5-641190-4 - Tyco Electronics

Product

Specification 108-1050

19May05 Rev G

Connector, MTA-100

Harrisburg, PA

All International Rights Reserved.

* Trademark

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LOC B

1. SCOPE

1.1. Content

This specificat ion covers performance, tests and qual it y r equirements f or the Ty c o E lectroni c s MT A -|100 connect or system. Thi s system is m ass terminated usi ng insulati on displac ement technology on

.100 inch centerli nes and mates with .025 i nc h square posts providi ng a r eliabl e int er c onnec ti on

between wir es and posts mounted on printed c irc uit boar ds. The standard system i s availabl e in 2

through 28 posi ti ons. The MT A - 100 c onnec tor system i s designed t o be terminated to 28 AWG t o 22

AWG wire, tin plated UL style 1007, 1061 or wir e whic h specifies PVC i nsul ati on with temper ature

rating compati ble wit h specified operat ing t emper atures, see Fi gur e 4. Wir e shal l meet appli c ati on

requi r ements specified i n A pplication Spec ificati on 114- 1019. Insul ati on diamet er s are: .050 i nc h|m aximum out si de diamet er for mass termination and . 060 inch maximum outsi de diamet er for singl e

termination.

1.2. Qualification

When tests are performed on the subject pr oduc t l ine, pr oc edur es specified in Figure 1 shall be used.|Al l inspections shal l be performed usi ng the appl icable inspection pl an and pr oduc t drawing.

2. APPLICABLE DOCUMENTS

The following Ty c o E lectronics documents form a par t of this specificati on to the extent specified|herei n. Unl ess otherwise specified, the l atest edi ti on of the document applies. In the event of conflict

between the requirement s of t his specificati on and the product drawing, the product dr awing shal l t ak e

precedence. In the event of conflict between the requi r ements of thi s specificat ion and t he r eferenced

documents, thi s specification shal l t ak e pr ec edenc e.

109-1: General Requirement s for Test Specificati ons

109 Series: Test Spec ificati ons as indicat ed in F igure 1 |

114-1019: Appl icati on S pec ificati on

501-366: Quali ficati on Test Report|

3. REQUIREMENTS

3.1. Design and Constructi on

Product shall be of design, construc ti on and phy si c al dimensions specified on the applicable product

drawing.

3.2. Materials

Contact: Phosphor bronze, ti n or ti n- lead plating and gold over nick el plating|

Header: Thermoplastic polyester, UL 94V-0

Housing: Nyl on 6/6 or Nylon 6/ 12, UL 94V-2 and 94V - 0

Posts, header: Phosphor bronze, tin plating and gold over nick el plating

108-1050

Rev G 2 of 9

3.3. Ratings

Vol tage: 250 volt s AC

Current: See Figure 4 for applic able current carrying capability

Temperature: -55 to 105

3.4. Perfor manc e and Test Descri pti on

Product i s designed t o meet the electrical, mec hanical and environmental per formanc e r equirements

specified in Figure 1. Unl ess otherwise specified, all tests shall be performed at ambi ent environment al

condi ti ons per T est S pec ificati on 109- 1.|

3.5. Test Requirement s and Proc edur es Summary

Test Description Requir ement Procedur e

Exami nati on of product. Meets requirement s of produc t

drawing and Appli c ati on S pec 114-|1019.

Vi sual , di mensi onal and func ti onal

per appl icable quali ty inspection

plan.

ELECTRICAL

Termination resistance. 6 milliohms maximum initial.

)

R 10 milliohms m aximum. AMP 109-6-1.

Subj ec t mated c ontact s assembl ed

in housi ng to 50 mv maximum

open ci r c uit at 100 ma maxi mum.

See Figures 3 and 5.

Insulat ion resistance. 5000 m egohms m inim um ini tial. AMP Spec 109-28-4.

Test bet ween adjac ent cont ac ts of

unm ated samples.

Dielectric wit hstanding volt age. 750 vac at sea l evel .

1 m inut e hold wit h no br eak down or

flashover.

AMP Spec 109-29-1.

Test bet ween adjac ent cont ac ts of

unm ated samples.

Temperature rise vs curr ent. 30°C maximum temperature rise at

specified cur r ent. AMP Spec 109-45-2.

Measure temperature rise vs

current.

See Figures 4 and 5.

