1
AQ-R SOLID STATE RELAY
ASCT1B254E ’02.11
New
AQ-R
RELAYS
AQ-R SOLID STATE RELAY
Pending
UL C-UL VDE
Pending Pending
(10A, 15A, 20A type) (30A, 40A type)
FEATURES
1. T wo types of terminal shape: Plug-in
terminal and Screw terminal (30 A, 40 A
is screw terminal types only)
2. Flat type of SSR possible by
aluminium printed circuit board
3. High dielectric strength of 1,500 V
between input and output. 4,000 V
available for 10A, 15A, 20A devices.
4. Heat sink and DIN mounting rail and
terminal cover are available as
accessories
APPLICATIONS
1. Molding machine (heater control)
2. Temperature controlled bath (heater
control)
3. Printing machine (heater control)
4. Machine tool (motor control)
TYPES
1. Plug-in terminal type
2. Screw-terminal type
Type Load voltage Input voltage Standard (1,500V AC) Reinforced (4,000V AC)
Part No. Part No.
Zero-cross 10 A
75 to 125V AC 4 to 6V DC AQR10A1-Z4/6VDC —
10 to 18V DC AQR10A1-Z10/18VDC —
18 to 28V DC AQR10A1-Z18/28VDC —
75 to 250V AC 4 to 6V DC AQR10A2-Z4/6VDC AQR10A2-ZV4/6VDC
10 to 18V DC AQR10A2-Z10/18VDC AQR10A2-ZV10/18VDC
18 to 28V DC AQR10A2-Z18/28VDC AQR10A2-ZV18/28VDC
Zero-cross 15 A
75 to 125 V AC 4 to 6V DC AQR15A1-Z4/6VDC —
10 to 18V DC AQR15A1-Z10/18VDC —
18 to 28V DC AQR15A1-Z18/28VDC —
75 to 250 V AC 4 to 6V DC AQR15A2-Z4/6VDC AQR15A2-ZV4/6VDC
10 to 18V DC AQR15A2-Z10/18VDC AQR15A2-ZV10/18VDC
18 to 28V DC AQR15A2-Z18/28VDC AQR15A2-ZV18/28VDC
Zero-cross 20 A
75 to 125 V AC 4 to 6V DC AQR20A1-Z4/6VDC —
10 to 18V DC AQR20A1-Z10/18VDC —
18 to 28V DC AQR20A1-Z18/28VDC —
75 to 250 V AC 4 to 6V DC AQR20A2-Z4/6VDC AQR20A2-ZV4/6VDC
10 to 18V DC AQR20A2-Z10/18VDC AQR20A2-ZV10/18VDC
18 to 28V DC AQR20A2-Z18/28VDC AQR20A2-ZV18/28VDC
Type Load voltage Input voltage Standard (1,500V AC) Reinforced (4,000V AC)
Part No. Part No.
Zero-cross 10 A
75 to 125 V AC 4 to 6V DC AQR10A1-S-Z4/6VDC —
10 to 18V DC AQR10A1-S-Z10/18VDC —
18 to 28V DC AQR10A1-S-Z18/28VDC —
75 to 250 V AC 4 to 6V DC AQR10A2-S-Z4/6VDC AQR10A2-S-ZV4/6VDC
10 to 18V DC AQR10A2-S-Z10/18VDC AQR10A2-S-ZV10/18VDC
18 to 28V DC AQR10A2-S-Z18/28VDC AQR10A2-S-ZV18/28VDC
Zero-cross 15 A
75 to 125 V AC 4 to 6V DC AQR15A1-S-Z4/6VDC —
10 to 18V DC AQR15A1-S-Z10/18VDC —
18 to 28V DC AQR15A1-S-Z18/28VDC —
75 to 250 V AC 4 to 6V DC AQR15A2-S-Z4/6VDC AQR15A2-S-ZV4/6VDC
10 to 18V DC AQR15A2-S-Z10/18VDC AQR15A2-S-ZV10/18VDC
18 to 28V DC AQR15A2-S-Z18/28VDC AQR15A2-S-ZV18/28VDC
Zero-cross 20 A
75 to 125 V AC 4 to 6V DC AQR20A1-S-Z4/6VDC —
10 to 18V DC AQR20A1-S-Z10/18VDC —
18 to 28V DC AQR20A1-S-Z18/28VDC —
75 to 250 V AC 4 to 6V DC AQR20A2-S-Z4/6VDC AQR20A2-S-ZV4/6VDC
10 to 18V DC AQR20A2-S-Z10/18VDC AQR20A2-S-ZV10/18VDC
18 to 28V DC AQR20A2-S-Z18/28VDC AQR20A2-S-ZV18/28VDC
Zero-cross 30 A 75 to 250 V AC 4 to 6V DC AQR30A2-S-Z4/6VDC —
10 to 18V DC AQR30A2-S-Z10/18VDC —
18 to 28V DC AQR30A2-S-Z18/28VDC —
Zero-cross 40 A 75 to 250 V AC 4 to 6V DC AQR40A2-S-Z4/6VDC —
10 to 18V DC AQR40A2-S-Z10/18VDC —
18 to 28V DC AQR40A2-S-Z18/28VDC —
AQ-R
2
ORDERING INFORMATION
10AEx. AQR 1 S Z 4/6VDC
Load current
10 A, 15 A, 20 A, 30 A, 40 A 1: 75 to 125 V AC
2: 75 to 250 V AC Nil: Plug-in terminal
S: Screw terminal Z: Zero-cross type (1,500 V)
ZV: Zero-cross type (4,000 V) 4/6, 10/18, 18/28 V DC
Load voltage Terminal shape Type Input voltage
Note: Standard packing: Carton 10 pcs., Case: 100 pcs.
