www.souriau.com contactindustry@souriau.com INDUTSCAUS06EN (c) Copyright SOURIAU November 2010 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. www.souriau-industrial.com Dynamic IP68/69K * UV Resistant * UL/IEC Compliant UTS Series >> Overview UTS Series How to read our catalogue ....................................... UTS range overview..................................................... General technical characteristics ........................... UTS layout guide .......................................................... Contacts layout ............................................................. De-rating curves ........................................................... 06 07 10 12 13 14 Tooling ............................................................................. Assembly instruction .................................................. Rated current & working voltage ............................ UV resistance ................................................................ Crimping ......................................................................... UL94 + UL1977 .......................................................... IEC 61984 with IP code explanation .................... What is NEMA rating ? ............................................... Mechanics UTS plug cable gland backshell .............................. UTS square flange receptacle . ................................ UTS jam nut receptacle with accessories ............ Solder tail protrusion .................................................. UTS in-line receptacle with accessories ............... Accessories..................................................................... Cable assembly.............................................................. 52 54 59 60 60 61 64 66 Contacts To discover our product range, click on an item, or turn pages. rmation Technical info Overview Annexes 24 26 28 30 32 34 36 #16 coaxial contacts - cabling notices ................. Glossary of terms ......................................................... Coordinates for PC tail terminations ...................... Stand off dimensions - Drilling pattern . ................ Discrimination/Keying methods .............................. 40 41 42 42 43 45 46 47 Web contacts Technical information Welcome to the new SOURIAU catalog: UTS Series. Mechanics Contents 70 77 78 80 81 Description ..................................................................... Contact plating selector guide ................................ Contact selector guide ............................................... Packaging ....................................................................... Crimp contacts ............................................................. #16 coaxial contacts .................................................. PCB contacts ................................................................. Fibre optic contacts .................................................... << 3 Annexes Contacts >> UTS Series << UTS Series Overview How to read our catalogue ........................................................................................................... 06 UTS range overview......................................................................................................................... 07 General technical characteristics ............................................................................................... 10 UTS layout guide .............................................................................................................................. 12 Contacts layout ................................................................................................................................. 13 De-rating curves ............................................................................................................................... 14 >> UTS Series UTS Series How to read our catalog UTS range overview Example: The enclosure contains some expensive electronics, so it is important to ensure that it remains sealed even when the cable is not connected. The UTS series is a plastic connector range but rugged enough to withstand industrial applications. UTS series is a wide range... Based on multiple power & signal connectors and offers everything from box mounted receptacles and cable mounted plugs to cable mounted in-line and PCB mounted receptacles. Almost all ways to accommodate wires exist: Crimp, Solder, Screw termination. The bayonet coupling system makes it simple to use. With only a 1/3 twist of the coupling ring, connectors are mated with an audible and sensitive "click" Step 1 Overview A 3 x 1.5mm multicore cable carrying 10A of continuous current needs to be connected to a weatherproof enclosure. Step 2 Use the layout guide page 12. Check if your layout can run at 10A continuous using the dedicated de-rating curve (see pages 14 to 20). Screw termination version The philosophy of the UTS series is built around three key elements: 8/69K Dynamic IP6 UV Resistant pliant U L/ IEC Com 12E3 (for solder contacts) or 12D3 (for PCB) Step 3 Step 4 Choose your plug and receptacle. Your selection should be: In our example we chose a plug with solder contacts. UTS6JC - E - S UTS series is rated at IP68/69K... even in dynamic conditions. This means that it remain sealed even when used continuously underwater or cleaned using a high pressure hose and cable is moving. In most applications, our connectors are exposed to extreme climatic conditions; it was therefore key for us to select the materials best able to cope with the targeted environment. Result: Here your plug with solder contacts is UTS6JC12E3S This extreme level of performance is achievable with jacketed cable or discrete wires. For any assembly questions please refer to the "assembly instruction" section (pages 54 to 57). If this same level of performance is required even when connectors are not mated, we have UTS Hi Seal; a product designed to remain watertight if an environmental cap is not fitted or if the equipment is likely to get wet when cables have been disconnected. Part of our product qualification process involved subjecting connectors to a simulated five years of exposure to various elements including Temperature, UV and Humidity. Using the UTS layout guide you can select the insert arrangement code according to your needs. Replace - - by your choice 12E3 for solder contacts. For discrimination see p.79. Plug with solder contacts: UTS6JC - E - S << 6 The results were positive in that there were no visible signs of weakness, such as cracking or crazing. 7 The outmost priority for any electrical installation is to protect personnel from any shock hazard. In North America, Underwriters Laboratories insisted that connector manufacturers, depending of the application, respect their standards. The UTS series had thus been qualified and is certified by this organisation. In Europe and in Asia, IEC standards are better known and trusted by end users. Like its American equivalent, the IEC refers to safety rules. The UTS series was obviously designed to respect these rules. >> UTS Series UTS Series UTS range overview UTS Series UTS discrete wire sealing UTS screw termination See page 9 Grommet No special tools required, use a standard screwdriver Sealed: IP68/69K UV resistant UL/IEC compliant No filler plug needed Corrosion-proof Plastic housing Crimp contact * machined * stamped and formed * coaxial * fibre optics Backnut or Just screw the wires to the connector ! Containment ring Easy handling backshell Overview UTS discrete wire sealing Double Sealing Screw termination contact Plug Solder contact UTS PCB contacts UTS Hi seal Sealed unmated: IP68/69K MIL-C-26482 compatible UV resistant UL/IEC compliant << 8 Stand-offs to allow cleaning after soldering Sealed Unmated Receptacles Corrosion-proof Plastic housing Low profile housing to limit space between panel and PCB 9 Metal hold down clips - to lock the connector easily on the PCB and to release stress on solder joints - suitable for soldering in a metalised hole Pre-assembled PCB contacts - machined or stamped versions available - different solder tails lengths possible - different plating options >> UTS Series UTS Series General technical characteristics Mechanical 1 Overview Electrical * Durability: 250 matings & unmatings per MIL-C-26482 * See pages 14 to 20 * Vibration resistance (all UTS versions except UTS Screw termination contacts): Sinusoidal vibrations per CEI 60512-4 - from 10 to 2000 Hz * Thermal shock: 5 cycles 30 min. from -40C to 105C per MIL-STD1344 method 1003 2 Material * Body connector + Backshell: Thermoplastic Environmental 2 * Insert: - UTS Standard, UTS Discrete wire sealing, UTS Screw termination contacts: Thermoplastic - UTS Hi seal handsolder & UTS Hi seal with PC tails contacts: Elastomer 1 * Operating temperature: from -40C to +105C 40/100/21 per NFF 61-030 1 * Flammability rating: UL94-V0 (all UTS except the Hi seal) - see page 60 UL94-HB (UTS Hi seal only) - see page 60 I2F3 according to NFF 16101 and NFF 16102 * Contacts: See page 39 * Nut: Metal 3 * Salt spray: 500 hours 4 * UV resistant: No mechanical degradation or important variation of colour after 5 years of exposure in natural environment (equivalence exposure to sun and moisture as per ISO4892) 5 * Sealing: - UTS Standard: IP68/IP69K (mated) - UTS Hi seal: IP68/IP69K (mated and unmated) - UTS Discrete wire sealing: IP67/69K (up to IP68 with easy handling backshell) - UTS Screw termination contacts: IP68/IP69K Note: IPx8: 1m underwater during 1 week 4 3 * Halogen free * RoHS compliant & conform to the Chinese standard SJ/T1166-2006 (Chinese RoHS equivalent) 5 * In accordance with: - UL 1977: Certificat ECBT2 File number: E169916 - CSA C22.2 n182.3: Certificat ECBT8 File number: E169916 * Fluid resistance: - Gasoil - Mineral oil - Acid bath - Basic bath << 10 11 >> UTS Series UTS Series UTS Layout Guide Contact layouts Contact quantity AWG 26 to 18 0.13 to 0.93 mm AWG 30 to14 0.05 to 2.5 mm AWG 16 to 8 1.5 to 10 mm Contact #12 / O2.4mm Contact #20 / O1mm Contact #16 / O1.6mm Contact #8 / O3.6mm 2 10 14 12E3 (Solder) 12D3 (PCB) 124 (Crimp) 124 (Screw) * 12 12 102W2 (Crimp, 2#20 + 2#12) 10 6 104 (Crimp) 14E5 (Solder) 14D5 (PCB) 14 10 106 (Crimp) 10E6,10E98 (Solder) 10D6,10D98 (PCB) 103W3 (Crimp, 3#20 + 3#16) 6 + PE 14 7 10 8 12 10 12 11 18 12 14 14 12 15 14 19 14 23 18 30 18 32 18 8E4 8D4 8E33 8D33 - - = UTS standard version (Ex: 1210) - E - = UTS Hi seal + Solder (Ex: 12E10) - D - = UTS Hi seal + PCB (Ex: 12D10) 3 O1 (#20) 3 O1 (#20) 4 O1 (#20) 3 O1 (#20) 103W3 104 106 10E6 10D6 10E7 (Solder) 10D7 (PCB) 12E8 (Solder) 12D8 (PCB) 1210 (Crimp) 12E10 (Solder) 12D10 (PCB) 103 (2+PE) 102W2 2 O2.4 (#12) 2 O1.0 (#20) 3 O1.6 (#16) 3 O1.0 (#20) 3 O1.6 (#16) 10E7 10D7 10E98 10D98 4 O1.6 (#16) 6 O1 (#20) 7 O1 (#20) 6 O1 (#20) 128 12E8 12D8 1210 12E10 12D10 12E14 12D14 Size 12 12E2 12D2 12E3 12D3 2 O1.6 (#16) 124 (3+PE) 3 O1.6 (#16) 4 O1.6 (#16) 8 O1.6 (#16) 8 O1 (#20) 10 O1 (#20) 14 O1 (#20) 147 (6+PE) 1412 14E12 14D12 14E15 14D15 14E18 14D18 Size 14 142G1 (2+PE) 3 O3.6 (#8) 14E5 14D5 5 O1.6 (#16) 7 O1.6 (#16) 12 O1.6 (#16) 18E30 18D30 1832 18E32 18D32 8 O1 (#20) 4 O1.6 (#16) 14 O1 (#20) 1 O1.6 (#16) 18 O1 (#20) 1419 14E19 14D19 19 O1 (#20) Size 18* 18E11 18D11 1823 11 O1.6 (#16) 12 128 (Crimp) 18E11 (Solder) 18D11 (PCB) 1412 (Crimp) 14E12 (Solder, 8#20 + 4#16) 14D12 (PCB, 8#20 + 4#16) 12E14 (Solder) 12D14 (PCB) 14E5 (Solder, 14#20 + 1#16) 14D5 (PCB, 14#20 + 1#16) 1419 (Crimp) 14E19 (Solder) 14D19 (PCB) 1823 (Crimp) 18E30 (Solder, 29#20 + 1#16) 18D30 (PCB, 29#20 + 1#16) 1832 (Crimp) 18E32 (Solder) 18D32 (PCB) * AWG 20 to 14, 0.5 to 2.5 mm. Contact #16. = UTS standard version = UTS Hi seal version (Size 18: please consult us) = UTS discrete wire sealing version = UTS with screw contact termination = In-Line version Size 10 147 (Crimp) 147 (Screw) * Note: PE=protective earth << 8E3A/8E98 8D3A/8D98 8E4 (Solder) 8D4 (PCB) 8 5 2 O1 (#20) 142G1 (Crimp) 3 10 8E3, 8E3A, 8E98, 8E33 (Solder) 8D3, 8D3A, 8D98, 8D33 (PCB) 8 4 8E3 8D3 12E2 (Solder) 12D2 (PCB) 103 (Crimp) 12 3 + PE 8E2 8D2 UTS layouts: 8E2 (Solder) 8D2 (PCB) 8 2 + PE Size 8 AWG 22 to 12 0.13 to 4 mm Shell size 23 O1.6 (#16) 29 O1 (#20) 1 O1.6 (#16) 32 O1 (#20) * Please consult us 13 >> Overview Wire dimension & Contacts size UTS Series UTS Series De-rating curves Size 8 CSA 7A 250V UL94 HB Contacts : 2 O 1 (#20) 16 UL 7A 250V UL94 HB 14 IEC 7A 63V 2.5kV 3 12 10 14 IEC 7A 100V 2.5kV 3 Contacts : 3 O 1 (#20) 6 16 UL 7A 250V UL94 HB CSA 7A 250V UL94 HB 8 12 10 8 6 4 2 4 0 2 0 UTS Hi seal 8E33 8D33 18 Overview UTS Hi seal 8E2 8D2 18 Current (A) 8E2 8D2 8E33 8D33 Current (A) Size 8 0 20 40 60 80 100 120 Ambient Operating Temperature (C) 0 20 40 60 80 100 120 Ambient Operating Temperature (C) IEC 7A 40V 2.5kV 3 12 8 4 2 0 20 40 60 80 100 CSA 7A 250V UL94 HB Contacts : 3 O 1 (#20) 12 Contact used: Machined contacts Wires used: 0.518mm for #20 contacts 1.31mm for #16 contacts 3.31mm for #12 contacts 8.37mm for #8 contacts 8 6 4 2 0 20 40 60 80 100 120 Ambient Operating Temperature (C) IEC 7A 40V 2.5kV 3 Current (A) 0 20 40 CSA 7A 500V UL94 V-0 IEC 16A 320V 4kV 3 Temperature elevation: 50C Contacts* : 3 O 1.6 (#16) 12 Derating curve 4 Current use Limited use 0 20 40 60 80 100 Ambient Operating Temperature (C) 120 120 Test conditions Contact used: Machined contacts Wires used: 0.518mm for #20 contacts 1.31mm for #16 contacts 3.31mm for #12 contacts 8.37mm for #8 contacts 20 18 15 13 10 8 5 3 0 0 20 40 60 80 100 120 Not recommended use Contacts : 4 O 1.6 (#16) CSA 7A 500V UL94 V-0 IEC 16A 200V 3kV 3 UTS standard version version In-Line version UTS Hi seal version UTS with screw contact 25 UL 10A 500V UL94 V-0 Layouts UTS discrete wire sealing UTS 104 28 8 2 100 25 23 30 104 termination 6 80 Ambient Operating Temperature (C) version 10 60 UTS standard version In-Line version UTS Hi seal version UTS with screw contact 14 0 0 28 UL 10A 500V UL94 V-0 23 Current (A) Contacts : 4 O 1 (#20) 5 UTS discrete wire sealing 16 UL 7A 250V UL94 HB CSA 7A 250V UL94 HB UTS Hi seal 8E4 8D4 18 15 10 UTS 103 Layouts 8E4 8D4 20 30 Test conditions 10 0 25 Ambient Operating Temperature (C) (2+PE) 14 IEC 7A 40V 2.5kV 3 30 103 16 UL 7A 250V UL94 HB 35 IEC 25A 200V 3kV 3 Temperature elevation: 50C Contacts : 2 O2.4 (#12) 2 O1.0 (#20) 120 40 UTS Hi seal 8E3A/98 8D3A/98 18 Current (A) UL 20A 500V UL94 V-0 CSA 18A 500V UL94 V-0 6 Ambient Operating Temperature (C) 8E3A/8E98 8D3A/8D98 45 10 0 UTS 102W2 50 102W2 14 Current (A) CSA 7A 250V UL94 HB Contacts : 3 O 1 (#20) 16 UL 7A 250V UL94 HB Current (A) Size 10 UTS Hi seal 8E3 8D3 18 Current (A) 8E3 8D3 termination 20 18 Derating curve 15 13 10 Current use 8 Limited use 5 Not recommended use 3 0 0 20 40 60 80 100 120 Ambient Operating Temperature (C) << 14 15 >> UTS Series UTS Series Size 12 12 UL 5A 250V UL94 V-0 CSA 4A 250V UL94 V-0 10 Current (A) 106 8 6 20 10 2 0 UL 13A 650V UL94 HB CSA 13A 650V UL94 HB 4 IEC 6A 40V 1.5kV 3 Contacts : 6 O 1 (#20) UTS Hi seal 12E3 12D3 30 0 20 40 60 80 100 IEC 16A 160V 3kV 3 Contacts : 3 O 1.6 (#16) 120 0 0 20 Ambient Operating Temperature (C) 124 UTS Hi seal 10E6 10D6 UL 6A 250V UL94 HB CSA 6A 250V UL94 HB 10 8 6 4 2 0 0 20 40 60 80 100 120 CSA 7A 500V UL94 V-0 20 18 15 13 10 8 5 3 0 0 20 8 Test conditions 2 20 40 60 80 100 120 Ambient Operating Temperature (C) Current (A) Current use IEC 16A 160V 3kV 3 Limited use 18 15 Test conditions 13 10 8 5 3 0 0 20 40 0 20 40 60 80 100 80 100 120 UTS Hi seal 12E8 12D8 UL 4.5A 250V UL94 HB Contacts : 8 O 1 (#20) IEC 7A 100V 2.5kV 3 Contact used: Machined contacts Wires used: 0.518mm for #20 contacts 1.31mm for #16 contacts 3.31mm for #12 contacts 8.37mm for #8 contacts Layouts UTS standard version 12 UTS discrete wire sealing 10 In-Line version UTS Hi seal version UTS with screw contact version 8 6 termination 4 Derating curve 2 0 0 20 40 60 80 100 Ambient Operating Temperature (C) Not recommended use 0 60 14 CSA 4.5A 250V UL94 HB termination 10 Contacts : 2 O 1.6 (#16) 12E8 12D8 20 Derating curve 20 Ambient Operating Temperature (C) version UL 13A 650V UL94 HB CSA 7A 500V UL94 V-0 IEC 10A 80V 2.5kV 3 Contacts : 8 O 1.6 (#16) In-Line version UTS Hi seal version UTS with screw contact 30 CSA 13A 650V UL94 HB UTS standard version UTS discrete wire sealing UTS Hi seal 12E2 12D2 Contact used: Machined contacts Wires used: 0.518mm for #20 contacts 1.31mm for #16 contacts 3.31mm for #12 contacts 8.37mm for #8 contacts Layouts Size 12 12E2 12D2 120 23 Current (A) 6 0 100 25 UL 10A 500V UL94 V-0 Current (A) 10 0 80 28 4 IEC 7A 100V 2.5kV 3 Contacts : 7 O 1 (#20) 60 UTS 128 30 128 12 Current (A) CSA 6A 250V UL94 HB 40 Ambient Operating Temperature (C) UTS Hi seal 10E7 10D7 120 23 IEC 16A 400V 4kV 3 Temperature elevation: 50C Contacts* : 4 O 1.6 (#16) 14 UL 6A 250V UL94 HB 100 25 UL 10A 500V UL94 V-0 Ambient Operating Temperature (C) 10E7 10D7 80 28 12 IEC 10A 100V 2.5kV 3 Contacts : 6 O 1 (#20) 60 UTS 124 30 (3+PE) Current (A) 40 Ambient Operating Temperature (C) 14 Current (A) 10E6 10D6 Overview 12E3 12D3 UTS 106 Current (A) Size 10 120 Current use Limited use Not recommended use 120 Ambient Operating Temperature (C) << 16 17 >> UTS Series UTS Series Size 14 14E5 14D5 UTS 1210 12 CSA 12A 650V UL94 HB 6 0 20 40 60 80 100 (6+PE) UL 4.5A 250V UL94 HB CSA 4.5A 250V UL94 HB 10 Current (A) 20 40 60 80 100 8 IEC 7A 32V 2.5kV 3 Contacts : 14 O 1 (#20) 2 0 0 20 40 60 80 100 120 Layouts Size 14 CSA 30A 600V UL94 V-0 IEC 42A 230V 4kV 3 40 30 Derating curve 25 20 15 Current use 10 Limited use 18 15 13 10 8 5 3 0 0 20 40 0 20 40 60 80 100 60 80 100 120 UTS 1412 25 23 20 18 15 Test conditions 13 10 8 5 3 0 20 40 60 80 100 120 Ambient Operating Temperature (C) UTS Hi seal 14E18 14D18 10 UL 4A 250V UL94 HB IEC 7A 100V 2.5kV 3 Contact used: Machined contacts Wires used: 0.518mm for #20 contacts 1.31mm for #16 contacts 3.31mm for #12 contacts 8.37mm for #8 contacts Layouts UTS standard version UTS discrete wire sealing 8 version In-Line version UTS Hi seal version UTS with screw contact 6 4 termination 2 0 Derating curve 0 20 40 60 80 100 Ambient Operating Temperature (C) Not recommended use 5 0 Contacts : 18 O 1 (#20) 120 20 0 CSA 4A 250V UL94 HB termination 35 100 28 UL 10A 500V UL94 V-0 Contacts : 12 O 1.6 (#16) version 45 Current (A) IEC 10A 80V 2.5kV 3 14E18 14D18 80 UTS 147 30 CSA 7A 500V UL94 V-0 In-Line version UTS Hi seal version UTS with screw contact 50 UL 44A 600V UL94 V-0 UTS standard version UTS discrete wire sealing UTS 142G1 142G1 Contact used: Machined contacts Wires used: 0.518mm for #20 contacts 1.31mm for #16 contacts 3.31mm for #12 contacts 8.37mm for #8 contacts 60 Ambient Operating Temperature (C) Test conditions Ambient Operating Temperature (C) << CSA 7A 500V UL94 V-0 IEC 16A 400V 4kV 3 Temperature elevation: 50C 6 4 40 23 Current (A) Current (A) 20 25 UL 10A 500V UL94 V-0 Current (A) 1412 10 UL 4.5A 250V UL94 HB 0 28 UTS Hi seal 12E14 12D14 CSA 4.5A 250V UL94 HB Contacts : 3 O 3.6 (#8) Contacts* : 7 O 1.6 (#16) 120 Ambient Operating Temperature (C) 12E14 12D14 3 30 2 0 13 10 Ambient Operating Temperature (C) 6 0 15 0 4 IEC 7A 100V 2.5kV 3 Contacts : 10 O 1 (#20) 8 18 5 147 UTS Hi seal 12E10 12D10 12 20 8 Contacts : 5 O 1.6 (#16) 120 Ambient Operating Temperature (C) 12E10 12D10 23 IEC 16A 160V 3kV 3 2 0 25 UL 12A 650V UL94 HB 8 4 IEC 6A 40V 1.5kV 3 Contacts : 10 O 1 (#20) 10 Current (A) CSA 4A 250V UL94 V-0 28 Current (A) UL 5A 250V UL94 V-0 UTS Hi seal 14E5 14D5 30 Overview 1210 Current (A) Size 12 120 Current use Limited use Not recommended use 120 Ambient Operating Temperature (C) 18 19 >> UTS Series Size 14 UTS 1419 UL 5A 250V UL94 V-0 CSA 4A 250V UL94 V-0 10 Current (A) 1419 12 6 4 IEC 4A 40V 1.5kV 3 Contacts : 19 O 1 (#20) 8 2 0 0 20 40 60 80 100 120 Ambient Operating Temperature (C) UL 4A 250V UL94 HB CSA 4A 250V UL94 HB 8 IEC 7A 100V 2.5kV 3 Contacts : 19 O 1 (#20) UTS Hi seal 14E19 14D19 10 Current (A) 14E19 14D19 6 4 2 0 0 20 40 60 80 100 120 Ambient Operating Temperature (C) Size 18 28 25 UL 10A 500V UL94 V-0 CSA 7A 500V UL94 V-0 15 13 10 3 0 0 20 40 60 80 100 120 Ambient Operating Temperature (C) UL 5A 250V UL94 V-0 IEC 3A 32V 1.5kV 3 UTS standard version version In-Line version UTS Hi seal version UTS with screw contact 8 termination Current (A) Layouts UTS discrete wire sealing UTS 1832 10 CSA 4A 250V UL94 V-0 << Contact used: Machined contacts Wires used: 0.518mm for #20 contacts 1.31mm for #16 contacts 3.31mm for #12 contacts 8.37mm for #8 contacts 18 5 Contacts : 23 O 1.6 (#16) Contacts : 32 O 1 (#20) 20 8 IEC 10A 80V 2.5kV 3 1832 Test conditions 23 Current (A) 1823 UTS 1823 30 6 Derating curve 4 Current use Limited use 2 Not recommended use 0 0 20 40 60 80 100 120 Ambient Operating Temperature (C) 20 21 >> UTS Series << UTS Series Mechanics UTS plug cable gland backshell .................................................................................................. 24 UTS square flange receptacle . .................................................................................................... 26 UTS jam nut receptacle with accessories ................................................................................ 28 PCB version: nominal length out . ............................................................................................... 30 UTS in line receptacle with accessories ................................................................................... 32 Accessories......................................................................................................................................... 34 Cable assembly.................................................................................................................................. 36 >> UTS Series UTS Series Mechanics UTS plug cable gland backshell Dimensions Connector type Termination Contact sex Male Cable gland Female Crimp contacts supply separately UTS standard Nut and grommet Female Shell size 10 12 14 18 10 12 14 18 10 12 14 Cable gland and grommet Female 14 Male No backshell Female Solder contacts loaded Hi seal Male Cable gland Female Screw contacts loaded Male UTS standard Cable gland Female For coding " - - " see p.6 and UTS layout guide p.12. << 10 12 8 10 12 14 18 8 10 12 14 18 8 10 12 14 18 8 10 12 14 18 12 14 12 14 Part number UTS6JC - - P UTS6JC - - S UTS6GN104S UTS6GN128S UTS6GN147S UTS6GN1412S UTS6GJC104S UTS6GJC128S UTS6GJC147S UTS6GJC1412S UTS6 - E - P Sealed Unmated Part number UTS6JC - - P UTS6JC - - S UTS6GN104S UTS6GN128S UTS6GN147S UTS6GN1412S UTS6GJC104S UTS6GJC128S UTS6GJC147S UTS6GJC1412S UTS6 - E - P On demand UTS6 - E - S Sealed Unmated UTS6 - E - S Sealed Unmated UTS6JC - E - P Sealed Unmated UTS6JC - E - S On demand UTS6JC - E - P On demand UTS6JC - E - S On demand UTS6JC124PSCR UTS6JC147PSCR UTS6JC124SSCR UTS6JC147SSCR UTS6JC124PSCR UTS6JC147PSCR UTS6JC124SSCR UTS6JC147SSCR Fig. 2 10 12 14 18 10 12 14 18 10 12 L (total length) 63.2 66.7 71.5 81.3 63.2 66.7 71.5 81.3 32 32.3 26.7 30.2 35.1 42 26.7 30.2 35.1 42 26.2 29.7 14 32 34.6 10 12 61.5 64.5 26.2 29.7 14 70 34.6 8 10 12 14 8 10 12 14 8 10 12 14 18 8 10 12 14 18 12 14 12 14 21.3 23.6 23.6 23.6 21.3 23.6 23.6 23.6 54 63.2 66.7 71.5 81.3 54 63.2 66.7 71.5 81.3 66.7 71.5 66.7 71.5 22.5 26.7 30.2 35.1 22.5 26.7 30.2 35.1 22.5 26.7 30.2 35.1 42 22.5 26.7 30.2 35.1 42 29.7 34.6 29.7 34.6 Shell size For coding " - - " see p.6 and UTS layout guide p.12. 24 Fig. 3 OA Figure Mechanics Fig. 1 Contact type L OA OA L OA L Part number Fig. 2 Fig. 3 Fig. 2 Fig. 1 Sealed Unmated Fig. 2 Sealed Unmated Fig. 2 Note : all dimensions are in mm 25 >> UTS Series UTS Series Mechanics UTS square flange receptacle Dimensions C Part number D OA OA OA H L L O B 3. 