes
Underwriter Laboratories
Marking:
A device shall be legibly marked with the manufacturer's trade name, trade mark, or other descriptive marking by which the organisation
responsible for the product may be identied. (Exception: If the device is too small, or where the legibility would be difcult to attain, the
manufacturer’s name, trademark, or other descriptive marking may appear on the smallest unit container or carton)
The following shall be marked on the device or on the smallest unit container or carton or on a stuffer sheet in the smallest unit container
or carton:
a) The catalogue number or an equivalent designation
b) The electrical rating in both volts and amperes, if assigned
c) Whether ac or dc, if restricted
d) Flammability class, if identied
Example - Marking for the arrangement 10-3:
10A 500V UL94 V-0
>>
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65
UTS Series
64
UTS Series
IEC 61984
The norm is dedicated to connectors with rated voltage above 50V and up to 1000V and rated currents up to 125A per contact. But
depending of your application connectors should be compliant with another standard. This has to be double checked with the customer.
There are lot of constructional requirements and performances specied in that standard. Most of them are illustrated in greater details
hereafter.
Provisions for earthing:
The UTS connector is intended to be used on Class II systems. Even if the purpose of our connector is not to interrupt current, we often
see a need to add a protective earth contact. Then this one shall be a “First mate, last break” style. Critically, among all of the normal
assumptions we make in designing a connector, this contact has to be considered as a live part and must be protected against electric shock
by double or reinforced insulation.
IP Code:
IP is a coding system dened by the IEC 60529 to indicate the
degrees of protection provided by an enclosure. The aim of this is to
give information regarding the accessibility of live parts against ingress
of water and other foreign bodies.
1st digit Degree of protection 2nd digit Degree of protection
0No protection against accidental contact.
No protection against solid foreign bodies.
0No protection against water.
1Protection against contacts with any large area by hand and
against large solid foreign bodies with a diameter bigger than
50 mm.
1Drip-proof.
Protection against vertical water drips.
2Protection against contacts with the ngers.
Protection against solid foreign bodies with a diameter bigger
than 12 mm.
2Drip-proof.
Protection against water drips up to a 15° angle.
3Protection against tools, wires or similar objects with a diame-
ter bigger than 2.5 mm.
Protection against small solid bodies with a diameter bigger
than 2.5 mm.
3Spray-proof.
Protection against diagonal water drips up to a 60° angle.
4As 3 however diameter is bigger than 1 mm. 4Splash-proof.
Protection against splashed water from all directions.
5Full protection against contacts. Protection against interior
injurious dust deposits.
5Hose-proof.
Protection against water (out of a nozzle) from all directions.
6Total protection against contacts. Protection against
penetration of dust.
6Protection against temporary ooding.
7Protection against temporary immersions.
8Protection against water pressure.
Pressure to be specied by supplier.
9K High pressure hose-proof.
Protection against high pressure water (out of a nozzle) from
all directions.
IP 6 8
First digit
(foreign bodies
protection)
Second digit
(water
protection)
Code letters
(international
Protection)
UTS offers high sealing
performance IP68 / 69K…
Even in dynamic situations.
In addition to the IEC 60529 we conjointly use the DIN 40050 part 9
which are dedicated to road vehicles. The main differences are:
• First digit: 5 replaced by 5K, 6 by 6K. In the DIN the tested
equipment is not depressurized as it is in the IEC.
• Second digit: 5K and 6K has been added and are equivalent
respectively to 5 and 6 but with higher pressure.
9K which represents the High pressure cleaning.
IEC 61984 ed.2.0 “Copyright © 2008 IEC Geneva, Switzerland.www.iec.ch"
IEC 60664-1 ed.2.0 “Copyright © 2007 IEC Geneva, Switzerland.www.iec.ch”
Technical information
IEC 61984
Overvoltage
Pollution degree
UTS connectors are qualied to be used on systems rated at Overvoltage category III
Per the IEC 60664-1 (formely VDE 0110) each category is linked to the end application and where the device will be implemented:
• Category IV (primary overcurrent protection equipment):
Origin of the installation
• Category III (Any xed installation with a permanent connection)
Fixed installation and equipment and for cases where the reliability and the availability is subject to special requirements
• Category II (Domestic applicances):
Energy consuming equipment to be supplied from the xed installation
• Category I (Protected electronic circuit):
For connection to circuit in which measures are taken to limit transient overvoltage.
