AMP Dynamic Series Connectors D-4000 Series (Wire-to-Board, Wire-to-Panel and Wire-to-Wire) Product Facts 20A of current is achievable with the use of 3-position connectors Newly designed contacts with four contact points Dynamic 4000 Series achieved a 50% or greater improvement in current values compared with the Dynamic 3000 Series. At the same time, mating height increased only approximately 14% Current capacity per unit volume is also higher by approximately 32% D-4000 Series Wire-to-board type (2-, 3and 4-position) and wire-towire type (3-position). This flexible line-up will help meet customer demands. Sequential pins are also available. Material and Finish Performance Characteristics Technical Documents Receptacle Contact -- Phosphor bronze or copper alloy, gold plated with 0.38 m nickel underplate Tab Contact -- Phosphor bronze or copper alloy, gold plated with 0.38 m nickel underplate Tab Post -- Phosphor bronze or copper alloy, tin plated on contact area and gold plated with nickel underplate Housing -- Glass filled polyester (PBT), UL 94V-0 Pitch -- 6.35 mm (250 mils) Voltage Rating -- 600 V (rms) Current Rating -- 2-position: 24 A; 3-position: 23 A; 4-position: 22 A (when using #12 AWG wire) Contact Resistance -- 10 m Max. Dielectric Withstanding Voltage -- 2,500 V (1 minute) Operating Temperature -- -55C ~ +105C Product Specification 108-78182 Application Specification 114-5362 D-4 Contact 0.38m thick gold plating Applicable Wire Range AWG mm2 16 1.25 14 2.20 14 2.20 12 3.50 Ins. Dia. Range mm Wire Range Mark 2.0~3.75 M 2.9~4.1 L Receptacle Contact Tab Contact (Used in Receptacle Housing) (Used in Tab Housing) Receptacle ST. 1747418-2 LP. 1747499-2 ST. 1747415-2 LP. 1747498-2 Contact Part Numbers Tab Sequential Long Tab 1747419-2 1747501-2 1747416-2 1747500-2 1-1747419-2 1-1747501-2 1-1747416-2 1-1747500-2 Application Tooling Mini-Applicator Hand Tool 1762120-2 -- 1762119-2 -- -- 1762130-1 -- 1762129-1 Notes: Minimum order quantity for tooling is one. Extraction Tool Part Number 1762461-1 (411-78186) Mini-Applicator is for use on Automachine. Strip Form contacts are used with Mini-Applicator and Loose-Piece contacts are with hand tools. 78 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-4000 Series (Continued) D-4200 Mating Dimensions Receptacle Housing Mating Tab Housings Part Number: -1747535- -1747414- -1747277- 2 3 4 Part Number Keying : X Keying : Y 1-1747276-2 2-1747276-2 1-1747276-3 2-1747276-3 1-1747276-4 2-1747276-4 Tab Housing D-4000 Series No. of Pos. Dimensions A B 17.55 27.35 23.90 33.70 30.25 40.05 Mating Receptacle Housing Part Number: -1747276- Free-hanging Type Panel Cutout Panel Type No. of Pos. 3 Part Number Keying : X Panel Type Free-hanging Type 1-1747535-3 1-1747414-3 Part Number Keying : Y Panel Type Free-hanging Type 2-1747635-3 2-1747414-3 A 28.7 Dimensions B 32.7 C* 46.0 *Applicable to Panel Type only. 79 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-4000 Series (Continued) D-4200 (Continued) Board-mounting Tab Header (Vertical Type) D-4000 Series Mating Receptacle Housing Part Number: -1747276- PC Board Layout Acceptable Board Thickness: 1.6-2.4 No. of Pos. 2 3 4 Part Number Keying : X Keying : Y 1-1747277-2 2-1747277-2 1-1747277-3 2-1747277-3 1-1747277-4 2-1747277-4 Dimensions A B 18.35 22.35 24.70 28.70 31.05 35.05 80 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Wire-to-Board, Wire-to-Panel and Wire-to-Wire) D-5200S List of Dynamic Series Products by Application High-Pressure 1-Row Type D-5200S Free-hanging Type D-5200S Panel Type D-5200S Board-mounting Vertical Type D-5200M Board-mounting Horizontal Type D-5200S Receptacle Housing D-5200M Receptacle Housing D-5200M Board-mount Horizontal Type D-5000 Series D-5200M High Current Modular Type D-5200M High-Pressure Modular Type D-5200M Free-hanging Type D-5200M Board-mounting Vertical Type D-5200M Board-mounting Horizontal Type D-5200M Receptacle Housing D-5200M Panel Type D-5200S Receptacle Housing x 2 81 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) Performance Characteristics and Specifications Material and Finish D-5200S/M Performance Characteristics Pitch Description Material Finish Receptacle Contact Tab Contact Copper alloy Gold plating with underplated nickel Tab Post Copper alloy Gold plating with underplated nickel 400mils (10.16mm) Description Voltage Rating 630V AC Current Rating Wire AWG #16 #14 #12 #10 Current 16A 19A 25A 30A 6 position max. Contact Resistance 2m Max. Dielectric Withstanding Voltage 3,000V AC (1 minute) Operating Temperature -55~+105C Housing UL 94V-0 rated, glass filled polyester (PBT) D-5000 Series D-5200M Performance Characteristics Material and Finish Pitch 400mils (10.16mm) Description Voltage Rating 630V AC Current for 3-pos. silver-plated contacts Current Rating Wire AWG Description Material Finish Receptacle Contact Tab Contact Copper alloy Silver plating with underplated nickel Tab Post Copper alloy Silver plating with underplated nickel #20 #18 #16 #14 #12 #10 #8 Current 12A 16A 20A 25A 33A 38A 45A Current for 4-pos. silver-plated contacts Wire Housing UL 94V-0 rated, glass filled polyester (PBT) AWG #20 #18 #16 #14 #12 #10 #8 Current 12A 15A 18A 23A 31A 35A 43A Contact Resistance 2m Max. Dielectric Withstanding Voltage 3,000V AC (1 minute) Operating Temperature -55~+105C 82 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) Performance