6766099-1 - TE Connectivity

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors

Product Facts

■Wide variety of contact sizes

and styles from 1 Amp

signals up to power contacts

rated at up to 200 Amps each

■Sequenced contacts for

“mate-first-break-last”

operation

■Floating panel-mount

connectors float up to

+/- 2 mm

■High durability specific

products ranging from

100 to 1000 mate/un-mate

cycles

■Customizable products

allow the freedom to add or

remove power or signal

contacts to meet specific

application requirement

■Most products recognized

to US and Canadian

requirements under the

Component Recognition

program of Underwriters

Laboratories File No.

E28476

Typical Applications

■Low noise power supplies

■Switch-mode power

supplies (SMPS)

■Power factor-correcting

(PFC) power supplies

■Systems requiring mounting

to backplane or chassis

■Redundant (N + 1) power

systems

■“Live” hot-plug power

supplies

■All ELCON drawer

connectors in this section

are RoHS compliant

Technical Documents

Product Specification

108-2285

Application Specification

114-13206

Tyco Electronics offers a

wide selection of blind-

mateable “drawer” connec-

tors to suit modular

equipment designs. The

term “drawer connector”

was created to describe a

cabinet drawer where the

connector is installed at the

back of the drawer and is

mated by closing the

drawer. Since the “drawer”

is often times made with a

somewhat loose fit — to

enable easy opening and

closing, the drawer connec-

tor must provide sufficient

self-alignment and ideally a

floating connection to the

cabinet or drawer to keep

the connection from binding.

The power drawer connec-

tors in this catalog are

divided into two separate

categories: high power

drawers and low power

drawers. Specifically, the

The contacts are the core

of the ELCON drawer

series connectors. For cost

sensitive applications the

different hybrid drawer

connectors offer a wide

variety of shapes and sizes

aimed at keeping cost mini-

mized and still providing a

reliable separable interface.

Regardless of the applica-

tion, Tyco Electronics offers

a wide variety of power &

signal blind-mateable

drawer connectors.

Need more information?

Call Technical Support at

the numbers listed below.

Technical Support is staffed

with specialists well versed

in all Tyco Electronics

products. They can provide

you with:

■Technical Support

■Catalogs

■Technical Documents

■Product Samples

■Tyco Electronics

Authorized Distributor

Locations

CUS

AND

product line names in these

two categories are:

High Power Drawer Connectors

■ELCON Drawer Series

Connectors

Low Power Drawer Connectors

■AMP Drawer Series

Connectors

■Mini Power Drawer

■Blind-mate Drawer

Connectors

■Hybrid Mini Drawer

Connectors

Some of the benefits of the

power drawer connectors

from Tyco Electronics are

the robustness of the

housing designs and the

durability of the contacts.

High-end applications such

as networking switches and

servers want the lowest

possible voltage drop

across the connector.

For these applications the

high conductivity screw-

machined contacts with

either gold or silver plating

offer the best performance.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued)

Probe-proof Double

CROWN BAND Contacts

The size #0 contacts used

in the Top Drawer, Double

Drawer, DualPower and

QuadPower connectors

are also available in a

probe-proof double

CROWN BAND version.

These contacts are spe-

cially suited for operator-

serviced power supplies

that require extra safety

protection.

Signal/Power Sequencing

All signal and some power

contacts are available in

various lengths to allow

multiple levels of sequenc-

ing, thus giving the engineer

further design flexibility.

Mating Polarization

To provide for positive

housing mating of

connectors, polarization

is provided in the form of

molded-in guide posts or

pre-installed guide pins.

Regulatory Agency

Certifications

Tyco Electronics ELCON

drawer series connectors

have been evaluated and

found to comply with the

UL1977 standard and the

CSA standard C22.2 No.

182.3-M1987.

Tyco Electronics can also

work with the customer to

obtain application-specific

regulatory certifications if

needed.

Wide Array of

Standard Contacts

ELCON drawer connectors

support various termination

styles, including crimp for

cable, solder tail and com-

pliant press-fit for mounting

to PCB, and internal/

external threads for termina-

tion to lugs and/or busbars.

See table below for details.

Termination

Contact Size PC Tail Press-fit Crimp Threaded

Internal External

#20 •••

#16 •••

#12 •••

#8 •••••

#4 •••

#0 •••

Application-Specific Designs

If none of our standard

drawer connectors

satisfies your requirements,

Tyco Electronics can

develop an ELCON con-

nector design specific to

your application. We will

work closely with your engi-

neers to fully understand

the design requirements

and develop an intercon-

nect solution that meets

your stated needs. After the

concept and design stages,

Tyco Electronics produces

prototypes that perform

both electrically and

mechanically the same as

production parts. These

machined parts are used

for testing, regulatory

agency evaluations and

even as pre-production

components, allowing the

shortest lead time from

concept to manufacturing

in the industry.

Concept

Tyco Electronics engineers

work closely with the cus-

tomer to fully understand

the design requirements.

Design

A sketch drawing of the

design concept is created

for customer review, and the

design is finalized only when

it fully meets the require-

ments of the customer.

Prototypes

The design is frozen and

work on the mold tools starts.

Meanwhile, Tyco Electronics

builds prototypes that are

identical to the production

parts.

Production

By the time the customer

is ready for production, all

requirements for release

to production, such as

qualification and regulatory

agency approval, have

been cleared.

3 mm Diameter Test Probe in

Accordance with IEC 435

Protective Cap (insulator)

CUS

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

How to Tailor Your ELCON Drawer Connector

If you selected a standard drawer connector for your appli-

cation, before placing an order you need to specify your

application-specific requirements, such as housing type,

contact loading, and termination style. Layout forms for all

standard drawer connectors, such as the one shown below,

are available online at http://www.tycoelectronics.com or

can be obtained from Tyco Electronics customer service for

this purpose. Complete a form for the pin and socket side

of your connector as indicated in the instructions and fax it

to your Tyco Electronics sales engineer. We will issue a

unique part number specific to your configuration, which

you can then use to place orders. Samples and customer

drawings are also available upon request.

Pin Assembly

1. Choose one housing from the Pin Housing Selection Menu table. Place

an X in the appropriate guide pin circles, if guide pins are required.

2. Write the total quantity of each pin contact you require for each pin

assembly in the Qty column of the Pin Contact Selection Menu table.

3. Crimp contacts are shipped uninstalled. Threaded and PCB tail

contacts are installed by Tyco Electronics; enter the letter reference

of the desired contact in the appropriate contact positions on the

drawing: e.g., if you need a size #20 premate PCB tail standard con-

tact to be installed in contact position #10, write “Q” in circle #10.

4. Sign, date and send the completed form to your local

Tyco Electronics

Sales Engineer.

ENTER CUSTOMER INFORMATION

Company Location

Contact Name Title

Telephone Fax

Email Address

I am: ❏End user

❏Contract manufacturer (end user: )

Signature Today’s Date

Annual Quantity Required

Float-Mount Shoulder Screw

Part Number Description Qty.

1650399-1 Screw, No 10-32 UNC 2A

1650401-1 Screw, M5 x 0.8

Submit to your local Tyco Electronics Sales Engineer.

Pin Connector (Rear Face)

Pin Contact Insertion Side

Pin Connector Rear Face Cavity Identification

Top Assembly Part Number

Assigned by Tyco Electronics

Pin Contact Selection Menu

Size Ref. Part Number Termination Style & Pin Length Qty.

A = 1766811-1 Crimp

B = 1766819-1 Probe Proof, crimp

C = 1766230-1 1/4-20 Internal Thread

D = 1766274-1 M6 x 1 Internal Thread

#0 E = 1766269-1 Probe Proof, 1/4-20 Internal Thread

F = 1766275-1 Probe Proof, M6 x 1 Internal Thread

G = 1766268-1 1/4-20 External Thread

H = 1766231-1 M6 x 1 External Thread

J = 1766270-1 Probe Proof, 1/4-20 External Thread

K = 1766276-1 Probe Proof, M6 x 1 External Thread

L = 1650155-1 Crimp, standard

M = 1650161-1 Crimp, premate

#20 N = 1650162-2 Crimp, postmate

P = 1650283-1 PCB tail, standard

Q = 1650065-1 PCB tail, premate

R = 1650226-1 PCB tail, postmate

S = 1766196-1 Crimp, standard

T = 1766198-1 Crimp, premate

#16 U = 1766199-2 Crimp, postmate

V = 1766222-1 PCB tail, standard

W = 1766223-1 PCB tail, premate

X = 1766818-1 PCB tail, postmate

Y = 1766193-1 Crimp, standard

Z = 1766195-1 Crimp, premate

#12 AA = 1766196-1 Crimp, postmate

AB = 1766245-1 PCB tail, standard

AC = 1766250-1 PCB tail, premate

AD = 1766249-1 PCB tail, postmate

AE = 1650153-2 Crimp, standard, Hot-Plug

#12 Hot- AF = 1650156-2 Crimp, premate, Hot-Plug

Plug AG = 1650060-2 PCB tail, standard, Hot-Plug

AH = 1650074-3 PCB tail, premate, Hot-Plug

3456789

1413 18

1716

2019 24

28 33

31 34

35 36 37 38 39 40

41 42 43 44 45 46

47 48 49

50 51 52

Size #16

Size #20

Size #0

Size #12 or

#12HP

G1 G2

Crimp and Threaded contacts are removable. PCB tail contacts are non-removable.

Pin Housing Selection Menu

Check

Part Number Description One

1648183-1 Housing without guides

Housing with guides (#6-32 thread)

Housing with guides (M3 x 0.5 thread)

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

ELCON Drawer Connector Mounting

Screw Into Thread of Guide Pin (When Applicable)

You can optionally fix-mount housings that have a guide

pin by attaching a commercially available screw and

washer into the thread on the back of the guide pin, as

shown in the figures below.

Screw Through Mounting Flange of Housing

Fix to the panel by attaching a commercially available

screw and a washer through the top and bottom mounting

flange of the housing.

Panel Fix Mounting

As a rule of thumb, ELCON drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw

through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for

those connectors that have one). An example of each case is shown in the sketches below.

Panel Float Mounting

When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or

customer drawing specific to your ELCON drawer connector. Shown in the sketch below is an example of how the

Top Drawer connector is float-mounted to a panel.

All ELCON drawer series connectors can be fix-mounted or float-mounted using the designated shoulder screws to allow

improved gatherability for blind-mating of the connector. Panel cut out dimensions are shown on the customer drawing

specific to your ELCON drawer connector.

Float-Mount of Top Drawer (Example)

Panel (Ref)

Mounting

Flange

Shoulder

Screw Guide Pin

Commercially

available screw

and washer

Commercially

available screw

and washer

#6-32 or

M3 x 0.5 screw .25

[6.35]

Guide pin

Internally threaded

(6-32) guide pin

Screw Description Part Number Used On

#10-32 UNF 2A Thread 1650399-1 Top and Double Drawer, Dual and QuadPower,

M5 x 0.8 Metric Thread 1650401-1 In-Line QuadPower, W5 Drawer

#8-32 UNF 2A Thread 1650402-1

#6-32 UNF 2A Thread 1650106-1 All Other Drawers

M4 x 0.7 Metric Thread 1650589-1

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

ELCON Drawer Connector Mounting (Continued)

Strain Relief and Wire Dress

If required, wires can be bundled together and supported

with cable ties. Wires must not be stretched or confined in

any way that would restrict the floating action of the con-

nectors. Therefore, the wires must remain perpendicular to

the connector and avoid an excessively sharp bend

radius. The minimum recommended distance for the cable

tie, and the minimum bend radius of a wire bundle are

shown in the figure to the right.

Connector Engagement

To provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap

between the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the

customer drawing for your ELCON drawer connector. Failure to meet this requirement may compromise contact wipe.

Refer to the customer drawing for details. ELCON drawer connectors are polarized and will only mate in the correct

orientation (see sketch below).

PCB Fix Mounting

When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to

provide stability during the soldering procedure. PCB-mount hole patterns are shown on the customer drawing specific

to your ELCON drawer connector.

Flush PCB-Mount Drawer Connectors Drawer Connectors with Cabled AC IN

.020 [0.51]

PC Board (Ref)

Connector

Standoffs

Wire

Notch in

Guide Post

Rib in Guide

Post Cavity

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Connector Tooling

Insertion/Removal (I/R) Tools: Industry standard plastic I/R tooling is compatible with

all crimp contacts for pin and socket removal. The following tools are available from

Tyco Electronics.

Wire strip length: If inserting stranded wire into crimp style contacts, please use the table

below to determine the proper strip length of the wire.

Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts

Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and

their respective wire sizes when crimped with applicable industry standard terminal tools.

I/R Tools

Part Numbers Size Color Code

1643917-1 Size #20 I/R tool Red/White

1643916-1 Size #16 I/R tool Blue/White

1643915-1 Size #12 I/R tool Yellow/White

1643914-1 Size #8 removal tool Red

1643922-1 Size #4 removal tool Blue

1643921-1 Size #0 removal tool Light Yellow

Note: PCB tail contacts are non-removable.

Contact Size Wire Size AWG “L” + .020 [0.51]

inches mm

#20 #24 - #20 0.210 5.33

#16 #20 - #16 0.270 6.86

#12 #14 - #12 0.270 6.86

#8 #10* - #8 0.500 12.70

#4 #6* - #4 0.500 12.70

#0 #2* - #0 0.600 15.24

*Ref: MS3348 “Contact Bushing, Electric, Wire Barrel”

Contact Size Wire Range

AWG mm2

#20 20 - 24 0.241 - 0.616

#16 16 - 18 0.963 - 1.23

#12 12 - 14 1.94 - 2.98

#8 10 - 8 4.74 - 8.61

#4 4 (1) 21.60

#0 1/0 53.00

Note: (1) Consult Tyco Electronics for smaller wire sizes in #4 contacts

Size Type MIL-STD Part Number

12 - 24 Crimp Tool M22520/1-01 601967-1

Turret head/locator M22520/1-02 601967-2

Crimp Tool M22520/23-01 —

8 - 10 Indenter head M22520/23-02 —

Locator M22520/23-09 —

Crimp Tool M22520/23-01 —

4 Indenter head M22520/23-04 —

Locator M22520/23-11 —

Crimp Tool M22520/23-01 —

0 Indenter head M22520/23-05 —

Locator M22520/23-13 —

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

ELCON Drawer Product Specifications

Regulatory Agency Evaluations

Materials

Housing Polyester, 30% glass-filled, UL 94V-0 black

Crimp Contacts High conductivity copper alloy

PCB Tails Brass

Socket Contact Hoods (when applicable) 305 corrosion resistant steel

Size #12 hoods, Hot-Plug Beryllium copper

Crown contacts Beryllium copper

Plating

Size #20 and #12HP Gold plated over nickel

Sizes #0, #4, #8, #16 and non-HP #12 Silver plated over nickel

Hot-Plug hoods and pin contacts Gold plated over nickel

Socket Contact Hoods (when applicable) Passivated

Mechanical

Size #20 0.2 lb. 0.09 kg

Size #16 2.3 lb. 1.04 kg

Typical Size #12 2.9 lb. 1.32 kg

Insertion Forces Size #12 Hot-Plug 2.9 lb. 1.32 kg

of individual Size #8 4.4 lb. 2.00 kg

contacts Size #4 3.8 lb. 1.72 kg

Size #0 4.7 lb. 2.13 kg

Size #0 w/double Crown 4.8 lb. 2.18 kg

Size #20 0.1 lb. 0.05 kg

Size #16 0.7 lb. 0.32 kg

Typical Size #12 1.9 lb. 0.86 kg

Extraction Forces Size #12 Hot-Plug 1.9 lb. 0.86 kg

of individual Size #8 2.4 lb. 1.07 kg

contacts Size #4 3.0 lb. 1.36 kg

Size #0 3.0 lb. 1.36 kg

Size #0 w/double Crown 3.5 lb. 1.59 kg

Electrical

Size #20 1.7 mV at 5A

Size #16 3 mV at 15A

Typical Size #12 4.2 mV at 35A

Voltage drop Size #12 Hot-Plug 4.7 mV at 35A

of individual Size #8 6.5 mV at 75 A

contacts Size #4 8.4 mV at 125A

Size #0 6.3 mV at 200A

Size #0 w/double Crown 5.6 mV at 200A

Insulator dielectric strength 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001

Contacts CSA-22.2 No. 0-M91 182.30 UL 498 and UL 1977 (USR)

M1987 (CNR)

AWG #20 4A / 250V 5A / 250V

AWG #16 10A / 250V 15A / 250V

AWG #12 Top Drawer 25A / 600V 35A / 600V

AWG #12 Others 25A / 250V 35A / 250V

AWG #12 with sockets 25A / 250V 35A / 250V

Size #12 hot-plug 25A / 250V 25A / 250VAC

35A / 120V

Size #8 55A / 250V 75A / 250V

Size #0 with single or double Crown 150A / 250V 200A / 250V

Size #0 using bus bar — 200A / 250V

Size #4 100A / 250V 125A / 250V

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors

Base Housing Part Numbers

Pin Housing Socket Housing

1648110-1 Size 12 + Size 20 + Size 12 1648115-1 Size 12 + Size 20 + Size 12

1648111-1 Size 16 + Size 20 + Size 16 1648116-1 Size 16 + Size 20 + Size 16

1648112-1 Size 12 + Size 20 + Size 16 1648117-1 Size 12 + Size 20 + Size 16

Mini Drawer

Lower Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

1648203-1 Size 12 + Size 20 + Size 12 1648206-1 Size 12 + Size 20 + Size 12

1648204-1 Size 16 + Size 20 + Size 16 1648207-1 Size 16 + Size 20 + Size 16

1648205-1 Size 12 + Size 20 + Size 16 1648208-1 Size 12 + Size 20 + Size 16

Dimensions —

2.99" x 0.79" (75.9 x 20.1 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 12 / 16 x 6 contacts

Size 20 x 16 contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 12: Crimp and PCB tail

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

Dimensions —

3.26" x 1.34" (82.8 x 34.0 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 12 / 16 x 8 contacts

Size 20 x 21 contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 12: Crimp and PCB tail

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

75A Middle Drawer

Dimensions —

3.31" x 1.31" (84.1 x 33.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 8 x 4 contacts

Size 12 x 9 contacts

Size 20 x 24 contacts

Current Rating — Up to 75 Amps

per size 8 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 8: Crimp, internal/external thread

and PCB tail

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail Float-Mount

Part Number 1648162-1

PCB-Mount

Part Number 1648163-1

Float-Mount

Part Number 6648167-1

PCB-Mount

Part Number 1648168-1

Base Housing Part Numbers

Pin Housing Socket Housing

1648162-1 Float-Mount 6648167-1 Float-Mount w/

reinforced housing

1648163-1 PCB-Mount 1648168-1 PCB-Mount

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

125A Middle Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

1648151-1 Float-Mount 1648156-1 Float-Mount

1648152-1 PCB-Mount 1648157-1 PCB-Mount

Dimensions —

3.15" x 1.31" (80.0 x 33.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 4 x 2 contacts

Size 12 x 6 contacts

Size 20 x 32 contacts

Current Rating — Up to 125 Amps

per size 4 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 4: Crimp and internal/external

thread

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail Float-Mount

Part Number 1648151-1

PCB-Mount

Part Number 1648152-1

Float-Mount

Part Number 1648156-1

PCB-Mount

Part Number 1648157-1

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

200A Middle Drawer

Dimensions —

3.31" x 1.31" (84.1 x 33.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 4 x 2 contacts

Size 8 x 6 contacts

Size 12 x 3 contacts

Size 20 x 14 contacts

Current Rating — Up to 125 Amps

per size 4 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 4: Crimp and internal/external

thread

Size 8: Crimp, internal/external thread

and PCB tail

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Base Housing Part Numbers

Pin Housing Socket Housing

1648134-1 1648135-1

Base Housing Part Numbers

Pin Housing Socket Housing

1648132-1 1648133-1

Dimensions —

2.76" x 1.24" (70.1 x 31.5 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 12 x 4 contacts

Size 20 x 36 contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Square Drawer

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

Dimensions —

4.24" x 1.60" (107.8 x 40.7 mm)

Housing Variations — Various

guide pin configurations available.

Guides and Polarization —

Optional Steel Guide Pins with either

#6-32 or M3 internal thread

Available Contacts —

Size 0 x 2 contacts

Size 12 x 6 contacts

Size 16 x 12 contacts

Size 20 x 32 contacts

Current Rating — Up to 200 Amps

per size 0 contact

Contact Features — Hot-Plug size 12

contact option

Probe-proof size 0 contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 0: Crimp and internal/external

thread

Size 12: Crimp and PCB tail

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

Top Drawer

Dimensions

—

4.24" x 1.60" (107.8 x

40.7 mm)

Housing Variations — Various guide

pin configurations available.

Guides and Polarization — Optional

Steel Guide Pins with either #6-32 or

M3 internal thread

Available Contacts —

Size 0 x 4 contacts

Size 12 x 11 contacts

Size 20 x 24 contacts

Current Rating — Up to 200 Amps

per size 0 contact

Contact Features — Hot-Plug size 12

contact option

Probe-proof size 0 contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 0: Crimp and internal/external

thread

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

Double Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

1648183-1 1648186-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Base Housing Part Numbers

Pin Housing Socket Housing

1648552-1 1648578-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Pin Side Socket Side

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

Dimensions —

1.80" x 1.60" (45.7 x 40.7 mm)

Housing Variations — Various

guide pin configurations available.

Guides and Polarization —

Optional Steel Guide Pins with either

#6-32 or M3 internal thread

Available Contacts — Size 0 x 2

contacts

Current Rating — Up to 200 Amps

per contact

Contact Features — Probe-proof

size 0 contact option

Contact Sequencing — Standard only

Contact Terminations —

Size 0: Crimp and internal/external

thread

DualPower Drawer

Dimensions —

2.50" x 1.60" (63.5 x 40.7 mm)

Housing Variations — Various

guide pin configurations available.

Guides and Polarization —

Optional Steel Guide Pins with either

#6-32 or M3 internal thread

Available Contacts — Size 0 x 4

contacts

Current Rating — Up to 200 Amps

per contact

Contact Features — Probe-proof

size 0 contact option

Contact Sequencing — Standard only

Contact Terminations —

Size 0: Crimp and internal/external

thread

QuadPower Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

1648549-1 1648575-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Base Housing Part Numbers

Pin Housing Socket Housing

1648548-1 1648574-1

Optional guide posts are available for improved alignment. Consult Customer

Service for details.

