Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Rotary Switches
Multi-Deck Rotary Switches
Military Style
Rear views
shown with circuit
diagrams
Non-Turn Washer Detail D
DIMENSIONS In inches (and millimeters)
Approx. Approx.
No. of Dimension Dimension Weight No. of Dimension Dimension Weight
Decks A B Grams Decks A B Grams
1 .916 (23,27) .032 (0,81) 50 7 3.164 (80,37) .281 (7,14) 110
2 1.249 (31,72) .032 (0,81) 60 8 3.497 (88,82) .281 (7,14) 120
3 1.582 (40,18) .032 (0,81) 70 9 3.830 (97,28) .281 (7,14) 130
4 1.915 (48,64) .032 (0,81) 80 10 4.163 (105,74) .281 (7,14) 140
5 2.248 (57,10) .032 (0,81) 90 11 4.496 (114,20) .281 (7,14) 150
6 2.831 (71,91) .281 (7,14) 100 12 4.829 (122,66) .281 (7,14) 160
Mounting Hardware: Two mounting nuts, .094" (2,39) thick by .562" (14,27) across flats, one internal tooth lockwasher
and one non-turn washer (see detail D for dimensions), are supplied with switch.
Grayhill part number and date code marked on detent cover label. Customer part number marked on request. Military
part number marked when required.
Ser. 53—1.281 (32,54)
Ser. 57 & 59—
1.125 ± .010 (28,58 ± 0,25)
C
L
C
L
C
L
C
L
45°
.219 ± .004
(5.56 ± 0,10) OF POSITION
NO. 1
OF BUSHING
KEYWAY
SEE
CIRCUIT
DIAGRAM
1.000 (25.4) SER. 57 & 59
1.156 (29.36) SER. 53
± .010 (0,25)
DIM. A + .046 (1,17)
– .020 (0,51)
DIM. B REF. STUD
PROJECTION
.437
±.020
(11,10
±0,51)
.437
±.020
(11,10
±0,51)
.250 + .001
–.002 DIA.
(6,35 + 0,03
–0,05) MILITARY NUMBERS MARKED HERE
BUSHING KEYWAY
.066 ± .002 (1,68 ± 0,05) WIDE
BY .036 ± .003 (0,91 ± 0,08)
DEEP FROM A .375 (9,53) DIA. INTEGRAL ASSEMBLY NUT. DO NOT REMOVE.
3/8-32 UNEF-2A THREAD
.250 ± .020
(6,35 ± 0,51)
.375 ± .005
(9,53 ± 0,13)
.032 ± .003
(0,81 ± 0,08)
STYLE M—.187 (4,75)
STYLE HS—.125 (3,18)
± .010 (0,25)
.125
± .003
(3,18
± 0,08)
SERIES 53, 57 and 59
1.125" Diameter, 1/4 Amp
STANDARD STYLE
MILITARY QUALIFIED
The Series 53, 57 and 59 rotary switches are all
military type switches. Grayhill manufactures
these switches in two styles: M and HS. Style M
is unsealed and is
not
qualified; Style HS is shaft
and panel sealed and
is
qualified. The non-
qualified Style M can be regarded as our
Standard Style for types of switches. Although
it is not qualified, Style M is constructed of the
same military grade materials and will provide
comparable performance in all areas. For
example, the Style ‘M’ switches, in addition to
the electrical ratings listed elsewhere in these
pages, will meet the following requirements of
MIL-DTL-3786:
Moisture Resistance: Medium and High Shock;
Vibration (10 to 500 cps); Thermal Shock (-65
°C to 125 °C); Salt Spray; Explosion; Terminal
Strength (pull, 2 lbs. minimum); and Stop
Strength (15 pound-inches minimum).
The line drawings shown above are applicable
to the Style M and Style HS. The only difference
between the two is the length of the tab of the
non-turn washer. The shorter tab for the HS is
explained in the following paragraph.
The Series 53, 57 and 59 Style HS rotary
switches are qualified to MIL-DTL-3786/36. The
Style HS is shaft and panel sealed. The panel is
sealed by an O-ring at the base of the bushing.
The shaft is sealed by an O-ring inside the
bushing. These seals do not alter the dimensions
shown in the line drawings when the switch is
mounted.