Characteristics and Specifications (Continued) Technical Documents Specifications and Instruction Sheets Product Specification 108-5453 Test Report 501-5188 Application Specification 114-5206 Hand Tool Instruction Sheets Crimping Tool P/N : 234170-1 411-5712 Crimping Tool P/N : 234171-1 411-5713 Crimping Tool P/N: 1366656-1 411-5969 Crimping Tool P/N: 1366044-1 411-5976 411-5774 Extraction Tool (Part Number 409158-1) Instruction Sheet *Don't fail to obtain Instruction Sheets and other appropriate papers when you adopt our products. D-5000 Series Safety Specifications The following safety specifications are applicable to specific Part Numbers. Contact Technical Support to check if approval is given for each Part Number you are using. Note that there are instances where values differ from those given in Tyco Electronics Performance Data. D-5200 Series (400 mil, 10.16mm pitch) Voltage Rating Specification 108-5453 UL File No. E28476 (Recognized Component) CSA Report No. LR7189 TUV License No. R9650368 IP Protection IP-10 Overvoltage Classification (II) Number of repeated insertions and withdrawals allowed: 50 times. 630V AC Determined by requirements of equipment in use. 600V AC Current Rating See preceding page Determined by requirements of equipment in use. A AWG 13 16 18 14 25 12 30 10 D-5200M Series Temperature Rating Voltage Rating -55~+105C -- -- -- -- -- Current Rating See preceding page Determined by requirements of equipment in use. -- AWG 600V AC AWG 16 14 12 10 A 15 20 25 30 -30~+105C -- 20 18 16 14 12 10 8 Pos. 4 1~3 12.5 12.5 17.5 16 21 19.5 24 26 31 33 40 37.5 46 48 Temperature Rating -55~+105C -- -- -30~+105C 83 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) Crimp Type Contacts Receptacle Contact (Used in Receptacle Housing) Tab Contact (Used in Tab Housing) D-5 Contacts Wire Range AWG 16 14 12 10 mm2 Ins. Dia. Range mm Wire Range Mark 3~3.8 S 4~5.2 M 1.25 2.20 3.50 5.50 Contact Part Numbers* ST. LP. ST. LP. Tab Sequential Tab Mini-Applicator 179955- 316040- 179956- 316041- 917802- 917804- 917803- 917805- 84696-1 1,-- 84695-1 1-- ** -- ** -- **Mini-Applicator is for use on Automachines. (See next page. Contact Technical Support for details.) D-5 Contacts (Silver Plating) D-5000 Series AWG mm2 20 0.50 16 1.25 16 1.25 14 2.20 12 3.50 10 5.50 8 8.00 Ins. Dia. Range mm 1.8~3.23 Wire Range Mark SS 3~3.80 S 4~5.2 M 4.9~7.8 L -- 234170-1 -- 234171-1 * Strip Form contacts are used with Mini-Applicator and Loose-Piece contacts are with hand tools. Note: Enter the following plating code in Part Number suffix-: -2 = 0.38 m thick gold plating, -3 = 0.76m thick gold plating, -6 = 2.54 m thick silver plating Wire Range Application Tooling Hand Tool Receptacle Application Tooling Contact Part Numbers* Receptacle Mini-Applicator ST. 1318985-6 ** Hand Tool -- 91596-1 LP. 1318986-6 -- ST. 0179955-6 ** -- LP. 0316040-6 -- 234170-1 ST. 0179956-6 ** -- LP. 0316041-6 -- 234171-1 ST. 1318696-6 ** -- LP. 1318697-6 -- 1366044-1 Note: The contact part numbers with "-6" are silver plated with 2.54 m thickness. * Strip Form contacts are used with Mini-Applicator and Loose-Piece contacts are with hand tools. **Mini-Applicator is for use on Automachines. (See next page. Contact Technical Support for details.) Application Tooling Extraction Tool Part Number: 409158-1 Instruction Sheet 411-5774 *Used to extract contacts from wire type tab / receptacle housing. (Take care when inserting tool as the lance section of D-5 is turned upside down to that of D-3.) *With D-5 contacts only, it is possible to extract using a small-size slotted screwdriver. * How to Use Extraction Tool Insert Extraction Tool in the direction as shown, insert into the narrow lower section of Housing's reverse convex hole. (make sure that you are holding tool in proper position, top and bottom.) * Take care not to insert tool into contact section. If you've inserted by error, replace the contact with a new one before proceeding. When Using D-5 Extraction Tool When Using Slotted Screwdriver The tip of Extraction Tool depresses housing lance, freeing contact. When you butt the tip of tool at lance section and depress it, contact is released. Contact can now be pulled out. Contact can be pulled out. 84 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) Hand Tool Application Tooling (Continued) The crimping section incorporates Straight Action construction for improved reliability as with automachine. AMP-3K/40 and AMP-5K/40 Terminating Machines The AMP-3K/40 and AMP-5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Part No.: See the preceding page. Minimum order quantity: 1 * 3,000 lb. [1361 kg] max. crimp force (AMP-3K/40) 5,000 lb. [2268 kg] max. crimp force (AMP-5K/40) * Toolless removal of applicators and guards * Jog capability * Quiet, fast operation -- 80/76 dBA and cycle time less than 0.400 seconds * Accepts Heavy Duty Mini style applicators * Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light * Order Catalog 1654856 for specifications and part numbers Mini-Applicator Part Number: Contact Technical Support Minimum order quantity: 1 D-5000 Series AMP-O-LECTRIC Model G Terminating Machine The Model "G" Terminator is the most advanced design in the long-standing series of AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It features a reliable direct motor drive system. Its modular construction enables it to be used