Pin Side Socket Side

Pin Side

Side Views

Front

Views

Side Views

Front Views

Socket Side

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

Dimensions —

4.84" x 1.21" (122.8 x 30.7 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 0 x 4

contacts

Current Rating — Up to 200 Amps

per contact

Contact Features — Probe-proof

size 0 contact option

Contact Sequencing — Standard only

Contact Terminations —

Size 0: Crimp and internal/external

thread

W5 Power Drawer

Dimensions —

3.00" x 1.18" (76.2 x 30.0 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 4 x 5

contacts

Current Rating — Up to 100 Amps

per contact

Contact Features — Probe-proof

size 0 contact option

Contact Sequencing — Standard only

Contact Terminations —

Size 4: Crimp and internal/external

thread

In-Line QuadPower Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

6651493-1 6651494-1

Base Housing Part Numbers

Pin Housing Socket Housing

6651457-1 6651458-1

Front View Front View

Front View

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

Dimensions —

0.99" x 0.95" (25.0 x 24.0 mm)

Housing Variations — See Part

Numbers

Cable Socket to Panel-Mount Pin

Guides and Polarization —

Polarization only

Available Contacts — Size 12 x 3

contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power

Contact Terminations —

Size 12: Crimp only

Dimensions —

1.34" x .76" (34.0 x 19.4 mm)

Housing Variations — See Part

Numbers

Cable Pin to PCB-Mount Socket

Guides and Polarization —

Polarization only

Available Contacts — Size 12 x 4

contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Sequencing — Standard only

Contact Terminations —

Size 12: Crimp Pin and PCB tail Socket

Note: Supplied as kit, including

contacts

P3S0 Drawer

P4S0 Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

1766447-1 1766448-1

Base Housing Part Numbers

Pin Side Kit Socket Side Kit

6766014-1 6766015-1

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

Dimensions —

2.96" x 1.00" (75.0 x 25.4 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 12 x 10

contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power

Contact Terminations —

Size 12: Crimp and PCB tail

P10S0 Drawer

Dimensions —

2.50" x 1.11" (63.5 x 28.2 mm)

Housing Variations — See Part

Numbers

600 V High Voltage Design

Guides and Polarization — Built in

Available Contacts — Size 12 x 8

contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power

Contact Terminations —

Size 12: Crimp and PCB tail

HV8P Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

1648127-1 1648128-1

Base Housing Part Numbers

Pin Housing Socket Housing

1648568-1 1648596-1

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

Dimensions —

5.45" x 1.35" (138.4 x 34.3 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 4 x 6 contacts

Size 20 x 18 contacts

Current Rating — Up to 100 Amps

per size 4 contact

Contact Features — Standard

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 4: Crimp and internal/external

thread

Size 20: Crimp and PCB tail

P6S18 Drawer

Dimensions —

4.12" x 0.79" (104.5 x 20.1 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 12 x 10 contacts

Size 20 x 22 contacts

Current Rating — Up to 35 Amps

per size 12 contact

Contact Features — Hot-Plug size 12

contact option

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 12: Crimp and PCB tail

Size 20: Crimp and PCB tail

P10S22 Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

6766615-1 6651810-1

Base Housing Part Numbers

Pin Housing Socket Housing

1648211-1 1648212-1

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Series Connectors (Continued)

Dimensions —

3.22" x 0.70" (81.8 x 17.8 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts — Size 20 x 30

contacts

Current Rating — Up to 5 Amps per

size 20 contact

Contact Features — Standard only

Contact Sequencing — Multi-level

for signal

Contact Terminations —

Size 20: Crimp and PCB tail

P0S30 Drawer

Dimensions —

4.31" x 0.70" (109.5 x 17.8 mm)

Housing Variations — See Part

Numbers

Guides and Polarization — Built in

Available Contacts —

Size 16 x 12 contacts

Size 20 x 12 contacts

Current Rating — Up to 15 Amps

per size 16 contact

Contact Features — Standard only

Contact Sequencing — Multi-level

for power and signal

Contact Terminations —

Size 16: Crimp and PCB tail

Size 20: Crimp and PCB tail

P12S12 Drawer

Base Housing Part Numbers

Pin Housing Socket Housing

1651202-1 1651203-1

Base Housing Part Numbers

Pin Housing Socket Housing

6651204-1 6651205-1

Contact Size #16 — For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12

Termination Contact Dimensions A

Type Part Number in mm

Crimp, standard 1766194-1 0.33 [8.38]

Crimp, premate 1766198-1 0.48 [12.19]

Crimp, postmate 1766199-1 0.29 [7.36]

PCB tail, standard 1766222-1 0.33 [8.38]

PCB tail, premate 1766223-1 0.48 [12.19]

PCB tail, postmate 1766818-1 0.29 [7.36]

Contact Size #12 — For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer;

Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22

Termination Contact Part Number Dimensions A

Type Gold Plated Silver Plated in mm

Crimp, standard 1650153-2 1766193-1 0.43 [10.92]

Crimp, premate 1650156-2 1766195-1 0.46 [11.68]

Crimp, postmate 1650158-2 1766196-1 0.39 [9.90]

PCB tail, standard 1650060-2 1766245-1 0.43 [10.92]

PCB tail, premate 1650074-3 1766250-1 0.46 [11.68]

PCB tail, postmate 1650073-3 1766249-1 0.39 [9.90]

Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended.

Contact Size #20 — For use in most drawer connectors

Termination Contact Dimensions A

Type Part Number in mm

Crimp, standard 1650155-1 0.32 [8.12]

Crimp, premate 1650161-1 0.47 [11.93]

Crimp, postmate 1650162-2 0.27 [6.85]

PCB tail, standard 1650283-1 0.32 [8.12]

PCB tail, premate 1650065-1 0.47 [11.93]

PCB tail, postmate 1650226-1 0.27 [6.85]

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS

compliant.

Power Connectors & Interconnection Systems

Contact Size #8 - For use in 75A and 200 A Middle Drawer

Termination Contact Dimensions A

Type Part Number in mm

Crimp, standard 1766192-1 0.43 [10.92]

Crimp, premate 1766197-1 0.48 [12.19]

Crimp, postmate 1766821-1 0.33 [8.38]

PCB tail, standard 1766262-1 0.43 [10.92]

PCB tail, premate 1766263-1 0.48 [12.19]

ELCON Drawer Standard Contacts

Pin Side Contacts

The ELCON drawer series connectors use standard

contacts across the product line. This section shows the

standard contacts available in different sizes and various

lengths and termination styles, with their respective

part numbers.

Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer

Termination Contact Dimensions A

Type Part Number in mm

Crimp, Standard 1766232-1 0.51 [12.95]

1/4 - 20 x .050 DP

1766812-1 0.51 [12.95]

External Thread

M5 x 0.8 x 9.6 mm DP

M5 Internal Thread 1766283-1 0.51 [12.95]

Contact Size #4

Contact Size #8

Contact Size #12

Contact Size #16

Contact Size #20

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Contact Size #12

Termination Contact

Type Part Number

Crimp 6648318-1

Hot-Plug Crimp 1648384-1

PCB Tail 6648374-1

Hot-Plug PCB Tail 1648387-1

ELCON Drawer Standard Contacts (Continued)

Contact Size #01- For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower

Termination Contact Dimensions A

Type Part Number in mm

Crimp 1766811-1 0.495 [12.57]

Probe-proof crimp21766819-1 0.430 [10.92]

1/4 - 20 x .050 DP 1766230-1 0.495 [12.57]

Internal thread

M6 x 1 x 12.7 mm DP 1766274-1 0.495 [12.57]

Internal thread

1/4 - 20 x .050 DP 1766269-1 0.430 [10.92]

Probe-proof/internal thread2

M6 x 1 x 12.7 mm DP 1766275-1 0.430 [10.92]

Probe-proof/Internal thread2

1/4 - 20 x .050 DP 1766268-1 0.495 [12.57]

External thread

M6 x 1 x 12.7 mm DP 1766231-1 0.495 [12.57]

External thread

1/4 - 20 x .050 DP 1766270-1 0.430 [10.92]

Probe-proof/external thread2

M6 x 1 x 12.7 mm DP 1766276-1 0.430 [10.92]

Probe-proof/external thread2

Notes: 1Contact Tyco Electronics for alternate contact terminations.

2Use only with probe-proof socket contacts.

3Crimp and threaded contact are insertable/removable.

Contact Size #20

Termination Contact

Type Part Number

Crimp 1648325-1

PCB Tail 1648382-1

Contact Size #16

Termination Contact

Type Part Number

Crimp 6648319-1

PCB Tail 6648383-1

Socket Side Contacts

Pin Side Contacts (Continued)

Note: For applications using the #12 hot-plug socket, the use of gold plated

pins are recommended (see page 80).

Contact Size #0

Probe-proof

Contact Size #12

Contact Size #16

Contact Size #20

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

ELCON Drawer Standard Contacts (Continued)

Non-Standard Contacts

Contacts with pin lengths

and terminations other than

standard are available.

Consult customer service

if your design requires

contacts different from the

ones shown in this catalog.

Contact Size #4

Termination Contact

Type Part Number

Crimp, Standard 6648434-1

1/4 - 20 x .050 DP

External Thread 6648435-1

M5 x 0.8 x 9.6 mm DP

M5 Internal Thread 6648335-1

Contact Size #01

Termination Contact

Type Part Number

Crimp 6648405-1

Probe-proof crimp26648418-1

1/4 - 20 x .050 DP 6648416-1

Internal thread

M6 x 1 x 12.7 mm DP 6648428-1

Internal thread

1/4 - 20 x .050 DP 6648419-1

Probe-proof/internal thread2

M6 x 1 x 12.7 mm DP 6648429-1

Probe-proof/Internal thread2

1/4 - 20 x .050 DP 6648417-1

External thread

M6 x 1 x 12.7 mm DP 6648430-1

External thread

1/4 - 20 x .050 DP 6648420-1

Probe-proof/external thread2

M6 x 1 x 12.7 mm DP 6648431-1

Probe-proof/external thread2

Contact Size #8

Termination Contact

Type Part Number

Crimp 6648317-1

PCB Tail 6648400-1

Socket Side Contacts

Notes: 1Contact Tyco Electronics for alternate contact terminations.

2Use only with probe-proof Pin contacts.

3Crimp and threaded contact are insertable/removable.

Contact Size #0

Contact Size #4

Contact Size #8

Contact Size #0

Probe-proof

AMP Miniature Power Drawer (MPD) Connectors

The miniature power drawer

connector combines a high

density power interface in

a blind-mateable wire-to-

board connector. The MPD

contact interface has been

previously qualified to

requirements similar to

BellCore GR-1217 in board-

to-board applications. Now

available in a crimp-to-wire

version, the contacts are

rated for up to 15 Amps on

14 AWG wire. In addition,

the MPD contacts are

designed to meet UL 1977

hot-plug requirements for

up to 7.8 Amps at 48VDC.

The connection consists of

a vertical pcb mountable

receptacle and a panel-

mounted floating plug. The

vertical receptacle pcb tails

are designed for use in

either through hole solder

or press-fit applications.

The float-mount plug is eas-

ily installed from the inside

of the chassis without any

additional hardware, lending

itself to easy assembly of

pre-made cable assemblies.

Additionally, the staggered

wire exit pattern permits

the maximum number of

contact interfaces in the

least amount of connector

volume.

Product Facts

■High mating cycle life

■Low Mating and Un-mating

force (< 0.2lbs per contact)

■Single-piece molded

housing

■Molded-in guide pins

provide generous

blind-mateability

■Sizes: 3 – 10 positions

■Compact size is ideal for

distributed DC power

applications

■Two Levels of contact

sequencing

■One contact for either solder

or press-fit termination

■Hardware — Less or

traditional shoulder bolt

mounting

■Minimum of 3 mm contact

wipe on shortest power

contact

■All MPD connectors in this

section are RoHS compliant The compact design is

ideal for bringing power

to small rack-mounted

devices such as 1U

computer servers and

telecommunications

switches. The 3 mm center-

line satisfies UL 1977 safety

requirements for 48 VDC

distributed power applica-

tions. For higher voltage

applications such as AC

input, the contacts can be

selectively loaded to handle

up to 300 V AC or DC.

Specifications

Up to 16 Amps per contact

250 mating cycle durability

+/- 1.25 mm radial mis-alignment

capability. (Total float is 2.5 mm!)

1.6 mm sequencing distance — ideal

for modular sheet metal construction

applications

Minimum of 3 mm contact wipe on

shortest power contact

Maximum continuous operating

temperature — 105°C

UL 94 V-0 High-temperature thermo-

plastic housings

Technical Documents

Product Specification

108-1998

Application Specification

114-13067

Power Connectors & Interconnection Systems

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

AMP Miniature Power Drawer (MPD) Connectors (Continued)

Crimp Blade Contacts

Wire Type Cycles Mating Part Number Applicator Hand Tool

Size Length Strip Form

Standard 100 A 1489128-8

16-20 Power B 1489128-7 1385248-3 91363-1

AWG High 250 A 1-1489128-0

Power B 1489128-9

Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3.

PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2

Crimp Contacts

Current Ratings

Standard Power — 10 Amps

High Power — 16 Amps

Material and Finish

Standard Power:

Crimp Blade Contacts — Brass

Receptacle Contacts —

Phos. Bronze.

Finish — 0.38µm Gold over 1.27µm

Nickel

High Power:

Blades — High Conductivity Cu Alloy

Receptacle — High Conductivity Cu

Alloy

Finish — 1.27µm Gold over 1.27µm

Nickel

Contact Mating Length (Min.) —

Type A — 4.6 mm

Type B — 3.0 mm

Hot-Pluggability (With High

Current Contacts only) —

250 Cycles — 7.8 Amps @ 48VDC

Note: All contacts are Sn plated in the

crimp barrel or Sn in pcb interface

Part Number

Number of Panel-Mount Plug PCB-Mount Receptacles

Positions Snap-In Shoulder Bolt Standard Power High Current

3 1489127-1 — 1489715-1 1-1489715-1

4 1489127-2 1489701-1 1489715-2 1-1489715-2

5 1489127-3 — 1489715-3 1-1489715-3

6 1489127-4 — 1489715-4 1-1489715-4

7 1489127-5 — 1489715-5 1-1489715-5

8 1489127-6 — 1489715-6 1-1489715-6

9 1489127-7 — 1489715-7 1-1489715-7

10 1489127-8 — 1489715-8 1-1489715-8

Plugs and Receptacles

Materials

UL 94V-0 Thermoplastic

105°C Max. Operating temperature

Note: Vertical PCB Mt. Receptacles

supplied with press-fit ACTION PIN

contacts.

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

PRO-CRIMPER Hand Tool

Part Number 91363-1

Plug Contact

Insulation Barrel

Wire Barrel

Locking Lance

Terminated

Plug Contacts

Back of Plug

Assembly

PC Board

Receptacle

Assembly

Polarization

Feature

Plug

Housing

Hybrid Blind-Mate Drawer Connectors

Product Facts

■High current circuits and

signal circuits can be mixed

in the same connector

■High current circuits use

MIC connector contacts

located at four corners of

the housing

■Signal circuits use Standard

Drawer Connector contacts

■24 positions

■Hermaphroditic housing

can be mated with top and

bottom turned while

maintaining polarity

Hybrid Drawer Connectors

offer high current and

signal circuits mixed in the

same connector system.

High current circuits use

MIC connector contacts

which are located at the

four corners of the housing.

Signal circuits use the same

Performance Specifications

Voltage Rating — 250 VAC

Current Rating (Max.) —

Signal Circuit (Drawer);

4 Amps — 24 AWG [0.2 mm2] Wire

5 Amps — 22 AWG [0.3-0.4 mm2] Wire

7 Amps — 20 AWG [0.5-0.6 mm2] Wire

Power Circuit (MIC);

10 Amps

Low Level Resistance —

Signal Circuit (Drawer);

10 milliohms max. (Initial)

20 milliohms max. (Final)

Power Circuit (MIC);

3 milliohms (Initial)

6 milliohms (Final)

Dielectric Withstanding Voltage —

5000 milliohms (Initial)

2000 milliohms (Final)

Operating Temperature —

–20°C to +120°C

hermaphroditic crimp snap-

in contacts that are used

in the Standard Drawer

Connector.

The hermaphroditic hous-

ings are available in a pop-

ular 24-position size. These

housings can be mated

with top and bottom turned

while maintaining polarity.

Power Connectors & Interconnection Systems

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Hybrid Blind-Mate Drawer Connectors (Continued)

Housings

(Hermaphroditic),

24 Positions

Material

Housing — Glass-filled polybutylene

terephthalate (PBT), blue

Bushing — Brass, zinc-plated

Floating of Bushing Housing

Part Numbers

Up- and downward = 0.05 [.002]

Circumferential = 0.14 [.006] 5176916-1

Up- and downward = 0.30 [.012]

Circumferential = 0.80 [.031] 5176916-2

Upward and downward = Axial clearance

Circumferential = Floating

.441

[11.22]

.440

[11.80]

0.70

[17.9]

1.15

[29.1]

.130

[3.300] Dia.

1.953

[49.60]

2.157

[54.80]

All Corners

.378

[9.60]

1.260

[32.00]

.481

[12.22]

.480

[12.18]

.197*

[5.00] .197*

[5.00]

.098

[2.50] R*

Signal Circuits

Power Circuits

(4 corners)

Panel Mounting Position

(Front Mounting)

2.756

[70.00]

1.181

[30.00]

1.771

[45.00]

2.394

[60.80]

B13

2.394

[60.80]

2.835

[72.00]

.197

[5.00] Pitch

*Dimensions applicable for rear mounting.

0.24

[6.10]

B14

A11

B23

A13

A14

A23

B11

Note: Reverse figures show circuit numbers.

(Example = The hole used for No. 1 circuit is

used for No. 13 on the reverse side.)

B13

Related Product Data

Performance Specifications —

page 85

MIC Contacts — page 87

Crimp Snap-In Contacts — page 87

Recommended Panel Cutout

Technical Documents

Product Specification

108-5371

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Part Numbers

Wire Size Range Insulation Contact Applicator for Hand

AWG mm2Diameter Strip Form Loose Piece AMP-O-LECTRIC Tool

Machine*

24-20 0.2-0.6 .060-.077 170311-1 170313-1 567324-2 91591-1

1.50-1.95

20-16 0.5-1.4 .071-.130 170484-1 170485-1 567241-2 91590-1

1.80-3.30

*Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and

lead-making machines.

Notes: For applicable wire, use wire specified in UL 1015 or 1007.

Extraction Tool Part Number 723986-1

Related Product Data

Performance Specifications—

page 85

Housings—page 86

Technical Documents

Instruction Sheets

408-089J, 408-369J, 408-370J

Related Product Data

Performance Specifications—

page 85

Housings—page 86

Technical Documents

Instruction Sheets

408-097J, 408-151J

Tab Contacts

Material and Finish

Brass, plated .000030 [0.00076] gold in

contact area, with entire contact under-

plated nickel

Crimp Snap-In Contacts

(Hermaphroditic, Used for

Signal Circuits)

Material and Finish

Phosphor bronze, plated gold in contact

area (for length of .236 [6.0] from tip),

with entire contact underplated nickel

Related Product Data

Performance Specifications—

page 85

Housings—page 86

Technical Documents

Instruction Sheets

408-144J, 408-369J, 408-370J

Part Numbers

Wire Size Range Insulation Receptacle Contact Hand Applicator

AWG mm2Diameter Strip Form Loose Piece Tool

20-14 0.5-2.0 .087-.134 170286-4 170289-3 755338-1* 567151-X**

2.20-3.40 755339-1

*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of

wire.

**Call Tyco Electronics for applicators.

Extraction Tool Part Number 723735-1

Part Numbers

Wire Size Range Insulation Tab Contact Hand

AWG mm2Diameter Strip Form Loose Piece Tool

20-14 0.5-2.0 .087-.134 170221-4 170222-3 755338-1*

2.20-3.40 755339-1

*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of

wire.

Extraction Tool Part Number 724763-1

.827

[21.00]

.126

[3.20]

.791

[20.10]

.146

[3.700]

.118

[3.00] .984

[25.00]

MIC Contacts

(Used for Power Circuits)

Material and Finish

Phosphor bronze, plated .000030

[0.00076] gold in contact area, remain-

der of contact gold flash, with entire

contact underplated nickel

Hybrid Blind-Mate Drawer Connectors (Continued)

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Special Blind-Mate Drawer Connectors (uses AMP-LEAF Contacts)

Product Facts

■Blind-mate connectors

accept AMP-LEAF crimp

snap-in and solder dip

contacts

■Contacts are phosphor

bronze, gold-over-nickel

plated

■6 and 10 positions

■Housings made of polybuty-

lene terephthalate (PBT)

Special blind-mate drawer

connectors are available

in 6- and 10-position

configurations and provide

wire-to-board and wire-to-

wire connection capabilities.

These connectors offer

the integrity of AMP-LEAF

contacts with maximum

travel wiping action.

Housings feature molded-in

guide pins and diagonally

aligned sockets for correct

polarization and to facilitate

blind-mating. The PC

header guide pins extend

through the PC board to

secure the header to the

board prior to soldering.

Performance Specifications

Current Rating —

4 Amps (max.) — 26-22 AWG

[0.12-0.4 mm2] wire

Voltage Rating — 50 VDC

Temperature Rating —

–10°C to +80°C

6-Position Socket Housing

(Accepts AMP-LEAF

Crimp Snap-In Contacts)

10-Position Socket Housing

(Accepts AMP-LEAF

Crimp Snap-In Contacts)

6-Position PC Board Header Housing

(Fully loaded with AMP-LEAF

Solder Dip Contacts)

10-Position Header Housing

(Accepts AMP-LEAF

Crimp Snap-In and

Solder Dip Contacts)

Mounting Screw

(2 Required per Socket

Housing)

Part Number 343404-1

Material and Finish

Steel, plated bright zinc chromate

2.17

[5.50]

.220

[5.60]

.197

[5.00]

.354

[9.00]

.102

[2.60]

M 3 x 0.5

Thread

Power Connectors & Interconnection Systems

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Special Blind-Mate Drawer Connectors (Continued)

.343

[8.70]

.965

[24.50] .559

[14.20]

.150

[3.80]

.322

[8.44]

.450

[11.43]

.450

[11.43] .150

[3.80] Position No. 1

.300

[7.62]

.160

[4.06] .965

[24.50]

.965

[24.50]

.632

[16.06] .052

[1.32] Dia.

.157

[4.00] Dia.

.039

[1.00]

.850

[21.60] .701

[17.80]

PC Board Header Housing,

6 Positions with Board

Retention

Part Number 343887-1

Accepts AMP-LEAF Crimp Snap-In

Contact Part Number 343371-1

and Solder Dip Contact

Part Number 583294-2

Contacts must be ordered

separ ately; refer to contact

specification pages for details.

Material

Glass-filled polybutylene terephthalate

(PBT), black

Recommended PC Board Layout

.150

[3.80]

.482

[12.25]

Socket Housing,

6 Positions

Part Number 343886-1

Accepts the following AMP-LEAF

Crimp Snap-In Contacts:

Part Number 583990-3 (loose piece)

Part Number 583204-2 (strip form)

Contacts must be ordered

separ ately.

Material

Glass-filled polybutylene terephthalate

(PBT), black

1.441

[36.60]

.728

[18.50]

1.009

[25.62]

.413

[10.50] .965

[24.50]

.187

[4.75]

.354

[9.00]

.594

[15.10]

.693

[17.60]

.496

[12.60]

1.009

[25.62]

.670

[17.00]

.630

[16.00]

.187

[4.75]

.177

[4.50]

.354

[9.00]

Recommended Panel Cutout

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Special Blind-Mate Drawer Connectors (Continued)

Socket Housing,

10 Positions

Part Number 343348-1

Accepts the following AMP-LEAF

Crimp Snap-In Contacts:

Part Number 343371-1 (strip form)

Part Number 583204-2 (strip form)

Contacts must be ordered

separ ately.

Material

Glass-filled polybutylene terephthalate

(PBT), black

Recommended Panel Cutout

1.240

[31.50]

.850

[21.60]

.313

[7.95]

.787

[20.00]

.929

[23.60]

.156

[3.96]

.807

[20.50]

.413

[10.50]

.354

[9.00]

1.299

[33.00]

1.240

[31.50]

.130

[3.30] Dia.

.205

[5.20]

.874

[22.20]

.591

[15.00]

.413

[10.50]

.728

[18.50]

.354

[9.00]

.772

[19.60]

1.299

[33.00]

1.732

[44.00]

.748

[19.00]

.217

[5.50]

.315

[8.00]

.374

[9.50]

.276

[7.00]

1.240

[31.50]

.160

[4.00]

.211

[5.35] .413

[10.50]

.590

[15.00]

1.008

[25.60]

1.181

[30.00]

.354

[9.00]

.709

[18.00]

1.535

[39.00]

.126 x .433

[3.20 x 11.00]

.720

[18.30]

.850

[21.60]

.118

[3.00]

.965

[24.50]

.412

[10.47]

.619

[15.71]

.433

[11.00]

.187

[4.75]

.290

[7.37]

.272

[6.92]

.126

[3.20]

.419

[10.63]

.984

[25.00]

Header Housing,

10 Positions

Part Number 343347-1

Accepts AMP-LEAF Crimp Snap-In

Contact Part Number 343371-1

and Solder Dip Contact

Part Number 583294-2

Contacts must be ordered

separ ately: refer to contact

specification pages for details.