Per the IEC 60664-1 (formerly VDE 0110) the environment affects the performance of the insulation. Particles can build a bridge between
two metal parts. As a rule dust mixed with water can be conductive and more generally speaking metal dust is conductive. Finally, the
standard denes 4 levels of pollution:
• Degree 1 (Air conditioned dry room):
No pollution or only dry, non conductive pollution occurs. The pollution has no inuence.
• Degree 2 (Personal computer in a residential area):
Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be
expected.
• Degree 3 (Machine tools):
Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to
be expected.
• Degree 4 (Equipments on roof, locomotives):
Continuous conductivity occurs due to conductive dust, rain or other wet conditions.
Finally, the harsher the environment is, the longer clearance and creepage distances should be. Nonetheless, according the IEC 61984,
enclosure rated at IP54 or higher can be dimensioned for a lower pollution degree. This applies to mated connectors disengaged for test
and maintenance.
Marking
The marking should give enough details to the user to know what the main characteristics are and without going deep in technical
documentation. Below examples identify the suitability of the connector:
• Example 1:
Marking of a connector with rated current 16A, rated voltage 400V, rated impulse voltage 6kV and pollution degree 3, 2 and 1 for
use in any system, preferably unearthed or delta-earthed systems:
16A 400V 6kV 3
• Example 2:
Marking of a connector with rated current 16A, rated insulation voltages line-to-earth 250V, line-to-line 400V, rated impulse
voltage 4kV and pollution degree 3, 2 and 1 for use in earthed systems:
16A 250V 400V 4kV 3
16A 400V 6kV 3
16A 250V 400V 4kV 3
>>
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67
UTS Series
66
UTS Series
What is NEMA rating ?
Enclosure
rating IP20 IP22 IP55 IP64 IP65 IP66 IP67
Type 1 •
Type 3 •
Type 3R •
Type 3S •
Type 4 •
Type 4X •
Type 6 •
Type 12 •
Type 13 •
• indicates compliance
6 IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection
to personnel against incidental contact with the enclosed equipment, falling dirt, hose-
directed water, the entry of water during occasional temporary submersion at a limited depth
and damage from external ice formation.
6P IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to
personnel against incidental contact with the enclosed equipment, falling dirt, hose-directed
water, the entry of water during prolonged submersion at a limited depth and damage from
external ice formation.
Type 6 rating can be either Type 6 or Type 6P - please see below:
• NEMA ratings vs IP ratings
Whereas IP ratings only consider protection against ingress of foreign bodies - first digit - and ingress of water
(second digit), NEMA ratings consider these but also verify protection from external ice, corrosive materials, oil
immersion, etc.
The correlation between NEMA & IP being limited only to dust and water, we can state that a NEMA type is
equivalent to an IP rating but it is not possible to say the contrary.
Below a list of some NEMA standards:
Technical information
>>
<<
Annexes
UTS Series
#16 coaxial contacts - cabling notices ....................................................................................
Glossary of terms ............................................................................................................................
Coordinates for PC Tail terminations .........................................................................................
Stand off dimensions - Drilling pattern (PCB view).................................................................
Discrimination/Keying methods .................................................................................................