either as a bench-top unit, or in combination with fully-automatic lead-making equipment. For operator convenience, access to and lighting in the target area has been improved and the Crimp Quality Monitor (CQM) has been moved to eye level for bench-top use. The Model "G" is also quieter, plus improved guarding meets applicable European and domestic safety requirements. * Quieter * Improved guarding and lighting * Toolless changeover of applicators * Precision manual- or auto-adjust for crimp height * Total and batch counter * Accepts all existing Tyco Electronics miniature applicators, with minor modifications * Reduced maintenance requirements * Request Catalog 65828 for specifications and part numbers Mini-Applicator Part Number: Contact Technical Support. Minimum order quantity: 1 Mounting Hardware Attachment Sequential Clip Part Number: 179993-1 85 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) Appearance D-5200S -- Standard 1-Row Type Board mounting pitch: 400mils (10.16mm) Dielectric Withstanding Voltage: 3,000V (for one minute) Voltage Rating: 630V AC Tab Housing (Panel Type) Receptacle Housing Receptacle Housing Board-mount Tab Header (Vertical Type) Board-mount Tab Header (Horizontal Type) D-5000 Series Tab Housing (Free-hanging Type) Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Receptacle Contact Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) (Vertical Type) Tab Contact********For each line of contacts, refer to the appropriate pages. Part Number of Tab Housings Part Number Board-mounting Tab Headers Part Number of No. of Keying Receptacle Housings Pos. Panel Type Free-hanging Type Horizontal Type Sequential Type Vertical Type Sequential Type 2 3 4 5 6 X 1-179958-2 Y X 2-179958-2 1-179958-3 Y 2-179958-3 X 1-179958-4 Y X 2-179958-4 Y -- X 1-179958-6 Y 2-179958-6 -- 1-353047-2 2-353047-2 1-353047-3 2-353047-3 1-353046-2 2-353046-2 1-353079- -- 1-353080- -- 2-353079- -- 2-353080- -- 1-353046-3 1-353081- 8-350381-2 1-353082- 8-353082-2 2-353046-3 2-353081- 9-350381-2 2-353082- 9-353082-2 1-917541- 8-917541-2 1-917542- 8-917542-2 2-917541- 9-917541-2 2-917542- 9-917542-2 -- -- -- -- -- -- -- -- 1-179959- -- 1-179960- -- 2-179959- -- 2-179960- -- Use low 4- and 6-position D-5200MS, 4- and 6-position Panel and Free-hanging Types. Note: Enter the following plating code in Part Number suffix- -2 = 0.38 m thick gold plating -3 = 0.76 m thick gold plating 86 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200S -- Standard 1-Row Type (Continued) Keying Keying is provided with this product (D-5200S) to help prevent misinsertion. Two types, X and Y, are available. (Shown below is the mated interface of Tab Header.) Keying Sign Keying Sign Key Rib Key Rib X-Type Y-Type Application Servomotor / servodriver--Typical Application D-5000 Series D-3100D Free-hanging Type D-3100D Board-mount Horizontal Type D-5200M Free-hanging Type D-5200S Board-mount Horizontal Type 87 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200S -- Standard 1-Row Type (Continued) Mating Dimensions Panel / Free-hanging Type Horizontal / Vertical Type External Dimensions D-5000 Series Receptacle Housing No. of Positions Part Number of Receptacle Housing 2 3 4 5 6 -179958-2 -179958-3 -179958-4 -- -179958-6 Mating Tab Connector Part Number: -353047- -353046- -353079- -353081- -917541- -179959- -353080- -353082- -917542- -179960- Dimensions A 35.76 45.92 53.68 -- 74.00 B 23.76 33.92 44.08 -- 64.40 Tab Housing Mating Receptacle Housing Part Number: -179958- Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. 2 3 Part Number of Tab Housing Free-hanging Type Panel Type -353047-2 -353046-2 -353047-3 -353046-3 A 47 57 B 38 48 Dimensions C D 33.44 29.36 43.60 39.52 E 21.11 31.27 F 30.4 40.5 88 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200S -- Standard 1-Row Type (Continued) Board-mount Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: -179958- PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Tube Package Dimensions (Ref.) No. of Pos. Part Number of Tab Header 2 3 4 5 6 -353079- -353081- -917541- -- -179959- A 29.36 39.52 49.68 -- 70.00.00 Dimensions B 22.86 33.02 43.18 -- 63.500 C 10.16 20.32 30.48 -- 50.800 D-5000 Series Board-mount Tab Header (Vertical Type) PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Mating Receptacle Housing Part Number: -179958- Standard Type Sequential Type No. of Pos. 2 3 4 5 6 Part Number Standard Type Sequential Type -353080- -353082- -917542- -- -179960- -- -353082-2*1 -917542-2*1 -- -- Dimensions A 29.36 39.52 49.68 B 22.86 33.02 43.18 C 10.16 20.32 30.48 -- 70.00.00 -- 63.500 -- 50.800 Tube Package Dimensions (Ref.) *1 In the of the sequential type, enter 8- for X type, and enter 9- for Y type. *2 For the 3 pos. connector assembly, the sequential post is inserted in the circuit No. 3. For the 4 pos. connector assembly, the sequential post is inserted in the circuit No. 4. 