2 6.6 L Contact type Connector type Male Crimp contacts supply separately Contact sex UTS standard Female Male Solder contacts loaded Hi seal Female Male PCB contacts loaded Hi seal Female Male PCB contacts supply separately UTS standard Female For coding " - - " see p.6 and UTS layout guide p.12. << 26 Shell size Part number 10 12 14 18 10 12 14 18 8 10 12 14 18 8 10 12 14 18 8 10 12 14 18 8 10 12 14 18 10 12 14 18 10 12 14 18 UTS0104P UTS0128P UTS01412P UTS01823P UTS0104S UTS0128S UTS01412S UTS01823S UTS0 - E - P Sealed Unmated Part number Shell size UTS0104P UTS0128P UTS01412P UTS01823P UTS0104S UTS0128S UTS01412S UTS01823S 10 12 14 18 10 12 14 18 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14 10 12 14 18 10 12 14 18 UTS0 - E - P On demand UTS0 - E - S On demand Sealed Unmated UTS0 - E - S UTS0 - D - P UTS0 - D - P On demand UTS0 - D - S UTS0 - D - S On demand UTS0104P UTS0128P UTS01412P UTS01823P UTS0104S UTS0128S UTS01412S UTS01823S Fig. 2 UTS0104P UTS0128P UTS01412P UTS01823P UTS0104S UTS0128S UTS01412S UTS01823S L (total length) 31.7 24.2 21.5 21.5 31.7 24.2 Fig. 3 OA 15 19 22.2 28.5 15 19 22.2 28.5 12 15 19 22.2 12 15 19 22.2 11.9 14.9 19 22.2 12 15 19 22.2 15 19 22.2 28.5 15 19 22.2 28.5 H (for PCB contact): PCB nominal length (see page 30) For coding " - - " see p.6 and UTS layout guide p.12. B Front view C 2.3 11.35 2.5 2.3 2.5 11.35 2.3 2.3 2.5 11.3 2.3 2.5 2.3 11.35 2.5 2.3 2.5 D 23.8 26.2 28.6 33.3 23.8 26.2 28.6 33.3 21 23.8 26.2 28.6 21 23.8 26.2 28.6 21 23.8 26.2 28.6 21 23.8 26.2 28.6 23.8 26.2 28.6 33.3 23.8 26.2 28.6 33.3 Figure Mechanics Fig. 1 Fig. 1 Fig. 3 Sealed Unmated Fig. 2 Note : all dimensions are in mm 27 >> UTS Series UTS Series Mechanics UTS jam nut receptacle with accessories Dimensions Fig. 3 L C L OA OA OA B OA Part number Fig. 4 L Fig. 1 Part number Contact type Connector type Termination Contact sex Male UTS standard Crimp contacts supply separately Solder contacts loaded Female Discrete wire sealing Male Cable gland and grommet Male Male Hi seal with stand off Standard receptacle Female UTS standard with stand off Receptacle with hold down clip Male Male Receptacle without hold down clip PCB contacts loaded Nut and grommet Female Hi seal with stand off Male Receptacle with hold down clips Female PCB contacts supply separately Screw contacts loaded Male UTS standard Female Male UTS standard Female 10 12 14 18 10 12 14 18 10 12 14 10 12 14 8 10 12 14 18 8 10 12 14 18 12 14 8 10 12 14 18 8 10 12 14 18 8 10 12 14 18 8 10 12 14 18 10 12 14 18 10 12 14 18 12 14 12 14 Part number UTS7 - - P UTS7 - - P UTS7 - - S UTS7 - - S UTS7GN104P UTS7GN128P UTS7GN147P UTS7GN1412P UTS7GJC104P UTS7GJC128P UTS7GJC147P UTS7GJC1412P UTS7 - E - P Sealed Unmated On demand UTS7 - E - S Sealed Unmated On demand UTS7128PSEK9 UTS7147PSEK9 UTS7 - D - P Sealed Unmated On demand UTS7 - D - S UTS7GN104P UTS7GN128P UTS7GN147P UTS7GN1412P UTS7GJC104P UTS7GJC128P UTS7GJC147P UTS7GJC1412P UTS7 - E - P UTS7 - E - S UTS7128PSEK9 UTS7147PSEK9 UTS7 - D - P Sealed Unmated UTS7 - D - S Sealed Unmated UTS7 - D - P32 Sealed Unmated UTS7 - D - S32 On demand UTS7 - D - P32 On demand UTS7 - D - S32 On demand UTS7 - - P UTS7 - - P UTS7 - - S UTS7 - - S UTS7124PSCR UTS7147PSCR UTS7124SSCR UTS7147SSCR UTS7124PSCR UTS7147PSCR UTS7124SSCR UTS7147SSCR Shell size 10 12 14 18 10 12 14 18 10 Fig. 5 L (total length) 33.9 OA 28 B 14.9 19 22.2 28.5 14.9 19 22.2 28.5 14.9 Fig. 6 C D 27 31.8 34.9 41.3 27 31.8 34.9 41.3 27 22.2 27 30.2 36.6 22.2 27 30.2 36.6 22.2 Figure 31.8 27 34.9 30.2 41 40.7 14 43 22.2 10 70.5 74 14.9 27 22.2 12 19 31.8 27 14 80.5 22.2 34.9 30.2 12 14.9 19 22.2 12 14.9 19 22.2 19 24 27 31.8 34.9 24 27 31.8 34.9 31.8 19.3 22.2 27 30.2 19.3 22.2 27 30.2 27 34.9 24 28 31.8 34.9 24 28 31.8 34.9 24 28 31.8 34.9 24 28 31.8 34.9 27 31.8 34.9 41.3 27 31.8 34.9 41.3 31.8 34.9 31.8 34.9 30.2 19.3 22.2 27 30.2 19.3 22.2 27 30.2 19.3 22.2 27 30.2 19.3 22.2 27 30.2 22.2 27 30.2 36.6 22.2 27 30.2 36.6 27 30.2 27 30.2 8 10 12 14 8 10 12 14 12 14 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14 10 12 14 18 10 12 14 18 12 14 12 14 25 25 25 25 25 25 33.9 46.5 52.5 38.3 44.4 19.3 19 22.1 12 14.9 19 22.2 12 14.9 19 22.2 12 14.9 19 22.2 12 14.9 19 22.2 14.9 19 22.2 28.5 14.9 19 22.2 28.5 19 22.2 19 22.2 19.3 19.3 19.3 19.3 19.3 19.3 19.3 19.3 D Front view 12 H (for PCB contact): PCB nominal length (see page 30) For coding " - - " see p.6 and UTS layout guide p.12. For coding " - - " see p.6 and UTS layout guide p.12. << Shell size Fig. 2 4 L L Fig. 1 Mechanics L Fig. 2 Fig. 3 Fig. 5 Sealed Unmated Fig. 6 Fig. 6 Sealed Unmated Fig. 5 Fig. 4 Note : all dimensions are in mm 29 >> UTS Series UTS Series Mechanics Solder tail protrusion Dimensions D Dimensions A C 7 4 B Contact type Connector type Contact size Contact sex Part number RM20M12E8 Contact type Connector type Contact size PCB contacts supply separately Contact sex Male UTS0 Standard 16 Female Male PCB contacts loaded UTS0 Hi seal 16 & 20 Female Part number RM20M12E8 RM20M12E83 RC20M12E8 RC20M12E83 RC20M12E84 - Shell size 10 to 18 8 10 12 14 8 10 12 14 Male Layout A C 8D2 8D3 8D4 8D3A 8D98 12D14 8D2 8D3 8D4 8D3A 8D98 12D14 - 5.2 10.3 5.2 10.4 13.9 - 9.76 to 11.86 10.78 to 13.09 8.1 to 10.5 8.1 to 10.5 7.2 to 9.3 8.1 to 10.5 9.55 to 11.71 10.82 to 12.79 8.15 to 10.15 8.15 to 10.15 7.3 to9.3 8.15 to 10.15 RM20M12E83 RC20M12E84 RC20M12E85 16 PCB contacts supply separately Female UTS7 Standard RC20M12E86 RMW50A7K Male 20 UTS7 with stand off version = plating - see available plating p.42 Note : all dimensions are in mm 16 RMW5016K Hi seal without stand off - A B 4.1 9.2 4.85 3.35 4.65 7.15 7.85 7.15 3.4 2.7 1.3 7.95 8.65 7.95 4.2 3.5 2.1 9.51 5 3.6 10.41 6 4.6 2.4 3.04 C D - - RCW50A7K RCW5016K 10 to 16 - Male & Female - 12 & 14 - - - 3.6 - 8D2 8D3 8D4 8D3A 8D98 8D33 10D6 10D7 12D2 12D3 12D8 12D10 12D14 14D5 14D12 14D15 14D18 14D19 8D2 8D3 8D4 8D3A 8D98 8D33 10D6 10D7 12D2 12D3 12D8 12D10 12D14 14D5 14D12 14D15 14D18 14D19 - - - 3.8 to 6 4.7 to 7.25 4.9 to 7 4.8 to 7 3.85 to 5.9 - - - 4.8 to 7 - - - 3.75 to 5.8 4.8 to 6.9 4.9 to7 5.2 to 7 3.85 to 5.9 - - - 5.3 to 7 UTS7 contacts loaded Layout Female Male PCB Shell size 10 to 18 10 to 18 20 & 22 24 10 to 18 10 & 12 14 16 & 18 20 22 24 10 & 12 14 16 & 18 20 22 24 10 to 16 18 to 22 24 10 to 16 18 to 22 24 20 Female - 10 - 14 8 12 - 10 - 14 8 12 Mechanics 6.6 = plating - see available plating p.42 Note : all dimensions are in mm << 30 31 >> UTS Series UTS Series Mechanics UTS in line receptacle with accessories Dimensions L Part number OA OB OA Fig. 1 Shell size L (total length) OA B 10 70 14.9 26.7 12 74 19 30.1 14 78.5 22.2 35.1 18 89 28.5 42 10 70 14.9 26.7 12 74 19 30.1 14 78.5 22.2 35.1 18 89 28.5 42 UTS1GN104P 10 40.9 14.9 26.2 UTS1GN128P 12 40.9 19 29.7 14 43 22.2 34.6 UTS1GJC104P 10 70.7 14.9 26.2 UTS1GJC128P 12 74.5 19 29.7 14 80.5 22.2 34.6 UTS1JC124PSCR 12 74 19 29.7 UTS1JC147PSCR 14 78.5 22.2 34.6 Part number Contact type Connector type Termination Contact sex Shell size Part number UTS1JC - - P 10 Male UTS standard 12 14 Cable gland UTS1JC - - S 10 Female Crimp 12 14 UTS1JC - - S 18 contacts supply separately Nut and grommet Male Discrete wire sealing Cable gland and grommet Male UTS1GN104P 12 UTS1GN128P Cable gland backshell Male UTS1GN147P UTS1GN1412P 10 UTS1GJC104P 12 UTS1GJC128P 14 UTS standard UTS1GN147P 10 14 Screw contacts loaded UTS1JC - - P 18 UTS1GJC147P Fig. 2 UTS1GN1412P UTS1GJC147P UTS1GJC412P Mechanics OB L Figure Fig. 1 Fig. 2 Fig. 1 Fig. 1 UTS1GJC1412P 12 UTS1JC124PSCR 14 UTS1JC147PSCR For coding " - - " see p.6 and UTS layout guide p.12. Note : all dimensions are in mm For coding " - - " see p.6 and UTS layout guide p.12. << 32 33 >> UTS Series UTS Series Accessories Jam nut sealing caps Part numbers Shell size Part numbers Shell size UTS8DCG 8 UTS8DCGR 8 UTS10DCG 10 UTS10DCGR 10 UTS12DCG 12 UTS12DCGR 12 UTS14DCG 14 UTS14DCGR 14 UTS18DCG 18 UTS18DCGR 18 Metal terminal Square flange sealing cap UTS series offers a wide range of accessories: from the plastic protective cap to the dust caps, coloured rings for visual identification or discrimination pins. Part numbers Shell size Part numbers Shell size UTS8DCGE 8 UTS610DCG 10 UTS10DCGE 10 UTS612DCG 12 UTS12DCGE 12 UTS614DCG 14 UTS14DCGE 14 UTS618DCG 18 UTS18DCGE 18 Metal terminal Plug protective cap Plastic protective cap Gasket Colour coding rings Part numbers Part numbers Mechanics Description Plug sealing cap Receptacles Plugs Shell size UTS710CCR* UTS610CCR* 10 UTS712CCR* UTS612CCR* 12 UTS714CCR* UTS614CCR* 14 Part numbers / neoprene * Add G for Green, Y for Yellow, R for Red Shell size UTFD11B 8 UTFD12B 10 UTFD13B 12 UTFD14B 14 UTFD16B Size 8 IP40 Part number: UTS68C 18 Shell size Receptacle cap Plug cap 8500-5585A 8500-5594 8 8500-5586A 8500-5595 10 12 8500-5587A 8500-5596 8500-5588A 8500-5597 14 8500-5590A 8500-5599 18 For shell sizes 8 & 18, please consult factory Bending protection spiral PMA adapter IP40 solution when used with a UTS conectors and sealed PMA adapter. IP68/69K version To get a PMA adapter you should change JC to PMA. Ex: UTS6JC - - S UTS6PMA - - S << To get a spiral protection you should change JC to JS. Ex: UTS6JC - - S UTS6JS - - S 34 35 >> UTS Series UTS Series Cable assembly Cable information Souriau provides connectors in various applications for more than 90 years in the most extreme environment. Being conscious about the difficulty to find a quick and a reliable harness manufacturer, we decided years ago to start in house cable assembly production. It allows customers to reduce the number of suppliers, and to take advantage of the "best in class" quality of the Souriau group. Overmoulding is a process that further enhances the sealing properties of the UTS range, especially over many years of use. Overmoulding provides the opportunity to change the cable exit from straight through 90 degrees and avoid any stress on the cable terminated to the connector. Also, as the wires are encapsulated inside the moulding, a barrier is created which prevents from any liquid from entering the equipment through the connector if the cable jacket is breached. Range of temperature: Occasional flexing: -5C up to +70C Fixed installation: -40C up to +80C Rated voltage: U0/U: 300/500 V Wire section : Arrangement with #16 contact: wire section 1.5 mm Arrangement with #20 contact: wire section 0.5 mm In this section you'll find standard cable sets but as all customers are unique we are happy to adapt our proposal to your specific needs on demand. Harnesses Cable selection Connector type Free end Connector type Backshell type UTS standard Straight UTS Hi seal Straight Gender Male Female Male Female Connector size 10 to 18 8 to 14 Overmoulded harnesses 1m of cable HAUTS - - PST100 HAUTS - - SST100 HAUTS - E - PST100 HAUTS - E - SST100 Part number 3m of cable HAUTS - - PST300 HAUTS - - SST300 HAUTS - E - PST300 HAUTS - E - SST300 5m of cable HAUTS - - PST500 HAUTS - - SST500 HAUTS - E - PST500 HAUTS - E - SST500 Layout for coding "--" p.36 Number and size of wires Type 8E2 2 #20 2X0.5 H05 VV - F 2X0.5 8 8E3; 8E3A; 8E33; 8E98 3 #20 3X0.5 H05 VV - F 3X0.5 10 Discrete connector Total length If cable jacket is breached... Free end UTS standard Backshell type Straight 90 Straight UTS Hi seal 90 Gender Male Female Male Female Male Female Male Female Connector size 10 to 18 8 to 14 1m of cable HAUTSOV - - PST100 HAUTSOV - - SST100 HAUTSOV - - PRA100 HAUTSOV - - SRA100 HAUTSOV - E - PST100 HAUTSOV - E - SST100 HAUTSOV - E - PRA100 HAUTSOV - E - SRA100 Other lengths and configurations: on demand, see factory. Note: UTS standard necessarily with gold plated stamped & formed contacts. For coding "--" see p. 37 << 36 12 Overmoulded connector If cable jacket is breached... Connector type water ingress unhampered, leading to damage. prevents water ingress via capillary action. Part number 3m of cable HAUTSOV - - PST300 HAUTSOV - - SST300 HAUTSOV - - PRA300 HAUTSOV - - SRA300 HAUTSOV - E - PST300 HAUTSOV - E - SST300 HAUTSOV - E - PRA300 HAUTSOV - E - SRA300 5m of cable HAUTSOV - - PST500 HAUTSOV - - SST500 HAUTSOV - - PRA500 HAUTSOV - - SRA500 HAUTSOV - E - PST500 HAUTSOV - E - SST500 HAUTSOV - E - PRA500 HAUTSOV - E - SRA500 Cable used Shell size 14 18 Harmonised reference 8E4 4 #20 4X0.5 H05 VV - F 4X0.5 103PE* 3 #16 3G1.5 H05 VV - F 3G1.5 103 3 #16 3X1.5 H05 VV - F 3X1.5 104 4 #16 4X1.5 H05 VV - F 4X1.5 106; 10E6; 1098 6 #20 7X0.5 H05 VV - F 7X0.5 10E7 7 #20 7X0.5 H05 VV - F 7X0.5 12E2 2 #16 2X1.5 H05 VV - F 2X1.5 12E3 3 #16 3X1.5 H05 VV - F 3X1.5 124PE* 4 #16 4G1.5 H05 VV - F 4G1.5 124 4 #16 4X1.5 H05 VV - F 4X1.5 128 8 #16 8X1.5 H05 VV - F 8X1.5 12E8 8 #20 10G0.5 H05 VV - F 10G0.5 1210; 12E10 10 #20 10G0.5 H05 VV - F 10G0.5 1214 14 #20 14G0.5 H05 VV - F 14G0.5 142G1 3 #8 3G10 H05 VV - F 3G10 14E5 5 #16 3G10 H05 VV - F 3G10 147PE* 7 #16 7G1.5 H05 VV - F 7G1.5 147 7 #16 7X1.5 H05 VV - F 7X1.5 1412 12 #16 12X1.5 H05 VV - F 12X1.5 14E12 8 #20; 4 #16 12G0.5 H05 VV - F 12G0.5 14E15 14 #20; 1 #16 18G0.5 H05 VV - F 18G0.5 14E18 18 #20 18G0.5 H05 VV - F 18G0.5 1419; 14E19 19 #20 21G0.5 H05 VV - F 21G0.5 18E11 11 #16 12X1.5 H05 VV - F 12X1.5 1823 23 #16 25G1 H05 VV - F 25G1.5 18E30 29 #20; 1 #16 30G0.5 H05 VV - F 30G0.5 1832; 18E32 32 #20 35G0.5 H05 VV - F 35G0.5 Mechanics Total length Standard harnesses *Suffix PE added to mention the use of a ground wire. 37 >> UTS Series << UTS Series Contacts Description ......................................................................................................................................... 