70
77
78
80
81
UTS Series
>>
<<
71
UTS Series
70
UTS Series
Twisted cable - Contact monocrimp and multipiece
Cable
type
Contact
type
Inner
AWG
cond
Ø over jacket
(single wire) Inner cond size Ø outer
braid Male
contact kit for
coaxial cable
Female
contact kit for
coaxial cable
inch mm Stranded
definition
Ext. Ø
mm inch mm
2#24 stranded mil w 16878 type B
Multi
piece
24 0.049 1.24
max 7/.008 - - RMDXK10D28 RCDXK1D28
2 #24 solid mil-w-76 type LW 24 0.047 1.12
max 1/.0201 - - RMDXK10D28 RCDXK1D28
2 #26 stranded mil w 76 type LW
or mil w16878 type b&e 26 0.043 1.09
max 7/.0063 0.16 - - RMDXK10D28 RCDXK1D28
2 #28 solid mil-w-81822/3 28 0.028 0.71
max - - RMDXK10D28 RCDXK1D28
TWISTED PAIR 1/.201 SOLID MIL
w 76 TYPE lw or MIL W 16878 26 0.044 1.12
max 1/.0201 0.511 - - RMDXK10D28 RCDXK1D28
twisted pair solid mil w 81822/3 28 0.028 0.71
max 1/.0126 0.32 - - RMDXK10D28 RCDXK1D28
#28 7/.0036 per Hitachi spec
ec-711 (13-2820)
Mono
crimp
- 0.046 1.17 7/.0036 - - - RMDX60-31D28
+ YORX090
RCDX60-31D28
+ YORX090
20218201 - 0.028 0.71 - - - - RMDX60-31D28
+ YORX090
RCDX60-31D28
+ YORX090
#30 solid - 0.025 0.64 - - - - RMDX60-15D28
+ YORX090
RCDX60-15D28
+ YORX090
#26 7/.0063 26 0.028 0.71 7/.063 0.16 - - RMDX60-31D28
+ YORX090
RCDX60-31D28
+ YORX090
#26 19/.004 26 0.049 1.24 19/.004 - - - RMDX60-19D28
+ YORX090
RCDX60-19D28
+ YORX090
#24 7/.008 24 0.049 1.24 7/.008 - - - RMDX60-19D28
+ YORX090
RCDX60-19D28
+ YORX090
#24 19/.005 24 0.057 1.45 19/.005 - - - RMDX60-19D28
+ YORX090
RCDX60-19D28
+ YORX090
-26 - 1.25 - - - 19x0.1 RMDX60-19D28
+ YORX090
RCDX60-19D28
+ YORX090
-24 - 1.25 - - - 7x0.2 RMDX60-19D28
+ YORX090
RCDX60-19D28
+ YORX090
-24 - 1.45 - - - 19x0.13 RMDX60-19D28
+ YORX090
RCDX60-19D28
+ YORX090
-26 - 0.7 - - - 7x0.16 RMDX60-31D28
+ YORX090
RCDX60-31D28
+ YORX090
Coaxial cable - Contact monocrimp and multipiece
Cable
type
Impe-
dance
Contact
type
Ø over jacket Ø over
dielectric
Inner
cond
size
Ø outer braid
Male contact kit
for coaxial cable
Female contact
kit for coaxial
cable
inch mm inch mm Ext. Ø
mm inch mm
RG161/U 75
Multi
piece
0.09 2.29 0.057 1.45
RMDXK10D28 RCDXK1D28
RG179A/U 75 0.105 2.67 0.063 1.6 0.3 0.084 2.13 max
RG179B/U 75 0.105 2.67 0.063 1.6 0.3 0.084 2.13 max
R G 18 7 / U 75 0.11 2.79 max 0.06 1.52 0.3
RG188/U 50 0.11 2.79 max 0.06 1.52 0.51 0.078 1.98 max
RG174/U 50 0.11 2.92 0.06 1.52 0.48 0.088 2.24 max
AMPHENOL 21-598 50 0.105 2.67 0.06 1.52 0.48
RG196/U 50 0.08 2.03 max 0.034 0.086 0.3
RG178A/U 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max
RG/188A/U 50
Mono
crimp
0.110 2.79 0.06 1.52 0.51 0.078 1.98 max RMDX60-36D28 RCDX60-36D28
KX21TVT (europe)
RG178 B/U 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max RMDX60-34D28 RCDX60-34D28
RG178 / BU 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max RMDX60-50D28 RCDX60-16D28