89 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type D-5200M--Can be used for modular application in conjunction with D-5200S. Also used for power distribution. Board mounting pitch: 400x400mils (10.16x10.16mm) Dielectric Withstanding Voltage: 3,000V (for one minute) Voltage Rating: 630V AC (when one connector is used) Tab Housing (Panel Type) Board-mount Tab Header (Horizontal Type) Tab Housing (Free-hanging Type) Board-mount Tab Header (Horizontal Type) Receptacle Housing Receptacle Housing D-5000 Series Receptacle Housing Receptacle Housing Receptacle Housing Tab Housing (Panel Type) Board-mounting Tab Header (Free-hanging Type) (Horizontal Type) 4 Pos. Receptacle Contact No. of Part Number of Keying Pos. Receptacle Housings 4 6 8 8 Pos. Tab Contact********For each line of contacts, refer to the appropriate page. Part Number of Tab Housing Free-hanging Type Panel Type XX 1-917807-2 1-917809-2 YY XY 2-917807-2 3-917807-2 2-917809-2 3-917809-2 XX YY XY XX 1-917807-3 2-917807-3 3-917807-3 -- 1-917809-3 2-917809-3 3-917809-3 -- Note: Enter the following plating code in Part Number suffix- : -2 = 0.38 m thick gold plating -3 = 0.76 m thick gold plating 1-917808-2 2-917808-2 3-917808-2 1-917808-3 2-917808-3 3-917808-3 -- Board-mounting Tab Header Horizontal Type Sequential Type 1-1123309- 2-1123309- 3-1123309- -- -- -- 1123829-1* 8-1123309-2 9-1123309-2 5-1123309-2 -- -- -- -- *This connector is made by 2 pieces of 4 pos. connectors. 90 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type (Continued) Keying Keying is provided with this product (D-5200M) to help prevent misinsertion. Three types, XX, YY, and XY, are available. (Shown below is the mated interface of Tab Header.) Keying Sign Key Rib Keying Sign Keying Sign Key Rib Key Rib XX-Type YY-Type XY-Type Table of Mating Combinations Receptacle Housing X-Type Panel Type X-Type Free-hanging Type Free-hanging Type Vertical Type Y-Type Panel Type Vertical Type Y-Type * X-Type Horizontal Type * * * 1 Row (D-5200S) Horizontal Type D-5000 Series 1 Row (D-5200S) Panel Type 1 Row (D-5200S) Board-mount Tab Header Tab Housing Free-hanging Type * 2 Rows XX-Type Panel Type Panel Type Free-hanging Horizontal Type Type 2 Rows XX-Type Y-Type Horizontal Type Vertical Type XX-Type Horizontal Type Vertical Type 2 Row YY-Type Panel Type YY-Type Horizontal Type YY-Type Free-hanging Type Free-hanging Type Vertical Type XY-Type Panel Type XY-Type Free-hanging Type Vertical Type XY-Type Horizontal Type Vertical Type *D-5200S Series Catalog 1242132 Revised 5-07 www.tycoelectronics.com 91 Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type (Continued) Mating Dimensions Panel / Free-hanging Type Horizontal Type (When used as modular unit) Vertical Type (When used as modular unit) Receptacle Housing D-5000 Series Mating Tab Connector Part Number: -917809- -917808- 1123829-1 -1123309- No. of Positions Part Number of Receptacle Housing 4 6 -917807-2 -917807-3 Dimensions A 33.36 43.52 B 23.76 33.92 Tab Housing Mating Receptacle Housing Part Number: -917807- Panel Type Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Free-hanging Type No. of Pos. 4 6 Part Number of Tab Housing Free-hanging Type Panel Type -917809-2 -917808-2 -917809-3 -917808-3 A 47 57 B 38 48 Dimensions C D 33.44 29.36 43.60 39.52 E 21.11 31.27 F 30.40 40.50 92 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- Modular Type (Continued) Board-mount Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: -917807- PC Board Layout Applicable Board Thickness: 1.6-2.40.1 Part Number of Tab Header 4 -1123309- A 29.36 Dimensions B 22.86 D-5000 Series No. of Pos. C 10.16 Board-mount Tab Header (Horizontal Type) Mating Receptacle Housing Part Number: -917807- PC Board Layout Applicable Board Thickness: 1.6-=2.40.1 No. of Pos. Part Number of Tab Header 8 1123829-1 Dimensions A 49.68 B 43.18 C 30.48 93 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- High Current Type Appearance Board mounting pitch: 400mils (10.16mm) Dielectric Withstanding Voltage: 3,000V (for one minute) Voltage Rating: 630V AC Board-mount Tab Header (Horizontal Type) D-5000 Series Receptacle Housing Receptacle Housing Board-mount Tab Header (Horizontal Type) D-5 M Receptacle Contact, refer to the appropriate pages Part Number Chart No. of Pos. 2 4 Keying Part Number of Receptacle Housings Part Number of Board-mounting Tab Headers (Horizontal Type) X 1-179958-2 -- Y 2-179958-2 -- XX 1-917807-2 1-1318983-6 YY 2-917807-2 2-1318983-6 XY 3-917807-2 3-1318983-6 * The 2 pos. receptacles use same 2 pos. housing of D-5200S Series. The 4 pos. receptacles use same 4 pos. housing of D-5200M Series. The contacts, however, are D-5 (Silver plated type). Keying Keying is provided with this product (D-5200M) to help prevent misinsertion. Three types, XX, YY, and XY, are available. 94 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- High Current Type (Continued) B A A Horizontal Type B 31.0 B A 31.0 53.0 45.0 53.0 45.0 Mating Dimensions (When used as modular unit) External Dimensions Receptacle Housing (2 Pos.) 10.16 1 Mating Tab Header Part Number: -1318983- 2 A 9.8 1 2 D-5 D-5000 Series 21.2 29 Y B No. of Positions Keying Part Number of Receptacle Housing 2 X Y 1-179958-2 2-179958-2 Dimensions A B 35.76 23.76 Receptacle Housing (4 Pos.) 1 Mating Tab Header Part Number: -1318983- 19.96 2 A 1 2 29 D-5 X-X B No. of Positions Keying Part Number of Receptacle Housing 4 XX YY XY 1-917807-2 2-917807-2 3-917807-2 Dimensions A B 33.36 23.76 95 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5200 Series (Continued) D-5200M -- High Current Type (Continued) Board-mount Tab Header (Horizontal Type) 22.56 4.9 Header Outline Mating Receptacle Housing Part Number: -179958- -917807- 10.16 0.5 4.58 8-O1.8 2-O3 45 Round 2-O4MIN 2.54 0.5 17.78 0.5 Row No. B A D/C 10.16 0.5 D-5200 4.55 0.5 1.95 0.5 16.66 0.5 PC Board Layout