NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays FEATURES/BENEFITS * Random and zero-cross models available for all applications * Low zero-cross turn-on voltage * Input and output protection and control LED standard * IP20 touch-proof flaps * Connectors for power wiring and heat sinks available * Designed in conformity with EN60947-4-3 (IEC947-4-3) and EN60950/VDE0805 (Reinforced Insulation) IP20 touch-proof flaps Part No. Load Voltage Load Current Control Voltage Switch Type SH24D25 12-275 Vac 25A 3-32 Vdc Zero Cross SH24A25 12-275 Vac 25A 20-265 Vac/dc Zero Cross SH24D35 12-275 Vac 35A 3-32 Vdc Zero Cross SH24A35 12-275 Vac 35A 20-265 Vac/dc Zero Cross SH24D50 12-275 Vac 50A 3-32 Vdc Zero Cross SH24R50 12-275 Vac 50A 3-32 Vdc Random SH24R75 12-275 Vac 75A 3-32 Vdc Random SH24D75 12-275 Vac 75A 3-32 Vdc Zero Cross SH24D95 12-275 Vac 95A 3-32 Vdc Zero Cross SH24D125 12-275 Vac 125A 3-32 Vdc Zero Cross SH48R35 24-510 Vac 35A 3.5-32 Vdc Random SH48D35 24-510 Vac 35A 3.5-32 Vdc Zero Cross SH48A35 24-510 Vac 35A 20-265 Vac/dc Zero Cross SH48R50 24-510 Vac 50A 3.5-32 Vdc Random SH48D50 24-510 Vac 50A 3.5-32 Vdc Zero Cross SH48A50 24-510 Vac 50A 20-265 Vac/dc Zero Cross SH48R75 24-510 Vac 75A 3.5-32 Vdc Random SH48D75 24-510 Vac 75A 3.5-32 Vdc Zero Cross SH48A75 24-510 Vac 75A 20-265 Vac/dc Zero Cross SH48R95 24-510 Vac 95A 3.5-32 Vdc Random SH48D95 24-510 Vac 95A 3.5-32 Vdc Zero Cross SH48A95 24-510 Vac 95A 20-265 Vac/dc Zero Cross SH48R125 24-510 Vac 125A 3.5-32 Vdc Random SH48D125 24-510 Vac 125A 3.5-32 Vdc Zero Cross SH48A125 24-510 Vac 125A 20-265 Vac/dc Zero Cross SH60D50 24-690 Vac 50A 3.5-32 Vdc Zero Cross SH60D75 24-690 Vac 75A 3.5-32 Vdc Zero Cross SH60D95 24-690 Vac 95A 3.5-32 Vdc Zero Cross SH60D125 24-690 Vac 125A 3.5-32 Vdc Zero Cross TYPICAL APPLICATION ,INE 6OLTAGE ,INE 0ROTECTION , ! #ONTROL ! 4 ,%$ , AND 4 CAN BE SWAPPED 332 MUST BE MOUNTED ON A HEAT SINK ,/!$ Figure 1a -- SHXXDXX relays ,INE 6OLTAGE ,INE 0ROTECTION , ! ,%$ #ONTROL 4 ! , AND 4 CAN BE SWAPPED 332 MUST BE MOUNTED ON A HEAT SINK ,/!$ Figure 1b -- SHXXAXX relays ,INE 6OLTAGE ,INE 0ROTECTION , ! #ONTROL ! ,%$ 4 , AND 4 CAN BE SWAPPED 332 MUST BE MOUNTED ON A HEAT SINK ,/!$ Figure 1c -- SHXXRXX relays (c) 2008 TELEDYNE RELAYS (800) 284-7007 * www.teledynerelays.com SH Page 1 SH\102008\Q4 NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays ELECTRICAL SPECIFICATIONS (+25C ambient temperature unless otherwise specified) CONTROL CHARACTERISTICS INPUT (CONTROL) SPECIFICATIONS Max Input Current Range SHXXR/D (except SH60) 10 13 mA SHXXA 5 10 mA 12 mA SH60 Units )NPUT #URRENT M! Min Must Turn-Off Voltage SHXXR/D 2.0 Vdc SHXXA 5.0 Vdc Reverse Voltage Protection (R/D) 32 V Clamping Voltage (R/D) 36 V Input Immunity (EN61000-4-4) 2 kV Input Immunity (EN61000-4-5) 2 kV #ONTROL 6OLTAGE 6 )NPUT #URRENT M! Figure 3a -- SH24R/D, SH48R/D relays MECHANICAL SPECIFICATION MAX 0.185 () Figure 3b -- SH24A, SH48A relays - #ONTROL 6OLTAGE 6 1.18 MAX ! $IMENSIONS IN INCHES MM 7EIGHT OZ G Figure 2 SH Page 2 - )NPUT #URRENT M! ! 