40 Contact plating selector guide .................................................................................................... 41 Contact selector guide ................................................................................................................... 42 Packaging ........................................................................................................................................... 42 Crimp contacts ................................................................................................................................. 43 #16 coaxial contacts ...................................................................................................................... 45 PCB contacts ..................................................................................................................................... 46 Fibre optic contacts ........................................................................................................................ 47 >> UTS Series UTS Series Contacts Contact plating selector guide As soon as you know what contact size you need, you next have to decide on which type to use. Souriau proposes mainly two different types of electrical contacts: - Machined - Stamped & formed Machined contacts are generally chosen for low quantities purpose as well as a better solution for power applications. Stamped & formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production applications. Then comes the question: What plating should I choose ? Hereunder is a graph with criteria to guide you: NB: do not mix different plating (e.g. tin plated pin contact with gold plated socket contact). Number of cycles Vibration Description 250 The UTS series is delivered with (solder and PCB versions) or without contact (crimp version). When contacts are not loaded, this series offers the unique possibility to use the same contact in any layout as long as it receives the same active part size. Thus it is possible to buy only one contact reference and equip all connectors even if housings are different. Bearing in mind that any additional tool or complicated assembly process should be avoided, our contacts are based on a snap-in principle which avoid the use of an insertion tool. 100 0.4m of gold min Contacts Gold flash The main benefit is the standardisation which means reduction of inventory cost. Silver Crimp contacts are available in different versions: Tin Current / Voltage 5mA 5mV * machined * stamped & formed * coaxial * fiber optic Contact size #20 #12 #16 In addition, UTS series can obviously be equipped with solder contacts, PCB contacts, screw termination. << 40 41 #8 >> UTS Series UTS Series Crimp contacts Contact selector guide Standard version Contact preloaded Electrical characteristics: contact resistance Machined < 4m #16 O1.6mm Machined < 3m Min 0.4 gold over 2 Ni Contact supply separately Electrical characteristics: contact resistance #20 O1mm #16 O1.6mm Machined Stamped & formed Machined Available platings (contact supply separately) A < 6m 2 Ni + 2 Ag J < 15m Min 0.4 gold over 2 Ni S31 Active part: Gold flash over Ni Crimp area: Nickel < 5m S18 Active part: 0.75 gold min over 2 Ni Crimp area: 1.3 tin over Ni Other: Nickel < 5m S25 S26 Active part: 0.75 Au over Ni Crimp area: flash Au over Ni T T: 2m Ni mini all over + 3 to 5 m Sn all over TK6 2-5 Sn pre-plated Stamped & formed < 6m #12 O2.4mm Machined #8 O3.6mm Machined Machined #20 O1 mm #16 O1.6 mm Packaging * 1000 pieces bulk packing * 3000 pieces reeled stamped & formed contacts * 5000 pieces reeled machined contacts 42 mm 0.13-0.20 26-24 0.13-0.25 Machined 22-20 0.32-0.52 S&F 22-20 0.35-0.5 Machined Machined Machined 20-18 30-28 26-24 0.50-0.93 0.05-0.08 0.13-0.2 S&F 26-24 0.13-0.25 Machined 22-20 0.32-0.52 S&F 22-20 0.35-0.5 Machined 20-16 0.52-1.5 S&F 18-16 0.8-1.5 S&F 18-16 0.8-1.5 Machined Machined 16-14 16-14 1.5-2.5 1.5-2.5 S&F 14 2.0-2.5 22 20 18 16 14 12 16 14 12 10 8 0.13-0.4 0.5 0.75-1.0 1.5 2.5 4 1.5 2.5 4 6.0 10.0 #12 O2.4 mm Machined #8 O3.6 mm Machined (1) contact reeled << AWG 26-24 S&F Conscious of the wide variety of applications, contact packaging has been considered for small series (bulk packaging) and high volume production (reeled contacts): * 50 pieces bulk packing (standard) Wire size Type Gold flash over 2 Ni K < 3m Contact size Part number Male RM24W3- Female RC24W3- SM24W3- (1) SC24W3- (1) SM24WL3- (2) SC24WL3- (2) RM20W3- RC20W3- SM20W3- (1) SC20W3- (1) SM20WL3- (2) SC20WL3- (2) RM18W3RM28M1RM24M9SM24M1- (1) SM24ML1- (2) RM20M13RM20M12SM20M1- (1) SM20ML1- (2) RM16M23SM16M1- (1) SM16ML1- (2) SM16M11- (1) SM16ML11- (2) RM14M50RM14M30SM14M1- (1) SM14ML1- (2) 8291 1457N8291 1459N8291 1461N8291 1463N8291 1465N8291 1467N8291 36018291 36038291 36058291 36078291 3609- RC18W3RC28M1RC24M9SC24M1- (1) SC24ML1- (2) RC20M13RC20M12SC20M1- (1) SC20ML1- (2) RC16M23SC16M1- (1) SC16ML1- (2) SC16M11- (1) SC16ML11- (2) RC14M50RC14M30SC14M1- (1) SC14ML1- (2) 8291 14568291 14588291 14608291 14628291 14648291 14668291 36008291 36028291 36048291 36068291 3608- Max wire O Max insulator O 1.58 max 0.89-1.58 1.58 max 1.17-2.08 Color band Plating available Front - Rear - - - - - - - K - - 2.10 max 0.55 1.1 0.8 1.6 Red Insulation 0.89-1.28 grip 1.8 Black 1.18 2.2 Blue Insulation 1.17-2.08 grip 1.8 3.2 No insulation 3.0 grip Insulation 2.0-3.0 grip 2.05 3.2 2.28 3.2 No insulation 3.2 grip K TK6, S25 (female), S26 (male) - TK6, S25 (female), S26 (male) - K K, J, T K, J, T - S31, S18, TK6 - K, J, T - S31, S18, TK6 - K, J, T - S31, S18, TK6 - S31, S18, TK6 - K, J, T K, J, T - S31, S18, TK6 - 4.9 - A, K - 6.5 - A Contacts #20 O1mm Available platings (contact preloaded) (2) loose contact 43 >> UTS Series UTS Series Crimp contacts #16 coaxial contacts First Mate Last Break contacts Type AWG 30-28 26-24 #16 O1.6 mm Longer male contact (+1mm) Machined #16 O1.6 mm Shorter female contact (-0.7mm) Wire size Machined Part number 20-16 16-14 16-14 30-28 26-24 Male RM28M1GE1 RM24M9GE1 RM20M13GE1 0.32-0.52 RM20M12 GE1 0.52-1.5 RM16M23 GE1 1.5-2.5 RM14M50 GE1 1.5-2.5 RM14M30 GE1 0.05-0.08 0.13-0.2 22-20 0.32-0.52 20-16 16-14 16-14 0.52-1.5 1.5-2.5 1.5-2.5 22-20 mm 0.05-0.08 0.13-0.2 - Female Max wire O Max insulator O 0.55 0.8 1.1 1.6 1.8 2.2 3.2 1.1 1.6 1.8 2.2 3.2 - 1.18 - RC28M1GE7 RC24M9GE7 RC20M13GE7 RC20M12GE7 RC16M23GE7 RC14M50GE7 RC14M30GE7 1.8 2.05 2.28 0.55 0.8 1.18 1.8 2.05 2.28 Color band Front Red Black Blue Red Black Blue - Rear Red Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Plating available Monocrimp coaxial contact = K, J or T Contact 2 Standard male contact Multipiece crimp coaxial contact = K, J or T Standard female contact Shorter female contact * The inner conductor and outer braid is crimped individually. * The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact. * An outer ferrule is used to connect the braid to the outer contact and provide cable support to ensure against bending and vibration. Standard female contact Longer male contact Standard male contact * The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods. * This economy is achieved by simultaneously crimping both the inner conductor and outer braid or drain wire. How to make FMLB / LMFB connection Contact 1 We provide 2 types of coaxial contacts suitable for 50 or 75, coaxial cable or twisted pair cable. First Mate Last Break contacts should be chosen only if the cavity is not marked with the earth symbol. For cavities marked with the earth symbol, standard contacts will fulfill the same role as a first mate, last break contact used in a standard cavity. Suitable for Coaxial cable or Twisted cable * For jacket diameter from 0.64 to 1.45mm Inner conductor from AWG30 to AWG24 * For jacket diameter from 1.78 to 3.05mm Inner conductor up to 2.44mm diameter Contacts for coaxial cable summary FMLB Contact range Ground symbol LMFB Contacts Contact size Coaxial contact range Contact type Male contact Contact part number with cable combination Female contact Multipiece RMDXK10D28 RCDXK1D28 Monocrimp RMDX60xxD28 RCDX60xxD28 See page 68 Cabling notice See pages 72 & 73 See page 74 Contacts for twisted pairs cable summary Contact range Male contact Female contact Contact part number with cable combination Multipiece RMDXK10D28 + YORK090 RCDXK1D28 + YORK090 See page 69 Monocrimp RMDX60xxD28 RCDX60xxD28 Contact type << 44 Cabling notice See page 70 See page 71 45 >> UTS Series UTS Series PCB contacts Fibre optic contacts PCB contacts Description Size 16 Fibre optic contacts for TRIM TRIO(R) connectors PCB soldering Size 16 Fibre optic contacts are optical contacts designed for the integration of optical links in all TRIM TRIO(R) cable connectors. UTS range can be carried out with a wave soldering process, but not reflow soldering process. All high temperature processes are prohibited. The Fibre optic contacts are designed to accommodate: * Plastic Optical Fibre (POF) 1 mm core and 2.2 mm jacket * Plastic Clad Fibre (PCF) 230m core and 2.2 mm jacket Contact size #20 O1mm #16 O1.6mm Type Part number Male Female Short version RMW50A7 RCW50A7 Long version RMW5016 RCW5016 Short version RM20M12E8 RC20M12E8 Long version RM20M12E83 RC20M12E83 RC20M12E84 Plating * Multimode Silica Fibre 62.5/125m type 2.0 mm max. jacket * Singlemode Silica Fibre =K 9/125m type 2.0 mm jacket Typical features and benefits are: = K or T * Socket contact is spring loaded to avoid any air gap between the two optical faces. * Low insertion loss is provided by high precision pieces. * Single jumpers, multiway harness and active device housings can be supplied regarding customer requirement. Performance * Fibre type: POF/PCF * Wave length: 650 nm * Optical insertion loss (typ.): 2 dB max. * Jacketed external diameter: 2.2mm * Temperature range: -25C to +70C * Cable retention: 49N * Mating cycles without cleaning: 50 * Max. mating cycles: 500 Construction * Contact body: Multimode 62.5/125m 1300 nm < 0.5 dB 2.0mm max. -25C to +70C Contacts Technical characteristics Singlemode 9/125m 1310 nm < 0.35 dB 2.0mm max. -25C to +70C Copper alloy Connector accommodation Any TRIM TRIO(R) size 16 contact can be used in any contact position in any connector in the TRIM TRIO(R) size 16 interconnection system : UTP, UTS, UTG, UTO. << 46 47 >> UTS Series UTS Series Fibre optic contacts Fibre optic contacts