Applicable Board Thickness: 1.6p2.4w0.1 10.16 22.56 45 Tab Contact D-5000 Series Circuit No. 1 29.36 10.16 30.86 2 3.8 3.34 2.54 16.66 10.16 27.94 No. of Positions Keying Part Number of Tab Header 4 XX YY XY 1-1318983-6 2-1318983-6 3-1318983-6 96 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors DZ-5200 Series (Board-to-Board) DZ-5200 Series Material and Finish High-current board-toboard connectors with 30A per contact are useful for cableless control boards. Receptacle Contact -- Phosphor bronze or copper alloy, gold plated with 1.27 m nickel underplate Tab Contact -- Phosphor bronze or copper alloy, gold plated with 1.27 m nickel underplate Tab Post -- Copper alloy, tin plated and gold plated with 1.27 m nickel underplate Housing -- Glass filled polyester (PBT), UL 94V-0 Performance Characteristics *When connectors are used singly Pitch -- 5.08mm/10.16mm Voltage Rating -- 5.08mm pitch: 250 V (rms); 10.16mm pitch: 600 V (rms) Current Rating -- 5.08mm pitch: 20A; 10.16mm pitch: 30A Contact Resistance -- 10 m max. Dielectric Withstanding Voltage -- 1,500 V (1 minute) Operating Temperature -- -55C ~ +105C Technical Documents Receptacle Header No. of Pos. 3 4 5 7 Pitch mm 10.16 5.08 D-5000 Series Product Specification 108-78186 Mating Tab Header Part Number: -1747145- Part Number 5-1747147-3 5-1747147-4 1-1747147-5 1-1747147-7 Dimensions A B 30.76 24.56 40.92 34.72 30.76 24.56 40.92 34.27 97 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors DZ-5200 Series (Continued) DZ-5200 Series (Continued) Tab Header D-5000 Series Mating Receptacle Header Part Number: -1747147- PC Board Layout Acceptable Board Thickness: 1.6 No. of Pos. 3 4 5 7 Pitch mm 10.16 5.08 Part Number 5-1747145-3 5-1747145-4 1-1747145-5 1-1747145-7 Dimensions A B 28.76 24.86 38.92 35.02 28.76 24.86 38.92 35.02 98 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5300 Series (Wire-to-Panel and Wire-to-Wire) D-5300 Series Reverse Mount Type Material and Finish Receptacle Contact -- Copper alloy, gold plated or silver plated over nickel underplate Tab Contact -- Copper alloy, gold plated or silver plated over nickel underplate Housing -- Glass filled polyester (PBT), UL 94V-0 Performance Characteristics Reverse mount type allows Dynamic Series receptacle contact to be used on panel mount side. Also, because it uses the D-5000 Series high-current contacts, which have a good reputation in industry, it not only keeps costs for new equipment to a minimum, it also really helps to shorten initial evaluation times. Related Product Data D-5 Contact (Refer to page 84) D-5000 Series The Dynamic D-5300 Series supports receptacle contact storage demand to conductor housing and such applications where safety standards are important. The receptacle contact satisfies the IP20 rating, which contributes to equipment safety. Plus, a new addition to the lineup are long tab contacts so contact is made in advance when mating and retains current until completely unmated. *When connectors are used singly Pitch -- 400 mil (10.16mm) Voltage Rating -- 630 VAC Current Rating -- #10: 30A; #12: 25A; #16: 16A Contact Resistance -- 2 m max. Dielectric Withstanding Voltage -- 3,000 V (1 minute) Operating Temperature -- -55C ~ +105C 99 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors D-5300 Series (Continued) D-5300 Series (Continued) Mating Dimensions 55.0 47.0 55.0 47.0 32.0 22.0 Keying This product (D-5300) is provided with keying to help prevent mismating of the connector halves. Keying is available in five types--X Type, Y Type, XX Type, YY Type and XY Type. D-5300S D-5300D Panel/Free-hanging Type Dimensions B A B A Tab Housing 47 47 Panel Mount Type C C 10.16 D-5000 Series No. of Pos. 3 4 Keying Part Number X Y XX YY XY 1-1747819-3 2-1747819-3 1-1747820-2 2-1747820-2 3-1747820-2 A 46.48 46.48 33.84 33.84 33.84 Receptacle Housing Dimensions B 12.46 12.46 22.62 22.62 22.62 C 32.68 32.68 22.46 22.46 22.46 A B A B 10.16 C C 10.16 47 47 4 5 E E No. of Pos. 3 Part Number X Y XX YY XY 1-1747821-3 2-1747821-3 1-1747822-2 2-1747822-2 3-1747822-2 A 57 57 47 47 47 B 48 48 38 38 38 Dimensions C D 22 41.1 22 41.1 32 30.6 32 30.6 32 30.6 E 18.16 18.16 28.32 28.32 28.32 F 16.8 16.8 26.9 26.9 26.9 B D R0.5MAX F 4 Keying O3.60 Panel Cutout 100 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors AMP Dynamic with HTS Connectors (Wire-to-Panel and Wire-to-Wire) 2800/3800 Series Material and Finish Receptacle Contact -- Phosphor bronze or copper alloy, gold plated with 1.27 m nickel underplate Tab Contact -- Phosphor bronze or copper alloy, gold plated with 1.27 m nickel underplate Housing -- Glass filled polyester (PBT), UL 94V-0 Performance Characteristics This Series is a combination of the proven HTS series rectangular connectors and the popular Dynamic Series connector line. Metal hoods and frames of HTS connectors, which offers many choices depending on sizes and mounting styles are employed. Sizes and number of positions can be selected to meet the appli- Sequential terminals are available to enable termination with automatic crimping machines. Termination time can be substantially reduced. Approximately 30% higher density mounting is possible compared to the high density HTS connectors. Technical Documents Product Specifications 108-78284 108-78285 Application Specifications 114-5258 114-5148 Contacts of proven Dynamic Series, as well as the existing