Material

Glass-filled polybutylene terephthalate

(PBT), black

Recommended Panel Cutout

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Special Blind-Mate Drawer Connectors (Continued)

Material and Finish

Phosphor bronze, plated as follows:

Plating A — .000100-.000200

[0.00254-0.00508] tin (lubricant must

be used)

Plating B — .000030 [0.00076] min.

gold in mating area, gold flash on

remainder of contact, with entire contact

underplated .000050 [0.00127] min.

nickel

Plating C — .000015 [0.00038] min.

gold in mating area, gold flash on

remainder of contact, with entire contact

underplated .000050 [0.00127] min.

nickel

Plating D — .000030 [0.00076] min.

gold over .000050 [0.00127] min. nickel

in mating area, remainder of contact

gold flash over .000015 [0.00038] min.

nickel

Plating E — .000030 [0.00076] min.

gold in mating area, with entire contact

underplated .000050 [0.00127] min.

nickel

Plating F — .000015 [0.00038] min.

gold in mating area, with entire contact

underplated .000050 [0.00127] min.

nickel

Crimp, Snap-In Contacts

Material

Phosphor bronze

Dummy Contact

Technical Documents

Product Specifications

108-9013, 108-9043

Application Specification

114-9003

Instruction Sheets

408-6591, 408-7045, 408-7622,

408-7623, 408-7624, 408-7625,

408-7626

Crimp Inspection Sheet

CI 8050-33

Technical Documents

Instruction Sheet 408-7037

Part Numbers

Wire Insulation Range Contact Contact Applicator for Hand

Range Single Double

Loose Strip Finish AMP-O-LECTRIC Tool

AWG/mm2Wire Wire

Piece Form Machine*

26-22 .050-.064 583990-3 583204-2 B

0.12-0.4 1.27-1.63 —— 343371-1 D 466366-2 90028-3

— 583361-2 A

.120 583989-3 583361-3 B 90017-3 (1 #22-20)

22-18 .055-.080 3.05 583989-4 583361-4 C 466367-2 90028-3 (2 #22)

0.3-0.9 1.40-2.03 Max. — 583555-4 E 90101-3 (1 #20)

— 583555-6 F

16 .108 .080-.160 90031-8 (2 #18)

1.25-1.40 2.74 2.03-4.06 583991-3 60151-6 B 466368-2 90101-3 (2 #20)

Max. 90101-3 (1 #16)

*Applicators are for AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench

machines and lead-making machines.

Notes: 1. Shorting contacts are available, consult Tyco Electronics.

Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult

Tyco Electronics.

Contact Extraction Tool Part Number

Extraction Used with

Tool Housings

480110-2, -5

480142-2, -3

582140-5

582147-5

582264-2

582500-2

582963-2

583167-3

465195-1 583280-1

583617-1

583680-1

583685-1

583722-1

583723-1

583724-1

583725-1

583726-1

465195-2 480133-2

Plain Finish—

Part Number 66084-1

Tin Finish—

Part Number 66084-2

Gold Finish—

Part Number 66084-3

Wire Barrel Crimp

Terminal Stop

Locking Lance

Insulation Support

Hand Crimping Tool

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Standard Blind-Mate Drawer Connectors

Product Facts

■Designed for rack and panel

applications

■Durable—withstands

multiple mating/unmating

■Low insertion and

withdrawal force

■Hermaphroditic contacts

■Accepts signal and power

contacts

■Provides excellent creep

distance

■Mated connectors

dust-proof

■Configurations available

in 8, 12, 16, 20 and 24

positions

■Contacts accept wire sizes

24-14 AWG [0.2-2.0 mm2]

■Accept wire insulation

diameter — .059-.154

[1.5-3.9]

■Recognized under the

Component Program

of the Underwriters

Laboratories Inc.

Drawer connectors are

designed as an economical

rack and panel connector.

They are used in copying

machines, control panels,

power distribution boards,

industrial equipment, power

supplies and other elec-

tronic equipment.

Blind-mate drawer connec-

tors feature excellent

durability and provide low

insertion and withdrawal

force. Leaf-type herma -

phroditic contacts ensure

reliable, positive contact.

Contacts are on .197 [5.00]

centerlines for signal cir-

cuits, and .260 [6.60] cen-

terlines for power circuits

(2-circuits at each end of

the double row of contacts)

for a total of 4. Row-to-row

spacing is .390 [9.90].

Performance Specifications

Voltage Rating — 250 VAC

Current Rating —

4 Amps — 24 AWG [0.2 mm2] Wire

5 Amps — 22 AWG [0.3-0.4 mm2] Wire

7 Amps — 20 AWG [0.5-0.6 mm2] Wire

8 Amps — 18 AWG [0.8-0.9 mm2] Wire

12 Amps — 16 AWG [1.25-1.4 mm2]

Wire

15 Amps — 14 AWG [2.0 mm2] Wire

Contact Resistance —

10 milliohms max. (Initial)

20 milliohms max. (Final)

Insulation Resistance —

5000 milliohms min. (Initial)

2000 milliohms min. (Final)

Dielectric Withstanding Voltage —

2000 VAC/1 minute

Operating Temperature —

–20°C to +120°C (Includes T-Rise)

Insertion/Extraction Force —

Insertion—4 kg max. (Initial) —

16-position

Extraction—0.7 kg min. (Initial) —

16-position

Durability —

Tested to 1000 Mate/Unmate cycles

Housings are made of UL

94V-0 rated thermoplastic

and feature molded-in

guide pins and sockets for

positive connector mating.

Other features include wire

outlets which provide for

sufficient creep distance,

plus mated assemblies are

completely dust-proof.

Additional economies are

achieved through the use of

strip-form contacts suitable

for high-speed automatic

machine terminations. For

prototype, maintenance and

repair applications, con-

tacts are available in loose

piece for easy termination

with Tyco Electronics hand

crimping tools.

Power Connectors & Interconnection Systems

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Standard Blind-Mate Drawer Connectors (Continued)

Material and Finish

Housing — Glass-filled polybutylene

terephthalate (PBT), blue, 94V-0 rated

Contacts — Phosphor bronze, plated

gold in contact area over nickel under-

plating; board-mount tails are brass,

plated tin over steel underplating

Related Product Data

Performance Specifications —

page 92

Crimp Snap-In Contacts — page 95

Panel Cutout—page 95

.984

[25.0]

.756

[19.2]

.559

[14.2]

ABC

.524

[13.3]

1.035

[26.3]

.886

[22.5] Floating

Bushing

.260

[6.60]

.260

[6.60]

.197

[5.60]

Receptacle

5xE=F

.524

[13.3]

1.035

[26.3]

Plug

.886

[22.5] .756

[19.2]

.559

[14.2]

.984

[25.0]

Pitch

Technical Documents

Product Specification

108-5125

Application Specification

114-5044

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Standard Blind-Mate Drawer Connectors (Continued)

.169±.012

[4.30±0.30] or

.209±.012

[5.30±0.30] Dia.

(2 Plcs.)

Crimp Snap-In Contacts

(Hermaphroditic)

Material and Finish

Phosphor bronze, plated gold in contact

area (for length of .236 [6.0] from tip),

with entire contact underplated nickel

Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating

bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use

with plug housings. For receptacle housings, use the mirror-image cutout.

.126

[3.20]

.146

[3.70]

.791

[20.1]

.209±.012

[5.30±0.30]

(2 Plcs.)

.106±.012

[2.70±0.30]

(2 Plcs.)

±.012

K[±.0.30]

.524±.012

[13.30±0.30]

.209

[5.30]

.008

[0.20R]

Max.

Rear Panel-Mount

.941±.012

[23.90±0.30]

No. of Rear Panel-Mount Dimensions

Pos. JKL

81.913 1.500 1.110

48.60 38.00 28.20

12 2.307 1.890 1.504

58.60 48.00 38.20

16 2.701 2.283 1.898

68.60 58.00 48.20

20 3.094 2.677 2.291

78.60 68.00 58.20

24 3.488 3.071 2.685

88.60 78.00 68.20

Related Product Data

Performance Specifications —

page 92

Housings — page 94

Recommended Panel Cutout

Technical Documents

Instruction Sheets

408-097J, 408-098J, 408-151J

±.012

L[±.0.30]

Part Numbers

Wire Size Range Contact Applicator forInsulation

AMP-O-LECTRIC Hand Tool

AWG mm2Dia. Range Strip Form Loose Piece Machine* Numbers

24-20 0.2-0.6 .059-.077 170311-1 170313-1 567324-2 91591-1

1.50-1.95

20-16 0.5-1.4 .071-.130 170484-1 170485-1 567241-2 91590-1

1.80-3.30

18-14 0.8-2.0 .091-.154 170312-1 170314-1 567325-2 2063849-1

2.30-3.90

*Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-

making machines.

Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007.

Notes: 2. Contacts for 18-14 AWG [0.8-2.0 mm2] wire are used at the four corners of the connector as power con-

tacts (8 required per assembly).

Extraction Tool Part Number 723986-1

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

CERTI-CRIMP Hand Tool

Part Number 91591-1

Hybrid Mini-Drawer Connectors

Product Facts

■Combine signal circuits and

power circuits into one

connector

■Power circuits can be used

for high current of up to 15A

■Signal circuits accept CT

connector in the back,

reducing harnessing costs

■Power circuits use crimp-

type tab and receptacle

contacts

■Meet requirements for

creepage distance and

spatial distance for

primary power supply as

set forth in IEC-950,

safety specifications

for business machines

and OA equipment.

Creepage distance on active

power side: 5 mm

Spatial distance on active

power side: 4.5 mm

Technical Documents

Product Specification

108-60022

Application Specification

114-5182

Hybrid mini-drawer

connectors are designed

for use in rack and panel

application to serve as an

I/O connector for copying

machines, laser-beam

printers and other OA

equipment. They provide

an economical means of

combining into one

connector signal circuits

and power circuits which

were packaged separately

in the past.

A major design feature of

these hybrid mini-drawer

connectors is that mini-

drawer connectors mate

with one another on the

connector mating side and

in the back, signal circuits

accept a pre-terminated CT

receptacle connector.

Also, for power circuits,

crimp-type power contacts

are used by inserting them

into the four corners of the

mini-drawer connector.

The housing has an

integrated guide-pin and

socket to facilitate mating

of the connector halves.

Provision is also made to

prevent dust from entering.

This product line includes:

■12-position connector

(4 positions for power

and 8 positions for

signal circuits)

■24-position connector

(4 positions for power

and 20 positions for

signal circuits)

■32-position connector

(4 positions for power

and 28 positions for

signal circuits)

Drawer connectors are

available in the following

types depending on

application: (For details

contact our sales

department)

■Mini-drawer connectors

■Standard drawer

connectors

■High current drawer

connectors

Performance Data

Voltage Rating —

250V AC (power)

30V AC (signal)

Current Rating —

15A max. (power)

2A max. (signal)

Contact Resistance —

10 mm Ω max. (power)

40 mm Ω max. (signal)

Insulation Resistance —

100M Ω max.

Dielectric Withstanding Voltage —

1.8KV AC/min. (power)

1.0KV AC/min. (signal)

Durability — 3,000 cycles min.

Power Connectors & Interconnection Systems

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Hybrid Mini-Drawer Connectors (Continued)

Standard Width

Type Part Number of Number of LW

Number Power Contacts Signal Contacts

Plug 292180-1 2 4 1.299 [33.00] .646 [16.40]

Receptacle 292184-1 2 4 1.299 [33.00] .646 [16.40]

Plug 1-292183-2 6 12 2.638 [67.00] .748 [19.00]

Receptacle 1-292186-2 6 12 2.638 [67.00] .748 [19.00]

Type Part Number of Number of LW

Number Power Contacts Signal Contacts

Plug 1-292187-2 3 5 1.870 [47.50] .591 [15.00]

Receptacle 2-292190-2 3 5 1.713 [43.50] .472 [12.00]

Plug 3-292187-2 4 5 2.146 [54.50] .531 [13.50]

Receptacle 4-292190-2 4 5 1.988 [50.50] .472 [12.00]

Plug 2-292189-3 3 7 2.028 [51.50] .591 [15.00]

Receptacle 1-292192-3 3 7 1.870 [47.50] .472 [12.00]

Plugs

Receptacles

Slim Width

Plugs

Receptacles

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Hybrid Mini-Drawer Connectors (Continued)

Power Contacts

Material

Copper alloy

For finish, see table below.

Finish Codes

1) Over nickel underplated, contact area:

gold plated, crimp area: tin plated

2) Tin plated all over.

Hand Tool AWG #20-24

Part No. 934199-1 (411-5662)

AWG #16-20

Part No. 934198-1 (411-5661)

Wire Range Wire Plating Receptacle Part Number Tab Part Number

AWG mm2Ins. Dia. Code Strip Form Strip Form

24-20 0.2-0.5 1.4-2.6 1 179317-2 179322-2

2 1-179317-2 1-179322-2

20-16 0.5-1.25 1.6-2.8 1 179316-2 179321-2

2 1-179316-2 1-179321-2

No. of Pos. Mini-Drawer Required Required

(Power/ Dimensions Receptacle Number of Number of

Signal) ABCDEFG H

Assembly Part No. Power Contact CT Connector

12 (4-8) 56.0 47.0 6.0 24.1 31.8 31.4 38.0 32.4 292185-8 4 4 Pos. x 2

24 (4-20) 68.0 59.0 18.0 36.1 43.8 43.4 50.0 44.4 2-292185-0 4 10 Pos. x 2

32 (4-28) 76.0 67.0 26.0 44.1 51.8 51.4 58.0 52.4 2-292185-8 4 14 Pos. x 2

Section X-X

Receptacle Tab

Section Y-Y

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Receptacle Assembly

Material and Finish

Housing — Thermoplastic, black

Contact — Copper alloy, gold plated

on mating side over nickel underplate,

tin plated on CT mating side over nickel

underplate.

Hybrid Mini-Drawer Connectors (Continued)

Plug Assembly

Material and Finish

Housing — Thermoplastic, black

UL94V-0

Contact — Copper alloy, gold plated

on mating side over nickel underplate,

tin plated platen on CT mating side over

nickel underplate.

No. of Pos. Mini-Drawer Required Required

(Power/ Dimensions Receptacle Number of Number of

Signal) ABCDEFG H

Assembly Part No. Power Contact CT Connector

12 (4-8) 56.0 47.0 6.0 24.1 36.0 31.4 33.4 38.0 292182-8 4 4 Pos. x 2

24 (4-20) 68.0 59.0 18.0 36.1 48.0 43.4 45.4 50.0 2-292181-0** 4 10 Pos. x 2

32 (4-28) 76.0 67.0 26.0 44.1 56.0 51.4 53.4 58.0 2-292181-8 4 14 Pos. x 2

*12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and

signal circuits.

**Optional part numbers offer sequential mating – see customer drawings for details.

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Hybrid Mini-Drawer Connectors (Continued)

CT Receptacle Connectors

to Mate with Signal Circuit

Terminator with Insulation

Displacement Contacts

Receptacle Assemblies

(Wire Application Side)

Material and Finish

Housing — UL94V-0 rated, glass-

filled P.B.T. see chart below for color.

Contact — Pre-tinned phosphor

bronze

Wire Size — AWG #28-26

(0.08-0.15 mm2)

Insulation Dia. — 0.85-1.05 mm

Wire Size — AWG #24

(0.20-0.22 mm2)

Insulation Dia — 0.95-1.05 mm2

(For AWG #24 wire, see notes under the

table)

Part Number

No. of Dimensions Receptacle Assembly**

Positions

A B C AWG #28-26* AWG #24***

2 2.0 4.8 6.0 173977-2 2-179694-2

3 4.0 6.8 8.0 173977-3 2-179694-3

4 6.0 8.8 10.0 173977-4 2-179694-4

5 8.0 10.8 12.0 173977-5 2-179694-5

6 10.0 12.8 14.0 173977-6 2-179694-6

7 12.0 14.8 16.0 173977-7 2-179694-7

8 14.0 16.8 18.0 173977-8 2-179694-8

9 16.0 18.8 20.0 173977-9 2-179694-9

10 18.0 20.8 22.0 1-173977-0 3-179694-0

11 20.0 22.8 24.0 1-173977-1 3-179694-1

12 22.0 24.8 26.0 1-173977-2 3-179694-2

13 24.0 26.8 28.0 1-173977-3 3-179694-3

14 26.0 28.8 30.0 1-173977-4 3-179694-4

15 28.0 30.8 32.0 1-173977-5 3-179694-5

* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales

Department

** For wire to be used, contact our Sales Department as there are wires that have been tested by Tyco Electronics

and can be recommended for your use.

*** The color of housing is gray.

4-15 Positions 3 Position 2 Position

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

100

Cable Mounted Products

Hybrid Mini-Drawer Connectors (Continued)

CT Receptacle Contacts to

Mate with Signal Circuit

Termination with Crimp

Type Contacts

Receptacle Contact

Receptacle Housing

Material

UL94-0 rated, 66 nylon, natural color

(white)

No. of Dimensions Part Number

Positions A B C Receptacle Assembly*

2 2.0 4.8 6.0 179228-2

3 4.0 6.8 8.0 179228-3

4 6.0 8.8 10.0 179228-4

5 8.0 10.8 12.0 179228-5

6 10.0 12.8 14.0 179228-6

7 12.0 14.8 16.0 179228-7

8 14.0 16.8 18.0 179228-8

9 16.0 18.8 20.0 179228-9

10 18.0 20.8 22.0 1-179228-0

11 20.0 22.8 24.0 1-179228-1

12 22.0 24.8 26.0 1-179228-2

13 24.0 26.8 28.0 1-179228-3

14 26.0 28.8 30.0 1-179228-4

15 28.0 30.8 32.0 1-179228-5

* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales

Department

4-15 Positions

Wire Size Insulation Dia. Material Part Number

AWG (mm2) (mm) and Finish Strip Form Loose Piece Hand Tool

30-26 0.65-1.35 Phosphor bronze 179609-1 — 234169-1

(0.05-0.12) (0.20 mm thickness), (411-5711)

26-22 0.93-1.5 tin plated 179227-1 179518-1 91572-1

(0.12-0.35) (408-8547)

Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch.

There is a slit at the root of each contact and it can be snapped off easily.

3 Position

4 Position

2 Position

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

101

Cable Mounted Products

102

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

ET Power Connector

Power Connectors & Interconnection Systems

Product Facts

■Right-angle and vertical

mounts available

■Low profile right-angle

connector ≤ 8 mm above pcb

■2.5 mm2(14 AWG) to 6 mm2

(10 AWG) wire range

■Refer to current v temp rise

graphs for current capability

■Coding contacts for sense

function

■Positive metal latch

retention

■Up to 30 Amps per contact.

See temperature rise charts

on page 103

Description

■Cable to pcb

■Low profile Right Angle

■Vertical Mount

■High reliability interface

■Excellent price to

performance ratio

Designed for low-profile

power distribution units

requiring small form factor

connector with high current,

the ET power connector is a

low loss, highly reliable and

cost effective solution for

cable-to-pcb applications.

The connector is available

in both a vertical mount and

a right-angle mount, which

stands at just 8 mm off of

the board. A unique feature

of the ET power series is

integrated coding contacts

which allow different

electronic functions such

as sense and enable to be

designed into the PDU

electronics with activation

on full insertion of the cable

connector.

Crimp contacts from the

industry proven “Standard

Power Timer” range for

use with 2.5 mm2(14 AWG),

4 mm2(12 AWG) and 6 mm2

(10 AWG) wire.

The cable connector

has a positive latching

mechanism providing no

accidental un-mating even

with pull forces up to 100N.

Application

■Power Distribution

■Power Supplies

■Telecoms Base Stations

■Computer Servers and

Storage Systems

■Industrial Electronic

Equipment Cabinets

Material and Finish

Housing ST Cable — Black glass-

filled thermoplastic, UL 94V-0 rated

Latch — Stainless Steel

Housing ST & Right-angle PCB —

Black glass-filled thermoplastic,

UL 94V-0 rated

Power Contacts — Copper alloy,

3.0 µm Ag min.

Contact Detection — 0.8 µm gold

min. in contact place; 1.27 µm nickel

min. contact place

Technical Documents

Product Specification

108-19346

Application Specification

114-19110

Cable Mounted Products

103

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

ET Power Connector (Continued)

Note: All part numbers are RoHS

compliant.

Power Connectors & Interconnection Systems

5101520

I [A]

Temperature Rise Vs. Current

2.5mm2 Wire

25 303540

5101520

I [A]

Temperature Rise Vs. Current

5mm2 Wire

25 303540

5 10152025303540

I [A]

Temperature Rise Vs. Current

6mm2 Wire

Test Results

Temperature Rise vs.

Current Results

Wire Size Part

Range mm2Number

0.2 – 0.5 927840-4

0.5 – 1.0 927831-4

>1.0 – 2.5 927837-4

>2.5 – 4.0 927829-5

>4.0 – 6.0 963709-5

Contact Summary

Refer to Standard Timer

catalog 889759 for detailed

information or Product/

Application Specification.

Material

Plating — Silver

Technical Documents

Product Specification

108-18025

Application Specification

114-18037

.260

[6.60] .098

[2.50]

.016

[0.40]

.016

[0.40]

.189

[4.80]

.130

[3.30]

.177

[4.50]

.177

[4.50]

Cable Mounted Products

104

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS

compliant.

Power Connectors & Interconnection Systems

ET Power Connector (Continued)

ET Power Cable Connector

Material and Finish

Housing — Thermoplastic,

UL 94V-0 rated

Latch — Stainless Steel

Right-Angle PCB Header

Material and Finish

Housing — High temperature liquid

crystal polymer, UL 94V-0 rated

Contacts — Silver plated copper alloy

Vertical PCB Header

Material and Finish

Housing — High temperature liquid

crystal polymer, UL 94V-0 rated

Contacts — Silver plated copper alloy

Part Number 1982299-1

With Right Coding Key Only

Part Number 1982299-2

With Left Coding Key Only

Part Number 1982299-3

With Two Coding Keys

Part Number 1982299-4

Without Coding Keys

Part Number 2042274-1

With Coding Contacts

Part Number 2042274-2

Without Coding Contacts

Part Number 1982295-1

With Coding Contacts

Part Number 1982295-2

Without Coding Contacts

Cable Mounted Products

105

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors

Product Facts

■Wire to board connection

system

■Improved dual-action

contact design — provides

better contact lead-in and

reduces contact mating

force

■Sequenced contacts

available for mate-first

break-last operation

■4-, 6- and 12-position

right-angle headers and

free hanging receptacles

■4.2 mm x 5.5 mm centerline

■Receptacle contacts

designed for 26-16 AWG

stranded wire

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Certified by Canadian

Standards Association,

File No. LR7189

Technical Documents

Product Specification

108-1646

Application Specification

114-6067-Crimping Contacts

Qualification Test Report

501-394

Performance Data

Voltage Rating — 600 VAC

Current Rating — 9 Amps maximum

in 2-position application

Low Level Resistance —

10 megohms max.

Dielectric Withstanding Voltage —

1500 VAC/min.

Insulation Resistance —

1000 Megohms minimum

Operating Temperature —

-55°C to + 105°C [-67°F to +221°F]

The latest addition to the

4.2 mm Wire-to-Board

Power Connectors is the

AMP-DUAC PL Connector.