Ordering information Multimode Contact - Silica POF Contacts (Plastic Optical Fibre) Male contact RMPOF1000 Female contact RCPOF1000B Silica Contacts - Multimode Male contact RMMMOFA Female contact RCMMOFA PCF Contacts (Plastic Clad Fibre) Male contact RMPCF230 Female contact RCPCF230B Silica Contacts - Monomode Male contact RMSMOFA Female contact RCSMOFA POF Contact (Plastic Optical Fibre) SPECIFIC TOOLING LIST - can be ordered only separately The standard tooling kit is made of the part numbers below that can be ordered separately as well. Part numbers Descriptions Part numbers Descriptions Wiping solvent Crimping plier Microscope x400 80WL0008 Microscope adaptor 80WD0010 Stripping tool for O 0.25 mm 80WP0025 Polishing tool 80WD0014 Stripping tool for O 0.60 mm 80WS0002 Crimping tool 80WD0025 Automatic stripping tool for O 0.5 mm, 0.6 mm, 0.7 mm & 3.8 mm 80WT0005 Contact support for polymerisation 80WG0010 Needle 80WM0006 Ruler 80WP0005 Polishing plate 80WP0013 Non slip base (to hold the polishing plate) 80WG0014 Glue 80WG0015 Capsule Polishing disk (grain size 9m) Dropping bottle 80WS0002 80WL0001 Stripping tool for O 0.20 mm 80WP0014 80WN0012 Polishing disk (grain size 30m) Alumina blade 80WP0015 80WN0008 80WP0019 80WC0004 80WD0008 Optical paper 80WN0006 Polishing tool Stripping tool for O 2.2 mm & 1.5 mm Dry air spray 80WN0005 80WP0018 Stripping tool for O 0.9 mm & 0.25 mm 80WD0005 Dropping bottle Syringe Polishing disk (grain size 9m) 80WD0036 Cutter Optical paper Capsule 80WG0016 80WP0014 Aramid yarn scissors 80WC0003 80WN0012 80WG0015 Non slip base (to hold the polishing plate) 80WC0001 80WN0006 80WD0025 Automatic stripping tool for O 0.5 mm, 0.6 mm, 0.7 mm & 3.8 mm 80WP0013 Descriptions Dry air spray Needle Polishing plate Part numbers Descriptions Syringe 80WG0010 80WP0005 Part numbers 80WG0016 Stripping tool Ruler The standard tooling kit is made of the part numbers below that can be ordered separately as well. 80WN0005 80WD0005 80WM0006 SPECIFIC TOOLING LIST - can be ordered only separately 80WT0008 80WT0009 Curing oven Protective tube Polishing disk (grain size 0.3m) Contacts STANDARD TOOLING KIT - P/N 80MS0004 STANDARD TOOLING KIT - P/N 80MG0027 PCF Contact (Plastic Clad Fibre) STANDARD TOOLING KIT - P/N 80MG0039 Descriptions Descriptions Stripping tool for O 2.2 mm Polishing disk (grain size 9m) Kevlar scissors Polishing disk (grain size 0.3m) Stripping tool for O 0.25 mm Curing oven Alumina blade Polishing plate Polishing tool Non slip base (to hold the polishing plate) Press fit tool Glue Microscope << 48 49 >> UTS Series << UTS Series Technical information Tooling ................................................................................................................................................. 52 Assembly instruction ...................................................................................................................... 54 Rated current & working voltage ................................................................................................ 59 UV resistance .................................................................................................................................... 60 Crimping ............................................................................................................................................. 60 UL94 + UL1977 .............................................................................................................................. 61 IEC 61984 and IP codes explained .......................................................................................... 64 What is NEMA rating ? ................................................................................................................... 66 >> UTS Series UTS Series Tooling Crimptooling table Automatic crimping tools Standard contacts Contact size #20 1mm The extreme environment interconnect specialist "from deep sea to deep space". Souriau designs manufactures and markets high performance interconnect solutions for severe environments dedicated to the aerospace, defence, light and heavy industry markets. Souriau has been working in partnership with Mecal for a good number of years. With sales offices located in all major industrial regions of the world, the combined strengths of both organisations has resulted in a truly global solution to all your production tooling needs. RM/RC 24W3 RM/RC 20W3 RM/RC 18W3 SM 24W3S - (1) SC 24W3S - (1) SM 24WL3S - (2) SC 24WL3S - (2) SM/SC 20W3S - (1) SM/SC 20WL3S - (2) RM/RC 28M1 RM/RC 24M9 RM/RC 20M13 RM/RC 20M12 RM/RC 16M23 RM/RC 14M50 - #16 1.6mm RM/RC 14M30 SM/SC 24M1 SM/SC 24ML1 SM/SC 20M1 SM/SC 20ML1 SM/SC 16M1 SM/SC 16ML1 SM/SC 14M1 SM/SC 14ML1 SM/SC 16M11 SM/SC 16ML11 - Head Handles S20RCM S20SCM20 S16RCM20 S16RCM16 S16RCM1450 S16RCM14 SHANDLES S16SCM20 5106.021.09.36 S16SCML1 5106.021.09.24 S16SCML11 Note: endurance of SHANDLES tool = 5 000 cycles. Contact size Part number Hand tool 8291 1457N- / 8291 14568291 1459N- / 8291 1458- #12 2.4mm 8291 1461N- / 8291 14608291 1463N- / 8291 1462- M317 8291 1465N- / 8291 14648291 1467N- / 8291 14668291 3601A / 8291 3600A #8 3.6mm 8291 3603A / 8291 3602A 8291 3605A / 8291 3604A M317 8291 3607A / 8291 3606A 8291 3609A / 8291 3608A Tool with separate locator Positioner + locator setting 1-2 2 2 VGE10077A 3 3 4 3 3 VGE10078A 4 5 6/7 Extraction tools 5106 021 09 24 5106 021 09 36 Technical information Mecal is leader in manufacturing tooling for crimping terminals over a stripped wire. Established in 1976, Mecal has become one of the world's leading companies dedicated to the design and manufacture of semi automatic production tools for strip fed, open barrel crimp terminals, serving the Automotive, Telecom and Datacomm industry. Part number Specific contacts Contact size Mini Applicator Stripper Presses #16 O 1.6mm Longer RM contact Part number Hand tools (SHANDLES) head RM28M1GE1RM24M9GE1RM20M13GE1- S16RCM20 RM16M23 GE1RM14M50 GE1RM14M30 GE1- Mecal sales network: w e t/ w w.m e c a l. n n d it a .p h p e n g / re te v e Tool with separate locator Hand tool Positioner + locator setting S16RCM16 S16RCM1450 S16RCM14 MH860 MH86186 M317 UH2-5 RC28M1GE7- #16 O 1.6mm Shorter RC contact RC24M9GE7RC20M13GE7RC20M12GE7RC16M23GE7RC14M50GE7RC14M30GE7- S16RCM20 MH860 S16RCM16 S16RCM1450 S16RCM14 MH86164G Extraction tools 6/8 3 4/6 5/6 RX2025GE1 5/7 6/8 M317 UH2-5 3 Coaxial contacts See cabling notice pages 68 to 74. << 52 53 >> UTS Series UTS Series Assembly instruction Wire stripping UTS 0 assembly (mounting suggestion) L Part number Stripping length L (mm) Female Screw contacts Contact delivered with connector 5.8 Power contacts #12 8291 1457 8291 1456 8291 1459 8291 1458 8291 14618291 1460 7 to 8 8291 1463 8291 1462 8291 1465 8291 1464 8291 1467 8291 1466 Power contacts #8 8291 3601 8291 3600 8291 3603 8291 3602 8291 3605 8291 3604 6.5 to 7.5 8291 3607 8291 3606 8291 3609 8291 3608 Male * Strip wires, crimp contacts * Insert contacts into connector cavities (insert manually or use tool RTM205) * Place receptacle in the panel cut-out, with optional gasket * Secure receptacle with screws (not supplied) Rear mounting Front mounting Optional coding ring Gasket (optional) Optional coding ring Panel thickness: 2.5mm max 3mm max 3mm max Panel UTS 7 assembly (mounting suggestion) * Strip wires, crimp contacts * Insert contacts into connector cavities (insert manually or use tool RTM205) * Seat o-ring, place receptacle in the panel cut-out * Tighten jam nut << Shell size Jam nut torque (Nm) Jam nut 8 1.5 19.05 3 22.25 12 4 27.15 14 5 30.19 18 5 36.5 3.2 mm max. Receptacle flange Panel Receptacle flange O-ring UTS 6 GN / UTS 7 GN assembly * Slide accessories on the cable (make sure to keep compression ring on the grommet) * Strip wires and crimp contacts * Insert first contact into the grommet (first contact in cavity A, use male contact to pierce the grommet, no tool is required), then insert the contact in the connector cavity A (insert manually or use tool RTM205) * Place the grommet and compression ring on the insulator * Insert the other contacts * Tighten nut (recommended torque: see note) O Wire Tool Discrete tightening Standard wire version sealing 10 Gasket (optional) Technical information Part number Stripping length L (mm) Female Machined contact #16 RM28M1RC28M1RM24M9RC24M94.8 RM20M13RC20M13RM20M12RC20M12RM16M23RC16M23RM14M50RC14M507.1 RM14M30RC14M30Stamped & formed contact #16 SM24M1SC24M1SM24ML1SC24ML14 SM20M1SC20M1SM20ML1SC20ML1SM16M1SC16M16.35 SM16ML1SC16ML1SM16M11SC16M114.65 SM16ML11SC16ML11SM14M1SC16M116.35 SM14ML1SC16ML11Machined contacts #20 RM24W3RC24W3RM20W3RC20W34.8 RM18W3RC18W3Stamped & formed contact #20 SM24W3SC24W3SM24WL3SC24WL34 SM20W3SC20W3SM20WL3SC20WL3Male from 1.7 mm to 3.0 mm Optional coding ring 54 Panel thickness: 3.2mm max Shell size Nut tightening torque (Nm) 10 1 12 1.5 14 1.5 Nut O Wire Optional coding ring from 1.7 mm to 3.0 mm Grommet + Compression ring 55 >> UTS Series UTS Series Assembly instruction UTS 1 JC / UTS 6 JC assembly * Slide accessories on the cable Mated connector length UTS0 + UTS6 Adapter + mounted gasket Nut B D A Make sure the seal is positioned as shown. * Strip external cable jacket * Strip wires and crimp contacts * Insert contacts into connector cavities (insert manually or use tool RTM205) * Tight adapter with plug, choose right seal (waste the other seal), tight nut with adapter (recommended torque values to be applied according to the table - right) * Caution: only one of both delivered gasket should be used ! UTS7 + UTS6 Coding ring UTS0 + UTS6 EN JC & CJC UTS0 + UTS6 EN GN UTS7 + UTS6 EN JC & CJC UTS7 + UTS6 EN GN A max B max C max D max 10 73.2 39.6 77.3 43.7 12 77.6 39.4 81.7 43.5 14 83.5 40 87.6 44.1 18 93.1 - 97.2 - Shell size Shell size 8 10 12 14 18 Recommended Adapter Nut jacket strip tightening tightening length (mm) torque torque (Nm) (Nm) Male Female (17) (25) 1 0.75 21 29 1.5 2 25 33 2 2.5 29 36 3 2.5 37 45 4 3.5 O Cable range Standard seal 2.5/6.5 2.5/8.0 5.0/12.0 7.0/14.0 9.0/18.0 O Cable range Reducing seal 1.5/5.0 1.5/5.0 3.0/9.0 5.0/12.0 7.0/16.0 O Wire C 3.2 mm max. Dimensions overmoulded harnesses L UTS 1 GJC / UTS 6 GJC assembly 18 37 45 Adapter + mounted gasket Shell size Nut UTS0 UTS7 L max L1 max 8 45.3 35 10 60.33 50 61.98 51.65 12 L max 56.73 L1 max 51.65 Technical information * Slide accessories on the cable (make sure to keep compression ring on the grommet) * Strip external cable jacket * Strip wires and crimp contacts * Insert first contact into the grommet (first contact in cavity A, the contact pierces the grommet, no tool is required), then insert the contact in the connector cavity A (insert manually or use tool RTM205) * Place the grommet and compression ring on the insulator Recommended jacket strip Shell * Insert the other contacts length (mm) size * Tight adapter with plug, choose right Male Female seal (waste the other seal), tight nut 8 (17) (25) 10 21 29 with adapter (recommended torque 12 25 33 values to be applied according to 14 29 36 the table - right) L1 14 Optional coding ring 18 Grommet + Compression ring Adapter Nut tightening tightening torque torque (Nm) (Nm) 1 1.5 2 3 4 0.75 2 2.5 2.5 3.5 O Cable range Standard seal O Cable range Reducing seal O Wire 2.5/6.5 2.5/8.0 5.0/12.0 7.0/14.0 9.0/18.0 1.5/5.0 1.5/5.0 3.0/9.0 5.0/12.0 7.0/16.0 from 1.7 mm to 3.0 mm Note : all dimensions are in mm << 56 57 >> UTS Series UTS Series Rated current & working voltage Panel cut out Current carrying capacity UTS7 Jam nut receptacle Shell size B A OC O D0.2 Front Rear mounting mounting 0.1 E C D A0.25 O B0.1 8 15.1 10 18.3 12 20.6 14 18 12.5 14.5 E0.2 14.6 13.75 15.1 17.8 17.7 16.5 18.2 22.2 22.5 21.2 23.0 21.4 25.5 25.7 24.3 27.0 27.8 31.8 32 30.6 3.2 The current carrying capacity of a connector is limited by the thermal properties of materials used in it's construction. The