special tools and applicators, can continue to be used. AMP Dynamic with HTS Connectors Contact cation needs. It is also suitable for high-current applications. Voltage Rating -- D-2800 Series: 250 V; D-3800 Series: 600 V Current Rating -- D-2800 Series: 5A (#18 AWG); D-3800 Series: 15A (#16 AWG) Contact Resistance -- 10 m max. Dielectric Withstanding Voltage -- 1,500 V (1 minute) Operating Temperature -- -55C ~ +105C D-2 Contact Receptacle Contact Tab Contact (Used in Receptacle Housing) (Used in Tab Housing) D-3 Contact Receptacle Contact Tab Contact (Used in Receptacle Housing) (Used in Tab Housing) 101 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors AMP Dynamic with HTS Connectors (Wire-to-Panel and Wire-to-Wire) (Continued) 2800 Series Receptacle Housing No. of Pos. 30 Part Number 1747365-1 Mating Tab Housing Part Number: 1747366-1 Tab Housing AMP Dynamic with HTS Connectors No. of Pos. 30 Part Number 1747366-1 Mating Receptacle Housing Part Number: 1747365-1 102 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors AMP Dynamic with HTS Connectors (Wire-to-Panel and Wire-to-Wire) (Continued) 3800 Series Receptacle Housing No. of Pos. 12 Part Number 1747363-1 Mating Tab Housing Part Number: 1747364-1 Tab Housing Part Number AMP Dynamic with HTS Connectors No. of Pos. 12 1747364-1 Mating Receptacle Housing Part Number: 1747363-1 103 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors AMP Dynamic with HTS Connectors (Wire-to-Panel and Wire-to-Wire) (Continued) Frames and Metal Housings Frame Applicable Metal Housing Refer to HTS Catalog 889745-2 Size 3 (1 Module Type) Part Number: 1108784-1 Refer to HTS Catalog 889745-2 Size 4 (2 Module Type) Part Numbers: 1108783-1 (Male) 1108783-2 (Female) Refer to HTS Catalog 889745-2 AMP Dynamic with HTS Connectors Size 6 (3 Module Type) Part Numbers: 1108782-1 (Male) 1108782-2 (Female) Refer to HTS Catalog 889745-2 Size 8 (4 Module Type) Part Numbers: 1108780-1 (Male) 1108780-2 (Female) Refer to HTS Catalog 889745-2 104 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors AMP Dynamic with HTS Connectors (Wire-to-Panel and Wire-to-Wire) (Continued) Cable Fittings Plastic Type Gland fitting IP 68 plastic PG 11 13.5 16 21 29 36 42 Metr. M16 M20 M25 M32 M40 M50 D Max. 10 12 14 18 25 32 38 Min. 5 6 10 13 18 22 32 D Min. 4 6 10 13 18 22 Max. 8 12 14 18 25 32 SW Designation Part Number 22 24 27 33 42 53 60 HUT.11.P HUT.13.P HUT.16.P HUT.21.P HUT.29.P HUT.36.P HUT.42.P 1-1106005-7 2-1106005-7 3-1106005-7 4-1106005-7 5-1106005-7 6-1106005-7 7-1106005-7 SW Designation Part Number 20 24 29 36 46 55 HUT.M16.P HUT.M20.P HUT.M25.P HUT.M32.P HUT.M40.P HUT.M50.P 1-1102771-6 2-1102771-0 2-1102771-5 3-1102771-2 4-1102771-0 5-1102771-0 SW Designation Part Number 20 22 24 30 40 50 57 HUT.11.MS HUT.13.MS HUT.16.MS HUT.21.MS HUT.29.MS HUT.36.MS HUT.42.MS 1-110606-9 2-1106006-9 3-1106006-9 4-1106006-9 5-1106006-9 6-1106006-9 7-1106006-9 SW Designation Part Number 17 22 27 34 43 55 HUT.M16.P HUT.M20.P HUT.M25.P HUT.M32.P HUT.M40.P HUT.M50.P 1-1102770-6 2-1102770-0 2-1102770-5 3-1102770-2 4-1102770-0 5-1102770-0 Metal Type PG 11 13.5 16 21 29 36 42 Metr. M16 M20 M25 M32 M40 M50 D Min. 5 6 10 13 18 22 32 Max. 10 12 14 18 25 32 38 D Min. 5 6 13 18 22 32 Max. 10 12 18 25 32 38 AMP Dynamic with HTS Connectors Gland fitting IP 68 brass, nickel plated neoprene sealing insert and O-ring at connection thread. Note: Variable options are available other than those listed above. Please refer to HTS Catalog 889745-2. 105 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Power Connector for Board-to-Board Application Can be used for tab contact connection. Besides, board can be directly inserted into this connector. Housing: Glass-filled thermoplastic, blue Contact: Copper alloy, plated gold (1.27 m thick) on contact area and tin on post area Tab Contact: Brass, 1.27 m plated gold Material & Finish Tab Contact 20A Current Rating Operating Temperature -55C ~ +85C Insertions and Extractions 30 times Ground Module Tab Contact Ground Module Part Number 119341-1 Part Number 175145-2 Power Connector -- Board-to-Board Application 106 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Power Connector for Board-to-Board Application (Continued) Mating Dimensions External Dimensions Ground Module Part Number 119341-1 Power Connector -- Board-to-Board Tab Contact Part Number 175145-2 107 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Dyna-Tap Connectors (Wire-to-Panel and Wire-to-Wire) Product Facts As many Dyna-Tap Connectors will be fixed on casings where dust protection will be needed, dust covers are incorporated into the design. With the dust cover, this connector can be applied in various environments Many pieces of FA equipment are produced by assembling sub-units with divided functions in the final assembly line. Power for each sub-unit of conventional equipment is branched from the power supply bus line over a printed circuit board. In order to save valuable printed circuit board space, Tyco Electronics has developed Dyna-Tap Connectors from which power can be tapped without printed circuits. Dyna-Tap Connectors Dyna-Tap Connectors are a part of Dynamic Series, which are developed as power supply connectors. Dyna-Tap Connectors are optimized for branching power from the power supply bus line. Product Lineup Performance Characteristics Free-hanging type and panel mount type are available. The part number of the mating connector is 1-178288-6. Voltage Rating -- 250 VAC Current Rating -- 8A (18-position, with AWG#14) Position -- 6 pos. x 3 = 18 pos. Durability -- 500 cycles Applications Power taps in elevator towers Power taps for power protective relays Power taps among subunits of semiconductor producing equipment Power supplies for equipment on production lines Technical Document Product Specification 108-5754 In order to cope with three power systems, which are the most popular in the industry, 6-position connectors are specified. 