A non-turn washer, supplied with the mounting
hardware, may be used with the Style HS
switches. It is suggested that the non-turn washer
be mounted in the following manner to preserve
the seal: from the front of the panel into a hole
that does not go through the panel.
The qualification of the Series 53, 57 and 59
rotary switches does not extend to all possible
combinations listed in the Choices and
Limitations chart. The limitations on the
qualification are described in the chart shown
below.
Standard variations, such as shaft and/or
bushing length, etc., that do not affect switch
performance can also be marked as qualified
product. For complete details contact Grayhill.
Military qualified Series 53, 57 and 59 Style HS
rotary switches may be ordered by the ‘M’
number listed in MIL-DTL-3786/36 or by the
Grayhill part number. Military style switches
will be marked to the specification.
Style HS Switches are MIL-DTL-3786/36
Qualified for the Following Characteristics
Max. No. Max. No. Max. No.
Series of Decks Poles/Deck Total Poles/Switch
53 5 8 24
57 5 4 20
59 5 5 20
FEATURES
• Smallest Diameter Rotary Switch
with this Number of Positions and
Current Capacity
• Military Qualified MIL-DTL-3786/36
• Gold-plated Contact System
Compatible with Logic Circuitry
Rotary
32
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Rotary Switches
Multi-Deck Rotary Switches
6
21
19
17
15
14
8
9
10
C1
3
4
5
7
11 12 13
16
18
20
18˚
45˚
OF BUSHING
KEYWAY
C
L
6
21
19
17
15
14
8
9
10
C1 3
4
5
7
11 12 13
16
18
20
C
L
C2
6
21
19
17
15
14
8
9
10
C1
3
4
5
7
1112 13
16
18
20
C
L
C3
C2
C4
6
21
19
17
15
14
8
9
10
C4
3
4
5
7
11 12 13
16
18
20
C
L
C5
C1
C2
C3
6
21
19
17
15
14
8
9
10
C7
3
4
5
7
11 12 13
16
18
20
C
L
C8
C9
C10
C1
C2
C3
C4
C5
C6
C
L
OF POSITION
NO. 1
621
15
14
8
9
10
C1
34
5
7
11
121316
OF BUSHING
KEYWAY
C
L
C
L OF
POSITION
NO. 1
17
18
19
20
21
22
23
24 45˚
621
15
14
8
9
10
C1 34
5
7
11
12
131617
18
19
20
21
22
23
24
C2
C
L
621
15
14
8
9
10
C1
34
5
7
11
12
131617
18
19
20
21
22
23
24
C2
C
L
C3
621
15
14
8
9
10
C1
34
5
7
11
12131617
18
19
20
21
22
23
24
C2
C
L
C4
C3
621
15
14
8
9
10
C2 34
5
7
11
12131617
18
19
20
21
22
23
24
C5
C
L
C6
C4
C3
C1
621
15
14
8
9
10
C1
34
5
7
11
12 131617
18
19
20
21
22
23
24
C2
C
L
C
L
C
L
C3
C4
C5 C6
C7
C8
7 /
2
˚
1
C1
C2
C3C4
C5
C6
C7
C8
C9 C10
C11
C12
1
2
3
4
5
67
8
9
10
11
12
13
14
15
16 17 1819 20 21
22
23
24
OF POSITION #1
OF BUSHING
KEYWAY
7.5°
37.5°
CIRCUIT DIAGRAMS: Series 53
Switch is Viewed From Shaft End and Shown in Position No. 1
Note: All common terminals are located above base terminals as shown.
Rear View
CIRCUIT DIAGRAMS: Series 59
18° Angle
of Throw
Switch is Viewed From Shaft End and Shown in Position No. 1
Note: All common terminals are located above base terminals as shown.