SPECIFICATIONS
1. Ratings
(at 20
°
C 68
°
F, Input ripple: 1% or less)
1) 10 A type
2) 15 A type
Part No. AQR10A1-Z4/
6VDC AQR10A1-Z10/
18VDC AQR10A1-Z18/
28VDC
AQR10A2-Z4/
6VDC
AQR10A2-ZV4/
6VDC
AQR10A2-Z10/
18VDC
AQR10A2-ZV10/
18VDC
AQR10A2-Z18/
28VDC
AQR10A2-ZV18/
28VDC Remarks
Items
AQR10A1-S-Z4/
6VDC AQR10A1-S-Z10/
18VDC AQR10A1-S-Z18/
28VDC
AQR10A2-S-Z4/
6VDC
AQR10A2-S-ZV4/
6VDC
AQR10A2-S-Z10/
18VDC
AQR10A2-S-
ZV10/18VDC
AQR10A2-S-Z18/
28VDC
AQR10A2-S-
ZV18/28VDC
Input
side
Input voltage 4 to 6V DC 10 to 18V DC 18 to 28V DC 4 to 6V DC 10 to 18V DC 18 to 28V DC
Input impedance Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Drop-out voltage,
min. 1 V
Load
side
Max. load current 10 A See
“REFERENCE
DATA 1”
Load voltage 75 to 125 V AC 75 to 250 V AC
Frequency 45 to 65 Hz
Repetitive peak
voltage 400 V 600 V
Non-repetitivesurge
current 100 A In one cycle at
60 Hz
Max. “OFF-state”
leakage current 2.5 mA (when 100 V AC applied) 5 mA (when 200 V AC applied) at 60 Hz
Max. “ON-state”
voltage drop 1.6 V at max.
carrying current
Min. load current 100 mA
OFF-state dV/dt 100 V/
µ
s
Part No. AQR15A1-Z4/
6VDC AQR15A1-Z10/
18VDC AQR15A1-Z18/
28VDC
AQR15A2-Z4/
6VDC
AQR15A2-ZV4/
6VDC
AQR15A2-Z10/
18VDC
AQR15A2-ZV10/
18VDC
AQR15A2-Z18/
28VDC
AQR15A2-ZV18/
28VDC Remarks
Items
AQR15A1-S-Z4/
6VDC AQR15A1-S-Z10/
18VDC AQR15A1-S-Z18/
28VDC
AQR15A2-S-Z4/
6VDC
AQR15A2-S-ZV4/
6VDC
AQR15A2-S-Z10/
18VDC
AQR15A2-S-
ZV10/18VDC
AQR15A2-S-Z18/
28VDC
AQR15A2-S-
ZV18/28VDC
Input
side
Input voltage 4 to 6V DC 10 to 18V DC 18 to 28V DC 4 to 6V DC 10 to 18V DC 18 to 28V DC
Input impedance Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Drop-out voltage,
min. 1 V
Load
side
Max. load current 15 A See
“REFERENCE
DATA 1”
Load voltage 75 to 125 V AC 75 to 250 V AC
Frequency 45 to 65 Hz
Repetitive peak
voltage 400 V 600 V
Non-repetitivesurge
current 150 A In one cycle at
60 Hz
Max. “OFF-state”
leakage current 2.5 mA (when 100 V AC applied) 5 mA (when 200 V AC applied) at 60 Hz
Max. “ON-state”
voltage drop 1.6 V at max.
carrying current
Min. load current 100 mA
OFF-state dV/dt 100 V/
µ
s
AQ-R
3
3) 20 A type
4) 30 A type and 40 A type
2. Characteristics
(at 20
°
C 68
°
F, Input ripple: 1% or less)
Note: * 30 A and 40 A type is 10 to 55 Hz at double amplitude of 1.5 mm.
