SPECIFICATION CONTROL DRAWING WIRE, RADIATION-CROSSLINKED, POLYALKENE-INSULATED, LIGHTWEIGHT, GENERAL PURPOSE, 2500 VOLT 44A0311 7-21-08 L This specification sheet forms a part of the latest issue of Raychem Specification 44. PRIMARY INSULATION - RADIATION-CROSSLINKED, EXTRUDED POLYALKENE CONDUCTOR - TIN-COATED COPPER JACKET - RADIATION-CROSSLINKED, MODIFIED PVDF Thickness: AWG 26- 4, .005 .001 in. AWG 2 -00, .010 .002 in. TABLE I. CONSTRUCTION DETAILS PART NUMBER 1/ WIRE SIZE (AWG) CONDUCTOR STRANDING (number x AWG) DIAMETER OF STRANDED CONDUCTOR (in.) MINIMUM MAXIMUM FINISHED WIRE MAXIMUM RESISTANCE AT 20C (ohms/1000 ft) DIAMETER (in.) MAXIMUM WEIGHT (lbs/1000 ft.) 44A0311-26-* 26 19 x 38 .018 .020 41.3 .053 .002 2.1 44A0311-24-* 24 19 x 36 .023 .025 26.2 .057 .002 3.0 16.2 44A0311-22-* 22 19 x 34 .029 .033 .069 .003 4.3 44A0311-20-* 20 19 x 32 .037 .041 9.88 .078 .003 6.1 44A0311-18-* 18 19 x 30 .046 .051 6.23 .088 .003 8.7 44A0311-16-* 16 19 x 29 .052 .058 4.81 .097 .004 10.9 44A0311-14-* 14 19 x 27 .065 .073 3.06 .115 .004 16.2 44A0311-12-* 12 37 x 28 .084 .090 2.02 .131 .004 24.2 44A0311-10-* 10 37 x 26 .106 .114 1.26 .161 .005 36.5 44A0311-8-* 8 133 x 29 .158 .173 .701 .219 .006 44A0311-6-* 6 133 x 27 .198 .217 .445 .269 .007 103. 65.0 44A0311-4-* 4 133 x 25 .250 .274 .280 .325 .008 158. 44A0311 2-* 2 665 x 30 .320 .340 .183 .404 .012 252. 44A0311-0-* 0 1045 x 30 .405 .425 .116 .494 .016 380. 44A0311-00-* 00 1330 x 30 .450 .475 .092 .545 .016 459. Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. The TE logo, Tyco Electronics and Raychem are trademarks. Page 1 of 3 DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. Raychem Wire & Cable 501 Oakside Avenue Redwood City, CA 94063-3800 Phone: 1-800-227-8816 Fax: 1-650-361-6297 (c) 2008 Tyco Electronics Corporation. All rights reserved. SPECIFICATION CONTROL DRAWING Page 2 of 3 Revision L SCD Number 44A0311 TABLE II. PERFORMANCE DETAILS BEND TESTING PART NUMBER 1/ MANDREL DIAMETER (inch) ( 3%) IMMERSION LIFE CYCLE AND ACCELERATED AGING WEIGHT (lb) ( 3%) COLD BEND WRAP IMMERSION LIFE CYCLE AND ACCELERATED AGING COLD BEND 44A0311-26-* .500 1.00 .250 .625 3.00 44A0311-24-* .500 1.00 .250 .625 3.00 44A0311-22-* .750 1.00 .250 2.00 3.00 .750 44A0311-20-* 1.00 .250 2.50 4.00 44A0311-18-* 1.00 1.50 .375 2.50 4.00 44A0311-16-* 1.00 1.50 .375 2.50 5.00 44A0311-14-* 1.50 2.00 .500 2.50 5.00 44A0311-12-* 2.00 2.00 .500 3.00 5.00 44A0311-10-* 3.00 3.00 .750 3.00 5.00 44A0311-8-* 3.00 4.00 .750 6.00 44A0311-6-* 4.00 5.00 1.00 6.00 6.00 10.0 44A0311-4-* 5.00 6.00 1.25 6.00 10.0 44A0311-2-* 6.00 8.00 3.00 6.00 15.0 44A0311-0-* 8.00 10.0 4.00 7.00 15.0 44A0311-00-* 9.00 12.0 5.00 7.00 15.0 SPECIFICATION CONTROL DRAWING Page 3 of 3 Revision SCD Number L WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 2500 volts (rms) at sea level ACCELERATED AGING: 300 2C for 6 hours Identification legibility, 225 2C for 6 hours BLOCKING: 150 2C for 24 hours COLOR: White preferred FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum); no flaming of facial tissue HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum) IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown. INSULATION ELONGATION AND TENSILE STRENGTH: 1.5 inch jaw separation, 2.0 inch/minute crosshead speed Primary Insulation, Elongation, 150% (minimum) Tensile Strength, 2500 lbf/in (minimum), AWG 26-12 2000 lbf/in (minimum), AWG 10-00 INSULATION FLAWS: Primary Insulation, Spark Test, 5.0 kV (rms) Impulse Dielectric Test, 6.0 kV (peak) Finished Wire, Spark Test, 8.0 kV (rms) at 3 kHz Impulse Dielectric Test, 13.0 kV (peak) INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum) LIFE CYCLE: 200 2C for 168 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in., AWG 26-12 300 2C, 0.250 in. (maximum) in 12 in., AWG 10-00 SMOKE: 200 2C. No visible smoke. SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings THERMAL SHOCK RESISTANCE: 150 2C, 0.060 in. (maximum) VOLTAGE WITHSTAND (Post Environmental): 5000 volts (rms), 60 Hz, 5 minutes WICKING: 2.25 in. (maximum) PART NUMBER: The "*" in the part numbers on pages 1 and 2 shall be replaced by color code designators. 1/ Example: AWG 20, white: 44A0311-20-9 AWG 20, white with black stripe: 44A0311-20-90 1/ See footer section on page 1 44A0311