4 , MAX #ONTROL 6OLTAGE 6 Figure 3c -- SH60D relays SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE (c) 2008 TELEDYNE RELAYS SH\102008\Q4 NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays ELECTRICAL SPECIFICATIONS (+25C ambient temperature unless otherwise specified) OUTPUT (LOAD) SPECIFICATIONS Min Max Units SH24 (450) 600 Vpeak SH48 (950) 1200 Vpeak 1600 Vpeak Turn-On Time (60 Hz) SHXXR 0.04 ms SHXXD 8.3 ms SHXXA 24.9 ms SHXXR/D 8.3 ms SHXXA 24.9 ms Off-State dv/dt 500 V/s Maximum di/dt (Non-Repetitive) 50 A/s Peak Voltage (VDR Clamping) SH60 Load Currrent Range (Resistive) 25 output current .005 25 Arms 35 output current .005 40 Arms 50 output current .005 60 Arms 75 output current .005 90 Arms 95 output current .005 110 Arms 125 output current .005 150 Arms Turn-Off Time (60 Hz) Operating Frequency SHXXR 0.1 400 Hz SHXXD/A 0.1 800 Hz 25 output current 600 A2s 35 output current 1250 A2s 50 output current 2500 A2s 75 output current 7200 A2s 95 output current 14400 A2s 125 output current 24000 A2s 25 output current 1.7 C/W 35 output current 0.6 C/W 50 output current 0.45 C/W 75 output current 0.4 C/W 95 output current 0.3 C/W 125 output current 0.25 C/W I2t for fuse matching (<10ms) Maximum Surge Current Rating (Non-Repetitive) 25 output current 350 A 35 output current 500 A 50 output current 720 A 75 output current 1200 A 95 output current 1700 A 125 output current 2200 A 0.9 V Junction-Case Thermal Resistance On-State Voltage Drop Output Power Dissipation (Max) 25 output current 0.9x0.9xI + 0.016xI2W 35 output current 0.9x0.9xI + 0.015xI2W 50 output current 0.9x0.9xI + 0.012xI2W 75 output current 0.9x0.9xI + 0.0045xI2 W 95 output current 0.9x0.9xI + 0.0035xI2 W 125 output current 0.9x0.9xI + 0.002xI2W IEC/EN61000-4-4 (bursts) Zero-Cross Window (Typical) SHXXR NA SHXXD/A 12 Vac Off-State Leakage Current SHXXR 3 mA SHXXD/A 1 mA (c) 2008 TELEDYNE RELAYS Conducted Immunity Level SH24 2kV criterion A SH48/SH60 4kV criterion A IEC/EN61000-4-5 (surge) SH24 2kV criterion A SH48 4kV criterion A SH60 4kV criterion A (with external VDR) (800) 284-7007 * www.teledynerelays.com SH Page 3 SH\102008\Q4 NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays SURGE CURRENT !PEAK GENERAL SPECIFICATIONS (+25C ambient temperature unless otherwise specified) ENVIRONMENTAL SPECIFICATIONS Min Max Units Up to 35 output current -55 +80 C Above 35 output current -40 +80 C Up to 35 output current -55 +125 C Above 35 output current -40 +125 C .ON 2EPETITIVE Operating Temperature 2EPETITIVE WITH INITIAL 4J # TS Figure 4a -- 25A output current Storage Temperature !PEAK .ON 2EPETITIVE 2EPETITIVE WITH INITIAL 4J # Ambient Humidity TS Figure 4b -- 35A output current !PEAK .ON 2EPETITIVE 2EPETITIVE WITH INITIAL 4J # TS Output-Case Isolation 4000 Vrms Insulation Resistance @500Vdc 1000 M Rated Impulse Voltage 4000 Protection Level (CEI529) IP20 Shock (according to CD168) Baseplate !PEAK Vrms Housing Material Figure 4c -- 50A output current % 4000 Vibration (10-55 Hz according to CE168) 40 to 85 Input-Output Isolation V 1.5 mm 30/50 g PA6 UL94VO Aluminum, nickel-plated .ON 2EPETITIVE 2EPETITIVE WITH INITIAL 4J # TS Figure 4d -- 75A output current !PEAK .ON 2EPETITIVE 2EPETITIVE WITH INITIAL 4J # TS Figure 4e -- 95A output current !PEAK .ON 2EPETITIVE 2EPETITIVE