RG174/U 50 0.115 2.92 0.06 1.52 0.48 0.088 2.24 max RMDX60-32D28 RCDX60-32D28
RG188A/U 50 0.11 2.79 0.06 1.52 0.51 0.078 1.98 max RMDX60-36D28 RCDX60-36D28
RG316/U 50 0.107 2.72 0.6 1.52 0.51 0.078 2.05 max RMDX60-36D28 RCDX60-36D28
raychem 5024A3111 50 0.12 3.05 0.083 2.11 0.64 0.097 2.46 RMDX60-52D28 RCDX60-52D28
raychem 5026e1614 50 0.083 2.11 0.05 1.27 0.48 0.067 1.7 RMDX60-36D28 RCDX60-36D28
surprenant pn 8134 -Multi
piece 0.1 2.54 0.058 1.47 0.3 RMDXK10D28 RCDXK1D28
PRD PN 247AS-
C1123-001 -
Mono
crimp
0.103 2.62 0.06 1.52 0.51 0.078 1.98 RMDX60-18D28 RCDX60-18D28
PRD PN 247AS-C1251 - 0.092 2.34 0.05 1.27 0.64 0.067 1.7 RMDX60-18D28 RCDX60-18D28
JUDD C15013010902 - 0.087 2.13 0.05 1.27 0.48 0.066 1.67 RMDX60-36D28 RCDX60-36D28
CDC PIN22939200 - 0.09 2.29 0.048 1.22 0.3 0.064 1.63 RMDX60-46D28 RCDX60-16D28
CDC PIN22939200 - 0.09 2.29 0.048 1.22 0.3 0.064 1.63 RMDX60-50D28 RCDX60-16D28
CDC PIN245670000 - 0.104 2.64 0.067 1.7 0.3 0.083 2.11 RMDX60-50D28 RCDX60-16D28
ampex - 0.114 2.9 0.075 1.91 0.38 0.09 1.29 RMDX60-32D28 RCDX60-32D28
TI PN 920580 - 0.7 1.78 0.038 0.96 0.48 0.054 1.37 RMDX60-24D28 RCDX60-24D28
Honeywell PN
58000062 - 0.12 3.05 0.077 1.96 0.41
solid 0.096 2.44 RMDX60-26D28 RCDX60-26D28
-- 0.104 2.64 0.067 1.7 0.3 2.11 RMDX60-50D28 -
-- 0.09 2.29 0.048 1.22 0.3 1.63 RMDX60-50D28 -
-- 0.114 2.9 0.075 1.91 0.38 1.29 RMDX60-32D28 RCDX60-32D28
-- 0.07 1.78 0.038 0.96 0.48 1.37 RMDX60-24D28 RCDX60-24D28
-- 0.12 3.05 0.077 1.96 0.41 2.44 RMDX60-26D28 RCDX60-26D28
#16 coaxial contacts
Annexes
>>
<<
73
UTS Series
72
UTS Series
Twisted pair cable monocrimp contact cabling
Cable reference Contact
type
Male
contact
Female
contact
Crimp
tool
Die
set
Stop
bushing
Cable strip length Inner conductor
crimp Braid crimp
A B C g dim t dim g dim t dim
#28 7/.0036 per Hitachi
spec ec-711 (13-2820)
Mono
crimp
RMDX60-31D28
+ YORX090
RCDX60-31D28
+ YORX090 M10S-1J
S-80 SL-105 4.7 6.1 4.32 1.30 to
1.12
1.4 to
1.22
2.97 to
2.84
3.07 to
2.9
20218204 S-80 SL-105 3.94 6.1 3.16 1.30 to
1.17
1.4 to
1.22
2.97 to
2.84
3.07 to
2.79
#30 solid S-83 SL-105 4.7 6.1 4.06 1.22 to
1.12
1.35 to
1.22
2.97 to
2.84
3.12 to
2.95
#26 7/.0063 S-80 SL-105 4.7 6.1 4.06 1.30 to
1.17
1.4 to
1.22
2.97 to
2.84
3.07 to
2.9
#26 19/.004
M10SG8 ASSY'Y
TOOL DIE SET
STOP BUSHING
M10S-1J TOOL
4.7 6.1 4.06 1.22 to
1.17
1.35 to
1.22
2.84 to
2.79
3.12 to
2.97
#24 7/.008 4.7 6.1 4.06 1.22 to
1.17
1.35 to
1.22
2.84 to
2.79
3.12 to
2.97
#24 19/.005 4.7 6.1 4.06 1.22 to
1.17
1.35 to
1.22
2.84 to
2.79
3.12 to
2.97
AWG26 (19x0.1)
M10SG8
crimping kit 4.7 64
AWG24 (7x0.2)
AWG24 (19x0.13)
AWG26 (7x0.16) S-80 SL-150
G
G
Braid crimp (G) to be measured
with die set fully closed
Inner conductor crimp (G) to be
measured with die set fully closed
RCDX60
Female coax contact
RMDX60
Male coax contact
See cable strip lengths
Cable strip length
A
BC
16 min.