amount of current that can be handled depends on the size of cable used, the ambient temperature and the heat that is generated inside the connector. Part 3 of the IEC 60512 standard determines through a derating curve, the maximum current permissible, which varies from one layout to another (Fig.1 & Fig.2). Wire size plays an important role as well, since they help to dissipate heat and avoid overheating (Fig.1 & Fig.3). Please note that the curve should be adjusted when dealing with potential hot spots, which can occur as a result of unequal loading of current across a number of contacts. As a general rule, it is best to avoid locating power handling contacts in the middle of the connector; try to locate them towards the edge where heat can be dissipated more effectively. Eventually you should find a level which represents the permissible operating range: A Fig.1: UTS 12-4 - 1.5mm wires Extraction tools 5106.021.09.36 Extractor #20 RX20D44 #16 RX2025GE1 #12 5106.021.09.24 #8 5106.021.09.36 Quadrax VGE1-0324A 28 25 25 23 23 20 20 18 15 13 10 5106.021.09.24 VGE1-0324A RX20D44 RX2025GE1 18 15 13 10 8 8 5 5 3 3 0 20 40 60 80 100 0 120 Ambient Operating Temperature (C) 0 20 40 60 80 100 120 Ambient Operating Temperature (C) Fig.3: UTS 12-4 - 2.5mm wires 35 33 Current (A) Contact size 28 0 Fig.2: UTS 12-8 - 1.5mm wires 30 Current (A) Current (A) 30 30 28 25 23 Current use 20 18 Technical information UTS0 Square flange receptacle Limited use 15 13 Not recommended use 10 8 5 3 0 0 20 40 60 80 100 120 Ambient Operating Temperature (C) Extraction tools instruction for size 16 Special case with the tool RX2025GE1: Extraction: A - When setting up in the cell, keep firmly the tool by the hexagonal metallic part and insert tool in cavity. Place the tool into the cavity from front face of the connector, push on the handle, then remove the contact.. The rated current is defined as uninterrupted continuous current that a connector can take when all contacts are energized simultaneously without exceeding the maximum limit of temperature. The earth contact is never loaded. B - Push the tool by the handle to extract the contact. << 58 59 >> UTS Series UTS Series UV resistance UL94 60 This standard is dedicated to plastics flammability. It characterises how the material burns in various orientation and thicknesses. 30 The UTS series has been rated at V-0 & HB. 0 Procedure: A specimen is supported in a vertical or horizontal position and a flame is applied to the bottom of the specimen. The flame is applied for ten seconds and then removed until flaming stops, at which time the flame is reapplied for another ten seconds and then removed. Two sets of five specimens are tested. The two sets are conditioned under different conditions. - 30 - 150 - 120 - 90 - 60 - 30 0 30 60 90 120 150 180 190 180 170 150 160 140 130 110 120 90 100 80 70 60 50 40 30 J/cm Crimping To ensure that the crimp tooling is performing according to original specifications, it is important to carry out regular checks. A common way to check the performance of tooling is with a simple pull test, ideally using a dedicated electric pull tester. Minimum recommended full forces are indicated in the tables below: Advantages (Extract from the IEC 60352-2): Conductor cross-section MM AWG 0.05 30 0.08 28 0.12 26 0.14 0.22 24 0.25 0.32 22 0.5 20 0.75 0.82 18 1.0 - Efficient processing of connections at each production level - Processing by fully-automatic or semi- automatic crimping machines, or with hand operated tools - No cold-soldered joints - No degradation of the spring characteristic of female contacts by the soldering temperature - No health risk from heavy metal and flux steam - Preservation of conductor flexibility behind the crimped connection - No burnt, discolored and overheated wire insulation - Good connections with reproducible electrical and mechanical performances - Easy production control SM20M1SC20M1SM16M1SC16M1- << Insulation crimp O wire T min max min max 0.737 1.575 1.27 1.524 0.889 1.575 1.27 1.524 0.889 1.575 1.372 1.626 1.168 2.083 1.676 2.235 1.168 2.083 1.676 2.235 3.175 3.175 W 60 Conductor cross-section MM AWG 1.3 16 1.5 2.1 14 2.5 3.3 12 4.0 5.3 10 6.0 8.4 8 10.0 Pull out force N 135 150 200 230 275 310 355 360 370 380 45 12'' ~ ~ Cotton 1001mm HB Horizontal burning: * A material classed HB shall not have a burning rate exceeding 40 mm per minute over a 75 mm span for specimens having a thickness of 3.0 to 13 mm. * A material classed HB shall not have a burning rate exceeding 75 mm per minute over a 75 mm span for specimens having a thickness less than 3.0 mm. * A material classed HB shall cease to burn before the 100 mm reference mark. 251mm Material 45 Wire gauze 45 101mm Wire gauze W T SM24M1SC24M1- Wire crimp AWG T0.076 W0.254 wire 28 0.762 1.549 26 0.762 1.549 24 0.864 1.549 22 0.965 1.575 20 1.067 1.575 18 1.372 2.667 16 1.473 2.68 Pull out force N 6 11 15 18 28 32 40 60 85 90 108 5'' T One of the key factors which affects the performance of a connector, is the way contacts are terminated. Crimped connections are nowadays seen as the best solution to ensure quality throughout the lifetime of the product. Here are some reasons why we recommend this method of termination for UTS connectors: V-0 Vertical burning: * Specimens must not burn with flaming combustion for more than 10 seconds after either test flame application. * Total flaming combustion time must not exceed 50 seconds for each set of 5 specimens. * Specimens must not burn with flaming or glowing combustion up to the specimen holding clamp. * Specimens must not drip flaming particles that ignite the cotton. * No specimen can have glowing combustion remain for longer than 30 seconds after removal of the test flame. Technical information - 90 - 180 Material - 60 0 So we performed test according to the ISO 4892-2 and simulated 5 years exposure to outdoor environments (temperature, humidity, etc...) After this period there was no significant colour variation, no crazing, no cracking and no major variation of mechanical properties. There are two main standards for industrial connectors: UL94 & UL1977 90 20 All over the world we are not exposed to the same amount of energy given by the sun. The chart shown here clearly illustrates this. Yearly mean of daily irradiation in UV (280-400 nm) on horizontal plane (J/cm) (1990-2004) 10 Solar radiation affects all materials, but plastics can be susceptible to extreme degradation over time. The choice of materials for the UTS series was therefore a critical consideration. Underwriter Laboratories 61 >> UTS Series UTS Series Underwriter Laboratories Underwriter Laboratories UL1977 UL1977 There are several standards which deal with plug and receptacle. Each of them is only for a small area of applications. It could be telecommunication, Etc. The UL 1977 covers single and multipole connectors intended for factory assembly. Requirements apply to devices in taking into account intensity and voltage. There a categories as follows: 30 V (42 V peak) 0 600 V Spacing: For a 250V max connector, distance through air or over material shall be 1.2mm whereas from 250V to 600V connector the spacing is 3.2 minimum. These distances have to be taken between uninsulated live parts as shown in the matrix below: * Applicability of spacing requirements Type 0 Type 0 Type 1A 8.3 A Type 2 Tybe 1B 31 A Type 3 0 1A 1B 2 3 4 Uninsulated live part - uninsulated live part of opposite polarity No Yes Yes Yes Yes Yes Uninsulated live part - uninsulated grounded metal part No Yes Yes Yes Yes Yes Uninsulated live part - exposed dead metal part No Yes No Yes Yes Yes An alternative way to determine voltage rating is with the Dielectric-Withstand test. If during one minute there is no arc-over or breakdown the rated voltage is given as given below: a) 500 volts for a type 1B device b) 1000 volts plus twice rated voltage for types 1A, 2, 3 and 4 devices. 200 A Type 4 Marking: 1000 A According to above table, the level of performance that has to be reached could be different. Most of them are explained in the following page. A device shall be legibly marked with the manufacturer's trade name, trade mark, or other descriptive marking by which the organisation responsible for the product may be identified. (Exception: If the device is too small, or where the legibility would be difficult to attain, the manufacturer's name, trademark, or other descriptive marking may appear on the smallest unit container or carton) The following shall be marked on the device or on the smallest unit container or carton or on a stuffer sheet in the smallest unit container or carton: Insulating materials: Material uses for electrical insulation, as a minimum, have to comply with the characteristics shown below: * Minimum ratings for polymeric materials Flame rating 0 1A 1B 2 3 4 HB HB HB HB HB Relative thermal index (RTI) Electrical/mechanical w/o impact */** 50/50 50/50 50/50 50/50 50/50 50/50 4 V-0 L9 Example - Marking for the arrangement 10-3: 10A 500V U Technical information Type a) The catalogue number or an equivalent designation b) The electrical rating in both volts and amperes, if assigned c) Whether ac or dc, if restricted d) Flammability class, if identified * The RTI of the material shall not be lower than the temperature measured during the Temperature Test. ** For a thickness less than that for which a value has been established, the RTI of the minimum thickness with an established value shall be used. Assembly: Connector has to be keyed to prevent any mismating that can damage the machine or hurt the user. In the same way, plugs and sockets have to be equipped to protect persons against contact with live parts. Finally the identified grounding contact shall be located so that the corresponding electrical continuity has to be completed before any other contact. << 62 63 >> UTS Series UTS Series IEC 61984 IEC 61984 The norm is dedicated to connectors with rated voltage above 50V and up to 1000V and rated currents up to 125A per contact. But depending of your application connectors should be compliant with another standard. This has to be double checked with the customer. There are lot of constructional requirements and performances specified in that standard. Most of them are illustrated in greater details hereafter. Provisions for earthing: The UTS connector is intended to be used on Class II systems. Even if the purpose of our connector is not to interrupt current, we often see a need to add a protective earth contact. Then this one shall be a "First mate, last break" style. Critically, among all of the normal assumptions we make in designing a connector, this contact has to be considered as a live part and must be protected against electric shock by double or reinforced insulation. First digit (foreign bodies protection) IP is a coding system defined by the IEC 60529 to indicate the degrees of protection provided by an enclosure. The aim of this is to give information regarding the accessibility of live parts against ingress of water and other foreign bodies. 1st digit Degree of protection Code letters (international Protection) 2nd digit IP 6 8 Second digit (water protection) Degree of protection No protection against accidental contact. No protection against solid foreign bodies. 0 No protection against water. 1 Protection against contacts with any large area by hand and against large solid foreign bodies with a diameter bigger than 50 mm. 1 Drip-proof. Protection against vertical water drips. 2 Protection against contacts with the fingers. Protection against solid foreign bodies with a diameter bigger than 12 mm. 2 Drip-proof. Protection against water drips up to a 15 angle. 3 Protection against tools, wires or similar objects with a diameter bigger than 2.5 mm. Protection against small solid bodies with a diameter bigger than 2.5 mm. 3 Spray-proof. Protection against diagonal water drips up to a 60 angle. 