WITH INITIAL 4J # TS Figure 4f -- 125A output current SH Page 4 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE (c) 2008 TELEDYNE RELAYS SH\102008\Q4 NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays THERMAL CURVES #7 #7 #7 #7 #7 #7 #7 #7 ON 3TATE 0OWER $ISSIPATION 7 #7 &ULL ON 3TATE #7 #7 #7 #7 #7 #7 #7 #7 #7 #7 ON 3TATE #7 ,OAD #URRENT !RMS !MBIENT 4EMPERATURE # Figure 5e -- 95A output power #7 #7 #7 #7 ON 3TATE #7 !MBIENT 4EMPERATURE # Figure 5d -- 75A output power &ULL ON 3TATE !MBIENT 4EMPERATURE # ,OAD #URRENT !RMS 0OWER $ISSIPATION 7 0OWER $ISSIPATION 7 #7 #7 #7 Figure 5c -- 50A output power &ULL ON 3TATE !MBIENT 4EMPERATURE # ,OAD #URRENT !RMS #7 #7 ON 3TATE Figure 5b -- 35A output power 0OWER $ISSIPATION 7 #7 #7 #7 ,OAD #URRENT !RMS Figure 5a -- 25A output power #7 !MBIENT 4EMPERATURE # ,OAD #URRENT !RMS &ULL ON 3TATE ON 3TATE #7 #7 &ULL ON 3TATE 0OWER $ISSIPATION 7 0OWER $ISSIPATION 7 #7 #7 &ULL ON 3TATE #7 #7 #7 #7 #7 ON 3TATE #7 ,OAD #URRENT !RMS !MBIENT 4EMPERATURE # Figure 5f -- 125A output power 12C/W corresponds to a relay without heat sink 6C/W corresponds to a relay mounted on a DIN-rail adaptor (Teledyne P/N DL12) (c) 2008 TELEDYNE RELAYS (800) 284-7007 * www.teledynerelays.com SH Page 5 SH\102008\Q4 NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays OPTIONAL CONNECTIONS Directly with wires, with or without ferrules With tips (ring terminals) With special adaptation for high-voltage relays CONTROL WIRING Number of Wires 1 Solid (no ferrule) Screwdriver Type 2 Fine Stranded (with ferrule) Solid (no ferrule) Recommended Torque Fine Stranded (with ferrule) N.m AWG18...AWG14 AWG18...AWG14 AWG18...AWG14 AWG18...AWG14 Pozidriv 2 0.8 Screwdriver Type Recommended Torque POWER WIRING Number of Wires 1 Solid (no ferrule) 2 Fine Stranded (with ferrule) Solid (no ferrule) Fine Stranded (with ferrule) N.m AWG16...AWG8 AWG16...AWG10 AWG16...AWG8 AWG16...AWG10 Power with tips Pozidriv 2 1.2 Options Fastons: Call us AWG6 16mm2 AWG4 16mm2 W max = 13mm AWG0 50mm2 for high current SH Page 6 Special kit for high current AWG2 / 35mm2 AWG0 / 50mm2 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE (c) 2008 TELEDYNE RELAYS SH\102008\Q4 NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays 2-2.5C/W Teledyne P/N FW151 1.1C/W Teledyne P/N FW108 0.3C/W Teledyne P/N FW031 Mounting HIPpak SSRs must be mounted on heat sinks. A large range of heat sinks is available. For heat-sink mounting, use thermal grease or a thermal pad with high conductibility specified by Teledyne. DIN Rail Adapter Teledyne P/N DL12 Thermal Pad Teledyne P/N -12 Typical Loads (Random) SH relays with random turn-on are designed for high inductive loads or phase angle control applications. Our data sheet lists nominal current of power thyristors corresponding to a resistive load (AC-51). Depending on the loads, check the inrush current at turn ON and possible overvoltages at turn OFF. Main applications: * AC-55b -- Incandescent or infrared lamps. Inrush current is generally 10 times In during few 10ms. Random relays often use inphase angle controllers or soft-starters with the right control. * AC-53 -- Three-phase motors. 