NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 1 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
1.0 SCOPE
This specification covers performance, test, and quality requirement for terminal block pluggable plug,
socket and fixed plug. Centerline spacing are 3.50, 3.81, 5.00, 5.08, and 7.62mm.
2.0 APPLICABLE DOCUMENTS
2.1 Drawing
Pitch Type FCI series
name Drawing
number FCI part number Poles
3.50mm
Plug
01-350 20020004 20020004-CxxxxxxLF 02~24p
01-350 20020000 20020000-CxxxxxxLF 02~24p
02-350 20020009 20020009-CxxxxxxLF 02~24p
02-350 20020008 20020008-CxxxxxxLF 02~24p
Socket
06-350 20020107 20020107-CxxxxxxLF 02~24p
06-350 20020108 20020108-CxxxxxxLF 02~24p
06-350 20020111 20020111-CxxxxxxLF 02~24p
06-350 20020110 20020110-CxxxxxxLF 02~24p
3.81mm
Plug
01-381 20020004 20020004-DxxxxxxLF 02~24p
01-381 20020000 20020000-DxxxxxxLF 02~24p
02-381 20020009 20020009-DxxxxxxLF 02~24p
02-381 20020008 20020008-DxxxxxxLF 02~24p
Socket
06-381 20020107 20020107-DxxxxxxLF 02~24p
06-381 20020108 20020108-DxxxxxxLF 02~24p
06-381 20020111 20020111-DxxxxxxLF 02~24p
06-381 20020110 20020110-DxxxxxxLF 02~24p
5.00mm
Plug
01-500 20020006 20020006-GxxxxxxLF 02~24p
01-500 20020003 20020003-GxxxxxxLF 02~24p
02-500 20020009 20020009-GxxxxxxLF 02~24p
02-500 20020008 20020008-GxxxxxxLF 02~24p
Socket
06-500 20020107 20020107-GxxxxxxLF 02~24p
06-500 20020108 20020108-GxxxxxxLF 02~24p
06-500 20020110 20020110-GxxxxxxLF 02~24p
06-500 20020111 20020111-GxxxxxxLF 02~24p
5.08mm Plug
01-508 20020003 20020003-HxxxxxxLF 02~24p
01-508 20020006 20020006-HxxxxxxLF 02~24p
02-508 20020009 20020009-HxxxxxxLF 02~24p
06-508 20020108 20020108-HxxxxxxLF 02~24p
06-508 20020111 20020111-HxxxxxxLF 02~24p
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 2 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
02-508 20020008 20020008-HxxxxxxLF 02~24p
Socket 06-508 20020107 20020107-HxxxxxxLF 02~24p
06-508 20020110 20020110-HxxxxxxLF 02~24p
7.62mm
Plug 04-762 20020516 20020516-MxxxxxxLF 02~16p
04-762 20020517 20020517-MxxxxxxLF 02~16p
Socket
07-762 20020618 20020618-MxxxxxxLF 02~16p
07-762 20020619 20020619-MxxxxxxLF 02~16p
07-762 20020620 20020620-MxxxxxxLF 02~16p
07-762 20020621 20020621-MxxxxxxLF 02~16p
07-762 20020622 20020622-MxxxxxxLF 02~16p
3.50mm
Fixed
Plug
26-350 20020327 20020327-CxxxxxxLF 02~24p
3.81mm 26-381 20020327 20020327-DxxxxxxLF
02~24p
5.00mm 21-500 20020316 20020316-GxxxxxxLF
02~24p
5.08mm 21-508 20020316 20020316-HxxxxxxLF 02~24p
21-508 20020336 20020336-HxxxxxxLF 04~05p
7.62mm 12-762 20020705 20020705-MxxxxxxLF
02~03p
2.2 Other Standard and Specification
4.2.1 IEC 60998-1: Connecting Devices for Low Voltage Circuits for Household and Similar
Purposes. Part 1: General Requirements.
4.2.2 IEC 60998-2-1: Connecting Devices for Low Voltage Circuits for Household and Similar
Purposes. Part 2-1: Particular Requirements for Connecting Device as
Separate Entities with Screw-type Clamping Units.
4.2.3 UL 1059: Terminal Blocks
4.2.4 EIA-364:
Electrical Connector/Socket Test Procedure Including Environmental Classifications
2.3 FCI SPECIFICATIONS
4.3.1 GES-03-601 Current Rating
4.3.2 GS-14 -1394 Package Specification
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 3 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
3.0 REQUIREMENTS
3.1 Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the
applicable product drawings and shall consider the requirements mentioned on IEC 998-2-1
paragraph 10, relevant to clamping units.