• Select appropriate monocrimp coax twisted pair contact and cable combination.
• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).
• Strip the twisted pair cable to the designated wire strip lengths.
• Insert the stripped cable into the contact. One cable is to be inserted into the
inside diameter of hyring, and pushed forwaerd into the inner contact. The
second cable is to be inserted between the outside diameter of hyring and the
inside diameter of the outer contact body.
• Crimp the contact.
Note : all dimensions are in mm
Annexes
Twisted pair cable multipiece contact cabling
Cable reference Contact
type
Male
contact
Female
contact
Crimp
tool
Die
set
Stop
bushing
Cable strip length Inner conductor
crimp Braid crimp
A B C g dim t dim g dim t dim
2#24 stranded mil w
16878 type B
Multi
piece RMDXK10D28 RCDXK1D28 M10S-1J - - See assembly notice
2 #24 solid mil-w-76
type LW
2 #26 stranded mil w 76
type LW or mil w16878
type b&e
2 #28 solid mil-
w-81822/3
TWISTED PAIR 1/.201
SOLID MIL w 76 TYPE lw
OR MIL W 16878
twisted pair solid mil w
81822/3
Male contact
Outer male contact
RMDX60-2 Inner socket
RFD26L-1
Outer hyring
YO C -074
Inner supporting
sleeve
RMDXB-055-3
Twisted pair adapter
YORK-090
Conductor "Y"
Conductor "Z"
Strip lengths
of cable
7.95±0.41
15.54±0.41
7.95±0.41
Outer hyring
Inner supporting
sleeve
Twisted pair adapter Locking louver typical
Grounding louver typical
Step 1: Step 2: Step 3:
7.54
0.25±0.05
5.94±0.41
7.54±0.41
15.54±0.41
7.95±0.41
When using solid wire atten
conductor "X" and "Z" using
N24FL-1 die as shown
Female contact
Step 1: Step 2: Step 3:
Outer hyring Supporting
sleeve
Twisted pair adapter
Conductor "W"
Conductor "X"
Strip lengths
of cable
6.35±0.41
13.49±0.41
7.95±0.41
Outer female contact
RCDX60-2
Inner pin
RMD26L-1
Outer hyring
YO C -074
Inner supporting
sleeve
RCDXB-055-1
Twisted pair adapter
YORK-090
Note : all dimensions are in mm
#16 coaxial contacts
>>
<<
75
UTS Series
74
UTS Series
Multipiece female contact with coax cable
Cable
reference Outer contact
Hyring com-
plementary
compoments
Crimp
tool Die set Stop
bushing
Inner
contact Die set Stop
bushing
Cable strip length
A B C
RG161U
Female:
RCDXK1D28
YOC074
M10S-1J S22-1 SL47-1 RMD26L1D28
S23D2
SL46D2
4.37
-
11.13
R G 17 9
S23D2
4.37 11.13
RG187U 4.37 11.13
RG188/U 4.37 11.13
RG174/U 4.37 11.13
RG178A/U YOC074 +
RMDXB0553 S23D2 6.35 11.13
RG196U 6.35 11.13
AMPHENOL
21-598 YOC074
- 4.37 11.13
surprenant
pn 8134 - 4.37 11.13
RCDXK1D28
includes
RCDX602D28 Body contact
RMD26L1D28 Inner contact
YO C -074 Outer hyring
RCDXB0553 Inner supporting
sleeve
Multipiece kit details Cable stip length
A
B
C
Dielectric
diameter
Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve
Outer female contact
RCDX60-2
Inner pin
RMD26L-1
Outer hyring
YO C -074
Strip lengths
of cable
11.13±0.41
4.37±0.41
Step 1:
- Assemble outer hyring onto cable
- Assemble inner pin to inner conductor and crimp
Step 2:
- Insert the assembly into the outer female contact
until the inner pin snaps into place