2 or 3 random turn-on relays can drive such motors. * AC-56a -- Transformer loads. Very high inrush current up to 100 times In. Use a random turn-on SSR like the SH. The table below lists recommended current values for proper lifetime expectancy. SSR Model AC-53 Current (motor) AC-55b Current (lamp) AC-55b Current (transformer) AC-55b Current (capacitor) 12A 2.5A 2.5A 0.4A XXX 25A 5A 5A 1A XXX 35A 9A 9A 2A XXX 50A 12A 12A 3A 13A 75A 16A 16A 6A 24A 95A 24A 24A 9A 36A 125A 32A 32A 12A 48A Typical Loads (Zero-Cross) SH relays with zero-cross turn-on are designed for most types of loads. Our data sheet lists the AC-51 current value corresponding to resistive loads. For other loads, check the inrush current at turn ON and possible overvoltages at turn OFF: * AC-55b -- Incandescent lamps. Inrush current is generally 10 times In during few 10ms. * AC-55a -- Electric discharge lamp. These loads often have overcurrent at turn ON and overvoltage at turn OFF, so use 400VAC SSR on 230VAC mains. * AC-58 -- One-pole motors. These loads often have overcurrent at turn ON and overvoltage at turn OFF, so use 400VAC SSR on 230VAC mains and adapt the SSR current to the starting current of the motor. * AC-53 -- Three-phase motors. 2 or 3 SH zero-cross relays can drive these motors, but generally use E3P/E3PT or other threephase relays or SH random range. * AC-56a -- Transformer loads. Very high inrush current up to 100 times In. Use SH random relay or peak control SSR. * AC-56b -- Capacitor loads with very high current at turn ON and overvoltage at turn OFF. Our high-voltage relays are well adapted for high inrush current. (c) 2008 TELEDYNE RELAYS (800) 284-7007 * www.teledynerelays.com SH Page 7 SH\102008\Q4 NEW Series SH Output to 125A, 690 Vac High Industrial Performance (HIPpak) Solid-State Relays Protection * To protect the SSR against a short-circuit of the load, use a fuse with a I2t value = 1/2 I2t value specified. EMC Immunity: * Our data sheets list the immunity level of our SSRs according to the main standards for these of products: IEC/EN61000-4-4 and IEC/EN61000-4-5. You can compare the high immunity level with other products on the market. Emission: * Teledyne SSRs are designed in compliance with standards for class A equipment (Industry). * Use of this product in domestic environments may cause radio interference. In this case the user may be required to employ additional devices to reduce noise. SSRs are complex devices that must be interconnected with other equipment (loads, cables, etc.) to form a system. Because the other equipment or interconnections may not be under Teledyne's control, it shall be the responsibility of the system integrator to ensure that systems containing SSRs comply with the requirement of any rules and regulations applicable at the system level. * In phase angle applications, a filter adapted to the load must be necessary. * The very low zero-cross voltage of SH relays (<12V) improves the conducted emission level in comparison with most other SSRs on the market with zero-cross voltages often higher than 50V. SH Page 8 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE (c) 2008 TELEDYNE RELAYS SH\102008\Q4