MECHANICAL

Solderability. Solderable area shall have

m inimum of 95% solder c overage. AMP Spec 109-11-2.

Subject contacts to solderability.

Terminat ion t ensi le strength,

paral lel, unmated. Wire Size Sl ot Tensile

AWG Pounds Mini mum

28 4

24 5| 22 12

AMP Spec 109-16.

Determine slot tensi le at maximum

rate of 1 inch per minut e. Pul l

paral lel to terminated wir e.

See Figure 6.

Terminat ion t ensi le strength,

perpendi c ular, unmated. Wire Size Sl ot Tensile

AWG Pounds Mini mum

28 1

24 1

22 3

AMP Spec 109-16.

Determine slot tensi le at maximum

rate of 1 inch per minut e. Pul l

perpendi c ular to ter minat ed wir e.

See Figure 6.

Figure 1 (c ont)

108-1050

Test Description Requir ement Procedur e

Rev G 3 of 9

Vi br ati on, sinusoidal. No discont inuities of 1

m icr osecond or longer dur ati on.

See Note.

AMP Spec 109-21-1.

Subj ec t mated sampl es to 10- 55- 10

Hz tr aversed in 1 minut e at .06 inch

tot al excur si on. 2 hours in eac h of 3

m utual ly per pendicular planes.

Physic al shock. No discont inuities of 1 mi c r osecond

or l onger dur ati on.

See Note.

AMP Spec 109-26-1.

Subj ec t mated sampl es to 50 G's

half-sine shock pul ses of 11

milliseconds dur ati on. 3 shocks in

each di r ec ti on applied al ong 3

m utual ly per pendicular planes, 18

total shocks.

Durability. See Note. AMP Spec 109-27.

Manual ly mate and unmate

samples wit h fric tion lock header

f or 25 cycles.

Mating for c e. 2 pounds maximum average per

contact. AMP Spec 109-42, Condition A.

Measure force nec essary to mate

samples wit h fric tion lock header

from point of ini ti al contact to depth

of .200 inch at maxi mum r ate of . 5

inc h per minut e.

Unm ati ng force. 0.8 pound mini mum average per

contact. AMP Spec 109-42, Condition A.

Measure force nec essary to unmate

samples f r om fric tion lock header at

maximum rate of .5 inch per

minute.

ENVIRONMENTAL

Thermal shock. See Note. AMP Spec 109-22.

Subj ec t mated sampl es to 25

cycles between -55 and 105°C.

Hum idi t y-temperature cycling. See Note. AMP Spec 109-23-3, Condition B.

Subj ec t mated sampl es to 10

cycles between 25 and 65°C at

95% RH.

Temperature life. See Note. AMP Spec 109-43.

Subj ec t mated sampl es to

temperature li fe at 85°C for 1000

hours.

Mixed flowing gas. See Note. AMP Spec 109-85-3.

Subj ec t mated sampl es to

environmental class III for 20 days.

Shall meet v is ual r equir em ents, s how no phys ic al dam age and s hall m eet requirem ents of

NOTE

additional t es ts as s pec ified in Tes t Sequence in Figure 2.

Figure 1 (end)

108-1050

Rev G 4 of 9

3.6. Product Qualificat ion and Requali ficat ion T est S equenc e

Test or E xaminat ion Test G r oup ( a)

1 2(c) 3(d) 4 5 6

Test Sequenc e ( b)

Exami nati on of product 1,9 1,9 1,5 1,8 1,3 1,3

Terminat ion resi stanc e 3,7 2,7 2,4

I nsulation r esista nc e 2,6

Dielectric wit hstanding volt age 3,7

Temperature rise vs curr ent 3,8

Solderability 2

Terminat ion t ensi le strength 2(f)

Vibration 5 6(e)

Physic al shock 6

Durability 4

Mating f orce 2

Unm ati ng force 8

Thermal shock 4

Hum idity - temperat ur e c y c ling 4(g) 5

Temperature li fe 5

Mi xed flowing gas 3(g)

(a) See par agr aph 4.1.A .

NOTE

(b) Number s indic ate sequence in which test s ar e per formed.

(d) G old plated samples .

(e) Disc ontinuities s hall not be measur ed. Energize at 18°C level f or 100% loadings

per Tes t Specificat ion 109- 151.

(f) Subject half the s am ples to the par allel tensile t es t and the r em aining half to the

perpendicular tensile t es t.