108 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Dyna-Tap Connectors (Wire-to-Panel and Wire-to-Wire) (Continued) Mating Dimensions Tab Housings (18-Position) Free-Hanging Type Part Number 1376807-1 Panel Cutout When mounting panel from the front, apply clamping torque of less than 49N [11 lbf]. Panel Mount Type Part Number 1376807-2 Dyna-Tap Connectors Mating Receptacle Housing (6-Position) Part Number 1-178288-6 Caution: Dynamic Series contacts are available either with gold plating or tin plating. However, Dyna-Tap Contacts are only available with 0.38 m thick gold plating. Mating gold plated contacts with tin plated contacts will cause electrolytic corrosion. Therefore, please choose gold plated contacts for the mating Dyna-Tap Connectors. 109 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Dyna-Tap Connectors (Wire-to-Panel and Wire-to-Wire) (Continued) D-3000 Series D-3200 Series Dyna-Tap 24P (4P x 6 Row) D-3200 4P common series are lined up in six rows. Issues about branching maintenance and cost are handled with connectors. The Dynamic Series power supply tap is known for its superior contact reliability. Compared to a terminal block it is possible to reduce installation and maintenance costs. Also, because the circuits are electronically commoned, circuit board and connector do not need to be mounted. This leads to reductions in number of components and man hours as well as an overall decrease in costs. Material and Finish Receptacle Contact -- Copper alloy, plated gold or tin over nickel underplate D-3 Contact -- Copper alloy, plated gold or tin over nickel underplate Tab Post -- Copper alloy, plated 0.38 m gold or 2.0 m tin over 1.3 m nickel underplate Housing -- Glass filled polyester (PBT), UL 94V-0 Performance Characteristics* Pitch -- 200 mil (5.08 mm) Voltage Rating -- 600 VAC Current Rating -- 24-position: 10 A Max. Contact Resistance -- 10 m Max. Dielectric Withstanding Voltage -- 2,200 VAC (1 minute) Operating Temperature -- -55C ~ +105C *When connectors are used singly. Related Product Data Dyna-Tap Connectors D-3 Contact (Refer to page 101) 110 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Dyna-Tap Connectors (Wire-to-Panel and Wire-to-Wire) (Continued) D-3200 Series Dyna-Tap 24P (4P x 6 Row) (Continued) Mating Dimensions Panel/Free-hanging Type Dimensions Receptacle Housing No. of Pos. Part Number 3 1-178128-3 A 29.70 Dimensions B 24.10 C 19.24 Tab Housing Panel Mount Type Panel Cutout Free-hanging Type Dyna-Tap Connectors No. of Pos. Plating 24 0.38 m Gold 2.0 m Tin Part Number Panel Mount Type Free-hanging Type 1827691-2 1827691-1 1-1827691-2 1-1827691-1 A Dimensions B C 47.45 38.1 29.24 111 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Dyna-Clamp Kit (Wire-to-Board, Wire-to-Panel and Wire-to-Wire) Most connectors mounted outside of many pieces of FA equipment are made of metal because of their robustness. Connectors made of metal have a very high performance level. However, connectors made of metal are more costly than connectors made of plastics. Tyco Electronics has added a cable clamp function to the existing Dynamic Series. With this new design, the robustness of Dynamic Series connectors made of plastic has been improved remarkably. This lower cost connector can contribute to the total cost reduction of end products. Product Lineup Applications Power supply I/Os among sub-units of semiconductor producing equipment Power supply I/Os for control panels Power supply I/Os for power control panels Power supply I/Os for robots Dyna-Tap Connectors This 3-position connector was developed from the Dynamic Connector 5200 as its basis to realize low-cost 30 A class power distribution for FA equipment. The existing contacts can be used, which means the existing production method such as crimping tools or automatic machines can be utilized without any change. Support for Obtaining UL, TUV Approvals It is more favorable to obtain UL and TUV approvals with this connector than with metal connectors because of the following reasons: Made of Plastic Because of the plastic connector, ground wire at power supply is not necessary. This simplifies wirings of FA equipment and leads to lowering the total cost. Sequential Structure A sequential structure is designed so that the ground wire is always electrically connected before power lines. Performance Characteristics Voltage Rating -- 6300 VAC Current Rating -- 30 A Position -- 3 pos. Durability -- With 0.38 m contact: 50 cycles With 0.76 m contact: 100 cycles Ground The ground mark is embossed on the connector housing so that operators can see it. 112 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Dyna-Clamp Kit (Wire-to-Board, Wire-to-Panel and Wire-to-Wire) (Continued) Panel/Free-hanging Type Horizontal/Vertical Type Cable Kit Part Number 