Rear View
ONE POLE TWO POLE THREE OR FOUR POLE
Terminal Detail
Note: Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
15° Angle
of Throw
ONE POLE TWO POLE THREE POLE FOUR POLE
FIVE POLE SIX THRU TEN POLE
Note: Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
FIVE OR SIX POLE SEVEN OR EIGHT POLE NINE THRU TWELVE POLE
GRAYHILL
LA GRANGE
ILLINOIS
14
15
16
17
18
19
20
1
13
12
11
10
9
8
7
6
5
4
3
2
21
22
23
24
SEE NOTE
SEE
DETAIL
1.350 ± .015
(34,29 ± 0,38)
OVER TERMINALS
.034 ± .003
(0,86 ± 0,08) .068 ± .005
(1,73 ± 0,13)
1.190 ± .015
(30,23 ± 0,38)
OVER TERMINALS
14
15
16
17
18
19
20
1
13
12
11
10
9
8
7
6
5
4
3
2
SEE NOTE
SEE
DETAIL
GRAYHILL
LA GRANGE
ILLINOIS
Rotary
33
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Rotary Switches
Multi-Deck Rotary Switches
SPECIFICATIONS
CIRCUIT DIAGRAMS: Series 57
Rear View
Switch is Viewed From Shaft End and Shown in Position No. 1.
Note: All common terminals are located above base terminals as shown.
221/2° Angle
of Throw
Note: Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
THREE OR FIVE THRU
FOUR POLE EIGHT POLE
ONE POLE TWO POLE
Electrical Ratings
General
Switch rating for break before make contacts.
Voltage: As listed in the chart.
Curve data based on test data conducted at
sea level, 25°C and relative humidity. Cycle
equals 360° rotation and 360° return. Cycling
rate is 10 cycles per minute. The curves
shown are typical load life curves for a Series
53M, 57M and 59M Rotary Switch. They show
the number of cycles of rotational life that can
be expected for the voltages, currents and
6
21
15
14
8
910
C1
3
4
5
7
11 12
13
16 11-15°
OF BUSHING
KEYWAY
C
L
C
L OF POSITION
NO. 1
6
1
15
14
8
910
C1 4
5
7
11 12
13
16
C2
2
3C
L
6
21
15
14
8
910
C1
3
4
5
7
11 12
13
16
C
L
C3
C2
C4
6
21
15
14
8
910
C1
3
4
5
7
11 12
13
16
C
L
C5
C3
C7
C2
C4
C6
C8
14
15
16
1
13
12
11
10
9
8
7
6
5
4
3
2
SEE NOTE
SEE
DETAIL
1.190 ± .015
(30,23 ± 0,38)
OVER TERMINALS
GRAYHILL
LA GRANGE
ILLINOIS
400
300
200
100
0
0
CYCLES x 1,000
510 25
CURRENT MILLIAMPS
VOLTAGE 115 VAC
15 20
400
300
200
100
0
0
CYCLES x 1,000
510 25
CURRENT MILLIAMPS
30 VDC RESISTIVE
15 20
30 VDC
INDUCTIVE
types of loads shown. Thus, with a 250
milliamperes, 30 Vdc resistive load, 10,000
cycles of life can be expected. Life limiting or
failure criteria for these curves are:
Contact Resistance: 50 milliohms maximum
(20 milliohms initially).
Insulation Resistance: 1,000 megohms
minimum between mutually insulated parts.
Voltage Breakdown: 500 Vac minimum
between mutually insulated parts. These
switches will carry 4 amperes with a maximum
contact temperature rise of 20°C. If the life
limiting characteristics are less critical than
those shown above or if elevated temperatures
or reduced pressures are involved, Grayhill can
predict the switch life for the application.
Electrical Ratings
Military Qualified
The Series 53, 57 and 59 Style HS, Rotary
Switches have been tested to make and break
the following loads as stated in MIL-DTL-3786/
36: 70,000 ft. altitude for 10,000 cycles: 10mA,
28 Vdc, inductive (250 mH); 50 mA, 28 Vdc,
resistive; 20 mA, 115 Vac, resistive. Atmospheric
pressure, 125°C for 10,000 cycles: 25 mA,
28 Vdc inductive (250 mH); 75 mA, 28 Vdc,
resistive; 50 mA, 115 Vac resistive. Atmospheric
pressure, 25°C for 10,000 cycles: 75 mA,
28 Vdc, inductive (250 mH); 250 mA, 28 Vdc
resistive; 150 mA, 115 Vac, resistive. Life limiting
criteria for these loads are:
Contact Resistance: 50 milliohms maximum.
Dielectric Strength: 500 Vac (350 Vac—
reduced pressure).