4 As 3 however diameter is bigger than 1 mm. 4 Splash-proof. Protection against splashed water from all directions. 5 Full protection against contacts. Protection against interior injurious dust deposits. 5 Hose-proof. Protection against water (out of a nozzle) from all directions. 6 Total protection against contacts. Protection against penetration of dust. 6 Protection against temporary flooding. 7 Protection against temporary immersions. 8 Protection against water pressure. Pressure to be specified by supplier. In addition to the IEC 60529 we conjointly use the DIN 40050 part 9 which are dedicated to road vehicles. The main differences are: * First digit: 5 replaced by 5K, 6 by 6K. In the DIN the tested equipment is not depressurized as it is in the IEC. * Second digit: 5K and 6K has been added and are equivalent respectively to 5 and 6 but with higher pressure. 9K which represents the High pressure cleaning. 9K IEC 61984 ed.2.0 "Copyright (c) 2008 IEC Geneva, Switzerland.www.iec.ch" IEC 60664-1 ed.2.0 "Copyright (c) 2007 IEC Geneva, Switzerland.www.iec.ch" << 64 Per the IEC 60664-1 (formely VDE 0110) each category is linked to the end application and where the device will be implemented: * Category IV (primary overcurrent protection equipment): Origin of the installation * Category III (Any fixed installation with a permanent connection) Fixed installation and equipment and for cases where the reliability and the availability is subject to special requirements * Category II (Domestic applicances): Energy consuming equipment to be supplied from the fixed installation * Category I (Protected electronic circuit): For connection to circuit in which measures are taken to limit transient overvoltage. 0 UTS offers high sealing performance IP68 / 69K... Even in dynamic situations. UTS connectors are qualified to be used on systems rated at Overvoltage category III High pressure hose-proof. Protection against high pressure water (out of a nozzle) from all directions. Pollution degree Per the IEC 60664-1 (formerly VDE 0110) the environment affects the performance of the insulation. Particles can build a bridge between two metal parts. As a rule dust mixed with water can be conductive and more generally speaking metal dust is conductive. Finally, the standard defines 4 levels of pollution: * Degree 1 (Air conditioned dry room): No pollution or only dry, non conductive pollution occurs. The pollution has no influence. * Degree 2 (Personal computer in a residential area): Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be expected. * Degree 3 (Machine tools): Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected. * Degree 4 (Equipments on roof, locomotives): Continuous conductivity occurs due to conductive dust, rain or other wet conditions. Finally, the harsher the environment is, the longer clearance and creepage distances should be. Nonetheless, according the IEC 61984, enclosure rated at IP54 or higher can be dimensioned for a lower pollution degree. This applies to mated connectors disengaged for test and maintenance. Technical information IP Code: Overvoltage Marking The marking should give enough details to the user to know what the main characteristics are and without going deep in technical documentation. Below examples identify the suitability of the connector: * Example 1: Marking of a connector with rated current 16A, rated voltage 400V, rated impulse voltage 6kV and pollution degree 3, 2 and 1 for use in any system, preferably unearthed or delta-earthed systems: 6kV 3 400V 6kV 16A 400V 3 * Example 2: Marking of a connector with rated current 16A, rated insulation voltages line-to-earth 250V, line-to-line 400V, rated impulse voltage 4kV and pollution degree 3, 2 and 1 for use in earthed systems: 3 4kV 3 400V 4kV 1 250V 400V 6A 250V 16A 65 >> UTS Series UTS Series What is NEMA rating ? * NEMA ratings vs IP ratings Whereas IP ratings only consider protection against ingress of foreign bodies - first digit - and ingress of water (second digit), NEMA ratings consider these but also verify protection from external ice, corrosive materials, oil immersion, etc. The correlation between NEMA & IP being limited only to dust and water, we can state that a NEMA type is equivalent to an IP rating but it is not possible to say the contrary. Below a list of some NEMA standards: Enclosure rating IP20 IP22 IP55 IP64 IP65 IP66 IP67 * Type 1 * Type 3 * Type 3R * Type 3S Type 4 * Type 4X * * Type 6 * Type 12 * Type 13 * indicates compliance << 6 IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hosedirected water, the entry of water during occasional temporary submersion at a limited depth and damage from external ice formation. 6P IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hose-directed water, the entry of water during prolonged submersion at a limited depth and damage from external ice formation. 66 Technical information Type 6 rating can be either Type 6 or Type 6P - please see below: 67 >> UTS Series << UTS Series Annexes #16 coaxial contacts - cabling notices ..................................................................................... 70 Glossary of terms ............................................................................................................................. 77 Coordinates for PC Tail terminations ......................................................................................... 78 Stand off dimensions - Drilling pattern (PCB view)................................................................. 80 Discrimination/Keying methods .................................................................................................. 81 >> UTS Series UTS Series #16 coaxial contacts Coaxial cable - Contact monocrimp and multipiece Cable type Impedance Contact type O over jacket O over dielectric inch mm inch mm Twisted cable - Contact monocrimp and multipiece Inner cond size O outer braid Ext. O mm inch 75 0.09 2.29 0.057 1.45 RG179A/U 75 0.105 2.67 0.063 1.6 0.3 0.084 2.13 max RG179B/U 75 0.105 2.67 0.063 1.6 0.3 0.084 2.13 max RG187/U 75 50 Multi piece 0.11 2.79 max 0.06 1.52 0.3 0.11 2.79 max 0.06 1.52 0.51 0.078 1.98 max 0.088 2.24 max RMDXK10D28 RCDXK1D28 O over jacket (single wire) inch mm O outer braid Inner cond size Stranded Ext. O definition mm inch mm Male contact kit for coaxial cable Female contact kit for coaxial cable 2#24 stranded mil w 16878 type B 24 0.049 1.24 max 7/.008 - - RMDXK10D28 RCDXK1D28 2 #24 solid mil-w-76 type LW 24 0.047 1.12 max 1/.0201 - - RMDXK10D28 RCDXK1D28 26 0.043 1.09 max 7/.0063 - - RMDXK10D28 RCDXK1D28 28 0.028 0.71 max - - RMDXK10D28 RCDXK1D28 TWISTED PAIR 1/.201 SOLID MIL w 76 TYPE lw or MIL W 16878 26 0.044 1.12 max 1/.0201 0.511 - - RMDXK10D28 RCDXK1D28 RMDXK10D28 RCDXK1D28 2 #26 stranded mil w 76 type LW or mil w16878 type b&e Multi piece 0.16 RG174/U 50 0.11 2.92 0.06 1.52 0.48 AMPHENOL 21-598 50 0.105 2.67 0.06 1.52 0.48 RG196/U 50 0.08 0.086 0.3 RG178A/U 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max RG/188A/U 50 0.110 2.79 0.06 1.52 0.51 0.078 1.98 max RMDX60-36D28 RCDX60-36D28 twisted pair solid mil w 81822/3 28 0.028 0.71 max 1/.0126 0.32 - - KX21TVT (europe) RG178 B/U 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max RMDX60-34D28 RCDX60-34D28 #28 7/.0036 per Hitachi spec ec-711 (13-2820) - 0.046 1.17 7/.0036 - - - RMDX60-31D28 RCDX60-31D28 + YORX090 + YORX090 RG178 / BU 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max RMDX60-50D28 RCDX60-16D28 0.115 2.92 0.06 1.52 0.48 0.088 2.24 max RMDX60-32D28 RCDX60-32D28 20218201 - 0.028 0.71 - - - - RMDX60-31D28 RCDX60-31D28 + YORX090 + YORX090 0.11 2.79 0.06 1.52 0.51 0.078 1.98 max RMDX60-36D28 RCDX60-36D28 #30 solid - 0.025 0.64 - - - - RMDX60-15D28 + YORX090 #26 7/.0063 26 0.028 0.71 7/.063 0.16 - - RMDX60-31D28 RCDX60-31D28 + YORX090 + YORX090 #26 19/.004 26 0.049 1.24 19/.004 - - - RMDX60-19D28 RCDX60-19D28 + YORX090 + YORX090 24 0.049 1.24 7/.008 - - - RMDX60-19D28 RCDX60-19D28 + YORX090 + YORX090 #24 19/.005 24 0.057 1.45 19/.005 - - - RMDX60-19D28 RCDX60-19D28 + YORX090 + YORX090 - 26 - 1.25 - - - 19x0.1 RMDX60-19D28 RCDX60-19D28 + YORX090 + YORX090 - 24 - 1.25 - - - 7x0.2 RMDX60-19D28 RCDX60-19D28 + YORX090 + YORX090 - 24 - 1.45 - - - 19x0.13 RMDX60-19D28 RCDX60-19D28 + YORX090 + YORX090 - 26 - 0.7 - - - 7x0.16 RMDX60-31D28 RCDX60-31D28 + YORX090 + YORX090 50 50 Mono crimp 2.03 max 0.034 2 #28 solid mil-w-81822/3 RG316/U 50 0.107 2.72 0.6 1.52 0.51 0.078 2.05 max RMDX60-36D28 RCDX60-36D28 raychem 5024A3111 50 0.12 3.05 0.083 2.11 0.64 0.097 2.46 RMDX60-52D28 RCDX60-52D28 raychem 5026e1614 50 0.083 2.11 0.05 1.27 0.48 0.067 1.7 RMDX60-36D28 RCDX60-36D28 0.1 2.54 0.058 1.47 0.3 - Multi piece RMDXK10D28 RCDXK1D28 #24 7/.008 PRD PN 247ASC1123-001 - 0.103 2.62 0.06 1.52 0.51 0.078 1.98 RMDX60-18D28 RCDX60-18D28 PRD PN 247AS-C1251 - 0.092 2.34 0.05 1.27 0.64 0.067 1.7 RMDX60-18D28 RCDX60-18D28 JUDD C15013010902 - 0.087 2.13 0.05 1.27 0.48 0.066 1.67 RMDX60-36D28 RCDX60-36D28 CDC PIN22939200 - 0.09 2.29 0.048 1.22 0.3 0.064 1.63 RMDX60-46D28 RCDX60-16D28 CDC PIN22939200 - 0.09 2.29 0.048 1.22 0.3 0.064 1.63 RMDX60-50D28 RCDX60-16D28 CDC PIN245670000 - 0.104 2.64 0.067 1.7 0.3 0.083 2.11 RMDX60-50D28 RCDX60-16D28 ampex - 0.114 2.9 0.075 1.91 0.38 0.09 1.29 RMDX60-32D28 RCDX60-32D28 TI PN 920580 - 0.7 1.78 0.038 0.96 0.48 0.054 1.37 RMDX60-24D28 RCDX60-24D28 0.096 2.44 RMDX60-26D28 RCDX60-26D28 2.11 RMDX60-50D28 - Mono crimp Honeywell PN 58000062 - 0.12 3.05 0.077 1.96 0.41 solid - - 0.104 2.64 0.067 1.7 0.3 - - 0.09 2.29 0.048 1.22 0.3 1.63 RMDX60-50D28 - - 0.114 2.9 0.075 1.91 0.38 1.29 RMDX60-32D28 RCDX60-32D28 - - 0.07 1.78 0.038 0.96 0.48 1.37 RMDX60-24D28 RCDX60-24D28 - - 0.12 3.05 0.077 1.96 0.41 2.44 RMDX60-26D28 RCDX60-26D28 70 Mono crimp RCDX60-15D28 + YORX090 Annexes RG174/U RG188A/U surprenant pn 8134 << Cable type Inner Contact AWG type cond mm RG161/U RG188/U Male contact kit for coaxial cable Female contact kit for coaxial cable 71 >> UTS Series UTS Series #16 coaxial contacts Twisted pair cable multipiece contact cabling Cable reference Contact type Male contact Female contact Crimp tool Twisted pair cable monocrimp contact cabling Die set Stop bushing Cable strip length A B C Inner conductor crimp g dim t dim Braid crimp g dim Contact type Cable reference t dim Male contact Female contact Crimp tool Die set Cable strip length Stop bushing A B g dim t dim 4.32 1.4 to 1.22 2.97 to 2.84 3.07 to 2.9 6.1 3.16 1.30 to 1.17 1.4 to 1.22 2.97 to 2.84 3.07 to 2.79 4.7 6.1 4.06 1.22 to 1.12 1.35 to 1.22 2.97 to 2.84 3.12 to 2.95 4.7 6.1 4.06 1.30 to 1.17 1.4 to 1.22 2.97 to 2.84 3.07 to 2.9 4.7 6.1 4.06 1.22 to 1.17 1.35 to 1.22 2.84 to 2.79 3.12 to 2.97 4.7 6.1 4.06 1.22 to 1.17 1.35 to 1.22 2.84 to 2.79 3.12 to 2.97 4.7 6.1 4.06 1.22 to 1.17 1.35 to 1.22 2.84 to 2.79 3.12 to 2.97 4.7 6 4 #28 7/.0036 per Hitachi spec ec-711 (13-2820) S-80 SL-105 4.7 6.1 2 #24 solid mil-w-76 type LW 20218204 S-80 SL-105 3.94 #30 solid S-83 SL-105 #26 7/.0063 S-80 SL-105 2 #26 stranded mil w 76 type LW or mil w16878 type b&e Multi piece 2 #28 solid milw-81822/3 RMDXK10D28 RCDXK1D28 M10S-1J - - See assembly notice Mono crimp #26 19/.004 TWISTED PAIR 1/.201 SOLID MIL w 76 TYPE lw OR MIL W 16878 RMDX60-31D28 + YORX090 #24 7/.008 twisted pair solid mil w 81822/3 #24 19/.005 AWG26 (19x0.1) AWG24 (19x0.13) 6.350.41 Strip lengths of cable Outer hyring YOC-074 Twisted pair adapter YORK-090 Inner supporting sleeve RCDXB-055-1 Outer female contact RCDX60-2 Inner pin RMD26L-1 M10S-1J M10SG8 ASSY'Y TOOL DIE SET STOP BUSHING M10S-1J TOOL M10SG8 crimping kit AWG24 (7x0.2) Female contact RCDX60-31D28 + YORX090 AWG26 (7x0.16) S-80 Braid crimp 1.30 to 1.12 2#24 stranded mil w 16878 type B C Inner conductor crimp g dim t dim SL-150 Conductor "W" 7.950.41 13.490.41 * Select appropriate monocrimp coax twisted pair contact and cable