This product uses the

industry proven AMP-DUAC

contacts with the addition

of several housing improve-

ments to offer significant

overall improvements in

connector reliability. The

product is available in both

component form and as

fully assembled custom

cable assemblies.

The AMP-DUAC PL

housings are designed to

confirm that all electrical

contacts are fully seated.

The “PL” refers to “Positive

Locking” of the contacts.

It is also referred to as

terminal position assurance.

Contacts are inserted into

the receptacle housing and

the contact lock is installed

to lock all the contacts into

position. If any one of the

contacts is not fully inserted,

the contact lock cannot

be installed. This feature

eliminates a common

concern of operator fatigue

and the resulting contact

back-out, which occurs

when a contact is not

installed properly. An

improved mounting flange

has also been added for

more secure printed circuit

board mounting.

Finally, the housings

have been re-designed to

provide an improved latch,

which offers a metal spring

instead of the original

plastic spring/latch. An

extended latch arm is also

available for hard to reach

installations or where the

connectors are stacked in

close proximity.

All the housings are

polarized to help prevent

mis-mating.

Cable Mounted Products

106

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors (Continued)

Note: All part numbers are RoHS compliant.

AMP-DUAC PL

PCB Headers

Material

Housings — Nylon, UL 94V-0

Color, white

Contacts — Brass, tin-lead

Finish — 0.00038 [0.00030] gold in

mating area, tin-lead in solder tail, all

over 0.00127 [0.000050] nickel

Mate-First

No. of Break-Last Part

Positions Position # Number

4All Standard 5794172-2

Length 3 5794172-3

6All Standard 5794173-2

Length 3 5794173-3

12 All Standard 5794176-2

Length 4 5794176-3

Recommended Mounting Hole Pattern

For 1.78 Max. Thick PC Board

Component Side Shown

Cable Mounted Products

107

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMP-DUAC PL Connectors (Continued)

AMP-DUAC PL Receptacles

Material

Housings — Nylon, UL94V-0

Color, White

Technical Documents — page 105

Contacts — page 113

Part Numbers

No. of Dimension

Housing Housing with Standard Latch Extended Latch

Positions L Positive Lock

4 15.9 794152-1* 794318-1

6 20.1 794153-1 794319-1 794150 794149

12 28.6 794156-1 794322-1

*Latch items ordered separately

Optional keying plug — Part No. 794144-1

Note: Position Lock Required — use one per housing — Part No. 794145-3

Position Lock

Receptacle Connector

Completed Assembly

Standard Latch

Assembly

Extended Latch

Assembly

.077 ± .002

[1.95 ± 0.05]

2 Plcs.

.594 ± .004

[15.10 ± 0.10]

.384

[9.76]

Ref.

.772

[19.60]

Ref.

.348

[8.85]

Ref.

.469

[11.90]

.327

[8.30]

.134

[3.40] Ref.

Cable Mounted Products

108

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP-DUAC PL-II Connectors

Product Facts

■Wire-to-board connection

system combining power

and signal contacts

■10A power contacts

■4A signal contacts

■High conductivity copper

alloy power contacts yield

30% gain in current carrying

capacity compared to

alternative designs

■Dual action contact design —

reduces mating forces by

up to 50% compared to

alternative designs

■9 power and 20 signal

contacts

■Positive Lock (PL) feature

on both power and signal

contacts ensures contacts

remain in position in cable

receptacle

■Pin and receptacle contacts

offered in three sizes:

■16 AWG

■18 AWG

■20-22 AWG

■Wide 5.2 X 5.5 mm contact

spacing allows for 300V

applications.

■Recognized under the

Component Program of

Underwriters Laboratories

Inc., File No. E28476

The AMP-DUAC PL-II

Connectors bring both

shielding and a power /

signal mix to the popular

AMP-DUAC product family.

In addition, the wider con-

tact spacing and the use of

high conductivity materials

results in a higher current

carrying capacity than

the original 4.2 mm pitch

AMP-DUAC product.

The deep back shell allows

for gathering the larger wire

and insulation diameters

involves with combination

power / signal and shield-

ing all in the same cable.

Traditional signal connec-

tors do not accept the

range of wire sizes covered

by the AMP-DUAC PL-II

product.

For applications involving

higher voltage cabled power

distribution, this product is

the ideal solution. The

AMP-DUAC PL-II connector

uses the original industry

proven dual-action contact

design which provides a

lower mating force and less

plating wear than alternate

contact designs. The signal

contacts also feature a

twin-cantilever beam that

mates on the milled contact

surface to provide low

plating wear and high long-

term reliability.

The cable mounted

receptacle uses the popular

“Positive Lock” devices

proven throughout the

automotive industry to

ensure all the contacts are

fully seated. The “positive

locks” are also referred to

as “terminal position

assurance”. If any one of

the contacts is not properly/

completely installed into the

housing, then the “Positive

Lock” can not be installed.

This feature reduces the

common concern of opera-

tor fatigue and the resulting

contact back-out which

occurs when a contact is

not properly seated.

The shielding system fully

encapsulates the inner

conductors and cable braids

and provides a reliable

conduction to the faceplate

of the mating equipment.

Finally, the cable retention

is accomplished through

two rear-accessed over

molded jackscrews for easy

installation and removal.

Technical Documents

Product Specification

108-2218

Application Specification

Contact Tyco Electronics

Performance Data

Voltage Rating — 600 VAC

Current Rating —

10 Amps max on a single contact

6 Amps on each contact in 48 pos.

connector

Low Level Resistance —

10 milliohms max

Insulation Resistance —

1000 Megohms minimum

Operating Temperature —

-40°C to +105°C

Materials

Housing Material — PBT, UL 94V-0

Colors —

Plugs and Receptacles — Black

Positive Locks — White

CUS

Cable Mounted Products

109

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMP-DUAC PL-II Connectors (Continued)

PCB Plug

Part Number 6469602-3

1.161

[29.50] Ref.

1.268

[32.20] Ref.

1.740

[44.20] Ref.

Ref. .736

[18.70] Ref.

.574

[14.58]

Ref.

.157

[4.00]

Positive Lock For Signal

Contacts Sold Separately

Ref. Part Number 1600902-1

Free-Hanging Receptacle

Shown with Positive Locks

Part Number 1469606-1

Cable Clamp

Part Number 1469610-1

Shield

Part Number 1469609-2

Note: Other cable components required.

Cable receptacle components shown not

sold separately. Receptacle only sold as

part of a finished cable assembly.

Cable Mounted Products

110

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Product Facts

■Wire-to-wire connection

system

■High conductivity copper

alloy contacts yield 30%

gain in current carrying

capacity compared to

alternative designs

■Dual action contact design —

reduces mating forces by up

to 50% compared to

alternative designs

■Sequenced contacts for

make-first-break-last

operation

■48 and 66 position housings

■4.4 mm X 5.3 mm contact

grid

■Pin and Receptacle contacts

offered in three sizes:

■16 AWG

■18 AWG

■20-22 AWG

■Recognized under the

Component Program of

Underwriters Laboratories

Inc., File No. E28476

The latest addition to the

AMP-DUAC product family

is the AMP-DUAC UPC

connector. The UPC con-

nector offers much higher

pin counts and a variety of

product improvements to

make the connector more

reliable and easier to use.

The UPC connector uses

the original industry proven

dual-action contact design

along with very high con-

ductivity copper alloys to

improve the current

carrying capacity.

The first noticeable differ-

ence of the UPC connector

is the large pin count. With

either 48 or 66 positions,

the housing can serve as a

common mating I/O point

where multiple low current

power connector cables are

combined into one interface.

Other connectors would

yield an excessive mating

force when mating this

number of wires, however,

the low mating force of the

AMP-DUAC / UPC connec-

tor allows up to 66 wires to

be mated with less than a

20 lb mating force.

The next key improvement

is the use of molded-in

guide pins. The guide pins

make the mating process

very easy and provide a

visual polarization of the

connector. The housings

mate together easily.

The use of two locking

latches provides a more

secure connection and the

screw-mounts for the panel

mounted plug provide better

retention than plastic

latches.

Finally, the free-hanging

receptacle uses the popular

“Positive Lock” device to

confirm all the contacts are

fully seated. The “positive

locks” are also referred to

as “terminal position assur-

ance”. If any one of the

contacts is not properly/

completely installed into the

housing, then the “Positive

Lock” can not be installed.

This feature eliminates the

common concern of opera-

tor fatigue and the resulting

contact back-out which

occurs when a contact is

not properly seated.

Technical Documents

Product Specification

108-2248

Application Specification

114-13195

Performance Data

Voltage Rating — 600 VAC

Current Rating —

11 Amps max on a single contact

4 Amps on each contact in 48 pos.

connector

Low Level Resistance —

10 milliohms max

Insulation Resistance —

1.2 E16 ohms minimum

Operating Temperature —

-40°C to +105°C

Materials

Housing Material — PBT, UL 94V-0

Colors —

Plugs and Receptacles — Black

Positive Locks — White

CUS

AMP-DUAC UPC Connectors

Cable Mounted Products

111

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Panel-Mount Plug

(Accepts contacts on page 112)

Free-Hanging Receptacle

(Accepts contacts on page 113)

Size Panel-Mount Dimensions Free-Hanging Positive

(No. Circuits) Plug ABC Receptacle* Lock*

48 1934142-1 1.61 1.85 2.22 1934144-1 1469910-1

41.0 47.0 56.4

66 1934143-1 2.13 2.37 2.74 1934145-1 1934017-1

54.2 60.2 69.6

*Two (2) required for each receptacle housing. Not used in plug housings.

Additional configurations possible. For information, please contact your Tyco Electronics sales engineer.

1.476

[37.50] Ref.

1.280 ± .005

[32.50 ± 0.13]

.984 ± .005

[25.00 ± 0.13]

1.606

[40.78] Ref.

1.512

[38.40] Ref.

1.280 ± .008

[32.50 ± 0.20]

1.449 ± .008

[36.80 ± 0.20]

AMP-DUAC UPC Connectors (Continued)

Cable Mounted Products

112

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMP-DUAC PL or UPC Contacts

Wire Size Ins. Dia. Part Number

Range Range Plating (Continuous Strip) Applicator

AWG [mm2]

22-20 .590–.094 Gold 794576-4 680308-3

[0.3-0.5] [1.50–2.40]

18 or 18+22 .087–.154 Gold 1934185-4 1852467-3

[0.8-1.1] [2.20–3.90]

16 or 2 @ 18 .098–.173 Gold 1934184-4 1852468-3

[1.3-1.6] [2.50–4.40]

Application Equipment: Extraction Tool 1976132

*Made from Phosphor-Bronze material (low conductivity)

Materials — High Conductivity

Copper Alloy

Finish — Pre-Tin or Gold Plated

Contacts, Male

Technical Documents

Product Specification

108-2248 AMP-DUAC UPC

Application Specification

114-6067 AMP-DUAC PL

114-13195 AMP-DUAC UPC

.666 ± .008

[16.91 ± 0.20]

Contacts for AMP-DUAC PL, PL-II and UPC Connectors

Cable Mounted Products

113

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMP-DUAC PL or UPC Contacts

Wire Size Ins. Dia. Part Number

Range Range Plating (Continuous Strip) Applicator

AWG [mm2]

22-20 .590–.094 Gold 1934193-4 1852469-3

[0.3-0.5] [1.50–2.40]

18 or 18+22 .087–.154 Gold 1934183-4 1852467-3

[0.8-1.1] [2.20–3.90]

16 or 2 @ 18 .098–.173 Gold 1934182-4 1852468-3

[1.3-1.6] [2.50–4.40]

Application Equipment: Extraction Tool 1976382

Materials — High Conductivity

Copper Alloy

Finish — Gold Plated

Contacts, Female

Technical Documents

Product Specification

108-2248 AMP-DUAC UPC

Application Specification

114-6067 AMP-DUAC PL

114-13195 AMP-DUAC UPC

.583 ± .002

[14.80 ± 0.05]

Contacts for AMP-DUAC PL, PL-II and UPC Connectors (Continued)

Cable Mounted Products

114

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Micro MATE-N-LOK 3 mm Connector System

■Wire-to-wire and wire-to-board, pin and receptacle connectors

■3.0 mm [.118] centerline spacing

■2-12 positions – single row

■2-24 positions – dual row

■Ratings: 5A, 250 VAC

■Accommodates 30-20 AWG wire

■Panel-mount or free-hanging versions

■Dual beam receptacle contact design for improved reliability

■PCB-mount pin header assemblies available in both vertical

and right-angle styles; surface-mount or through hole versions

■Available in a low profile design (<4.7 mm)

For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"

Other Soft Shell Pin & Socket Connectors

Grace Inertia Connector System

■Wire-to-wire and wire-to-board, blade and receptacle

connectors

■Wire-to-wire

■2.5 mm, 3.5 mm and 6.2 mm centerline spacing

■Select 2-12 position depending on centerline spacing

■Wire-to board

■2.0 mm, 3.3 mm, 6.5 mm, 7.92 mm, 9.0 mm and 12.4 mm

centerline spacing

■Select 2-20 position depending on centerline spacing

■Four kinds of keying per color-coded housings

■Inertia locking mechanism on the housing which

simultaneously locks when mated to prevent mismating

■Robust connections for use in high vibration or transportation

applications

Commercial Pin and Socket Connector System

■Panel-mount or free-hanging, wire-to-wire, pin and socket

connectors

■3.68 mm [.145"] and 5.03 mm [.198"] centerline spacing

■High density, 1-9 positions – 2, 3 & 4 in-line and 4, 6 & 9 matrix

■Standard density, 1-15 positions – 2-6 in-line and 4, 6, 9, 12 &

15 matrix

■Ratings: 7A (high density) or 13A, 250 VAC

■High density system accommodates 30-18 AWG wire

■Standard density system accommodates 24-14 AWG wire

■Dual contact locking lances provide optimum contact stability

■Low contact-mating force

Cable Mounted Products

115

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Other Soft Shell Pin & Socket Connectors (Continued)

Power Double Lock Connector System

■Wire-to-wire and wire-to-board, blade and receptacle

connectors

■3.96 mm [.156] and 6.5 mm [.256] centerline spacing

■High density, 1-12 positions – 2, 3 & 4 in-line and 4, 6, 8, 9,

10 & 12 matrix

■Standard density, 2-12 positions – 2, 3 & 4 in-line and 4, 6, &

12 matrix

■Ratings: 14A, 300 VAC

■Accommodates 26-16 AWG wire

■Panel-mount or free-hanging versions

■Optional double lock plate on the wire side that confirms

contact seating

■Lanceless contacts prevent entanglement of contacts with

each other

■Housings are polarized with four types of special keying to

prevent mismating

Mini-Universal MATE-N-LOK and

Mini-Universal MATE-N-LOK II Connector System

■Wire-to-wire and wire-to-board, pin and socket connectors

■4.14 mm [.163"] centerline

■1-24 and 2-24 positions, respectively

■Ratings: 9.5A and 10.5A respectively

600 VAC or VDC

■Accommodates 30-16 AWG wire

■Compact, durable housings

■Contacts protected in the housings

■Fully polarized to provide proper mating

■Seals available for splash protection

(Mini-Universal MATE-N-LOK system only)

VAL-U-LOK Connector System

■Wire-to-wire and wire-to-board, pin and receptacle connectors

■4.2 mm [.165] centerline

■2-24 position dual row and 3-5 single row configurations

■Ratings: 9A, 600 VAC

■Accommodates 26-18 AWG wire

■Easy-to-mate, positive locking housings

■Fully isolated terminals

■Panel-mount or free-hanging versions

■Black, red and blue in addition to the standard white

■PCB headers are available in vertical, right-angle, screw-

mount, and blind-mate configurations

■Intermateable with similar connectors from other

manufacturers

For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"

116

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

Other Soft Shell Pin & Socket Connectors (Continued)

Commercial MATE-N-LOK Connector System

■Wire-to-wire and wire-to-board, pin and socket connectors

■5.08 mm [.200"] centerline

■Panel-mount or free-hanging versions

■1-16 positions

■Ratings: 19A, 250 VAC

■Accommodates 30-14 AWG wire

■Fully polarized housings

■Contact stabilization and self-aligning features

■Hot side is egg-crated for safety

■Locking devices are integral part of design

Universal MATE-N-LOK and Universal MATE-N-LOK II

Connector System

■Wire-to-wire and wire-to-board, pin and socket connectors

■6.35 mm [.250"] centerline

■1-15 and 2-15 positions, respectively

■Panel-mount or free-hanging versions

■Ratings: 19A, 600 VAC or VDC

■Accommodates 30-10 AWG wire

■Contacts protected in the housings

■Special keying to prevent incorrect mating

■Additional offerings include:

■UV resistant materials

■High temperature materials

■Glow wire approved products

■Special high retention contacts

■Seals available for splash protection (UMNL only)

■Color housings available (UMNL only)

For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"

Cable Mounted Products

117

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Wire Connectors

Product Facts

IRated to 600 VAC (RMS)

IFlame retardant housings

94V-0

IHousings, adapters, and

power terminals keyed for

proper assembly

IStackable housings provide

easy wire routing and neat

wire dressing

IBuilt-in interlocking

features better resist shock

and vibration

IUsable as in-line connector,

or as panel and surface-

mount connector

IAvailable in six different

colors for circuit coding

and identification

IChoice of two power

terminals accommodates

10-12 AWG and 14-16-18

AWG conductors

IRecognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Certified by Canadian

Standards Association,

File No. LR7189

IVDE Registered #5133

AMPINNERGY wire-to-wire

(WTW) Connectors provide

a reliable and efficient

means of interconnecting

conductors employed to

carry up to 600 VAC in

power circuits or networks.

The WTW connectors con-

sist of mating hermaphro-

ditic, flame retardant

polycarbonate housings

into which customer termi-

nated power contacts are

inserted.

Stackable in four

directions

through the use

of molded interlocking key-

ways, the connectors make

wire routing and dressing

orderly and easy to accom-

plish. More importantly, the

built-in interlocking features

on the connectors and the

accessory mounting

adapters provide better

resistance

to the effects of

shock and vibration, keep-

ing the interconnect more

stable and secure.

The design features of the

WTW connector make it

easily applicable to free-

hanging, surface mounted

or panel mounted applica-

tions.

By simply sliding the

accessory mounting

adapters into the molded

keyways of the connector

housing, a free-hanging

connector can be trans-

formed into a surface-

mount connector or a

panel-mount connector.

Customer supplied 8-32

screws and nuts may be

used to secure the connec-

tors configured with the

mounting adapters to

printed circuit boards or

distribution panels. The

same hardware may be

used to secure the connec-

tors to pre-cut openings in

the panels.

Furthermore, WTW connec-

tor housings, mounting

adapters and power termi-

nals are all provided with

alignment or keying fea-

tures that make it difficult to

improperly assemble and

apply the connector.

Alignment slots and tabs

on the plastic connector

housings provide for easy

mating of the housings,

even in the dark! Mounting

adapters have a keyway on

one side and a key on the

other side providing for

easy assembly to the con-

nector by touch alone if

necessary. And the power

terminals have a side tab

that helps prevent the

incorrect insertion of the

terminated conductor into

the housing. Once

inserted, the contacts

firmly latch within the con-

nector housing.

The WTW connector sys-

tem is available in six dif-

ferent and distinctive colors

which makes circuit differ-

entiation and identification

possible. The crimped

power terminals will

accommodate either

10-12 AWG or 14-16-18 AWG

stranded conductors.

Depending upon the con-

ductor size and the num-

ber of conductors in

the

connector configuration,

the current rating ranges

from 10 Amps to 55 Amps.

Technical Documents

Product Specification

108-1373 AMPINNERGY WTW

Connectors

Application Specification

114-6051

Instruction Sheets

408-3277 AMPINNERGY Wire-To-Wire

Stackable Connectors

408-3198 Inspection of AMPINNERGY

System Power Contacts

For more information,

request Catalog 1308885.

Cable Mounted Products

118

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Wire Connectors (Continued)

Housings

Material and Finish

Housing — Polycarbonate, 94V-0

For surface mounting and

panel mounting information

see Instruction Sheet

408-3277, AMPINNERGY

Wire-To-Wire Stackable

Connectors.

Color Housing

Part Numbers

White 556137-1

Black 556137-2

Green 556137-3

Red 556137-4

Blue 556137-6

Gray 556137-8

Mounting Adapters

Part Number 557313-1

Material and Finish

Housing — Polycarbonate, Black

Two mounting adapters can

be used with one or more

connector housings to pro-

vide thru-panel or horizontal

surface mounting capability

of the completed assembly.

External Locking Latch Clip

Part Number 557640-1

AMPINNERGY wire-to-wire

connector housings have

an integral locking feature

designed to keep housings

mated in most applications.

However, the external lock-

ing latch clip may be used

as needed in applications

where severe vibration or

tension may pull mated

housings apart.

Customer terminated power contacts are

inserted into housings

Free-Hanging Interconnections

Wire-To-Wire Connector Housing

AMPINNERGY Wire-To-Wire Clips

Part Number 557640-1

AMPINNERGY Wire-To-Wire Clips (Installed)

Part Number 557640-1

1.453

[36.91]

.386

[9.80]

.386

[9.80]

Keyway

Key

.696

[17.68]

.294

[7.47]

.466

[11.84]

.190

[4.83]

.211

[5.36]

.177

[4.50]

.200

[5.08]

.231

[5.87]

.405

[10.29]

Keyway

Cable Mounted Products

119

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Wire Connectors (Continued)

Contact Wire Size AMP-O-LECTRIC Applicator

Part Numbers (AWG) Model G Terminating Part Numbers

Machine

556135-1 (strip) 18-16-14 354500-1 567403-3

556136-1 (strip) 10-12 354500-1 567256-6

788109-1 (strip) 18-14 354500-1 680447-3

788110-1 (strip) 10-12 354500-1 680449-3

Power Terminals

Material and Finish

Contacts — Copper alloy plated with

.000100 [0.00254] minimum tin

The wire-to-wire connector

power contacts are avail-

able in either strip form or

in loose piece form.

Contacts in strip form are

terminated on continuous

feed type terminators and

the loose piece contacts

are terminated with the

hand tool or pneumatic tool.

For wire preparation and

crimped contact inspection

information, refer to

nstruction Sheet 408-3198,

Inspection of AMPINNERGY

System Power Contacts.

Contact Wire Size Hand Tool Pneumatic Tool Die Set

Part Numbers (AWG) Part Number Part Numbers Part Numbers

556135-2 (loose piece) 18-16 58493-1

14 69710-1 189721-2* 58492-1

556136-2 (loose piece) 12 58490-1

10 58491-1

*Requires “C” head adapter part number 318161-1 and adapter holder part number 189928-1. See Catalog 124208

for more information.

Note: The same hand tool or pneumatic tool and die sets may be used to apply the wire-to-board connector

terminals.

Strip Form

.145

[3.69]

.145

[3.69]

.140

[3.56]

.140

[3.56]

.265

[6.74]

.263

[6.68]

.730

[18.54] Nominal

Feed

Length

.730

[18.54] Nominal

Feed

Length

Part Number 556135-1

Part Number 556136-1

Part Number 788109-1

Part Number 788110-1

Loose Piece

Part Number 556136-2

Part Number 556135-2

Cable Mounted Products

120

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors

Product Facts

IRatings: 600 VAC (RMS),

current ratings range from

12-35 Amps

IReceptacles polarized to

plug

IReceptacles and plugs

available in contact

configurations of 2 through

8 positions

IVertical receptacle

polarized to PCB

IReceptacle contacts

have dual solder posts for

efficient heat dissipation,

low millivolt drop and

mechanical strength

IReceptacles may be

mounted on PCBs .062 to

.125 inch thick

IPlugs have positive

latching to receptacles

IRemovable crimp contacts

latch firmly in plug

IPlugs are one-piece design

ITwo ranges of crimped

contacts accommodate

either 10-12 AWG or

14-16-18 AWG conductors

IRecognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

ICertified by Canadian

Standards Association,

File No. LR7189-239

AMPINNERGY

Wire-To-Board (WTB)

Connectors

Connectors provide a con-

venient and efficient means

of delivering up to 600 VAC

to component printed

circuit boards and other

power distribution devices

in computers and peripher-

als, telephone systems

and appliances. The WTB

connectors also have auto-

motive and industrial appli-

cations.