(g) Precondition samples with 5 cycles durability.

Figure 2

108-1050

Rev G 5 of 9

4. QUALITY ASSURANCE PROVISIONS

4.1. Quali ficati on Testing

A. Sample Selection

Sampl es shall be prepared in acc or danc e with appl icable I nstr uc ti on S heets and shall be selec ted

at random from c ur r ent production. Test gr oup 1 shal l consi st of 5, 6 posit ion standard tin- lead

plated samples and 5, 6 positi on gold plated sampl es. A ll samples shall be termi nated to the

m aximum wire si z e and mounted on printed c irc uit boar d P N 93- 660017 ( see Figure 5). Test

group 2 shall consist of 3, 10 posit ion standard tin- lead plated sampl es ter minat ed to 28 AWG

wire and mounted on pr int ed c irc uit boar d P N 93- 660652; and 3, 10 posi ti on standar d ti n- lead

plated samples terminat ed to 22 AWG wire and mounted on printed c irc uit boar d P N 93- 660651

(see Fi gur e 5) . Test gr oup 3 shal l consi st of 3, 10 posit ion gol d plat ed sampl es ter minat ed to 22

AWG wire and mounted on printed circ uit boar d P N 93- 660017. Test gr oup 4 shal l consi st of 5

unm ounted 24 posit ion standard ti n- lead plated sampl es ter minat ed to the maximum wire siz e.

Test group 5 shal l consi st of 6, 10 posit ion standard tin- lead plated sampl es ter minat ed to 28

AWG wire; 6, 10 posi ti on standar d tin- lead plated sampl es ter minat ed to 24 AWG wire; and 6, 10

position standard ti n- lead plated sampl es ter minat ed to 22 AWG wire. All sampl es shall be

unm ated and unmounted. Test gr oup 6 shal l consi st of 5, 6 position . 100 inch fric tion lock ti n- lead

plated headers.

B. T est S equenc e

Quali ficati on inspection shall be verified by t esting sam ples as spec ified in Figure 2.

4.2. Requalificati on Testi ng

If c hanges significant ly affec ti ng form , fi t or func ti on ar e made to the pr oduc t or manufac turing

process, product assurance shall coordinat e r equalificat ion t esting, c onsi sting of all or par t of t he

ori ginal testing sequence as determined by development /product, quality and r eliability engineering.

4.3. Acceptance

Acceptance is based on verificati on that the product meets requirements of F igure 1. Failures

att r ibut ed to equi pment, test setup or operator deficiencies shall not di squal ify pr oduc t. When product

fai lure oc c ur s, c or r ec ti ve action shall be t ak en and sampl es resubm it ted for qualificat ion. Testi ng to

confirm cor r ec ti ve action is requir ed before resubmittal .

4.4. Quali ty Confor manc e Inspection

The applicable quality inspection plan will specify the sampling acceptable quality level to be used.|Dimensi onal and func ti onal requirements shall be in accor danc e with the applicable product drawing

and this specificat ion.

108-1050

Rev G 6 of 9

(a) T er m ination resis tance equals m illiv olts divided by test c ur r ent less r es is tance of

NOTE

2 inches of wire.

(b) After wave s older ing, the boar ds and pos ts shall be c leaned to remov e all flux

and contam inates.

Figure 3

Temperature & Termination Resistanc e M easurement P oint s

108-1050

Rev G 7 of 9

Figure 4A

Current Carrying Capability

Percent Connect or Loading

(10 posit ion I n- Line connec tor) Wire Size AWG

28 26 24 22

Si ngle Cont ac t .6 .7 .9 1.0

50 .5 .6 .7 .8

100 .3 .4 .4 .5

To det ermine accept able current carrying capacity for percentage connect or loading and wire

NOTE

gage indicated, use t he M ultiplicat ion Fact or ( F) f r om the above char t and mult iply it tim es

the Bas e Rated Current for a s ingle c ir c uit at m ax im um am bient operat ing temperature as

show n in Figure 4A.

Figure 4B

Current Rati ng

108-1050

Rev G 8 of 9

PC Board Used For Termination Resistanc e Dr y Circ uit

PC Board Used For Cur r ent Rating

Figure 5

Printed Circ uit Test Boards

108-1050

Rev G 9 of 9

Figure 6

Terminat ion T ensi le Strengt h