Part No. AQR20A1-Z4/
6VDC AQR20A1-Z10/
18VDC AQR20A1-Z18/
28VDC
AQR20A2-Z4/
6VDC
AQR20A2-ZV4/
6VDC
AQR20A2-Z10/
18VDC
AQR20A2-ZV10/
18VDC
AQR20A2-Z18/
28VDC
AQR20A2-ZV18/
28VDC Remarks
Items
AQR20A1-S-Z4/
6VDC AQR20A1-S-Z10/
18VDC AQR20A1-S-Z18/
28VDC
AQR20A2-S-Z4/
6VDC
AQR20A2-S-ZV4/
6VDC
AQR20A2-S-Z10/
18VDC
AQR20A2-S-
ZV10/18VDC
AQR20A2-S-Z18/
28VDC
AQR20A2-S-
ZV18/28VDC
Input
side
Input voltage 4 to 6V DC 10 to 18V DC 18 to 28V DC 4 to 6V DC 10 to 18V DC 18 to 28V DC
Input impedance Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Drop-out voltage,
min. 1 V
Load
side
Max. load current 20 A See
“REFERENCE
DATA 1”
Load voltage 75 to 125 V AC 75 to 250 V AC
Frequency 45 to 65 Hz
Repetitive peak
voltage 400 V 600 V
Non-repetitivesurge
current 200 A In one cycle at
60 Hz
Max. “OFF-state”
leakage current 2.5 mA (when 100 V AC applied) 5 mA (when 200 V AC applied) at 60 Hz
Max. “ON-state”
voltage drop 1.6 V at max.
carrying current
Min. load current 100 mA
OFF-state dV/dt 100 V/
µ
s
Part No.
Items AQR30A2-S-Z4/
6VDC AQR30A2-S-Z10/
18VDC AQR30A2-S-Z18/
28VDC AQR40A2-S-Z4/
6VDC AQR40A2-S-Z10/
18VDC AQR40A2-S-Z18/
28VDC Remarks
Input
side
Input voltage 4 to 6V DC 10 to 18V DC 18 to 28V DC 4 to 6V DC 10 to 18V DC 18 to 28V DC
Input impedance Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Approx. 0.26 k
Ω
Approx. 0.86 k
Ω
Approx. 1.36 k
Ω
Drop-out voltage,
min. 1 V
Load
side
Max. load current 30 A 40 A See
“REFERENCE
DATA 1”
Load voltage 75 to 250 V AC
Frequency 45 to 65 Hz
Non-repetitivesurge
current 300 A 400 A In one cycle at
60 Hz
Max. “OFF-state”
leakage current 5 mA (when 200 V AC applied) at 60 Hz
Max. “ON-state”
voltage drop 1.6 V at max.
carrying current
Min. load current 120 mA
Type Zero-cross type Remarks
Item Standard type Reinforced type
Operate time, max. (1/2 cycle of voltage sine wave) + 1 ms
Release time, max. (1/2 cycle of voltage sine wave) + 1 ms
Insulation resistance, min., Initial 100 M
Ω
between input, output and case by 500V DC megger
Breakdown voltage 1,500 V AC between input, output and case 4,000 V AC between input, output and case For 1 min.
Vibration
resistance Functional 10 to 55 Hz at double amplitude of 2 mm* 1 hour for X, Y, Z axes
Destructive 10 to 55 Hz at double amplitude of 2 mm* 10 minutes for X, Y, Z axes
Shock
resistance Functional Min. 980 m/s
2
{100 G} 5 time each for X, Y, Z axes
Destructive Min. 980 m/s
2
{100 G} 4 time each for X, Y, Z axes
Ambient temperature –20
°
C to +80
°
C –4
°
F to +176
°
F
Storage temperature –25
°
C to +85
°
C –13
°
F to +185
°
F
Operational method Zero-cross (Turn-ON and Turn-OFF)
AQ-R
4
DIMENSIONS
1. Plug-in terminal
Conform to AMP plug-in terminal
# 110 series receptacle
Mounting hole
Conform to AMP plug-in terminal
#250 series receptacle
9
.354
Max. 7.5
Max. .295 Max. 12.5
Max. .492
Max. 15
Max. .591
59
2.323
47.6
1.874
44.8
1.764
26
1.024
2-4.4 dia.
2-.173 dia.