Receptacles

The AMPINNERGY WTB

connector receptacles can

be installed on pc boards

varying in thickness from

.062 inch to .125 inch. A

polarizing pin is provided

on the vertical receptacle

assembly to aid in proper

positioning on the pc

board. Both the vertical

and right-angle assemblies

are polarized for accurate

mating to the plug assem-

blies. The receptacle

assemblies are available

in contact configurations

ranging from two to eight

positions.

Plugs

The single piece plug

housings are available in

contact configurations to

mate with the receptacles.

The plug is equipped with

positive latches to allow full

and more secure mating to

the respective receptacle.

A make-first/break-last

feature is designed into

position 1 of the plug

assemblies to provide

grounding protection.

Contacts

The crimp contacts will

accommodate either 10-

12 AWG or 14-16-18 AWG

conductors. The contacts

latch firmly within the plug

housing.

Technical Documents

Product Specification

108-1349 AMPINNERGY WTB

Connectors

Application Specification

114-6044 AMPINNERGY WTB

Connectors

Instruction Sheets

408-3236 Installation of AMPINNERGY

WTB Connectors

408-3198 Inspection of AMPINNERGY

Contacts

Cable Mounted Products

121

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors (Continued)

Note: All part numbers are RoHS

compliant.

PCB Thickness — .062-.125 inch

No. of Dimensions Receptacle

Positions ABC Part Numbers

2.93 1.56 1.84 556881-2

23.50 39.62 46.61

31.37 2.00 2.28 556881-3

34.68 50.80 57.79

41.81 2.44 2.72 556881-4

45.85 61.98 68.97

52.25 2.88 3.16 556881-5

57.03 73.15 80.14

62.69 3.32 3.60 556881-6

68.20 84.33 91.32

73.13 3.76 4.04 556881-7

79.38 95.50 102.49

83.57 4.20 4.48 556881-8

90.56 106.68 113.67

Vertical PCB Receptacles

Product Facts

■Withstands vapor phase,

infrared and wave soldering

processes

■.040 inch minimum standoff

to PCB

■Polarized to PCB; to plug

■Contact centerline

spacing: .440 inch

■Overall height on PCB:

.600 inch

■Fits PCB thickness

.062 through .125 inch

■Contacts have dual solder

posts for efficient heat

dissipation, low millivolt

drop and mechanical

strength

■Positive latching to mating

plug

Material and Finish

Housing — Polyphenylene Sulfide,

Black, 94V-0

Contacts — Tin Plated Copper Alloy

PCB Thickness — .250 inch

No. of Receptacle

Positions Part Numbers

4 558574-1

6 558084-1

.440

[11.18]

.451

[11.46]

.050

[1.27]

Ty p .

Dim. A

Housing

.192

[4.90]

.100

[2.54]

Ty p .

.065

[1.66]

.050

[1.27]

Ty p .

.568

[14.43]

Contact

Dim. B

Dim. C

Dim. B

.175

[4.45]

.510

[12.95]

.440

[11.18]

Ty p .

.100

[2.54]

Ty p .

.130±.005

[3.30±.13]

.070±.003

[1.78±.08]

.130±.005

[3.30±.13]

.110±.005

[2.79±.13]

Cable Mounted Products

122

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors (Continued)

Note: All part numbers are RoHS

compliant.

Right-Angle

PCB Receptacles

Product Facts

■Withstands vapor phase,

infrared and wave soldering

processes

■.040 inch minimum standoff

to PCB

■Receptacles polarized to

plug

■Contact centerline

spacing: .440 inch

■Overall height on PCB:

.600 inch

■Fits PCB thickness

.062 through .125 inch

■Contacts have dual solder

posts for efficient heat

dissipation, low millivolt

drop and mechanical

strength

■Positive latching to mating

plug

Material and Finish

Housing — Polyphenylene Sulfide,

Black, 94V-0

Contacts — Tin Plated Copper Alloy

PCB Thickness — .062-.125 inch

No. of Dimensions Receptacle

Positions ABC Part Numbers

2.93 1.56 1.84 556882-2

23.50 39.62 46.61

31.37 2.00 2.28 556882-3

34.68 50.80 57.79

41.81 2.44 2.72 556882-4

45.85 61.98 68.97

52.25 2.88 3.16 556882-5

57.03 73.15 80.14

62.69 3.32 3.60 556882-6

68.20 84.33 91.32

73.13 3.76 4.04 556882-7

79.38 95.50 102.49

83.57 4.20 4.48 556882-8

90.56 106.68 113.67

.065

[1.66]

.200

[5.08]

Ty p .

.568

[14.43]

Dim. A

Dim. B

Dim. C

.440

[11.18]

Housing

.192

[4.90]

Ty p .

.100

[2.54]

Ty p .

Contact

.050

[1.27]

Ty p .

.501

[12.73]

Dim. B

.440

[11.18]

.510

[12.95]

.100

[2.54]

.200

[5.08]

.063±.003

[1.60±.08]

.130±.005

[3.30±.13]

.130±.005

[3.30±.13]

Cable Mounted Products

123

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors (Continued)

Plug Housings

Product Facts

IOne-piece housing

IPolarized to mating

receptacles

IPositive latching to mating

receptacles

IAccepts crimp contacts

Part Numbers 556880-2 and

556883-1

IInternal latching of crimp

contact

Material

Housing — Polycarbonate,

Black, 94V-0

No. of Dimensions Plug

Positions AB

Part Numbers

2.85 1.20 556879-2

21.42 30.31

31.29 1.64 556879-3

32.59 41.48

41.73 2.08 556879-4

43.77 52.66

52.17 2.52 556879-5

54.94 63.83

62.61 2.96 556879-6

77.30 75.01

73.05 3.40 556879-7

77.30 86.19

83.49 3.84 556879-8

88.47 97.36

1.443

[36.66]

Dim. A

Dim. B

.305

[7.75] .371

[9.43]

.440

[11.18]

Note: All part numbers are RoHS

compliant.

Cable Mounted Products

124

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMPINNERGY Wire-To-Board Connectors (Continued)

Crimp Contacts

Product Facts

IContacts are dual beam

design

Material and Finish

Contacts—Tin Plated Copper Alloy

Wire barrel accepts one

10 or 12 AWG stranded

copper conductor

Part Number 556880-2 Strip

Part Number 556880-1 Loose Piece

Application Tooling

Applicator Part Number

567256-3 (for Lead Makers)

567256-4 (for AMP-O-LECTRIC

Model K Machine)

567256-6 (for AMP-O-LECTRIC

Model G Machine)

Wire barrel accepts one

14, 16 or 18 AWG stranded

copper conductor

Part Number 556883-1 Loose Piece

Part Number 556883-2 Strip

Application Tooling Part Number

69710-1 Hand Tool

58492-1 Die Set (14 AWG)

58493-1 Die Set (18-16 AWG)

91308-1 Extraction Tool

.244

[6.20]

.735

[18.67]

.145

[3.70]

.256

[6.51]

1.073

[27.26]

.244

[6.20]

.735

[18.67]

.145

[3.70]

.169

[4.30]

1.073

[27.26]

Cable Mounted Products

125

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Product Facts

■Lightweight, all-plastic and

metal-shell connectors

■CPC connectors are UL

94V-0 rated and made of

stabilized, heat resistant,

self-extinguishing thermo-

plastic material

■Metal-shell CPC connector

housings made of UL 94V-0

rated thermoplastic

■Operating temperature

range: -55°C to +125°C

■Available in panel- or

chassis-mount and free-

hanging configurations

■Quick connect/disconnect

capability with thread

assist, positive detent

coupling

■Built-in pin and socket

protection

■Polarized for proper mating

of connector halves

■Special connector configu-

rations offer special solder

and posted contacts, special

receptacles with or without

threaded inserts

■Full complement of optional

accessories

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.

for 250 VAC, rms

or 250 VDC, Service‡;

Series 1 and Series 3

(600 V); Series 2, Series 4,

Series 5 and Series 6

(250 V)

File No. E28476

‡Select connectors are recognized

for 600 volts service.

■Certified by

Canadian Standards

Association,

File No. LR 7189

■Certain products meet

VDE Standard 0627

Connector series for

different interconnection

requirements:

■Series 3 — Low density,

power applications with

Type XII contacts capable of

carrying up to 35 Amps of

current

For more information,

request Catalog 82021.

■Produced under a Quality

Management System certi-

fied to ISO 9001

■A copy of the

certificate is available

upon request.

■Series 4 — Combination of

standard and power density

application with Type III+

and Type XII contacts

■Series 5 — Power density

application with Size 8

screw machined and preci-

sion formed contacts

■Series 6 — Combination of

standard and power density

application with Type III+

and Size 8 contacts

Type XII, Precision

Formed, Crimp Contacts

Female

Male

High Current Type XII

Crimp Contacts

High Current

Type XII Socket

High Current

Type XII Pin

Circular (CPC) Connectors for Commercial Signal and Power Applications

Cable Mounted Products

126

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Connector Series and Types

Series 5 — Power Contacts

.125 POWERBAND

Series 5 connectors

combine the revolutionary

performance of the new

POWERBAND Contact,

high current contact in

configurations similar to

the Series 3 connectors.

POWERBAND contacts

offer the electrical perform-

Series 6 — Combination,

Size 16 and .125

POWERBAND Contacts

Series 6 combines the high

current and environmental

sealing capability of

Series 5, POWERBAND

contacts, and the reliability

of signal carrying, low cur-

rent Type III+ contacts. This

ance of the best Mil Spec

Size 8 screw-machined

contacts with the economy

and productivity of strip-fed,

precision formed contacts.

Series 5 connectors are

environmentally sealable to

meet IEC IP 65 and IP 67

specifications.

combination of power and

signal contacts is offered in

one connector configura-

tion containing two .125

POWERBAND contacts

and eight Type III+ signal

pin and socket contacts.

Rated at 600 VAC or VDC,

45 Amps maximum in

a single contact, the

connectors are available

in free-hanging and panel-

mount applications — one

connector configuration

containing three .125

POWERBAND contacts.

Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued)

For more information,

request Catalog 82021.

Series 3 — Power Contacts

Series 3 connectors accept

Type XII power contacts

which can carry up to 25

Amps per contact. These

contacts will accommodate

a wire size range of 16 to

Series 4 — Combination

Size 16 and Power Contacts

Series 4 connectors accept

Size 16 Multimate and

Type XII power contacts,

combining the signal and

coaxial circuit capabilities of

Series 1 connectors with the

10 AWG [1.4 to 5 mm2].

Two connector sizes are

available in both standard

and reverse sex connector

arrangements 3 and 7

positions.

power circuit capabilities

of Series 3 connectors.

Available in two connector

sizes offering power mixing

combinations totaling 16

and 22 positions.

14 16

107

1122

8910

Cable Mounted Products

127

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued)

Metal-Shell, Circular

Plastic Connectors

(Series 3 and 4)

Metal-Shell CPC connectors

consist of a black thermo-

plastic insert in a nickel-

plated, zinc alloy shell.

These connectors

are currently available in

shell sizes 14, 22 and 28,

and in two basic configu-

rations consisting of

plugs and square flange

receptacles.

Miniature CPC Connectors

These compact connectors

accept existing Mini-

Universal MATE-N-LOK pin

and socket contacts,

30-18 AWG [.05-.8 mm2].

Two shell sizes (8 or 11) are

available, accommodating

from 1 to 4 and 5 to 9

positions.

Featuring high contact den-

sity and IP67 sealing, these

durable connectors are well

suited for many wire-to-wire,

wire-to-board, and wire-to-

panel applications.

Connector Series and Types

(Continued)

For more information,

request Catalog 82021.

Cable Mounted Products

128

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Product Facts

■Pins and sockets have low

insertion force

■High current ratings with

very low resistance

■All plated products are gold

or silver plated

■LOUVERTAC bands have

a temperature range

from –196°C to +200°C

available

■Formed bands are

available for up to

1.250 [31.75] pin

diameter

Thread-mount pin is Installed

directly into power supply

ELCON High Power

Drawer Connectors

pages 62-82

MATE-N-LOK II

connector with high

current contacts

Thread-mount

pin assembly

with AMP terminal

Thread-mount socket

is installed directly into

power supply

Threaded sleeve socket

assembly is installed directly

into power supply

METRIMATE

drawer connector

with high current

contacts

Crimp pin

with cable

installed

Typical application of

LOUVERTAC strip

The transfer of high current

with manageable insertion

and withdrawal forces

has always presented a

challenge to the connector

industry.

LOUVERTAC bands provide

a unique means of transfer-

ring high amperage with a

resultant space and weight

savings. Tyco Electronics

offers a wide range of pin

and socket sizes for your

applications. Strip and

formed LOUVERTAC bands

are also offered for cus-

tomer use in their own con-

tact design. The wide

variety of flat and formed

male and female bands

provide the ability to design

electrical connections more

inexpensively and quickly.

LOUVERTAC products are

your high current applica-

tions solution.

The variety of pins and

sockets available from

Tyco Electronics provide

a quick and simple solution

to most high current

applications.

High Current Products (LOUVERTAC Contacts)

Cable Mounted Products

129

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Thread-Mount Sockets

These sockets are designed for easy

installation and removal. The large

variety of sizes have ratings from 30

continuous Amps and can be mated with

Thread-Mount Pins and Crimp Pins.

Ref.

Wrench Flat

LOUVERTAC Band

Dia. B

Dia. A

Contin. Voltage Dimensions LOUVERTAC

Mating Part Thread Current Drop ABCDEF

Band

Pin Dia. Number (Amp) (mV) Dia. Dia. Ref. Plating

2 mm 192059-1 M3x0.5 30 12 .080 .220 .670 1.42 .630 .790 Silver

2.0 5.6 17.0 36.1 16 20.1

4 mm 192129-1 10-32 60 10 .160 .280 .790 2.00 1.00 1.00 Gold

4.1 7.1 20.1 50.8 25.4 25.4

6 mm 192211-1 1/4-28 100 11 .240 .410 .800 2.09 1.00 1.09 Gold

6.1 10.4 20.3 53.1 25.4 27.7

8 mm 192271-1 5/16-24 185 12 .320 .560 1.40 3.07 1.42 1.65 Silver

8.1 14.2 35.6 78 36.0 41.9

Thread-Mount Pins

These pins are designed for thread-

mount. The large variety of sizes have

ratings from 30 continuous Amps and

are designed to be mated with Thread-

Mount Sockets, Threaded Sleeve

Sockets and Crimp Sockets.

Material — Brass

Finish — Silver

Dia. A

Wrench Flats B

Contin. Dimensions

Pin Part Thread Current ABCDE

Dia. Number (Amp) Dia. Ref.

2 mm 192085-1 M3x0.5 30 .080 .16 .65 1.40 .63

2.0 4.1 16.5 35.6 15.0

4 mm 192161-1 10-32 60 .160 .25 .77 1.91 .99

4.1 6.4 19.6 48.5 25.1

6 mm 192244-1 1/4-28 100 .240 .31 .77 2.03 1.11

6.1 7.9 19.6 51.6 25.2

8 mm 192293-1 5/16-24 185 .320 .44 1.30 2.95 1.47

8.1 11.2 33.0 74.9 37.3

Material

Body — Brass

LOUVERTAC Band — Beryllium

Copper

Finish

Body — Silver

LOUVERTAC Band —

See Table

Cable Mounted Products

130

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Threaded Sleeve Sockets

The Threaded Sleeve Socket Assembly

is designed for High Current in a

restricted space. The Sleeve can be

screwed directly into a threaded bus bar

or it may be inserted into a drilled hole

in the bus bar with tightened nuts on

each side of the bus bar. A Crimp Pin or

Thread-Mount Pin can be attached to a

cable for the completed connector.

Material

Body — Brass

LOUVERTAC Band —

Beryllium Copper

Finish

Body — Silver

LOUVERTAC Band —

See Table

Dia. A

LOUVERTAC Band

Contin. Voltage Dimensions LOUVERTAC

Mating Part Thread Current Drop ABCD

Band

Pin Dia. Number (Amp) (mV) Dia. Plating

2 mm 1-192447-0 5/16-32 30 12 .090 .650 .060 .060 Silver

2.3 16.5 1.5 1.5

4 mm 192447-8 5/16-32 60 10 .160 .770 .060 .060 Gold

4.1 19.6 1.5 1.5

6 mm 192447-2 1/2-20 100 11 .240 .770 .078 .078 Gold

6.1 19.6 2.0 2.0

8 mm 1-192447-8 9/16-18 185 12 .320 1.35 .100 .100 Silver

8.1 34.3 2.5 2.5

12 mm 1-192447-2 3/4-16 UNF 290 13 .479 1.34 .130 .130 Silver

-2A 12.2 34.0 3.3 3.3

Threaded Sleeve Socket

(mounted with nuts)

Crimp Pin

(See Page 131)

Threaded Sleeve Socket

(screwed into bus bar)

Thread-Mount Pin

(See Page 129)

Cable Mounted Products

131

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Crimp Pins

Crimp Pins feature a mechanism for

locking the pin into a housing designed

by the customer. The 2 mm and 4 mm

pins are crimped with a Daniels Hand

Crimp Tool. Pin sizes from 6 mm to

8 mm may be crimped with the indi-

cated tooling and a DYNA-CRIMP

69120-1 electric-hydraulic power unit.

The large variety of sizes have ratings

from 24 continuous Amps and can be

mated with Thread-Mount Socket

Assemblies, Threaded Sleeve Socket

Assemblies or Crimp Sockets.

Material

Body — Copper Alloy

Retention Spring —Stainless Steel

or Beryllium Copper

Finish

Body — Silver

Dia. G

Dia. B

EDia. C

Contin. Voltage Dimensions Use Tooling Part Numbers

Pin Part Current Drop A B C D E F G with Crimp Crimp Extraction

Dia. Number (Amp) (mV) Dia. Dia. Dia. AWG Die Head Tool

193837-1 30 12 1.40 .225 .100 .640 .211 .050 .080 12-14 M310 TP1019 318813-1

2 mm 35.6 5.72 2.54 16.3 5.36 1.27 2.0

193837-2 44 81.53 .300 .145 .750 .211 .050 .160 10 M310 TP1020 679916-1

38.9 7.6 3.7 19.1 5.36 1.27 4.0

4 mm

193837-3 60 81.53 .300 .181 .750 .211 .050 .160 8 M310 TP1020 679916-1

38.9 7.6 4.60 19.1 5.36 1.27 4.0

193837-4 76 91.64 .410 .235 .760 .211 .050 .240 6 69133-1 69099 679917-1

41.7 10.4 5.97 19.3 5.36 1.27 6.0

6 mm

193837-5 100 91.73 .410 .290 .760 .211 .050 .240 4 69134-2 69099 679917-1

43.9 10.4 7.37 19.3 5.36 1.27 6.0

193837-6 135 10 2.50 .570 .390 1.30 .211 .050 .320 2 46765-3 69099 679918-1

63.5 14.5 9.91 33.0 5.36 1.27 8.0

8 mm

193837-7 185 12 2.63 .570 .487 1.30 .211 .050 .320 1/0 46766-2 69099 679918-1

66.8 14.5 12.37 33.0 5.36 1.27 8.0

Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.

2. Application Specification — 114-16022

Cable Mounted Products

132

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Crimp Sockets

Crimp Sockets feature a mechanism

for locking the socket into a

housing designed by the customer.

A Tyco Electronics extraction tool is

offered to remove the contact. The 2 mm

and 4 mm sockets are crimped with a

Daniels Hand Crimp Tool. Socket sizes

from 6 mm to 8 mm may be crimped

with the indicated tooling and a DYNA-

CRIMP 69120-1 electric-hydraulic

power unit. The large variety of sizes

have ratings from 24 continuous Amps

and can be mated with Thread-Mount

Pins or Crimp Pins.

Material

Body — Copper Alloy

LOUVERTAC Band — Beryllium

Copper

Retention Spring —Stainless Steel

or Beryllium Copper

Finish

Body — Silver

LOUVERTAC Band — Silver

Mating Contin. Voltage Dimensions Use Tooling Part Numbers

Pin Part Current Drop BC with Crimp Crimp Extraction

Dia. Number (Amp) (mV) ADia. Dia. DE F

AWG Die Head Tool

193673-1 24 10 1.13 .230 .100 .420 .211 .209 14 M310 TP1021 318813-1

28.7 5.8 2.54 10.7 5.36 5.31

2 mm

193673-1 30 12 1.13 .230 .100 .420 .211 .209 12 M310 TP1021 318813-1

28.7 5.8 2.54 10.7 5.36 5.31

193673-2 44 8 1.31 .300 .145 .400 .211 .209 10 M310 TP1022 679916-1

33.3 7.6 3.68 10.2 5.36 5.31

4 mm

193673-3 60 8 1.31 .300 .181 .410 .211 .209 8 M310 TP1022 679916-1

33.3 7.6 4.60 10.4 5.36 5.31

193673-4 76 9 1.42 .410 .235 .460 .211 .209 6 69133-1 69099 679917-1

36.1 10.4 5.97 11.7 5.36 5.31

6 mm

193673-5 100 9 1.48 .410 .290 .530 .211 .209 4 69134-2 69099 679917-1

37.6 10.4 7.37 13.5 5.36 5.31

193673-6 135 10 2.26 .570 .390 .640 .211 .209 2 46765-3 69099 679918-1

57.4 14.5 9.91 16.3 5.36 5.31

8 mm

193673-7 185 12 2.45 .570 .487 —.211 .209 1/0 46766-2 69099 679918-1

62.2 14.5 12.37 5.36 5.31

12 mm 193673-8* 290 13 2.51 .795 .541 .930 ——

2/0 46767-2 69099 —

63.7 20.19 13.74 23.62

20 mm 1-193673-2* 480 11 3.17 1.072 .721 1.24 ——

250 46751-2 69099 —

80.5 27.23 18.31 31.50 MCM

* Socket contact uses retention ring (not supplied) for locking contact in housing. See Application Specification 114-16022 for details.

Notes: 1. Additional information on AMPOWER terminal hydraulic crimping is available in Catalog 82025.

2. Application Specification — 114-16022

Dia. B

Dia. C

LOUVERTAC Band

Cable Mounted Products

133

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

.069 [1.75] Thru

or .10 [2.5] Min. Deep

.950

[24.14]

.161

[4.09]

.214 ± .003

[5.18 ± .076]

.25 [6.35] bus bar or

.50 [12.70] bus bar

10-24 x .75 inch long

Thread Forming Screw

Bus

Fork

LOUVERTAC

Bands

Ref.

Dia.

.38

[9.5]

1.63

[41.4]

.48

[12.2]

Thread-Mount Fork

The Thread-Mount Fork was developed

to mount onto a plate or bus bar

designed and fabricated by the cus-

tomer. The Fork is rated at 84 Amps

(Upper Tolerance Limit) and accepts a

.087 thick blade or circuit board. The

anti-rotation pin is in place to help pre-

vent the Fork from rotating while tight-

ening the screw.