- The cable braid (shield) should now cover the
barrel of the outer female contact as shown
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve
Outer female contact
RCDX60-2028
Inner pin
RMD26L-1
Outer hyring
YO C -074
Strip lengths
of cable
11.13±0.41
6.35±0.41
Supporting sleeve
RCDXB-055-1
Supporting
sleeve
Outer hyring
Step 1:
- Assemble outer hyring onto cable
- Assemble supporting sleeve over dielectric and under braid
- Assemble inner pin to inner conductor, push back against
sleeve and crimp
Step 2:
- Insert the assembly into the outer female contact
until the inner pin snaps into place
- The cable braid (shield) should now cover the
barrel of the outer female contact as shown
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Note : all dimensions are in mm
Multipiece male contact with coax cable
Cable
reference Outer contact
Hyring com-
plementary
compoments
Crimp
tool Die set Stop
bushing
Inner
contact Die set Stop
bushing
Cable strip length
A B C
RG161U
Male:
RMDXK10D28
YOC074
M10S-1J S22-1 SL47-1 RFD26L1D28
S23D2
SL46D2
4.37 7.95 15.88
R G 17 9 4.37 7.95 15.88
RG187U 4.37 7.95 15.88
RG188/U S26D2 4.37 7.95 15.88
RG174/U 4.37 7.95 15.88
RG178A/U YOC074 +
RMDXB0553 S23D2 7.54 9.12 17.53
RG196U 7.54 9.12 17.53
AMPHENOL
21-598 YOC074
- 4.37 7.95 15.88
surprenant
pn 8134 - 4.37 7.95 15.88
Multipiece kit details
RMDXK10D28
includes
RMDX602D28 Body contact
RFD26L1D28 Inner contact
YO C -074 Outer hyring
RMDXB0553 Inner supporting
sleeve
Cable stip length
A
B
C
Dielectric
diameter
Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve
Outer male contact
RMDX60-2 Inner socket
RFD26L-1
Outer hyring
YO C -074 Strip lengths
of cable
15.88±0.41
4.37±0.41
7.95±0.41
Step 1:
- Assemble outer hyring onto cable
- Assemble inner socket to inner conductor and crimp
Step 2:
- Insert the assembly into the outer male contact
until the inner socket snaps into place
- The cable braid (shield) should now cover the
barrel of the outer male contact as shown
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Locking louver typical
Grounding louver typical
Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve
Outer male contact
RMDX60-2 Inner socket
RFD26L-1
Outer hyring
YO C -074 Strip lengths
of cable
17.53±0.41
7.54±0.41
9.12±0.41
Inner supporting
sleeve
RMDXB-055-3
Step 1:
- Assemble outer hyring onto cable
- Assemble supporting sleeve over dielectric and under braid
- Assemble inner socket to inner conductor, push back against
sleeve and crimp
Supporting
sleeve Outer hyring
Step 2:
- Insert the assembly into the outer male contact
until the inner socket snaps into place
- The cable braid (shield) should now cover the
barrel of the outer male contact as shown
Step 3:
- Slide outer hyring forward against spring and
crimp in place as shown
Locking louver typical
Grounding louver typical
Note : all dimensions are in mm
#16 coaxial contacts
Annexes
>>
<<
77
UTS Series
76
UTS Series
Glossary of terms
• Clearance
Per the IEC 60664-1 it is the shortest
distance between two conductive parts
even over the air.