Schematic
Mounting dimensions
(Bottom view)
Load power
source
1
2
4
3
Input power
source
+
_Load
2-4.3 dia. or M4
2-.169 dia.
47.6±0.1
1.874±.004
mm inch
2. Screw terminal
Mounting hole
4-M4
screw terminal
9
.354
Max. 7.5
Max. .295 max. 12.5
Max. .492
Max. 17
Max. .669
59
2.323
47.6
1.874
45.0
1.772
44.8
1.764
26
1.024
2-4.4 dia.
2-.173 dia.
Schematic
Mounting dimensions
(Bottom view)
Load power
source
1
2
4
3
Input power
source
+
_Load
2-4.3 dia. or M4
2-.169 dia.
47.6±0.1
1.874±.004
ACCESSORIES
Heat sink (For 10 A, 15A and 20 A)
AQP-HS-20A
80
3.150
1.5
.059
54
2.126
2
.079
2
.079
11.1
.437
33.3
1.311
50
1.969
47.6
1.874
90
3.543
100
3.937
1.5
.059
24.5
.965
28.5
1.122
9
.35445
1.772
R2.2
.087
2-M4
4.4
.173
4.4
.173
100
3.937
+9.5
–1.5
+.929
–.059
Mounting dimensions
(Bottom view)
4-M4 or 4.4 dia
50±0.2
1.969±.008
90±0.1
3.543±.004
General tolerance:
±
0.5
±
.020
AQ-R
5
Heat sink (For 30 A, 40 A)
AQP-HS-30/40A
90
3.543
4.4
.173 4.4
.173
50
1.969
54
2.126 100+0.5
−1.5
3.937+.020
−.059
80
3.150
33.3
1.311
47.6
1.874
56
2.205
150
5.906 24.5
.965
1.5
.059
2
.079
2
.079
11.1
.437
1.5
.059
28.5
1.122
45
1.772
9
.354
R 2.2 .087
3-M4
Mounting dimensions
(Bottom view)
4-M4 or 4.4 dia
50±0.2
1.969±.008
90±0.1
3.543±.004
General tolerance:
±
0.5
±
.020
mm inch
With terminal cover
AQP-PC
59
2.323 11.5
.453
47
1.850
24.5
.965
1.5
.059
5.5
.217
1.5
.059
General tolerance:
±
0.5
±
.020
DIN rail mounting plate
AQP-DP
86
3.386
44
1.732
18.1
.713
M4
70
2.765
56
2.205
47.6
1.874
13.6
.535
M4
M4
Mounting rail
AT8-DLA1
15
.591
5
.197 5
.197
10
.394
1,000
39.37
5.5
.217 35
1.378 1.5
.059
27
1.063
24
.945
15
.591
40-5.5×15 slot
40-.217×.591 slot
15
.591 10
.394 15
.591
7.5
.295
2.75R
.108R
General tolerance:
±
0.5
±
.020
AQ-R
6
Fastening plate
ATA4806
12
.472
50
1.969
M4
10
.394
10
.394
ATA4806
UP
mm inch
REFERENCE DATA
1. Load current vs. ambient temperature
Use load current within range specified in the figure below.
Tested condition:
(1) With external heat sink
1) (a) 10 A, 15A, 20 A type
• A heat sink; optional heat sink (A QP801) or a
150
×
150
×
3.2 mm aluminum sheet (painted
black)
(b) 30 A, 40 A type
Shown with standard heat sink (AQP804)
2) If attached to a heat sink, use a heat-
conductive compound or similar coating to
improve cooling.
(2) Without external heat sink
If the mounting surface is not metallic and a
heat sink is not used, expose the bottom
surface and plate surface to improve heat
dissipation.
The graphs sho w the char acteristics when the
relay is mounted as shown in the right figure. (1) 10 A type
,,
,,
,
,
,,
,
,,
,,,
,,,
,,,
,,,
,,
Washers are added
to lift the relay.