Material

Fork — Zinc AI Alloy

LOUVERTAC Bands — Copper Alloy

Screw — Steel

Finish

Fork — Silver

LOUVERTAC Bands — Silver

Screw —Zinc

Right-Angle

Thread-Mount Fork

Material

Fork — Zinc AI Alloy

LOUVERTAC Bands — Copper Alloy

Spring Pin — Stainless Steel

Finish

Fork — Silver

LOUVERTAC Bands — Silver

Part Number 194257-1

Part Number 194305-1

Ø .167

[4.25]

1.63

[14.40]

.190

[4.83]

.290

[7.37]

.177

[4.49]

.606

[15.40]

Ref.

.950

[24.14]

.56

[14.20]

.285

[7.24] Ref.

Ref.

Ref. Ref. .48

[12.2]

Ø .062

[1.57] Ref.

.38

[9.65] Ref.

Thk.

Bd.

Fork

.05

[1.30]

LOUVERTAC

Bands

Spring

.087

[2.21]

Cable Mounted Products

134

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

LOUVERTAC Strip,

Torsional Louver Type

The Torsional Louver Type Band was

designed as an electrical interface that

allows the transfer of high current and a

more generous tolerance between mat-

ing surfaces. A strip can be sized with

scissors in an on-site installation. They

are available for use in flat and circular

applications. A male band is used on

the outside diameter of a pin. The female

band is used on the inside diameter of

a socket.

Material — Beryllium Copper

Finish — See Tables

LAO

.092 [2.27] Louver Height

Tooth Angle— 15°

Minimum Diameter — 1.75 inches

LAIA

.050 [1.27] Louver Height

Tooth Angle— See Table

Minimum Diameter — 11⁄2inches

.200

[5.08]

Pitch

1.02

[25.9]

.100

[2.54]

Pitch

.69

[17.5]

Part Number Application Material Suggested Current Finish

Thickness Limit per inch

192000-2 Flat or Female .006 150 Silver

.15

192000-9 Flat or Female .010 250 Silver

.25

192001-4 Flat or Male .006 150 Silver

.15

Part Number Application Material Suggested Current Louver Finish

Thickness Limit per inch Height

192002-1 Flat or Female .006 300 .105

.15 2.67 Unplated

192002-2 Flat or Female .006 300 .105

.15 2.67 Silver

192002-3 Flat or Female .010 500 .110

.25 2.79 Unplated

Part Number Application Material Suggested Current Tooth Finish

Thickness Limit per inch Angle

192004-4 Flat or Female .004 150 15° Silver

.10

192004-6 Flat or Female .004 150 45° Silver

.10

192004-8 Flat or Female .006 250 15° Silver

.15

1-192004-1 Flat or Female .006 250 15° Gold

.15

1-192004-4 Flat or Female .006 250 45° Silver

.15

192007-7 Flat or Male .006 250 15° Silver

.15

192008-1 Flat or Male .004 150 45° Silver

.10

Notes: 1. Product will be sold by the foot except where length is specified.

2. Suggested current limits are application dependent.

3. Additional sizes are available upon request.

LAOG

Louver Height — See Table

Tooth Angle— 45°

Minimum Diameter — 1.75 inches

.980

[24.90]

Louver Ht.

.100

[2.54]

Pitch

Cable Mounted Products

135

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

LOUVERTAC Strip, Bridge

Louver Type

The Bridge Louver Type Band was

designed to transfer high currents in

very small spaces. A strip can be sized

with scissors in an on-site installation.

They are available for use in flat and

circular applications. A male band is

used on the outside diameter of a pin.

The female band is used on the inside

diameter of a socket.

Material— Beryllium Copper

Part Number Application Finish

192038-6 Female Silver

192039-5 Male Silver

.042

[1.07]

Pitch

.47

[11.9]

Louver

Height

LAIII

.034 [.86] Louver Height

Minimum Diameter — 1 inch

Suggested Current Limit

Per Inch — 150 Amps

Material Thickness — .006 [.15]

LAIV

.026 [.66] Louver Height

Minimum Diameter — 3⁄4inch

Suggested Current Limit

Per Inch — 150 Amps

Material Thickness — See Table

LAV

.022 [.56] Louver Height

Minimum Diameter — 3⁄4inch

Suggested Current Limit

Per Inch — 120 Amps

Material Thickness — See Table

Part Number Application Finish Material

Thickness

1-192041-2 Female Silver .006

.15

1-192042-5 Male Silver .006

.15

1-192048-2 Male Gold .004

.10

Part Number Application Finish Material

Thickness

1-192044-9 Female Silver .005

.13

1-192045-5 Male Silver .005

.13

1-192045-2 Male Gold .004

.10

1-192045-2 Male Gold .004

.10

.031

[.79]

Pitch

.32

[8.13]

.028

[.71]

Pitch

.20

[5.1]

Notes: 1. Product will be sold by the foot except where length is specified.

2. Suggested current limits are application dependent.

3. Additional sizes are available upon request.

Cable Mounted Products

136

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Preformed Female

LOUVERTAC Bands

Female

Torsional Formed Type

LA1A/LA1B

.050 [1.27] Louver Height

Material — Beryllium Copper

Finish — See Table

Tooth Angle—See Table

LOUVERTAC Bands can be manufac-

tured as preformed diameters. This will

allow the insertion of the band into a

socket.

The diameter indicated is the mating pin

diameter that will be inserted into the

socket assembly.

Consult Product Engineering for mount-

ing details.

Part Number Mating Material Suggested Finish Tooth Band

Pin Dia. Thickness Current Limit (A) Angle Type

4-192013-3 .312 [7.92] .004 [.10] 150 Silver 15° LA1A

4-192013-5 .312 [7.92] .006 [.15] 250 Silver 15° LA1A

5-192013-1 .355 [9.01] .006 [.15] 275 Gold 15° LA1A

5-192013-4 .375 [9.53] .006 [.15] 300 Silver 15° LA1A

5-192013-5 .394 [10.00] .006 [.15] 325 Silver 15° LA1A

5-192013-8 .434 [11.02] .006 [.15] 350 Gold 15° LA1A

5-192013-9 .437 [11.10] .006 [.15] 350 Silver 15° LA1A

6-192013-7 .472 [11.99] .006 [.15] 375 Silver 15° LA1A

6-192013-9 .472 [11.99] .008 [.20] 375 Silver 15° LA1A

7-192013-1 .500 [12.70] .006 [.15] 400 Silver 15° LA1A

7-192013-6 .551 [14.00] .006 [.15] 450 Silver 15° LA1A

8-192013-2 .625 [15.88] .006 [.15] 500 Silver 15° LA1A

8-192013-6 .625 [15.88] .008 [.20] 475 Silver 15° LA1A

8-192013-9 .685 [17.40] .006 [.15] 550 Silver 15° LA1A

9-192013-6 .750 [19.05] .006 [.15] 600 Silver 15° LA1A

192033-3 .750 [19.05] .008 [.20] 600 Silver 15° LA1A

1-192033-9 .875 [22.22] .006 [.15] 675 Gold 15° LA1A

2-192033-0 .875 [22.22] .006 [.15] 700 Silver 15° LA1A

2-192033-6 1.000 [25.40] .006 [.15] 775 Silver 15° LA1A

3-192033-4 1.250 [31.75] .006 [.15] 975 Silver 15° LA1A

5-192033-2 1.000 [25.40] .008 [.20] 800 Silver 15° LA1A

3-192013-8 1.187 [30.10] .006 [.15] 950 Silver 45° LA1B

5-192033-0 .812 [20.62] .008 [.20] 625 Silver 45° LA1B

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

Mating Pin

Diameter

.69

[17.5]

Cable Mounted Products

137

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Note: All part numbers are RoHS

compliant.

Part Number Mating Length Material Suggested Finish Band

Pin Dia. Thickness Current Limit (A) Type

1-192038-9 .125 [3.18] .47 [11.9] .004 [.10] 40 Nickel LAIII

2-192038-8 .197 [5.00] .47 [11.9] .006 [.15] 90 Gold LAIII

3-192038-7 .236 [6.00] .47 [11.9] .006 [.15] 100 Gold LAIII

4-192038-0 .236 [6.00] .47 [11.9] .008 [.20] 120 Gold LAIII

4-192038-1 .236 [6.00] .47 [11.9] .008 [.20] 120 Gold LAIII

4-192038-8 .250 [6.35] .47 [11.9] .006 [.15] 110 Silver LAIII

4-192038-9 .250 [6.35] .47 [11.9] .006 [.15] 110 Gold LAIII

5-192038-4 .250 [6.35] .47 [11.9] .008 [.20] 125 Gold LAIII

6-192038-0 .280 [7.11] .47 [11.9] .008 [.20] 165 Silver LAIII

6-192038-1 .280 [7.11] .47 [11.9] .008 [.20] 125 Gold LAIII

6-192038-2 .250 [6.35] .47 [11.9] .006 [.15] 125 Unplated LAIII

6-192038-5 .315 [8.00] .47 [11.9] .008 [.20] 185 Silver LAIII

6-192038-6 .315 [8.00] .47 [11.9] .008 [.20] 185 Gold LAIII

7-192038-7 .394 [10.00] .47 [11.9] .008 [.20] 250 Silver LAIII

8-192038-1 .437 [11.10] .47 [11.9] .008 [.20] 270 Silver LAIII

8-192038-6 .472 [11.99] .47 [11.9] .008 [.20] 300 Silver LAIII

9-192038-4 .500 [12.70] .47 [11.9] .008 [.20] 300 Tin LAIII

192040-8 .375 [9.53] .47 [11.9] .008 [.20] 200 Gold LAIII

2-192040-7 .250 [6.35] .47 [11.9] .006 [.15] 110 Gold LAIII

2-192041-9 .025 [0.64] .32 [8.13] .005 [.13] 15 Gold LAIV

4-192041-0 .062 [1.57] .32 [8.13] .006 [.15] 25 Silver LAIV

4-192041-1 .062 [1.57] .32 [8.13] .006 [.15] 25 Gold LAIV

4-192041-4 .080 [2.03] .32 [8.13] .006 [.15] 35 Gold LAIV

5-192041-0 .093 [2.36] .32 [8.13] .005 [.13] 40 Gold LAIV

5-192041-9 .100 [2.54] .32 [8.13] .006 [.15] 50 Gold LAIV

6-192041-9 .125 [3.18] .32 [8.13] .006 [.15] 60 Gold LAIV

7-192041-4 .157 [4.00] .32 [8.13] .006 [.15] 65 Gold LAIV

7-192041-7 .157 [4.00] .32 [8.13] .006 [.15] 65 Silver LAIV

7-192041-8 .157 [4.00] .32 [8.13] .006 [.15] 65 Gold LAIV

8-192041-4 .157 [4.00] .32 [8.13] .008 [.20] 75 Gold LAIV

8-192041-9 .173 [4.39] .32 [8.13] .006 [.15] 70 Gold LAIV

192043-6 .218 [5.54] .32 [8.13] .006 [.15] 95 Silver LAIV

1-192043-5 .254 [6.45] .32 [8.13] .006 [.15] 110 Silver LAIV

1-192043-6 .250 [6.35] .32 [8.13] .006 [.15] 120 Gold LAIV

2-192043-0 .280 [7.11] .32 [8.13] .006 [.15] 130 Gold LAIV

2-192043-7 .315 [8.00] .32 [8.13] .006 [.15] 165 Silver LAIV

4-192043-5 .375 [9.53] .32 [8.13] .006 [.15] 175 Gold LAIV

5-192043-0 .375 [9.50] .32 [8.13] .007 [.18] 175 Tin LAIV

6-192043-7 .602 [15.30] .32 [8.13] .006 [.15] 285 Gold LAIV

7-192043-2 .125 [3.18] .32 [8.13] .006 [.15] 60 Silver LAIV

9-192043-3 .157 [4.00] .32 [8.13] .006 [.15] 65 Silver LAIV

9-192043-6 .725 [18.40] .32 [8.13] .006 [.15] 350 Silver LAIV

4-192044-1 .030 [0.76] .20 [5.10] .005 [.13] 13 Gold LAV

4-192044-2 .030 [0.76] .20 [5.10] .005 [.13] 11 Unplated LAV

4-192044-4 .055 [1.40] .20 [5.10] .005 [.13] 20 Gold LAV

4-192044-7 .060 [1.54] .20 [5.10] .004 [.10] 22 Gold LAV

5-192044-6 .062 [1.57] .20 [5.10] .005 [.13] 25 Gold LAV

5-192044-8 .065 [1.65] .20 [5.10] .005 [.13] 23 Unplated LAV

6-192044-0 .080 [2.03] .20 [5.10] .004 [.10] 30 Silver LAV

6-192044-4 .080 [2.03] .20 [5.10] .005 [.13] 30 Gold LAV

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

Preformed Female

LOUVERTAC Bands

(Continued)

Female

Bridge Formed Type

LAIII through LAVI

Material — Beryllium Copper

Finish — See Table

Length

Mating Pin

Diameter

Cable Mounted Products

138

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Part Number Mating Length Material Suggested Finish Band

Pin Dia. Thickness Current Limit (A) Type

6-192044-6 .080 [2.03] .20 [5.10] .008 [.20] 30 Gold LAV

7-192044-1 .093 [2.36] .20 [5.10] .005 [.13] 35 Gold LAV

8-192044-1 .125 [3.18] .20 [5.10] .004 [.10] 45 Gold LAV

8-192044-3 .125 [3.18] .20 [5.10] .005 [.13] 45 Silver LAV

8-192044-4 .125 [3.18] .20 [5.10] .005 [.13] 45 Gold LAV

8-192044-7 .125 [3.18] .20 [5.10] .005 [.13] 45 Unplated LAV

192046-6 .172 [4.40] .20 [5.10] .006 [.15] 65 Gold LAV

1-192046-6 .225 [5.70] .20 [5.10] .006 [.15] 85 Gold LAV

1-192046-9 .250 [6.35] .20 [5.10] .006 [.15] 110 Gold LAV

2-192046-0 .250 [6.30] .20 [5.10] .006 [.15] 95 Tin LAV

3-192046-0 .400 [10.2] .20 [5.10] .005 [.13] 150 Gold LAV

5-192046-0 .750 [19.0] .20 [5.10] .005 [.13] 285 Gold LAV

5-192046-9 .134 [3.40] .20 [5.10] .006 [.15] 50 Gold LAV

1-192047-4 .040 [1.00] .10 [2.54] .004 [.10] 15 Gold LAVI

1-192047-9 .062 [1.60] .10 [2.54] .004 [.10] 22 Gold LAVI

3-192047-7 .125 [3.20] .10 [2.54] .004 [.10] 45 Gold LAVI

5-192047-1 .256 [6.50] .10 [2.54] .004 [.10] 95 Gold LAVI

5-192047-3 .272 [6.90] .10 [2.54] .004 [.10] 65 Gold LAVI

7-192047-5 .256 [6.50] .10 [2.54] .004 [.10] 95 Unplated LAVI

Preformed Female

LOUVERTAC Bands

(Continued)

Female

Bridge Formed Type

LAIII through LAVI

(Continued)

Material — Beryllium Copper

Finish — See Table

Note: All part numbers are RoHS

compliant.

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

Length

Mating Pin

Diameter

Cable Mounted Products

139

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

High Current Products (LOUVERTAC Contacts) (Continued)

Mating Hole

Diameter

.69

[17.5]

Preformed Male

LOUVERTAC Bands

Male

Torsional Formed Type

LA1AS/LA1BS

Material— Beryllium Copper

Finish — See Table

Tooth Angle — See Table

LOUVERTAC Bands can be formed into

a “male” shape for use on a pin.

Selection begins with the amperage

requirement and then the mating hole

diameter.

Consult Product Engineering for mount-

ing details.

Part Number Mating Hole Dia. Material Suggested Finish Tooth Band

Thickness Current Limit (A) Angle Type

192007-9 .312 [7.92] .006 [.15] 200 Silver 15° LA1AS

1-192007-9 .620 [15.7] .006 [.15] 425 Silver 15° LA1AS

2-192007-5 .750 [19.0] .008 [.20] 550 Silver 15° LA1AS

3-192007-1 1.000 [25.4] .006 [.15] 750 Silver 15° LA1AS

192008-6 .500 [12.7] .006 [.15] 350 Silver 45° LA1BS

1-192008-3 .750 [19.0] .008 [.20] 550 Silver 45° LA1BS

1-192008-5 .781 [19.8] .006 [.15] 575 Silver 45° LA1BS

2-192008-1 .875 [22.22] .008 [.20] 650 Silver 45° LA1BS

3-192008-4 1.197 [30.4] .008 [.20] 900 Silver 45° LA1BS

4-192008-2 1.450 [36.8] .006 [.15] 1100 Silver 45° LA1BS

Male

Bridge Formed Type

LAIIIS through LAVIS

Material — Beryllium Copper

Finish — See Table

Part Number Mating Length Material Suggested Finish Band

Hole Dia. Thickness Current Limit (A) Type

1-192039-7 .157 [4.0] .470 [11.9] .008 [.20] 75 Gold LAIIIS

2-192039-1 .250 [6.35] .470 [11.9] .008 [.20] 130 Silver LAIIIS

2-192039-3 .248 [6.3] .470 [11.9] .008 [.20] 130 Silver LAIIIS

2-192039-7 .311 [7.9] .470 [11.9] .008 [.20] 175 Unplated LAIIIS

2-192039-9 .311 [7.9] .470 [11.9] .008 [.20] 175 Silver LAIIIS

3-192039-0 .311 [7.9] .470 [11.9] .008 [.20] 175 Gold LAIIIS

5-192039-3 .236 [6.0] .470 [11.9] .008 [.20] 120 Nickel LAIIIS

5-192039-4 .157 [4.0] .470 [11.9] .008 [.20] 75 Nickel LAIIIS

1-192042-5 .080 [2.0] .320 [8.13] .005 [.12] 30 Nickel LAIVS

2-192042-5 .157 [4.0] .320 [8.13] .006 [.15] 65 Unplated LAIVS

2-192042-8 .157 [3.99] .320 [8.13] .006 [.15] 60 Gold LAIVS

4-192042-8 .500 [1.27] .320 [8.13] .005 [.12] 235 Unplated LAIVS

6-192042-6 .368 [9.38] .320 [8.13] .004 [.10] 170 Unplated LAIVS

6-192042-7 .375 [9.53] .320 [8.13] .006 [.15] 175 Tin LAIVS

6-192042-8 .375 [9.53] .320 [8.13] .006 [.15] 175 Gold LAIVS

2-192045-3 .250 [6.35] .200 [5.10] .006 [.15] 95 Gold LAIVS

192048-6 .051 [1.3] .100 [2.54] .004 [.10] 17 Gold LAVIS

1-192048-1 .127 [3.23] .100 [2.54] .004 [.10] 22 Gold LAVIS

2-192048-4 .156 [3.96] .100 [2.54] .004 [.10] 65 Gold LAVIS

Length

Mating Hole

Diameter

Note: All part numbers are RoHS

compliant.

Notes: 1. Suggested current limits are application dependent.

2. Additional sizes are available upon request.

Cable Mounted Products

140

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series Connectors

Product Facts

■Single-pole and 2-pole

(battery) quick connect/

disconnect connectors

■Eight Series, based on

approximate current-

carrying capability:

■Series 15/30/45

(Single-Pole)

■Series 50 (2-Pole Battery)

■Series 50 Finger Probe

Resistant (FPR)

■Series 75 (Single-Pole)

■Series 120

(Single- and 2-Pole)

■Series 175

(2-Pole Battery)

■Series 180 (Single-Pole)

■Series 350

(2-Pole Battery)

■Voltage rating: 600 V AC/DC

■Color-coded housings, UL

94V-0

■Hermaphroditic (genderless)

housings reduce inventory

■Modular, single-pole

housings are stackable in

four directions

■Polarity (+ and -) molded

into 2-pole housings

promotes proper wiring

■Mechanical keys help

prevent two different color-

coded housings from mating

■Stainless steel retaining

springs secure contacts in

housings

■Stamped and formed, open

barrel contacts (6-20 AWG)

on reels for automatic and

semiautomatic machine

termination

■Loose piece, cold-headed

contacts (6 AWG – 300 MCM)

for manual and hydraulic

hand tools; reducing

bushings accommodate

smaller wire sizes

■Compatible with industry

standard crimp tooling

from Pico Corporation

(http://www.picotools.com)

■Connectors intermateable

with similar connectors from

other manufacturers

■Series 15/30/45, single-pole

connectors designed to meet

Amateur Radio Emergency

Service (ARES)/Radio

Amateur Civil Emergency

Service (RACES) Standard

Power Connector

requirements

■Accessories available for

mounting, vibration

protection, and strain relief

■Component Recognized by

Underwriters Laboratories

Inc. to US and Canadian

Standards, File No. E28476

AMP power series connec-

tors provide a durable,

quick connect/disconnect

means to transmit “power”

levels of current and voltage

(15-275 A, 600 V AC/DC).

This product family is

primarily comprised of sin-

gle-pole and 2-pole (bat-

tery) connector housings,

crimp snap-in contacts, and

accessories. Housings are

offered in various colors.

Two-pole housings have dif-

ferent polarization configura-

tions; with the exception of

black housings, each color

identifies a different keying

configuration. In general,

only like color housings will

mate. Contacts are either

cold-headed or stamped

and formed, depending

upon the connector series.

AMP power series connec-

tors are divided into eight

series, based on approxi-

mate current-carrying capa-

bility.

Applications

AC/DC power supplies

and charging systems,

rechargeable batteries,

material handling equip-

ment (e.g. forklift trucks),

electric vehicles (e.g., golf

carts, sweepers, wheel-

chairs), office furniture/

panels, amateur emergency

radios, and industrial

equipment.

CUS

Cable Mounted Products

141

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series 15/30/45

Single-pole connector housings

are stackable side-to-side and

top-to-bottom. For example,

Series 30 red and black housings

joined side-to-side, are commonly

used as standard power connec-

tors for handheld, mobile, or base amateur radio equipment.

Modular housings can also be grouped into plug frames with

or without latches, which mate with receptacle housings.

Typically, these are used as quick disconnects for electrical

power distribution in office furniture and panels.

Stamped &

Series Housing Stackable Current Voltage, Max. Cold-headed Formed Contact Housing Approvals

Type Housing Max. (A) (V, AC or DC) Contact (AWG) (AWG) Colors

15 Single-Pole Yes 15 600 — 16-20 Blue, Black, White, Red File No. E28476

Green, Yellow, Orange, Gray

30 Single-Pole Yes 30 600 — 12-16 Blue, Black, White, Red File No. E28476

Green, Yellow, Orange, Gray

45 Single-Pole Yes 40* 600 — 10-14 Blue, Black, White, Red File No. E28476

Green, Yellow, Orange, Gray

50 2-Pole No 50 600 6, 8, 10-12 6-10,10-12 Red, Gray, Blue, Black, File No. E28476

Yellow

75 Single-Pole Yes 75 600 6, 8,10-12 6-10,10-12 Blue, Black, White, Green, File No. E28476

Red (Single-Pole)

120 Single-Pole Yes 120 600 2, 4, 6 — Blue, Black, White, Green, File No. E28476

Red (Single-Pole)

120 2-Pole No 120 600 2, 4, 6 — Blue, Gray (2-Pole) File No. E28476

175 2-Pole No 175 600 1/0, 1, 2, 4 — Blue, Gray, Orange, Yellow, File No. E28476

Red

180 Single-Pole Yes 180 600 1/0, 1, 2, 4 — Blue, Black, White, Green, File No. E28476

Red

350 2-Pole No 275** 600 1/0, 2/0, 3/0, —Blue, Green, Red, Yellow, File No. E28476

4/0, 300 MCM Orange, Gray

*Performance equivalent to competition **Tested to 275 Amps with 4/0 AWG wire

CUS

AMP Power Series 50

Two-pole (battery) housings are

available in bulk quantities or in

kit form (i.e., 1 housing and 2

contacts). These high durability

connectors are designed for

repeated mating and unmating.

AMP Power Series 120

This Series includes both single-

and 2-pole (battery) versions.