1473668-1 Rec. Sub Assy. Cover Housing Cable Clamp 10 Small Screw M3 Mating Connectors Tab Housing (Panel Type) Board Mounting Tab Header (Free-hanging Type) (Horizontal Type) (Vertical Type) Dyna-Tap Connectors Tab Contact...............For each line of contacts, refer to the appropriate page No. of Pos. 3 Part Number of Tab Housing Panel Type Free-hanging Type 1-353047-3 1-353046-3 Board Mounting Tab Header Horizontal Type Vertical Type 1-353081- 1-353082- Note: Enter the following plating codes in - after Part Numbers: -2 = 0.38 m thick gold plating, -3 = 0.76 m thick gold plating 113 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Part Number Index (Continued) Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 84695 84696 119341 175145 175194 175195 175196 175216 175217 175218 175284 175285 175286 175287 175288 175289 175362 175363 175365 176346 177555 177555 177648 177662 177665 177988 178127 178128 178129 178136 178137 178138 178139 178140 178141 178214 178216 178288 178289 178293 178294 178295 178296 178297 178298 178303 178304 178305 178306 178307 178308 178313 178314 178315 178316 178317 178318 178323 178324 178325 178326 178327 Page 84 84 106, 107 106, 107 38 38 38 38 38 38 38 38 38 38 38 38 73, 74, 75 73, 74, 75 73, 74, 75 76, 77 73, 75 74 43, 45 47, 48 47, 48 47 52-55 56, 58-61, 69, 111 62, 64, 65 56, 58, 59 52-55 56, 58, 59 62, 64-68 62, 64-68 52, 53-55 70-72 70-72 43, 45-48, 53, 109 49-51 43, 45, 46, 53 43, 45, 46 43, 45, 46 43, 45, 46 43, 45, 46 43, 45, 46 49-51 50 49-51 49-51 49-51 49-51 43, 45, 46, 53 43, 45, 46 43, 45, 46 43, 45, 46 43, 45, 46 43, 45, 46 49-51 50 49-51 49-51 49-51 Part No. 178328 178802 178803 178964 179129 179188 179276 179277 179552 179553 179554 179555 179955 179956 179958 179959 179960 179993 316040 316041 316080 316081 316130 316131 316132 316133 316516 316517 350381 353046 353047 353079 353080 353081 353082 353715 353716 353717 353718 900121 900128 900167 917226 917241 917242 917249 917251 917266 917337 917338 917389 917484 917485 917511 917512 917541 917542 917657 917658 917659 917802 917803 Page 49-51 43, 45 49, 50 49, 50 64 47, 48 56, 58, 59 56, 58, 59 56, 58 56, 58 62, 64, 66, 67 62, 64, 66, 67 84 84 86, 88, 89, 94-96 86, 88, 89 86, 88, 89 85 84 84 62, 64, 65 62, 64, 65 56, 58, 59 56, 58, 59 56, 58, 59 56, 58, 59 73-75 73-75 86 86, 88, 113 86, 88, 113 86, 88, 89 86, 88, 89 86, 88, 89, 113 86, 88, 89, 113 38 38 38 38 42 42 28, 30, 66 67 73, 74 73, 74 70-72 70-72 66-68 56, 58, 59 56, 58, 59 60, 61 38 38 38 38 86, 88, 89 86, 88, 89 62, 64, 65 62, 64, 65 62, 64, 65 84 84 Part No. 917804 917805 917807 917808 917809 1102770 1102771 1106005 1106006 1108780 1108782 1108783 1108784 1123309 1123624 1123829 1318095 1318105 1318106 1318107 1318108 1318109 1318110 1318111 1318112 1318114 1318115 1318116 1318117 1318118 1318119 1318120 1318123 1318124 1318125 1318126 1318127 1318577 1318578 1318579 1318696 1318697 1318983 1318985 1318986 1376009 1376020 1376059 1376072 1376073 1376133 1376135 1376136 1376137 1376807 1473074 1473668 1717412 1747145 1747147 1747276 1747277 Page 84 84 90, 92-96 90, 92 90, 92 105 105 105 105 104 104 104 104 90, 92, 93 69 90, 92, 93 73, 74, 75 19 19 19 19 19 19 19 19 24, 26 24, 26 20, 22 20, 22 24, 26, 27 24, 26, 27 20, 22, 23 20, 22, 23 24, 26, 27 24, 26, 27 24, 26, 27 24, 26, 27 28-30 28, 29, 31 28-30 84 84 94-96 84 84 24, 26, 27 24, 26, 27 28, 30 28, 29, 31 28, 31 73-75 20, 22, 23 24, 26, 27 24, 26, 27 109 20, 22, 23 113 49, 50, 51 97, 98 97, 98 79, 80 79, 80 114 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Part Number Index (Continued) Part No. 1747363 1747364 1747365 1747366 1747414 1747415 1747416 1747418 1747419 1747498 1747499 1747500 1747501 1747535 1747819 1747820 1747821 1747822 1747994 1827538 1827540 1827569 1827570 1827571 Page 103 103 102 102 79 78 78 78 78 78 78 78 78 79 100 100 100 100 24, 26, 27 33 33 7 7 7 Part No. 1827572 1827579 1827581 1827583 1827586 1827587 1827588 1827589 1827691 1827862 1827863 1827864 1827872 1827873 1827875 1827876 1871056 1871057 1871303 1871304 1871315 1871465 1871468 1871673 Page 7 14 14 15 7 7 7 7 111 8 8 12 9 9 12 13 9 8 7 7 9 10 10 13 Part No. 1871731 1871743 1871744 1871745 1903111 1903112 1903113 1903114 1903115 1903116 1903117 1903118 1903120 1903121 1903122 1903124 1903125 1903126 1903127 1903128 1903129 1903130 1903131 Page 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 8 11 13 13 Part No. Page 1762626 1762846 1762847 1762950 1762951 1762952 1762953 1891033 1891035 1891036 1891037 7 7 7 7 7 7 7 7 7 7 7 Application Tooling Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Page 39 38 38 38 38 38 18, 19 18, 19 83, 84 41 41 83, 84 83, 84 Part No. 234172 409158 919041 919600 919601 919602 1366044 1366656 1762119 1762120 1762129 1762130 1762625 Page 37 84 41 37 37 37 83, 84 83 78 78 78 78 7 Part Number Index Part No. 58571 91558 91559 91560 91561 91565 91576 91595 91596 175855 234168 234170 234171 115 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Engineering Notes 116 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Engineering Notes 117 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMP Dynamic Series Connectors Engineering Notes 118 Catalog 1242132 Revised 5-07 www.tycoelectronics.com Dimensions are in millimeters unless otherwise specified. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. 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