Insulation Resistance: 1,000 megohms
minimum. These switches also meet MIL-DTL-
3786/36 for moisture resistance, medium and
high shock, vibration, thermal, thermal shock,
salt spray, explosion, terminal strength and
stop strength.
Materials and Finishes
Cover, Base, Spacer and Rotor Mounting
Plate: Diallyl per (MIL-M-14) ASTM-D-5948
Mounting Bushing: Brass, tin/zinc-plated.
Shaft, Stop Pins, Retaining Rings, Through
Bolts, Shaft Extension, Stop Arm, Thrust
Washers, Lockwashers, Nuts, Non-turn
Washer, Cover Plate and Rear Support
Plate: Stainless steel
Detent Balls: Steel, nickel-plated
Detent Springs: Tinned music wire
Rotor Contact: Silver alloy, gold-plated
.00001" minimum.
Terminals and Common Plate Including
Solder Lug: Brass, gold plate .00002"
minimum over silver plate .0003" minimum.
Panel Seal: Silicone rubber.
Shaft Seal: O-ring per MIL-M-5516B.
Mounting Nut, Lock Washer: Brass, tin/zinc-
plated or stainless steel.
Additional Characteristics
Rotational Torque: 20-80 in-ozs., depending
on the number of poles per deck and the
number of decks.
Contacts: Shorting or non-shorting wiping
contacts with over 100 grams of contact force.
Shaft Flat Orientation: Flat opposite
contacting position pole #1 (See Circuit
Diagrams).
Extended Studs: Switches of 6 decks or
more have longer studs with extra stud nuts
for recommended double end mounting.
Terminals: Switch is provided with full
complement of base or position terminals
regardless of the number of active positions.
Rotary
34
Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Rotary Switches
Multi-Deck Rotary Switches
CHOICES AND LIMITATIONS
Style and Angle of Number of Decks Poles Number of
Series Designation Throw Stops Terminals Shorting Non-Shorting Per Deck Positions/Pole
01 thru 12 01 thru 12 1 02 thru 24
01 thru 12 01 thru 12 2 02 thru 12
01 thru 08 01 thru 08 3 02 thru 08
01 thru 06 01 thru 06 4 02 thru 06
01 thru 04 01 thru 04 5 or 6 02 thru 04
01 thru 03 01 thru 03 7 or 8 02 or 03
01 or 02 01 or 02 9, 10, 11 or 12 02
01 thru 12 01 thru 12 1 02 thru 16
01 thru 12 01 thru 12 2 02 thru 08
01 thru 06 01 thru 06 3 or 4 02 thru 04
01 thru 03 01 thru 03 5, 6, 7 or 8 02
01 thru 12 01 thru 12 1 02 thru 20
01 thru 12 01 thru 12 2 02 thru 10
01 thru 06 01 thru 06 3 or 4 02 thru 05
01 thru 04 01 thru 04 5 02 thru 04
01 or 02 01 or 02 6, 7, 8, 9 or 10 02
15° Fixed
221/2° Fixed
18° Fixed
Solder
Lug
Solder
Lug
Solder
Lug
53
57
59
M = Military Style
HS = Military Qualified,
Shaft/Panel Seal
M = Military Style
HS = Military Qualified,
Shaft/Panel Seal
M = Military Style
HS = Military Qualified,
Shaft/Panel Seal
ORDERING INFORMATION
Series
Style*: Letter(s) from the Choices and Limitations chart
Angle of Throw: Must agree with Series Number
Number of Decks: As limited by Choices and Limitations chart
57M22–01–1–16N–F
Stop Arrangement: Use suffix only when ordering 1 pole with
maximum positions.
F = Stop between last and first positions; C = Continuous Rotation
Type of Contacts: N = Non-shorting; S = Shorting
Positions Per Pole: requires 02 as a minimum to the maximum allowable
dependent on the angle of throw and poles per deck
Poles Per Deck: As limited by angle of throw
* All rotary switches that are required to have military designated markings and testing adhering to MIL-DTL-3786
are to be ordered by specifying the military part number identified on the appropriate slash sheet.
Available from your local Grayhill Distributor
MIL Spec. provides for qualification up to and including five decks. Switches of longer length,
although not specifically qualified, are built of the same materials and are of the same construction.
For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill.
Rotary
35