• Creepage distance
Per the IEC 60664-1 it represents the
shortest distance along the surface
of the insulating material between two
conductive parts.
• Working voltage
Per the IEC 60664-1 it is the highest r.m.s. value of A.C. or D.C.
voltage across any particular insulation which can occur when the
equipment is supplied at rated voltage.
• Rated impulse voltage
Impulse withstands voltage value assigned by the manufacturer
to the equipment or to a part of it characterizing the specied
withstand capability of its insulation against transient overvoltage.
• Working current
It is the maximum continuous and not interrupted current able
to be carried by all contacts without exceeding the maximum
temperature of the insulating material.
• Transient voltage
Extract from the IEC 60664-1: Short duration overvoltage of a
few millisecond or less, oscillatory or non-oscillatory, usually
highly damped.
• CTI (Comparative Tracking Index)
The CTI value is commonly used to characterize the electrical
breakdown properties of an insulating material. It allows users
to know the tendency to create creepage paths. This value
represents the maximum voltage after 50 drops of ammonium
chloride solution without any breakdown.
• RTI (Relative temperature Index):
Extract from ULs website:
“Maximum service temperature for a material, where a class of
critical property will not be unacceptably compromised through
chemical thermal degradation, over the reasonable life of an
electrical product, relative to a reference material having a
conrmed, acceptable corresponding performance dened RTI.
- RTI Elec: Electrical RTI, associated with critical electrical
insulating properties.
- RTI Mech Imp: Mechanical Impact RTI, associated with
critical impact resistance, resilience and exibility
properties.
- RTI Mech Str: Mechanical Strength (Mechanical
without Impact) RTI, associated with critical
mechanical strength where impact resistance,
resilience and exibility are not essential”
Air gap
Creepage distance
Coax cable with monocrimp contact cabling
Cable
reference
Male
contact
Female
contact
Crimp
tool
Die
set
Stop
bushing
Cable strip length Inner conductor
crimp Braid crimp
A B C g dim t dim g dim t dim
CDC PIN22939200 RMDX60-46D28 RCDX60-16D28
M10S-1J
S-80 SL-105 4.19 5.97 8.51 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84
CDC PIN22939200 RMDX60-46D28 RCDX60-16D28 S-87 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84
CDC PIN245670000 RMDX60-50D28 RCDX60-16D28 S-80 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95
KX21TVT (europe)
RG178 B/U RMDX60-34D28 RCDX60-34D28 S-82 SL-105 5.08 6.35 8.89 1.30/1.17 1.32/1.17 2.84/2.74 3.07/2.9
RG178 / BU RMDX60-50D28 RCDX60-16D28 S-87 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84
ampex RMDX60-32D28 RCDX60-32D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95
TI PN 920580 RMDX60-24D28 RCDX60-24D28 S-82 SL-105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9
RG174/U RMDX60-32D28 RCDX60-32D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95
Honeywell PN
58000062 RMDX60-26D28 RCDX60-26D28 S-82 SL-105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9
RG188A/U RMDX60-36D28 RCDX60-36D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95
RG316/U RMDX60-36D28 RCDX60-36D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95
PRD PN
247AS-C1123-001 RMDX60-18D28 RCDX60-18D28 M10SG8 ASSY'Y
TOOL DIE SET
STOP BUSHING
M10S-1J TOOL
5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97
PRD PN 247AS-C1251 RMDX60-18D28 RCDX60-18D28 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97
raychem 5024A3111 RMDX60-52D28 RCDX60-52D28 S-88 SL-105 5.08 6.35 11.68 1.37/1.27 1.45/1.32 2.92/2.79
raychem 5026e1614 RMDX60-36D28 RCDX60-36D28 M10SG8 ASSY'Y
TOOL DIE SET
STOP BUSHING
M10S-1J TOOL
5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97
JUDD C15013010902 RMDX60-36D28 RCDX60-36D28 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97
inner cond. #30,
braid diam 2.64 RMDX60-50D28 - S-80 SL-105 5.1 6.35 8.9 - - - -
inner cond. #30,
braid diam 2.29 RMDX60-50D28 - S-87 SL-105 4.2 6.35 8.5 - - - -
inner cond. #28,
braid diam 2.9 RMDX60-32D28 RCDX60-32D28 S-80 SL-105 5.1 6.35 11.7 - - - -
inner cond. #26,
braid diam 1.78 RMDX60-24D28 RCDX60-24D28 S-82 SL-105 5.1 6.35 8.9 - - - -
inner cond. #26,
braid diam 3.05 RMDX60-26D28 RCDX60-26D28 S-82 SL-105 5.1 6.35 8.9 - - - -
RCDX60
Female coax contact
RMDX60
Male coax contact
See cable strip lengths
Cable strip length
A
B
C
• Select appropriate cable and contact combination.
• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).
• Strip coax cable to the designated wire strip lengths.
• Insert the stripped coax into the rear of the contact.
• Crimp the contact.
#16 coaxial contacts
Annexes
>>
<<
79
UTS Series
78
UTS Series
14D5 14D1514 D 12
18 D 11
18D32
14 D 18 14 D 19
18D30
Hole size : 0.90 mm min. (# 20) + Hole sizes : 1.3 mm min. (# 16) hole position tolerance.
OØ0.10
Drilling patterns (terminations viewed from male rear face, soldering side)
12 D 1012D8
10D98 12D2
10D710D6
8D3A/8D988D3 8D48D2
8D33
12D3
12 D 14
Annexes
>>
<<
81
UTS Series
80
UTS Series
Discrimination/Keying methods
N (Normal)
Note: Insert rotated in body
(viewed from front face of male insert)
In applications where similar connectors are used
next to each other, mismatching can be a reason for
disturbances, system failure or even danger to operating
personnel.
To eliminate mismatching, all TRIM TRIO® connectors
can be equipped with discrimination keys, which
offer unlimited possibilities for an error avoiding
interconnection system.
The other way around is to rotate the insert into the shell.
Connectors with rotated inserts can be ordered by
adding the suffix W, X, Y or Z to the standard part
number.
e.g. UTS6JC104S (N key) UTS6JC104SW (W key)
Shell
size Layout Discrimination keys degrees
W X Y Z
8
8E2 58° 122°
8E3
8E3A 60° 210°
8E4 45°
8E33 90°
10
102W2
10 3
10 4
10 6 45°
10E6
10E7 90°
10E98 90° 180° 240° 270°
12
12E2
12E3 180°
12 4
12 8 26°
12E8 90° 112 ° 203° 292°
12 10
12 E 10 60° 155° 270° 295°
12 E 14 45°
14
14E5 40° 92° 184° 273°
142G1
14 7
14 12 60°
14 E 12 43° 90°
14E15 17 ° 110° 155° 234°
14 E 18 15 ° 90° 180° 270°
14 19 30° 165° 3 15 °
14 E 19 30° 165° 3 15 °
18
18 E 11 62° 119° 241° 340°
1823 158° 270°
18E30 180° 193° 285° 350°
1832
18E32 85° 138° 222° 265°
Other keys
Annexes
Stand off dimensions - Drilling pattern (PCB view)
Shell size Angle A Angle B Angle C Ø Internal
diameter D1 Diameter D2 Ø External
diameter D3 Ø E
815 ° 15 ° 15 ° 13.5 17 . 7 22
3.1
10
22° 68°
30°
17 21.25 25.5
12 22 26.25 30.5
14 22° 24 32.5
Note : all dimensions are in mm
Size 8
D1
D3
7.5mm
A
B
C
4mm
D2
E
E
Size 10 to 14
D1
D3
10mm
B
A
C
D2
E
E
>>
<<