combination. * Select appropriate crimp tooling (hand tool, S-die set, stop bushing). * Strip the twisted pair cable to the designated wire strip lengths. * Insert the stripped cable into the contact. One cable is to be inserted into the inside diameter of hyring, and pushed forwaerd into the inner contact. The second cable is to be inserted between the outside diameter of hyring and the inside diameter of the outer contact body. * Crimp the contact. Conductor "X" Step 1: Step 2: Step 3: Twisted pair adapter See cable strip lengths Supporting sleeve Outer hyring RMDX60 Male coax contact Cable strip length C B Male contact Outer male contact RMDX60-2 Inner socket RFD26L-1 Inner supporting sleeve RMDXB-055-3 Twisted pair adapter YORK-090 Outer hyring YOC-074 7.950.41 Conductor "Y" Strip lengths of cable Conductor "Z" 7.950.41 RCDX60 Female coax contact A 16 min. 15.540.41 Step 1: Step 2: G Step 3: Twisted pair adapter Locking louver typical 7.54 G 5.940.41 Inner supporting sleeve Grounding louver typical Outer hyring 0.250.05 When using solid wire flatten conductor "X" and "Z" using N24FL-1 die as shown 7.950.41 15.540.41 Inner conductor crimp (G) to be measured with die set fully closed Note : all dimensions are in mm Note : all dimensions are in mm << Braid crimp (G) to be measured with die set fully closed Annexes 7.540.41 72 73 >> UTS Series UTS Series #16 coaxial contacts Multipiece male contact with coax cable Cable reference RG161U RG179 RG187U RG188/U RG174/U RG178A/U RG196U AMPHENOL 21-598 surprenant pn 8134 Outer contact Hyring complementary compoments Crimp tool Multipiece female contact with coax cable Die set Stop bushing Inner contact Stop bushing Die set S23D2 YOC074 S26D2 Male: RMDXK10D28 M10S-1J YOC074 + RMDXB0553 S22-1 SL47-1 SL46D2 S23D2 - A B C 4.37 4.37 4.37 4.37 4.37 7.54 7.54 7.95 7.95 7.95 7.95 7.95 9.12 9.12 15.88 15.88 15.88 15.88 15.88 17.53 17.53 4.37 7.95 15.88 YOC074 - Multipiece kit details RMDXK10D28 includes RFD26L1D28 Cable strip length 4.37 7.95 15.88 Cable reference RG161U RG179 RG187U RG188/U RG174/U RG178A/U RG196U AMPHENOL 21-598 surprenant pn 8134 Outer contact Hyring complementary compoments Crimp tool Female: RCDXK1D28 M10S-1J YOC074 + RMDXB0553 S22-1 RCDX602D28 Body contact RMD26L1D28 Inner contact YOC-074 Outer hyring YOC-074 Outer hyring RMDXB0553 Inner supporting sleeve RCDXB0553 Inner supporting sleeve RCDXK1D28 includes C 15.880.41 Inner socket RFD26L-1 Step 1: - Assemble outer hyring onto cable - Assemble inner socket to inner conductor and crimp Step 2: - Insert the assembly into the outer male contact until the inner socket snaps into place - The cable braid (shield) should now cover the barrel of the outer male contact as shown 11.130.41 Strip lengths of cable 4.370.41 S23D2 SL46D2 4.37 4.37 4.37 4.37 4.37 6.35 6.35 B - C 11.13 11.13 11.13 11.13 11.13 11.13 11.13 - 4.37 11.13 - 4.37 11.13 A Dielectric diameter B C Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve 7.950.41 RMD26L1D28 A Cable stip length Body contact Outer hyring YOC-074 SL47-1 Cable strip length YOC074 Inner contact Outer male contact RMDX60-2 Stop bushing S23D2 RFD26L1D28 B Die set YOC074 RMDX602D28 A Inner contact S23D2 Multipiece kit details Cable stip length Dielectric diameter Stop bushing Die set Strip lengths of cable Step 3: - Slide outer hyring forward against spring and crimp in place as shown Locking louver typical Outer hyring YOC-074 4.37 0.41 Step 1: - Assemble outer hyring onto cable - Assemble inner pin to inner conductor and crimp Outer female contact RCDX60-2 Inner pin RMD26L-1 Step 2: - Insert the assembly into the outer female contact until the inner pin snaps into place - The cable braid (shield) should now cover the barrel of the outer female contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown Grounding louver typical Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve 17.530.41 Outer male contact RMDX60-2 Step 1: - Assemble outer hyring onto cable - Assemble supporting sleeve over dielectric and under braid - Assemble inner socket to inner conductor, push back against sleeve and crimp Supporting sleeve Inner supporting sleeve RMDXB-055-3 Inner socket RFD26L-1 Step 2: - Insert the assembly into the outer male contact until the inner socket snaps into place - The cable braid (shield) should now cover the barrel of the outer male contact as shown 9.120.41 7.540.41 Outer hyring YOC-074 11.130.41 Strip lengths of cable Strip lengths of cable Step 3: - Slide outer hyring forward against spring and crimp in place as shown Locking louver typical Outer hyring Supporting sleeve RCDXB-055-1 Inner pin RMD26L-1 Outer female contact RCDX60-2028 6.35 0.41 Step 1: - Assemble outer hyring onto cable - Assemble supporting sleeve over dielectric and under braid - Assemble inner pin to inner conductor, push back against sleeve and crimp Grounding louver typical Outer hyring Note : all dimensions are in mm << Outer hyring YOC-074 Step 2: - Insert the assembly into the outer female contact until the inner pin snaps into place - The cable braid (shield) should now cover the barrel of the outer female contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown Annexes Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve Supporting sleeve Note : all dimensions are in mm 74 75 >> UTS Series UTS Series #16 coaxial contacts Glossary of terms Coax cable with monocrimp contact cabling Cable reference Male contact Female contact CDC PIN22939200 RMDX60-46D28 RCDX60-16D28 Crimp tool Cable strip length Inner conductor crimp g dim t dim Braid crimp Die set Stop bushing A B C g dim t dim S-80 SL-105 4.19 5.97 8.51 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84 CDC PIN22939200 RMDX60-46D28 RCDX60-16D28 S-87 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84 CDC PIN245670000 RMDX60-50D28 RCDX60-16D28 S-80 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 KX21TVT (europe) RG178 B/U RMDX60-34D28 RCDX60-34D28 S-82 SL-105 5.08 6.35 8.89 1.30/1.17 1.32/1.17 2.84/2.74 3.07/2.9 RG178 / BU RMDX60-50D28 RCDX60-16D28 S-87 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84 3.12/2.95 ampex RMDX60-32D28 RCDX60-32D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 TI PN 920580 RMDX60-24D28 RCDX60-24D28 S-82 SL-105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9 RG174/U RMDX60-32D28 RCDX60-32D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 Honeywell PN 58000062 RMDX60-26D28 RCDX60-26D28 S-82 SL-105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9 RG188A/U RMDX60-36D28 RCDX60-36D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 RG316/U RMDX60-36D28 RCDX60-36D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 5.08 6.35 11.68 1.37/1.27 1.45/1.32 2.92/2.79 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97 PRD PN 247AS-C1123-001 RMDX60-18D28 PRD PN 247AS-C1251 RMDX60-18D28 RCDX60-18D28 raychem 5024A3111 RMDX60-52D28 RCDX60-52D28 raychem 5026e1614 RMDX60-36D28 RCDX60-36D28 JUDD C15013010902 RMDX60-36D28 RCDX60-36D28 inner cond. #30, braid diam 2.64 RMDX60-50D28 - S-80 SL-105 5.1 6.35 8.9 - - - - inner cond. #30, braid diam 2.29 RMDX60-50D28 - S-87 SL-105 4.2 6.35 8.5 - - - - inner cond. #28, braid diam 2.9 RMDX60-32D28 RCDX60-32D28 S-80 SL-105 5.1 6.35 11.7 - - - - inner cond. #26, braid diam 1.78 RMDX60-24D28 RCDX60-24D28 S-82 SL-105 5.1 6.35 8.9 - - - - inner cond. #26, braid diam 3.05 RMDX60-26D28 RCDX60-26D28 S-82 SL-105 5.1 6.35 8.9 - - - - RCDX60-18D28 M10S-1J M10SG8 ASSY'Y TOOL DIE SET STOP BUSHING M10S-1J TOOL S-88 SL-105 M10SG8 ASSY'Y TOOL DIE SET STOP BUSHING M10S-1J TOOL * Select appropriate cable and contact combination. * Select appropriate crimp tooling (hand tool, S-die set, stop bushing). * Strip coax cable to the designated wire strip lengths. * Insert the stripped coax into the rear of the contact. * Crimp the contact. * Clearance Per the IEC 60664-1 it is the shortest distance between two conductive parts even over the air. * CTI (Comparative Tracking Index) The CTI value is commonly used to characterize the electrical breakdown properties of an insulating material. It allows users to know the tendency to create creepage paths. This value represents the maximum voltage after 50 drops of ammonium chloride solution without any breakdown. * Creepage distance Per the IEC 60664-1 it represents the shortest distance along the surface of the insulating material between two conductive parts. * RTI (Relative temperature Index): Extract from ULs website: "Maximum service temperature for a material, where a class of critical property will not be unacceptably compromised through chemical thermal degradation, over the reasonable life of an electrical product, relative to a reference material having a confirmed, acceptable corresponding performance defined RTI. Air gap Creepage distance * Working voltage Per the IEC 60664-1 it is the highest r.m.s. value of A.C. or D.C. voltage across any particular insulation which can occur when the equipment is supplied at rated voltage. - RTI Elec: Electrical RTI, associated with critical electrical insulating properties. * Rated impulse voltage Impulse withstands voltage value assigned by the manufacturer to the equipment or to a part of it characterizing the specified withstand capability of its insulation against transient overvoltage. - RTI Mech Imp: Mechanical Impact RTI, associated with critical impact resistance, resilience and flexibility properties. - RTI Mech Str: Mechanical Strength (Mechanical without Impact) RTI, associated with critical mechanical strength where impact resistance, resilience and flexibility are not essential" * Working current It is the maximum continuous and not interrupted current able to be carried by all contacts without exceeding the maximum temperature of the insulating material. * Transient voltage Extract from the IEC 60664-1: Short duration overvoltage of a few millisecond or less, oscillatory or non-oscillatory, usually highly damped. See cable strip lengths Cable strip length RMDX60 Male coax contact A RCDX60 Female coax contact B Annexes C << 76 77 >> UTS Series UTS Series Drilling patterns (terminations viewed from male rear face, soldering side) Hole size : 0.90 mm min. (# 20) + Hole sizes : 1.3 mm min. (# 16) hole position tolerance. 8D2 8D33 8D3 8D3A/8D98 10D6 8D4 14D5 0.10 14D15 12D2 14D19 18D11 12D3 18D32 18D30 12D14 12D10 Annexes 12D8 O 10D7 14D18 10D98 14D12 O << 78 79 >> UTS Series UTS Series Stand off dimensions - Drilling pattern (PCB view) Size 8 Discrimination/Keying methods Size 10 to 14 A A B In applications where similar connectors are used next to each other, mismatching can be a reason for disturbances, system failure or even danger to operating personnel. Shell size To eliminate mismatching, all TRIM TRIO(R) connectors can be equipped with discrimination keys, which offer unlimited possibilities for an error avoiding interconnection system. 8 The other way around is to rotate the insert into the shell. E E D3 D2 D3 D1 D2 D1 10 B m 4m E E C C m 7.5m N (Normal) mm 10 12 Other keys Note: Insert rotated in body (viewed from front face of male insert) Connectors with rotated inserts can be ordered by adding the suffix W, X, Y or Z to the standard part number. Shell size Angle A Angle B Angle C O Internal diameter D1 Diameter D2 O External diameter D3 8 15 15 15 13.5 17.7 22 17 21.25 25.5 22 26.25 30.5 10 14 22 e.g. UTS6JC104S (N key) UTS6JC104SW (W key) OE 3.1 30 12 14 68 22 24 18 32.5 Layout 8E2 8E3 8E3A 8E4 8E33 102W2 103 104 106 10E6 10E7 10E98 12E2 12E3 124 128 12E8 1210 12E10 12E14 14E5 142G1 147 1412 14E12 14E15 14E18 1419 14E19 18E11 1823 18E30 1832 18E32 Discrimination keys degrees W X 58 122 60 210 Y Z 240 270 45 90 45 90 90 180 180 26 90 112 203 292 60 155 270 295 45 40 92 184 273 155 180 315 315 241 234 270 60 43 17 15 30 30 62 180 90 110 90 165 165 119 158 193 285 340 270 350 85 138 222 265 Annexes Note : all dimensions are in mm << 80 81 >>