Single-pole housings with molded-in

dovetails allow stacking. Housing

retaining pins provide more vibration

protection. Two-pole housing have slots designed to accept

mounting clamp sets for easier panel mounting.

AMP Power Series 175

Two-pole (battery) housings accept cold-

headed contacts (4-1/0 AWG). Basically,

these connectors offer the same features

as the two-pole Series 50 connectors.

AMP Power Series 180

These stackable, single-pole connectors

accept cold-headed contacts

(4-1/0 AWG). Most features are similar

to the smaller, single-pole, Series 120

connectors.

AMP Power Series 350

Rugged, 2-pole housings accept only loose

piece, cold-headed contacts (1/0–300 MCM).

Rated at 275 A, these connectors have been

tested up to 275 A, with 4/0 AWG wire.

AMP Power Series 75

Single-pole, stackable housings,

in locking and non-locking versions,

are available in a variety of colors.

Housings accept stamped and formed

or cold-headed contacts. Bulk quanti-

ties and connector kits (1 housing and

1 contact) can be ordered. Accessories include: mounting

wings for through-panel or surface mounting and mounting

clamp sets for ganging housings.

AMP Power Series 50

Finger Probe Resistant (FPR)

This new, 2-pole, FPR version helps prevent

finger access, which allows it to be more

safely used at elevated voltages and in user

access areas.

Selection Guide

AMP Power Series Connectors (Continued)

Cable Mounted Products

142

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Product Facts

IColor-coded UL 94V-0

housings: blue, black, white,

green, red, yellow, orange

and gray

IGenderless housings reduce

inventory

I3 contact offerings available:

Series 15, 30 and 45

IBuilt-in interlocking features

(dovetails) allow stacking

ISeries 15/30/45, single-pole

connectors designed to meet

Amateur Radio Emergency

Service (ARES)/Radio

Amateur Civil Emergency

Service (RACES) Standard

Power Connector

requirements

IPlug frames (with or without

latches) and receptacle

housings accept stacked

single-pole housings (2 to

8 poles)

IFile No. E28476

CUS

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver or tin

plating

Mounting Wings & Spacers—

Polycarbonate, UL 94V-0

Retaining Pins—Stainless steel

Electrical Characteristics

Current Carrying Capability—

40 A w/10 AWG wire (Series 45)

30 A w/12 AWG wire (Series 30)

20 A w/16 AWG wire (Series 15)

Operating Voltage—600 V, AC or

Dielectric Withstanding Voltage—

2200 VDC

Average Initial Contact

Resistance—525 micro-ohms

Mechanical Characteristics

Contact Retention—25 lbs.

[111.2 N]

Average Mating/Unmating

Force—4.7 [20.9 N]

Max. Wire Insulation Diameter—

175 [18.16]

Wire Size Range—10-20 AWG

[5-0.5 mm2]

Related Product Data

Accessories—page 151

.390

[9.9]

R .051

[1.3]

Dovetails allow stacking in vertical,

horizontal, or in block configurations.

When mated side-to-side,

half rounds align to form

a slot for roll pin insertion

which helps protect against

accidental dislodging of

mated housing.

.311

[7.9]

.331

[8.4]

.968

[24.6]

Single-Pole Housing Stamped and Formed Contact (Strip)

Closed Barrel Contact (Loose Piece)

.141 ± 004

[3.58 ± 0.1]

AMP Power Series 15

Housing1Contact Part Number

Color Part Number Strip Form (16, 18, 20 AWG) Loose Piece

(16-20 AWG)

Blue 1445957-1

Black 1445957-2

White 1445957-3

Green 1445957-4 1604113-1 (silver)21744042-1

Red 1445957-5 1604113-2 (tin)2

Yellow 1445957-6

Orange 1445957-7

Gray 1445957-8

AMP Power Series 30

Housing1Contact Part Number

Color Part Number Strip Form (12, 14, 16 AWG) Loose Piece

(12-16 AWG)

Blue 1445957-1

Black 1445957-2

White 1445957-3

Green 1445957-4 1604112-1 (silver)31744041-1

Dimensions

Red 1445957-5 1604112-2 (tin)3

shown above.

Yellow 1445957-6

Orange 1445957-7

Gray 1445957-8

AMP Power Series 45

Housing1Contact Part Number

Color Part Number Strip Form (10, 12, 14 AWG)

Blue 1445957-1

Black 1445957-2

White 1445957-3

Green 1445957-4 1445962-1 (silver)4

Red 1445957-5 1445962-2 (tin)4

Yellow 1445957-6

Orange 1445957-7

Gray 1445957-8

1Housings are bulk packaged. 3Use Applicator Part No. 1385468-3

2Use Applicator Part No. 1385450-3 4Use Applicator Part No. 1385469-3

.150

[3.81]

.152

[3.86] Dia.

.275

[6.99]

.290

[7.36]

.630

[16.00]

Note: Tyco Electronics does NOT recommend intermating connectors with different contact platings.

AMP Power Series 15/30/45 Connectors (Single-Pole)

.311

[7.9]

.311

[7.9]

Cable Mounted Products

143

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with

silver plating

Electrical Characteristics

Current Carrying Capability—

50 Amps per circuit w/6 AWG wire

Max. Operating Voltage—600 V,

AC or DC

Dielectric Withstanding Voltage—

2200 VDC

Average Initial Contact

Resistance—200 micro-ohms

Mechanical Characteristics

Contact Retention—50 lbs. [222.4 N]

Average Mating/Unmating Force—

15 lbs. [66.7 N]

Max. Wire Insulation Diameter—

.44 [11.18]

Wire Size Range—6-12 AWG (also

6-16 AWG w/Reducing Bushings)

Related Product Data

Accessories—page 151

Product Facts

Color-coded UL 94V-0

housings: gray, red, blue,

yellow and black; other colors

available upon request

Note: Black color housing has

the same mechanical key as

the gray housing

IMechanical keys help

prevent two different voltage

color-coded housings from

mating

IPolarity (+ and -) molded

into housings

IGenderless housings reduce

inventory

ICold-headed contact wire

range: 6, 8, 10-12 AWG

(Taped version of the

cold-headed contacts

available.)

IFile No. E28476

CUS

1.38

[35.05]

1.90

[48.23]

.625

[15.88]

2-Pole Housing

AMP Power Series 50 (2-Pole)

Housing2,3 Contact2Connector Kit

Color Part Number Wire Size Part Number Part Number1

Red 647845-3 6 AWG 647877-1 647892-3

10-12 AWG 647879-1 647893-3

Gray 647845-4 6 AWG 647877-1 647892-4

10-12 AWG 647879-1 647893-4

Blue 647845-5 6 AWG 647877-1 647892-5

10-12 AWG 647879-1 647893-5

Black

647845-7 6 AWG 647877-1 647892-7

10-12 AWG 647879-1 647893-7

Yellow 647845-8 6 AWG 647877-1 647892-8

10-12 AWG 647879-1 647893-8

Cold-headed Contact 8 AWG 647878-1 —

Stamped and Formed contacts, on Reel 6-10 AWG 1604433-1

Stamped and Formed contacts, on Reel 10-12 AWG 1604433-2

1 Housing and 2 contacts.

Housings and contacts are bulk packaged.

Mechanical keys molded in housings generally will engage only with housings of same color.

Black color housing has the same mechanical key as the gray housing.

Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2

(Use with AMP-O-LECTRIC Model K Terminator)

Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2

(Use with AMP-O-LECTRIC Model K Terminator)

Use Power Lock Machine Part Number 68296-1

.290

[7.37] Ref.

.323

[8.2]

1.23

[31.2]

.500

[12.7] *Inside Diameter

6 AWG .222 [5.64]

8 AWG .187 [4.75]

10-12 AWG .150 [3.81]

Cold-headed Contact

1.28

[32.64]

Stamped and Formed Contact (on Reel)

Voltage Key Color Chart

Housing Voltage

Color

Yellow 12V

Red 24V

Gray 36V

Blue 48V

Black 80V

Color code given for various voltages

is only a suggestion, other codes and

keys available upon request.

Note: All part numbers are RoHS compliant.

AMP Power Series 50 Connectors (2-Pole Battery)

Cable Mounted Products

144

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

.290

[7.37] Ref.

.323

[8.2]

1.23

[31.2]

.500

[12.7] *Inside Diameter

6 AWG .222 [5.64]

8 AWG .187 [4.75]

10-12 AWG .150 [3.81]

Cold-headed Contact

Product Facts

IComplies with UL 60950

finger probe requirements

IUtilizes AMP Power Series

50 contacts

IBrown and white housing

colors available (other

colors possible)

ITwo keying configurations

available (up to 6 keying

configurations possible)

IFile No. E28476

CUS

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper

Reducing Bushings—Copper with

silver plating

Electrical Characteristics

Current Capability—50 A max.

Voltage Rating—600 V, AC or DC

Dielectric Withstanding Voltage—

2200 VDC

Mechanical Characteristics

Meets UL finger probe as outlined in UL

60950

Contact Retention—50 lbs. [222.4 N]

Wire Size—6-12 AWG [15-3 mm2]

Max. Wire Insulation Diameter—

.44 [11.18]

Related Product Data

Accessories—page 151

Applications

IUninterruptible Power Supplies

IPower Supplies

IBattery Banks

2-Pole Housing

AMP Power Series 50 FPR (2-Pole)

Contact Part Number1

Housing1,2

Wire Size Cold-headed5Stamped and Formed/Strip3,4,6

Color Part Number Loose Piece On Tape On Reel

Brown 1604342-1 6 AWG 647877-1 647754-1 6-10 AWG 1604433-16

White 1604342-2 8 AWG 647878-1 647755-1

10-12 AWG 647879-1 647756-1 10-12 AWG 1604433-26

Housings and contacts are bulk packaged.

Mechanical keys molded in housings will engage only with housings of same color.

Use Heavy Duty Mini-Applicator (HDM) for 6 to 8 AWG - Part Number 1385663-2

(Use with AMP-O-LECTRIC Model K Terminator)

Use Heavy Duty Mini-Applicator (HDM) for 10 to 12 AWG - Part Number 1385664-2

(Use with AMP-O-LECTRIC Model K Terminator)

Hand Tool for Cold-headed Contact - Part Number 1526955-1

Taped version can be terminated using the AMP-TAPETRONIC Machine

Use Power Lock Machine Part Number 68296-1

1.28

[32.64]

Stamped and Formed Contact (on Reel)

1.38

[35.05]

6.72

[17.08]

2.20 ± .016

[55.98 ± 0.4]

AMP Power Series 50 FPR (Finger Probe Resistant) Connectors

Cable Mounted Products

145

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Product Facts

IColor-coded UL 94V-0

housings: blue, black,

white, green and red

IGenderless housings reduce

inventory

ICold-headed contact wire

range: 6, 8, 10-12 AWG

IStamped and formed

contacts available:

6-8 AWG Part Number

1604433-1 (strip);

10-12 AWG Part Number

1604433-2 (strip)

IFile No. E28476

CUS

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with

silver plating

Mounting Wings—Polycarbonate,

UL 94V-0

Retaining Pins—Stainless steel

Electrical Characteristics

Current Carrying Capability (with

6 AWG)—Configuration:

Single-Pole 75 A

1x2 Stacked 62 A

2x2 Stacked 60 A

1x3 Stacked 58 A

2x3 Stacked 52 A

Operating Voltage—600 V, AC or

Dielectric Withstanding Voltage—

2200 VDC

Average Initial Contact

Resistance—200 micro-ohms

Mechanical Characteristics

Contact Retention—50 lbs.

[222.4 N]

Average Mating/Unmating

Force—15 lbs. [66.7 N]

Max. Wire Insulation Diameter—

.44 [11.18]

Wire Size Range—6-12 AWG

[15-3 mm2]

Related Product Data

Accessories—page 151

Application Tooling—page 153

Housing without Locking Feature Housing with Locking Feature

.290

[7.37] Ref.

.323

[8.2]

1.23

[31.2]

1.28

[32.64]

.500

[12.7]

**Inside Diameter

6 AWG .222 [5.64]

8 AWG .187 [4.75]

10-12 AWG .150 [3.81]

Cold-headed Contact Stamped and Formed Contact (on Reel)

Contact

Housing/Spring Subassembly Housing/Spring Subassembly

Contact

Contacts

Die Set Applicator Part No.

Description Wire Size Part Number Part Number3for AMP-O-LECTRIC

Model K Terminator

Cold-headed 6 AWG 647877-1 — —

(Loose Piece)48 AWG 647878-1 — —

10-12 AWG 647879-1 — —

Cold-headed 6 AWG 647754-1 68344-1 —

(Tape)3, 4 8 AWG 647755-1 68344-1 —

10-12 AWG 647756-1 68313-1 —

Stamped and Formed 6-8 AWG 1604433-1 — 1385664-2

(Strip) 10-12 AWG 1604433-2 — 1385663-2

11 housing and 1 contact

2Housings and contacts are bulk packaged.

3 Taped version can be terminated using the AMP-TAPETRONIC machine Part Number 68250-1.

4Use hand tool Part Number 1526955-1 for Cold-headed contacts

AMP Power Series 75 (Single-Pole)

Housing2Cold-headed Contact2Connector Kit

Color Part Number Wire Size Part Number Part Number1

Non-Locking Version

Blue 1445715-1 6 AWG 647877-1 1445716-1

Black 1445715-2 6 AWG 647877-1 1445716-2

White 1445715-3 6 AWG 647877-1 1445716-3

Green 1445715-4 6 AWG 647877-1 1445716-4

Red 1445715-5 6 AWG 647877-1 1445716-5

Locking Version

Blue 1445715-6 6 AWG 647877-1 1445716-6

Black 1445715-7 6 AWG 647877-1 1445716-7

White 1445715-8 6 AWG 647877-1 1445716-8

Green 1445715-9 6 AWG 647877-1 1445716-9

Red 1-1445715-0 6 AWG 647877-1 1-1445716-0

*Samples available on loose housing and contacts only.

AMP Power Series 75 Connectors (Single-Pole)

Cable Mounted Products

146

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Product Facts

IColor-coded modular

housings: blue, black,

white, green and red

IGenderless housings reduce

inventory

ICold-headed contact wire

range: 2, 4, and 6 AWG

IBuilt-in interlocking

features (dovetails) allow

stacking and wire routing

ISelf-wiping contacts

increase product life and

improve conductivity

IIntegral stainless steel

locking spring in housing for

contact retention

IRugged design

IFile No. E28476

CUS

Cold-headed ContactSingle-Pole Housing

.883

[22.42]

.883

[22.42]

1.059

[26.89]

.094

[2.4]

2.746

[69.74]

*Inside Diameter 6 AWG .222 [5.64];

4 AWG .295 [7.5];

2 AWG .344 [8.74]

.921

[23.4]

.415

[10.5]

.480

[12.2]

1.99

[50.5]

AMP Power Series 120 (Single-Pole)

Housing Contact Connector Kit

Color Part Number Wire Size Part Number Part Number1

Blue 1604001-1 2 AWG 1445995-1 1604002-1

Black 1604001-2 2 AWG 1445995-1 1604002-2

White 1604001-3 2 AWG 1445995-1 1604002-3

Green 1604001-4 2 AWG 1445995-1 1604002-4

Red 1604001-5 2 AWG 1445995-1 1604002-5

— — 4 AWG 1445996-1 —

— — 6 AWG 1445997-1 —

11 Housing and 1 contact.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with

silver plating

Mounting Clamp Sets—Aluminum

Electrical Characteristics

Current Carrying Capability—

Single-Pole—120 A

2x1 Stacked Array—115 A

2x2 Stacked Array—115 A

Voltage Rating—600 V

(both AC and DC)

Dielectric Withstanding Voltage—

2200 VDC

Average Initial Contact

Resistance—136 micro-ohms

Mechanical Characteristics

Contact Retention—100 lbs.

[444.8 N]

Average Mating/Unmating

Force—8 lbs. [35.6 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Max. Wire Insulation Diameter—

.6 [15.24]

Wire Size Range—2-6 AWG

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

AMP Power Series 120 Connectors (Single-Pole)

Cable Mounted Products

147

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Product Facts

IColor-coded UL 94V-0

housings: gray and blue

IKeying feature helps

prevent two different

voltage color-coded

housings from mating

IGenderless housings reduce

inventory

IContact wire range:

2, 4, 6 AWG

IMolded-in panel-mount

grooves

IIntegral stainless steel

locking spring in housing for

contact retention

IRugged design

IFile No. E28476

CUS

Cold-headed Contact2-Pole Housing

1.74

[44.31]

Panel-Mount

Grooves 2 Plc.

.921

[23.4]

.415

[10.5]

.480

[12.2]

1.99

[50.5]

2.50

[63.45]

.811

[20.6]

AMP Power Series 120 (2-Pole)

Housing2,3 Contact2Connector Kit

Color Part Number Wire Size Part Number Part Number1

Gray 1445994-1 2 AWG 1445995-1 1445998-1

Blue 1445994-2 2 AWG 1445995-1 1445998-2

Gray 1445994-1 4 AWG 1445996-1 1445999-1

Blue 1445994-2 4 AWG 1445996-1 1445999-2

Gray 1445994-1 6 AWG 1445997-1 1446000-1

Blue 1445994-2 6 AWG 1445997-1 1446000-2

11 Housing and 2 contacts.

2Housings and contacts are bulk packaged.

3Mechanical keys molded in connectors will engage only with connectors of same color.

Voltage Key Color Chart

Housing2,3

Color Voltage

Gray 36 V

Blue 48 V

Color code given for various voltages

is only a suggestion, other codes

and keys available upon request.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with

silver plating

Electrical Characteristics

Current Carrying Capability—

115 A with 2 AWG

Voltage Rating—600 V

(both AC and DC)

Dielectric Withstanding Voltage—

2200 VDC

Avg. Initial Contact Resistance—

136 micro-ohms

Mechanical Characteristics

Contact Retention—100 lbs.

[444.8 N]

Average Mating/Unmating

Force—18 lbs. [80.1 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Max. Wire Insulation Diameter—

.6 [15.24]

Wire Size Range—2-6 AWG

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

*Inside Diameter 6 AWG .222 [5.64];

4 AWG .295 [7.5];

2 AWG .344 [8.74]

AMP Power Series 120 Connectors (2-Pole Battery)

Cable Mounted Products

148

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Voltage Key Color Chart

Housing

Color Voltage

Yellow 12 V

Orange 18 V

Red 24 V

Gray 36 V

Blue 48 V

Black 80 V

Color code given for various voltages

is only a suggestion, other codes and

keys available upon request.

Product Facts

IColor-coded UL 94V-0

housings: yellow, orange,

red, gray, blue, and black

IKeying feature helps

prevent two different

voltage color-coded

housings from mating

IGenderless housings reduce

inventory

IContact wire range: 1/0, 1,

2, 4 AWG

IIntegral stainless steel

locking spring in housing for

contact retention

IReducing bushings down to

10 gauge

IFile No. E28476

CUS

2-Pole Housing Cold-headed Contact

2.11

[53.5]

3.08

[78.2]

1.0

[25.4]

Dia.

2.35 ± .03

[59.8 ± 0.8]

.50 ± .016

[12.7 ± 0.4]

Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG

.512±.005 [13.0±0.13] for 1 AWG,

2 AWG, and 4 AWG

AMP Power Series 175 (2-Pole)

Housing Connector Kit Part Numbers1, 2

Color Part Number 4 AWG 2 AWG 1 AWG 1/0 AWG

Yellow 1604037-1 1604044-1 1604043-1 1604045-1 1604042-1

Orange 1604037-2 1604044-2 1604043-2 1604045-2 1604042-2

Red 1604037-3 1604044-3 1604043-3 1604045-3 1604042-3

Gray 1604037-4 1604044-4 1604043-4 1604045-4 1604042-4

Blue 1604037-5 1604044-5 1604043-5 1604045-5 1604042-5

Black31604037-6 1604044-6 1604043-6 1604045-6 1604042-6

11 Housing and 2 contacts.

2Housings and contacts are bulk packaged.

3Black housing mates with any other housing.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with

silver plating

Electrical Characteristics

Current Carrying Capability—

175 Amp @ 80.42˚F [26.9˚C] T-Rise

with 1/0 AWG wire

Voltage Rating—600 V (both AC

and DC)

Dielectric Withstanding Voltage—

2200 VDC

Avg. Initial Contact Resistance—

100 micro-ohms

Mechanical Characteristics

Average Mating/Unmating

Force—25 lbs. [111.21 N]

Max. Wire Insulation Diameter—

.750 [19.05]

Wire Size Range—1/0, 1, 2, 4 AWG

[53, 40, 35, 21 mm2]

Contact Retention—300 lbs.

[1,334.47 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

Contacts (Cold-headed)

Wire Size Part Number

4 AWG 1604040-1

2 AWG 1604039-1

1 AWG 1604041-1

1/0 AWG 1604038-1

AMP Power Series 175 Connectors (2-Pole Battery)

Cable Mounted Products

149

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Product Facts

IColor-coded modular

housings: blue, black,

white, red and green

IGenderless housings reduce

inventory

IContact wire range: 1/0, 1,

2, 4 AWG

IIntegral stainless steel

locking spring in housing for

contact retention

IBuilt-in interlocking

features (dovetails) allow

stacking and wire routing

IReducing bushings down to

10 gauge

IFile No. E28476

CUS

Single-Pole Housing Cold-headed Contact

1.07

[27.2]

3.25

[82.6]

.93

[23.5]

1.01

[25.6]

Dia.

2.35 ± .03

[59.8 ± 0.8]

.50 ± .016

[12.7 ± 0.4]

Inside Diameter .516±.005 [13.1±0.13] for 1/0 AWG

.512±.005 [13.0±0.13] for 1 AWG,

2 AWG, and 4 AWG

AMP Power Series 180 (Single-Pole)

Housing Connector Kit Part Numbers1,2

Color Part Number 4 AWG 2 AWG 1 AWG 1/0 AWG

Blue 1604062-1 1604395-1 1604396-1 1604397-1 1604398-1

Black 1604062-2 1604395-2 1604396-2 1604397-2 1604398-2

White 1604062-3 1604395-3 1604396-3 1604397-3 1604398-3

Red 1604062-4 1604395-4 1604396-4 1604397-4 1604398-4

Green 1604062-5 1604395-5 1604396-5 1604397-5 1604398-5

11 Housing and 1 contact.

2Housings and contacts are bulk packaged.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Mounting Clamp Sets—Aluminum

Reducing Bushings—Copper with

silver plating

Electrical Characteristics

Current Carrying Capability—

(1/0 AWG Wire)

1 x 1 — 180 A, 84.9°F [29.4°C] T-Rise

2 x 1 — 165 A, 78.3°F [25.7°C] T-Rise

2 x 2 — 150 A, 76.6°F [24.8°C] T-Rise

Voltage Rating—600 V (both AC

and DC)

Dielectric Withstanding Voltage—

2200 VDC

Avg. Initial Contact Resistance—

100 micro-ohms

Mechanical Characteristics

Average Mating/Unmating

Force—20 lb. [89 N]

Max. Wire Insulation Diameter—

.900 [22.86]

Wire Size Range—1/0, 1, 2, 4 AWG

[53, 40, 35, 21 mm2]

Contact Retention—170 lb. [756 N]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

Contacts (Cold-headed)

Wire Size Part Number

4 AWG 1604040-1

2 AWG 1604039-1

1 AWG 1604041-1

1/0 AWG 1604038-1

AMP Power Series 180 Connectors (Single-Pole)

Cable Mounted Products

150

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Product Facts

IColor-coded UL 94V-0

housings: yellow, orange,

red, gray, blue, and green

IKeying feature helps

prevent two different

voltage color-coded

housings from mating

IGenderless housings reduce

inventory

IContact wire range: 1/0,

2/0, 3/0, 4/0, 300 MCM

IReplaceable contacts

IIntegral stainless steel

locking spring in housing

for contact retention

IFile No. E28476

CUS

1.38

[35.0]

1.14

[29.0] 4.23

[107.46]

1.31

[33.2]

Ø .256 Dia.