Hole for radiation
(40×35 mm)
3 mm or
greater
0
–30 0 20 40 60 80
10
8
6
4
2
Ambient temperature, °C
Load current, A
(a)
(b)
(2) 15 A type (3) 20 A type (4) 30 A type
–30 0 20 40 60 80
20
16
12
8
4
0
Ambient temperature, °C
Load current, A
(a)
(b)
2
7
6
15
–30 0 20 40 60 80
20
16
12
8
4
2
0
Ambient temperature, °C
Load current, A
(a)
(b)
30
40
50
20
10
00–30 20 40 60 80
(b)
(a)
Ambient temperature, °C
Load current, A
(5) 40 A type 2-1. Non-repetitive surge current vs. carrying
time (10 A type) 2-2. Non-repetitive surge current vs. carrying
time (15 A type)
30
40
50
20
10
00–30 20 40 60 80
(b)
(a)
Ambient temperature, °C
Load current, A
1 2 3 4 5 7 10 20 30405070100
No. of cycles at 60 Hz
Non-repetitive surge current, A
20
0
40
60
80
100
120
140
160
180
200
220
1 2 3 4 5 7 10 20 30405070100
No. of cycles at 60 Hz
Non-repetitive surge current, A
20
0
40
60
80
100
120
140
160
180
200
220
AQ-R
7
2-3. Non-repetitive surge current vs. carrying
time (20 A type) 2-4. Non-repetitive surge current vs. carrying
time (30 A, 40 A type) 3. Input voltage vs. input current
(10 A, 15 A, 20 A, 30 A, 40 A common)
1 2 3 4 5 7 10 20 30405070100
No. of cycles at 60 Hz
Non-repetitive surge current, A
20
0
40
60
80
100
120
140
160
180
200
220
0
100
200
300
400
500
1 2 3 4 5 7 10 20 304050 70 100
40A type
30A type
No. of cycles at 60 Hz
Non-repetitive surge current, A
30
25
20
15
10
5
0
Input voltage, V
Input current, mA
015
510 202530
(4 to 6 V) (10 to 18 V)
(18 to 28 V)
CAUTIONS FOR USE
1. Input side
1) If the SSR control voltage contains
ripple, the peak of the ripple should not
exceed the maximum rated control
voltage, and the bottom of the ripple
should e xceed the minimum rated control
voltage.
2) A high noise surge voltage applied to
the SSR input circuit can cause
malfunction or permanent damage to the
device. If such a high surge is anticipated,
use C or R noise absorber in the input
circuit.
2. Output side
1) A high noise surge voltage applied to
the SSR load circuit can cause
malfunction or permanent damage to the
device. If such a high surge is anticipated,
use a varistor across the SSR output.
2) An SSR may malfunction if it is used
below the specified load. In such an
event, use a dummy resistor in parallel
with the load.
Load specification: Load current min. 120
mA
3. When the input terminals are
connected with reverse polarity
Reversing the polarity may cause
permanent damage to the device. Take
special care to avoid polarity reversal or
use a protection diode in the input circuit.
4. Cleaning solvents compatibility
Dip cleaning with an organic solvent is
recommended for removal of solder flux,
dust, etc. Select a cleaning solvent from
the following table. If ultrasonic cleaning
must be used, the se verity of f actors such
as frequency, output power and cleaning
solvent selected may cause loose wires
and other defects. Make sure these
conditions are correct before use. For
details, please consult us.
5. Others
1) W e recommend using a standard heat
sink (AQP801/AQP804).
2) Make sure that the terminals are wired
properly.
3) Be sure to take SSR layout and
ventilation into account. Installing a heat
source near another solid-state relay
could raise the ambient temperature.
4) If attached to a heat sink, use a heat-
conductive compound or similar coating
to improve cooling.
5) Handle the exterior and interior boxes
with care. Excessive vibration during
transport could warp the terminals or
damage the unit.
6) Storing the unit under extremely
adverse conditions could damage the
product’s appearance or impact
performance.
W e recommend that the unit be stored in
a location meeting the following
requirements:
Temperature: 5 to 30°C 41 to 86°F
Humidity: Max. 60% RH
Atmosphere: Should be free of sulfurous
acid and other toxic gasses, and relatively
free from dust.
Input voltage Valley ripple
voltage Peak ripple
voltage
4 to 6V DC Min. 4 V Max. 6 V
10 to 18V DC Min. 10 V Max. 18 V
18 to 28V DC Min. 18 V Max. 28 V
Peak ripple voltage
Valley ripple voltage
0 V
4
3
R
C
Control
voltage
source
1
2
Resistor
Load power
supply
1
2Varistor
4
3
Cleaning solvent Compatibility
(
❍
: Yes
✕
: No)
Chlorine-base • Trichlene
• Chloroethlene
❍
Adueous • Indusco
• Hollis
• Lonco Terg
❍
Alcohol-base • IPA
• Ethanol
❍
Others • Thinner
• Gasoline
✕
1
2
Load
Load power
supply
Ro (dummy resistor)
4
3
Thermal Design
SSRs used in high-reliability equipment
require careful thermal design. In
particular, junction temperature control
has a significant eff ect on de vice function
and life time. The rated load current for
board-mounting SSRs is defined as the
maximum current allowable at an ambient
temperature of 40
°
C 104°F (30
°
C 86°F)
and under natural cooling.