3.2 Materials, Dimensions, Plating and Markings
All of these items are described on the individual drawings.
3.3 Ratings
Voltage rating, current rating, operation temperature and rated screw torque are described on the
individual drawings.
3.4 Performance and Test Description
Product is designed to meet the electrical, mechanical and environment performance
requirement list in section 3.5.
Unless otherwise specified, all tests shall be performed at ambient environmental conditions per
IEC 160.
3.5 Test Requirements and Procedures Summary
3.5.1
ELECTRICAL REQUIREMENTS
DESCRIPTION TEST CONDITION REQUIREMENT
3.5.1.1
Product
Examination
Visual, dimensional and functional Meet requirements of
product drawing.
3.5.1.2
Low Level Contact
Resistance
Mated connectors, apply a maximum voltage of 0.2 V
between wire pole and terminated terminal. 20 milliohms maximum.
3.5.1.3
Insulation
resistance
IEC 60998-1, paragraph 13e 13.3.
Initial 1000Volts DC, or 500Volts DC after environment test
applied between two adjacent contact with measurements
made 1 minute after the application of the voltage.
1) 5000 MΩ Min. initial.
2) 5 MΩ minimum after
environment test.
3.5.1.4
Dielectric
Withstanding
Voltage
IEC 60998-1, paragraph 13e 13.4.
Apply 1.6K VAC, Test between adjacent contacts of
connector assemblies.
No breakdown;
Current leakage<5 mA
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 4 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
3.5.1.5
Temperature rise
VS current
UL 1059
Measurements are made when the specimen had reached
thermal equilibrium at the rated current specified on
individual drawing.
+30 ℃ Maximum
3.5.2
MECHANICAL REQUIREMENTS
DESCRIPTION TEST CONDITION REQUIREMENT Applicable
3.5.2.1
Mating force Mate connector and measure the force
required. 5.5N Maximum.
(Per mating pole.)
Plug/socket
3.5.2.2
Unmating force Unmate connector and measure the force
required. 1.0N Minimum.
(Per unmating pole.) Plug/socket
3.5.2.3
Durability
(mate/unmate)
After durability cycles, low level contact
resistance shall be less than 20millionohm. 200 Cycles
Plug/socket
3.5.2.4
Wire Pull Strength
IEC 60998-2-1 paragraph 10.105,
Subject connector to a pull force for 1 minute
in the axis of tapping connector.
Connector shall not slip out of the connecting
device.
10AWG: Min 80N
12AWG: Min 60N
16AWG: Min 30N
24AWG: Min 13N
Plug/Fixed
plug
3.5.2.5
Torque UL1059
Apply the rated torque (refer to drawings) for
wire attachment.
No visible crack Plug/Fixed
Plug
3.5.2.6
Pin Retention Force required to unload pin from the housing
in the direction of plug entry. Min 20N. Socket
3.5.2.7
Solder ability Soldering time 5 second. (flux is applied)
Soldering temperature: 250±10℃ 95% min of solder area and
the plastics have not been
melted
Fixed
plug/Socket
3.5.3
ENVIRONMENT REQUIREMENTS
DESCRIPTION TEST CONDITION REQUIREMENT
3.5.3.1
Heat Resistance IEC 60998-2-1, paragraph 12.1
Subject specimens to 115±2℃ for 168 hours and shall be
left alone for 1 to 2 hours in a room ambient for next
examination/testing.
No cracks visible.
No material becomes sticky.
No material becomes greasy.
Specimen shall not undergo
any change impairing their
further use.
3.5.3.2
Cold resistance IEC 60998-2-1, paragraph 12.1
Subject specimens to -40±2℃ for 168 hours and shall be
left alone for 1 to 2 hours in a room ambient for next
examination/testing..
3.5.3.3
Humidity IEC 60998-1, paragraph 12.2.
Subject specimens to 30±2℃, relative humidity 91%~95%
for 48 hours and shall be left alone for 1 to 2 hours in a
room ambient for next examination/testing...
3.5.3.4
Salt Spray EIA-364-26B, condition A
Salt concentration: 5%, temperature 32±2℃, 48hours.
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 5 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
Samples were measured after salt is removed by running
water.
3.5.3.5
Fire Test
(Glow wire test)
Specimens with no visible flame and no sustained
glowing; or flames and glowing on the specimen
extinguished 30 seconds after the removal of the glow
wire.