[6.5] 2 holes

2-Pole Housing Cold-headed Contact

*Inside Diameter .437 ± .004 [11.10 ± 0.10] for 1/0 AWG

.488 ± .004 [12.40 ± 0.10] for 2/0 AWG

.579 ± .004 [14.70 ± 0.10] for 3/0 AWG

.642 ± .004 [16.30 ± 0.10] for 4/0 AWG

.752 ± .004 [19.10 ± 0.10] for 300 MCM

Note: 300 MCM contact dimensions shown,

unless otherwise noted.

AMP Power Series 350 (2-Pole)

Housing Connector Kit Part Numbers1,2

Color Part Number 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 300 MCM

Yellow 1604050-1 1604060-1 1604059-1 1604058-1 1604057-1 1604056-1

Orange 1604050-2 1604060-2 1604059-2 1604058-2 1604057-2 1604056-2

Red 1604050-3 1604060-3 1604059-3 1604058-3 1604057-3 1604056-3

Gray 1604050-4 1604060-4 1604059-4 1604058-4 1604057-4 1604056-4

Blue 1604050-5 1604060-5 1604059-5 1604058-5 1604057-5 1604056-5

Green 1604050-6 1604060-6 1604059-6 1604058-6 1604057-6 1604056-6

11 Housing and 2 contacts.

2Housings and contacts are bulk packaged.

Voltage Key Color Chart

Housing Voltage

Color

Yellow 12V

Orange 18V

Red 24V

Gray 36V

Blue 48V

Green 72V

Color code given for various voltages

is only a suggestion, other codes and

keys available upon request.

Material and Finish

Housing—Polycarbonate, UL 94V-0

Retaining Spring—Stainless Steel

Contacts—Copper with silver plating

Reducing Bushings—Copper with

silver plating

Electrical Characteristics

Current Carrying Capability—

275 Amp @ 83.3˚F [28.5˚C] T-Rise

with 4/0 AWG wire

Voltage Rating—600 V, AC or DC

Dielectric Withstanding Voltage—

2200 VDC

Average Initial Contact

Resistance—50 micro-ohms

Mechanical Characteristics

Contact Retention—500 lbs.

[2224.1 N]

Average Mating/Unmating

Force—30 lbs. [133.5 N]

Max. Wire Insulation Diameter—

1.10 [27.94]

Temperature Rating— -4˚F to

221˚F [-20˚C to 105˚C]

Wire Size Range—1/0, 2/0, 3/0,

4/0, 300 MCM [53, 67, 85, 107,

152 mm2]

Related Product Data

Accessories—page 152

Application Tooling—page 153

Technical Documents—page 154

Reducing Bushing—(1/0 to 2/0 AWG)

Part No. 1604121-6

Cable Clamp—Part No. 647688-1

Contacts (Cold-headed)

Wire Size Part Number

1/0 AWG 1604055-1

2/0 AWG 1604054-1

3/0 AWG 1604053-1

4/0 AWG 1604052-1

300 MCM 1604051-1

.811 ± .016

[20.6 ± 0.4]

1.299 ± .02

[33.0 ± 0.5]

.961

[24.4] Dia.

3.083 ± .004

[78.3 ± 1.0]

AMP Power Series 350 Connectors (2-Pole Battery)

Cable Mounted Products

151

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMP Power Series 50 Accessories

Part Number Description

1744077-1 Dust Cover, Black

1445762-1 Reducing Bushing — 6 to 8 AWG

647840-1 Reducing Bushing — 6 to 10-12 AWG

1445763-1 Reducing Bushing — 6 to 14-16 AWG

Please contact Product Engineering or Product Management for availability.

(permits use of smaller wires with 6 AWG contact Part Number 647877-1)

AMP Power Series 15/30/45 Accessories

Part Number Description

Mounting Wings

1445960-1 Red, UL 94V-0

Spacers

1445959-1 Red, UL 94V-0, Short

1445959-2 Red, UL 94V-0, Long

Retaining Pins for use with 15 A/30 A/45 A

1445886-4 .25 [6.35] length

1445886-5 .44 [11.18] length

Part Number Description

Hardware Kits

(Cable clamp, screws & retaining pins)

647747-3 4 pole

647747-2 6 pole

647747-1 8 pole

AMP Power Series 75 Accessories

Part Number Description

Mounting Wings

1445729-1 Blue, oval mounting hole

1445729-2 Blue, round mounting hole

Retaining Pins for use with 75 A/120 A/180 A

1445886-1 75 A/120 A/180 A hsgs, 1 high block

1445886-2 75 A/120 A/180 A hsgs, 2 high block

Reducing Bushings for Series 50 A and 75 A

1445762-1 6 to 8 AWG

647840-1 6 to 10-12 AWG

1445763-1 6 to 14-16 AWG

Mounting clamp set part numbers available.

AMP Power Series 15/30/45 Hardware KitsAMP Power Series 15/30/45

Mounting Wings

AMP Power Series Accessories

Cable Mounted Products

152

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMP Power Series 120 Accessories

Part Number Type Description

Retaining Pins for use with 75A/120A/180A

1445886-1 Single-Pole 1 high block

1445886-2 Single-Pole 2 high block

Reducing Bushings

1604072-3 Single/2-Pole 2 to 4 AWG

1604072-2 Single/2-Pole 2 to 6 AWG

1604072-1 Single/2-Pole 2 to 8 AWG

Mounting Clamp Sets

647721-1 Single-Pole 2- & 4- pole configuration

647722-1 Single-Pole 3-pole configuration

Panel Mounting Clamp

1744090-1 2-Pole —

AMP Power Series 175 & 180 Accessories

Part Number Type Description

Cable Clamps

647720-1 180 2 pole version

647719-1 180 3 pole version

Dust Cover

647691-1 175 Dust Cover Assembly (Shown)

647692-1 175 Dust Cover Housing

AMP Power Series 175, 180 & 350 Accessories

Part Number Type Description

Reducing Bushings

1604121-1 175/180 10 to 1/0 AWG

1604121-2 175/180 6 to 1/0 AWG

1604121-5 175/180 4 to 1/0 AWG

1604121-4 175/180 2 to 1/0 AWG

1604121-3 175/180 1 to 1/0 AWG

1604121-6 350 1/0 to 2/0 AWG

Handle Kit

647737-1 175 2-Pole Red

647737-2 175 2-Pole Gray

1-647737-1 350 2-Pole Red

1-647737-2 350 2-Pole Gray

AMP Power Series 120

Panel Mounting Clamp

AMP Power Series 175 & 350

Handle Kit

AMP Power Series 175

Dust Cover Assembly

AMP Power Series Accessories (Continued)

Cable Mounted Products

153

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

AMP Power Series Tooling

Note: All part numbers are RoHS compliant.

Power Applicator

Part Number 68296-1

(Customer Manual 409-2661)

The semiautomatic power

applicator is designed to

produce a carefully con-

trolled uniform pressure

crimp while providing a

high rate of production. The

applicator features match-

ing dies that fully bottom at

the completion of the crimp

to provide proper crimp

height. The one die set is

fully adjustable to provide

the full range of crimp

heights for all wire sizes.

500 MCM Heavy Duty

Cable Cutter

Part No. 605742-1 (408-4557)

Cable Insulation

Stripper/Slitter

Part No. 606700-1 (408-9688)

• Designed to cut aluminum

or copper cable up to

500 MCM.

• Light weight tubular steel

handles with hand grips

• 21" overall length

• Used on single or multiple

conductor cable up to

1.75" in diameter

Contact Extraction Tool

Part No. 68265-1 or standard

insulated screwdriver

For AMP Power Series Tyco Electronics American Electrical Terminal (AET) Also For Heavy-Duty

50 and 75 Contacts Crimp Tool Part No. 1526955-1 Crimp Tool Part No. T-406 Lug Terminals

Wire Size Includes Adapter Includes Adapter Wire Size

(AWG) Strip Length Part No. Part Number Marking Part Number Marking (AWG) Strip Length

6.475-.525 647877-1 6 7/16 [11.11]

8[12.06-13.33] 647878-1 1527508-1 A 5992 A

10-12 647879-1 4 1/2 [12.70]

1527507-1 B 5991 B 1/0 11/16 [17.46]

2/0 11/16 [17.46]

— — — 1527505-1 C 5989 C 2 9/16 [14.29]

1 5/8 [15.87]

No Adapter — No Adapter — 3/0 3/4 [19.05]

4/0 13/16 [20.64]

Hand Tools for Cold-Headed

Contacts and Heavy-Duty Lug

Terminals (Single-Indent Crimp)

Pneumatic Tools for Cold-Headed Contacts

(Dual-Indent Crimp) and Heavy-Duty Lug Terminals

PICO* Pneumatic Tools**

AMP Power Series Contacts 400 Series Power Unit Locator

Series Wire Size (AWG) Part No. Preferred Alternate Die Preferred Alternate Closure Dim.

6 647877-1 414DA-4583 .152 [3.86]

50/50 FPR/75 8 647878-1 400-BEC 400-BHD 414DA-4583 4582-1 9616-1 .152 [3.86]

10-12 647879-1 414DA-4582 .134 [3.40]

2 1445995-1

120 4 1445996-1 400-BEC 400-BHD 414DA-4580 4580-1 None .200 [5.08]

6 1445997-1

500 Series Power Unit

6 647877-1 514DA-7033 .152 [3.86]

50/50 FPR/75 8 647878-1 500-DEC 500-D 514DA-7033 7033-1 7034-1 .152 [3.86]

10-12 647879-1 514DA-7034 .134 [3.40]

2 1445995-1

120 4 1445996-1 500-DEC 500-D 514DA-7035 7035-1 None .200 [5.08]

6 1445997-1

1/0 1604038-1

2 1604039-1

175/180 4 1604040-1 500-DEC 500-D 514DA-10023 10034-1 None .225 [5.72]

1 1604041-1

300 MCM 1604051-1 514DA-10027 10023-2 .475 [12.07]

4/0 1604052-1 514DA-10026 10023-2 .400 [10.16]

350 3/0 1604053-1 500-DEC 500-D 514DA-10025 10023-2 None .360 [9.14]

2/0 1604054-1 514DA-10024 10023-1 .325 [8.26]

1/0 1604055-1 514DA-10023 10023-1 .225 [5.72]

* Pico Corporation, 444 Constitution Ave., Camarillo, CA 93012-8505; Tel: (805) 388-5510

** Pneumatic Tool consists of a power unit, die, and locator; it can be used as a portable hand tool, bench-mounted hand tool, or foot-controlled unit.

Cable Mounted Products

154

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

AMP Power Series Connectors (Continued)

Technical Documents Various technical documents are available for your use:

Product Specifications describe technical performance characteristics and verification tests. They are intended

for the Design, Component and Quality Engineer.

108-1349 AMPINNERGY WTB Connectors

108-1373 AMPINNERGY WTW Connectors

108-2104 AMP Power Series 50 Connectors

108-2149 AMP Power Series 15 Connectors

108-2150 AMP Power Series 30 Connectors

108-2151 AMP Power Series 45 Connectors

108-2152 AMP Power Series 75 Connectors

108-2153 AMP Power Series 120 Connectors

108-2154 AMP Power Series 175 Connectors

108-2155 AMP Power Series 180 Connectors

108-2156 AMP Power Series 350 Connectors

Application Specifications describe requirements for using the product in its intended application and/or

crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.

114-6044 AMPINNERGY WTB Connectors

114-6051 AMPINNERGY WTW Connectors

114-13071 AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies

114-13107 AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies

114-13118 AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies

114-13119 AMP Power Series 350 (Double-Pole) Connector Assemblies

114-13127 AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies

Instruction Sheets provide instructions for assembling or applying the product. They are intended for the

Manufacturing Assembler or Operator.

408-3198 Inspection of AMPINNERGY System Power Contacts

408-3236 Installation of AMPINNERGY WTB Connectors

408-3277 AMPINNERGY Wire-To-Wire Stackable Connectors

408-8636 AMP Power Series 50 Connector Assemblies

408-8868 AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits

408-4557 Heavy Duty Cable Cutter Hand Tool 605743-1

408-4559 Heavy Duty Cable Cutter Hand Tool 605744-1

408-4561 Heavy Duty Cable Cutter Hand Tool 6057469-1

408-8540 Crimp Tool 1526955-1

408-9688 Cable Stripper/Slitter Tool 606700-1

408-9816 Handling of Reeled Products

Test Summary

502-1136 50/75 Product Evaluation

502-1160 15/30/45 Product Evaluation

502-1166 120 Product Evaluation

502-1167 120 Competitive Evaluation

502-1172 AMP Power Series 175/180 Product Evaluation

502-1173 AMP Power Series 350 Product Evaluation

502-1189 15/30/45 Intermate

502-1206 15/30/45 Stamped and Formed Contact Evaluation

Customer Manual

409-5128 AMP-O-LECTRIC Model K Terminator Machine 1-471273-2

155

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

Domino Series Connectors

Hot-Plug High Current

Modular Power Connectors

Key Features

■Modular construction

■Blind-mating

■High current CROWN BAND

contacts

■Logic/Signal

■Locking system

■Uses ELCON drawer

contacts

Typical Applications

■Power Supplies

■Telecommunications

■Automatic Test Equipment

■Computer Hardware

■Process Control

■Uninterruptible Power

Systems

■All Domino products in

this section are RoHS

compliant

The ELCON Domino

connector system is a

modular high-current

connector system consisting

of interchangeable modules

which can provide AC,

DC, logic and signal,

float mounting, and pin

sequencing. All Domino

modules incorporate

CROWN BAND technolo-

gies, tried and tested under

the most arduous conditions.

The high current capabilities

virtually eliminate the need

for bussing or splitting

current, with resulting space

savings and economies.

The Domino connector

system allows the user to

configure a connector

specific to an application,

from off-the-shelf

components. It can be

purchased as separate

modules and assembled

by the user, but is more

generally ordered as a

connector assembly using

an assembly part number

which Tyco Electronics

assigns to a specific

configuration. Consult

Tyco Electronics for

assistance in laying out a

new connector. If required,

Domino connector

assembly is simple: once

the locking rails are cut to

size, the only tool required

is a Phillips screwdriver for

tightening the end-caps.

Most Domino contacts

are the same as used in

ELCON drawer connectors.

Modules A through E and R

are sold as housings with

retention clips; the contacts

are ordered separately.

See page 80 for available

contact options and plating

information, page 67 for

tooling. Modules K, L, and

M are sold pre-loaded

with contacts. Domino

assemblies are shipped

complete with contacts.

The Domino system is ideal

for use with hot-pluggable

power supplies of the type

employed for load-sharing

and/or redundant power for

computer systems. Current

interruption capability is

standard in the L module

and an available option in

the A module.

The CROWN BAND contact

is a small louvered cylindri-

cal receptacle of beryllium

copper. Manufactured on

progressive dies to allow

consistent, even insertion

and withdrawal forces,

its design helps ensure

maximum surface contact

area for minimum voltage

drop and minimum heat

generation. CROWN BAND

contacts also provide excel-

lent shock and vibration

resistance.

156

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

Specifications: Contact rating 75 Amps UL, 40 Amps CSA, 250V; Fully loaded module nominal forces: insertion 6.7 lbs,

extraction 3.9 lbs

Specifications: Contact rating 5 Amps UL, 4 Amps CSA, 125V; Fully loaded module nominal forces: insertion 2.4 lbs,

extraction 2.6 lbs

Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs,

extraction 13.0 lbs

Domino Series Connectors (Continued)

A Modules — 3 x #12 Power Contacts, Hot-Plug option available

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles;

Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs)

Pin Housing

(without contacts)

Part Number 1648461-1

B Modules — 2 x #8 Power Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

C Modules — 20 x #20 Signal Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

D Module — 5 x #16 Power Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

Socket Housing

(without contacts)

Part Number 1648466-1

Pin Housing

(without contacts)

Part Number 1648462-1

Socket Housing

(without contacts)

Part Number 1648467-1

Pin Housing

(without contacts)

Part Number 1648463-1

Socket Housing

(without contacts)

Part Number 1648468-1

Pin Housing

(without contacts)

Part Number 1648464-1

Socket Housing

(without contacts)

Part Number 1648469-1

Note: All part numbers are RoHS

compliant.

157

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs,

extraction 33.7 lbs

Domino Series Connectors (Continued)

E Modules — 14 x #16 Power Contacts

Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable

G Modules - Non-electrical Guide Module

Note: May be turned through 180 in the horizontal plane

J Modules — Jackscrew Locking Module

Note: Select socket side to match desired orientation of T-handle in locked position

Specifications: Corrosion resistant Steel

Pin Housing

(without contacts)

Part Number 1648465-1

Socket Housing

(without contacts)

Part Number 1648470-1

Guide Pin

Part Number 1648505-1

Guide Socket

Part Number 1648473-1

Parallel Socket Side

Part Number 6650679-1

Perpendicular Socket Side

Part Number 6650680-1

Pin Side

4.20" T-Handle Part

Number 1648482-1

Specifications: Guide pin type 303 Stainless Steel, passivated

Note: All part numbers are RoHS compliant.

158

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

Domino Series Connectors (Continued)

M Modules — Pre-installed Dual In-Line Crown Pin & Socket

Specifications: Contact rating 125 Amps UL/CSA, 250V; Fully loaded module nominal forces: insertion 14.9 lbs, extraction

9.8 lbs

Pin Module

Ext. Threaded

Part Number 6648499-1

Recommended torque value 40 lb.in (4.52 N.m)

Socket Module

Ext. Threaded

Part Number 6648454-1

R Modules — 2 x 1/4" Power Contacts

Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for

contact part numbers and available Double Crown option

Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs,

extraction 6.0 lbs

Spacer Module — Non-electrical

Note: any module may be ordered without contacts for use as spacers; consult sales engineer for options and part numbers.

Pin Module

(without contacts)

Part Number 6648515-1

Socket Module

(without contacts)

Part Number 6648457-1

K Modules — Electrically Active Ground/Guide Module

Note: May be turned through 180 in the horizontal plane. Use Crimp Tool PN 1766453-1

Specifications: Contact rating 40 Amps UL, 15 Amps CSA, 250V; Fully loaded module nominal forces: insertion 3.0 lbs,

extraction 1.3 lbs

Guide Pin

# 10 AWG Crimp

Part Number 6648508-1

Guide Socket

# 10 AWG Crimp

Part Number 6648476-1

Note: All part numbers are RoHS compliant.

159

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Domino Series Connectors (Continued)

Domino Assembly

Mounting Accessories

End Caps — Zinc die cast, CRS hardware, trivalent chromate finish

End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting

assembly to frames, bulkheads, etc. Float-mount styles correct for misalignment during mating. Any end cap may be

used to mount either pin or socket sides.

Fix-Mount, Guide Pin

Part Number 6648259-1

A = 1.22 (30.98), B = .275 (6.98)

Fix-Mount, Guide Socket

Part Number 6648263-1

A = .175 (4.44)

Float-Mount, Guide Pin

Part Number 6648251-1

Standard

A = 1.22 (30.98), B = .275 (6.98)

Part Number 6648253-1

L-Module

A = 1.62 (41.14), B = .125 (3.17)

Float-Mount, Guide Socket

Part Number 6648252-1

Standard

A = .175 (4.44)

Part Number 6648254-1

L-Module

A = .325 (8.25)

Screw Part Number 1766829-1, Steel Locking Rail Part Number 1648990-1,

Aluminum alloy, gold anodized finish, 36" length.

Requires cutting to size.

Locking Rail (at 1' interval)

Part Number 1650469-1

160

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Cable Mounted Products

Power Connectors & Interconnection Systems

Domino Series Connectors (Continued)

1. Align modules in desired order. 2. Measure length of assembly, and add .100" (2.54 mm) to determine

overall rail length. Cut rails to length.

3. Slide locking rails into position on both sides of module assembly

via the molded rail tracks.

4. Position end caps over locking rail ends and secure using Phillips

head screws.

Domino Module

Assembly Process

Cable Mounted Products

161

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Domino Connector Layout Form

Pin Side:

Socket Side:

A Modules

3 x #12

Power Contacts

Hot Plug

Instructions

1. Indicate the connector layout by filling in the Module letter for each

module required in the boxes below, one per box. Use one form per

mated pair.

2. Contacts are required for most modules, and are sold separately.

Please see the High Current Drawer Section Contacts for specific part

numbers.

3. The left to right order of the modules should match the mating face

views of the connector.

4. Sign, date and send the completed form to your local Tyco Electronics

Sales Engineer.

Upon receipt of this form, Tyco Electronics will generate a Customer

Drawing for you to check and approve prior to connector production.

ENTER CUSTOMER INFORMATION

Company Location

Contact Name Title

Telephone Fax

Email Address

I am: ❏End user

❏Contract manufacturer (end user: )

Signature Today’s Date

Annual Quantity Required

Pin Side Socket Side

B Modules

2 x #8

Power Contacts

Pin Side Socket Side

C Modules

20 x #20

Signal Contacts

Pin Side Socket Side

D Modules

5 x #16

Power Contacts

Pin Side Socket Side

E Modules

14 x #16

Power Contacts

Pin Side Socket Side

G Modules

Non-Electrical

Guide Modules

Pin Side Socket Side

J Modules

Jackscrew

Locking Module

Jackscrew

Socket Side

K Modules

Electrically Active Guide/

Ground Module

Pin Side Socket Side

M Modules

Pre-Installed Dual

In-Line Crown Pin & Socket

Pin Side Socket Side

R Modules

2 x /14"

Power Contacts

Pin Side Socket Side

Screw (Steel)

Part Number 1766827-1

Domino

Mounting Accessories

Contacts

Please reference Power Connectors & Interconnection Systems Catalog 1773096 for contact part numbers.

Part Number Quantity Part Number Quantity

Note: All part numbers are RoHS compliant.

Float-Mount End Cap

with Guide Pin

Fix-Mount End Cap

with Guide Pin

Locking Rail

Aluminum Alloy, 36" length (must cut to size)

Part Number 1648990-1

Locking Rail, 1' Interval

Part Number 1650469-1

Cable Mounted Products

162

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

HTS Power Connectors

Product Facts

■Heavy-duty, rectangular,

multiple-position, pin and

socket connectors

■Current rating: 10-500 A

■Voltage rating: 1-1.4 kV

■Number of contact

positions: 1 through 216

■Connectors are designated

by four components: base

and hood, and male and

female inserts

■Contact inserts provide

for three types of wire

termination: screw (no

crimp tool required), crimp

(higher pin count), and cage

clamp (fastest)

■HE Series inserts (screw

terminated) are the most

popular

■Bases provide

environmental (IP 55, 65

and 68) and electrical

protection (NEMA 4 and 4X)

■Bases share an industry

standard panel cutout and

mounting hole pattern

■Hoods offer top, side, or

angled cable entry. Hoods

are tapped to accommodate

metric or PG fittings

■Automated tooling matched

to contact

■DIN/VDE, UL, CSA and SEV

approved

HTS power connectors

are heavy-duty, rectangular,

multiple-position, pin and

socket connectors. They

are commonly referred

to as “rectangular” or

“European metal shell”

connectors.

HTS connectors are

designated by four

components: base and

hood, and male and female

inserts. The designation

is driven by electrical

specifications; pin count

and current rating define

the inserts needed. From 1

to 216 contact positions are

available. Current ratings

range from 10-500 A.

The appropriate housing

size (1-12) to accommodate

selected inserts is then

defined. Housing selection

criteria include: base

mounting style, latch type,

hood cable entry location,

and hood gland size. The