IEC 60695-2-10,-2-11,-2-12
Apply the glow-wire once for
no longer than 5 seconds.
4.0 QUALITY ASSUREANCE PROVISIONS
4.1 Equipment Calibration
All test equipment and inspection facilities used in the performance of any test shall be maintained
in a calibration system in accordance with QS9000.
4.2 Inspection Conditions
Unless otherwise specified, all inspections shall be performed under the following conditions:
a) Temperature: 25+/- 5℃
b) Relative Humidity: 30% to 60%
c) Barometric Pressure: Local ambient
4.3 Acceptance
4.3.1 Electrical and Mechanical requirements shall be as indicated in Paragraphs 3.5 using test
data and appropriate statistical techniques.
4.3.2 Failures attributed to equipment, test setup or operator error shall not disqualify the
product.
4.4 Qualification Testing
Qualification testing shall be performed on sample units predicted with equipment and procedures
normally used in production. Test sequence are shown in Table 1(Pluggable plug), Table
2(pluggable socket), and Table3(Fixed plug).
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 6 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
TABLE 1: QUALIFICATION TESTING SEQUENCE for Pluggable Plug
TEST PARA Test Group
A B C D E F G H
Test Sequence
Product examination 3.5.1.1 1 1 1 1 1 1 1 1
LLCR 3.5.1.2 2 3
Insulation Resistance 3.5.1.3 3 3 3 3 4
Dielectric withstanding
voltage 3.5.1.4 4 4 4 4 4
Mating/Un-mating force 3.5.2.1
3.5.2.2 2
Torque 3.5.2.5 3
Wire Pull Strength 3.5.2.4 2
Temperature rise 3.5.1.5 3
humidity test 3.5.3.3 2
Heat resistance 3.5.3.1 2
Cold resistance 3.5.3.2 2
Salt Spray 3.5.3.4 2
Fire Test
(Glow wire test) 3.5.3.5 2
Qualification connector per group 3 3 3 3 3 3 3 3
TABLE 2: QUALIFICATION TESTING SEQUENCE-Pluggable Socket
TEST PARA Test Group
A B C D E F G H
Test Sequence
Product examination 3.5.1.1 1 1 1 1 1 1 1 1
Insulation Resistance 3.5.1.3 2 3 3 3
Dielectric withstanding
voltage 3.5.1.4 3 4 4 4
Pin Retention
(Pull force) 3.5.2.6 2
Humidity 3.5.3.3 2
Heat resistance 3.5.3.1 2
Cold resistance 3.5.3.2 2
Salt Spray 3.5.3.4 2
Fire Test
(Glow wire test) 3.5.3.5 2
Solder ability 3.5.2.7 2
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 7 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
Qualification connector per group 3 3 3 3 3 3 3 3
TABLE 3: QUALIFICATION TESTING SEQUENCE-Fixed Plug
TEST PARA Test Group
A B C D E F G H J
Test Sequence
Product examination 3.5.1.1 1 1 1 1 1 1 1 1 1
LLCR 3.5.1.2 2 3
Insulation Resistance 3.5.1.3 3 3 3 3 4
Dielectric withstanding
voltage 3.5.1.4 4 4 4 4 4
Torque 3.5.2.5 2
Wire Pull Strength 3.5.2.4 2
Temperature rise 3.5.1.5 3
humidity test 3.5.3.3 2
Heat resistance 3.5.3.1 2
Cold resistance 3.5.3.2 2
Salt Spray 3.5.3.4 2
Solder ability 3.5.2.7 2
Fire Test
(Glow wire test) 3.5.3.5 2
Qualification connector per group 3 3 3 3 3 3 3 3 3
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
NUMBER
GS-12-625 TYPE Product Specification
TITLE PAGE REVISION
Terminal block- Plug and Socket, Fixed Plug 8 of 8 D
AUTHORIZED BY DATE
Jason Hsu Nov. 11
th
, 2009
CLASSIFICATION Unrestricted
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or
disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev F
GS-01-001
REVISION RECORD
REV PAGE DESCRIPTION ECR# DATE
A All Initial Release DG09-0204 Nov 11th, 2009
B 3 3.5.2.7 solderability test,
Temperature change form 260 +/- 5 ℃ to 250 +/- 10℃
T09-1162 Dec 17th, 2009
C All Add phase-2 product series T10-0079 Jun 15th, 2010
D 2 Add p/n 20020336 Jan 31th, 2010
PDS: Rev :E STATUS:Released Printed: Mar 05, 2012
