al "= Tyco Electronics Qualification Test Report 501- 5969 BO TE aT GR ER oo ee 04 DEC 2008 Rev.A INDUSTRIAL MINI I/O Connector (4VAAZKVPILE=~VO ARYA) 1. fEUH(= 1. Introduction 1.1 BW ABREBIL, TVS ARUP ILDELVOIRISAS, TOM MAR 108-78405 (HE SHNCERDBEEICAM LUWSAMER ST SEOI{THMNte. 1.1. Testing was performed on the INDUSTRIAL MINI I/O Connector to determine if it meets the requirements of AMP Specification, 108-78405. 1.2 38S ARES LIU FAR? ILELVOARIFZO SAM), A RO ERE ERE RHIC OLY C Tota RRA Seacwkl Cl}. AM Avie an SR (Test Report No.TRE-100543) (200845 A 20 A A.520084F9 A 16H OME CiTHNfe, 1.2 Scope This report covers the electrical, mechanical and environmental performance requirements of the INDUSTRIAL MINI I/O Connector. The qualification testing was performed from MAY 20,2008 to SEP 16,2008. (Test Report No. TRE-100543) 1.3 #48 if AVAFARUP ILE=VONKRIAE, ZFAOBMAE 1008-78405 OPEREMBREICAMLTL Ye, 1.3. Conclusion The INDUSTRIAL MINI I/O Connector meets the electrical, mechanical and environmental performance requirements of Product Specification, 108-78405. 1.4 san O StBA AVAAbUP ILS-VOAKIFE, ERA Tae ith - Bit BRI17 O18 Ss ARR AtL< (S-REBERAARIZCHS. 1.4 Product Description The INDUSTRIAL MINI I/O Connector are connectors for signal or general circuit for industrial equipment. And, these are board to wire type for inter connection between equipments. S4A ILYbO=VA PUPRASA (F213-8535 JIMA EEAA 3-5-8) 1 of 10 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) CORBZOMMROBMRMLAL, MEAKHLSHE<ESL\, This document is subject to change. Call local AMP for the latest revision. Copyright 2001 by Tyco Electronics AMP K.K. All rights reserved. *: PAZ Trademarkal = Tyco Electronics Qualification Test Report 501- 5969 15 mm # EA ILIAFIOF EV AT LDS MIEAPMAICKYU RUM SHE, WRFORAHAR RIC ASHEE. 1.5 Test Samples Samples were taken randomly from current production. The following samples were used : as Product Part No. an Description 2040537-1 AVERY ILEX 1/0 TRYA1.27mm EF BPAWFP RLY DIP/H 447 Dizr{7aq7 1 INDUSTRIAL MINI I/O CONN. 1.27mm PITCH 8P HEADER ASSY DIP-H-TYPE D-SHAPE TYPE I 1-2040537-1 AVERY ILEX 1/0 TRYA1.27mm EF BPAWFP RLY DIP/H 447 Dvz4{7art7 I INDUSTRIAL MINI I/O CONN. 1.27mm PITCH 8P HEADER ASSY DIP-H-TYPE D-SHAPE TYPE 1 1981692-1 eIF4A-V/0 YrUINARDA SAFETY I/O JUMPER CONN. 1981081-1 eIF4A-V/0 T-TFIWP RLY SAFETY I/O CABLE ASSY Fig. 1 #&Y) (End) Rev. A 2 of 10al "= Tyco Electronics Qualification Test Report 501- 5969 2. RAR 2. Test Contents Ie a GR IB B 2 & +E No. Test Items Requirements Judgement 34 4 in TER BmICkY ARDSO REL RIBAS IPRS Ce, a Examination of Product | Visual Inspection. No physical damage Acceptable = S@ WM tt AE Electrical Requirements WAH ## 40m Q LL ate (A-LA IL) #289 50m Q LL a 2 Termination Initial: 40m Max. Acceptable Resisitance(Low Level) | Final: 50m@ Max. P a. #39 -500M Q WE ~ eae $69 500M Q BLE ats 2.3 prc yec seca ssc s sss asa ccn econ sccs ssc assc ons conscos ssc csacorsccssccs sacs sa ccs aces cose ccc sac c sas Initial: 500M = Min. Insulation Resist A tabl nsulation Resistance Final: 500MQ Min. cceptable #34: 250V AC 13} fal, BGECE, f SE za mee #899: 250V AC 133, RGEC, ate QA Pons nnn yess sean s ns eres ssn seen nn ns enn semen penne . . . Initial: 250V AC, 1minute, No abnotmality allowed. Dielectric stand A tabl leteetnic slanaing | Final: 250V AC, 1minute, No abnotmality allowed. ceeprane meELF ERE 0.5A SHEL. RELAILIOCUF at 2.5 porns nnn enn scan ccc s ccc sssccssccssccsscc cscs css ccs sconces css css cons ccs ssc c seca sacs sco s seca seo ea Temperature Rising 30C Max. Under loaded rating current 0.5A. Acceptable Fig. 2 (#%<) (to be continued) Rev. A 3 of 10al "= Tyco Electronics Qualification Test Report 501- 5969 Ie a GR IB B 2 & +E No. Test Items Requirements Judgement Hk AY ft fE Mechanical Requirements 30N WE a ye fA? etek tommy ; 30 N Max. Connector Mating Force Head Operation Speed : 10 mm/minute Acceptable 30N WE a yy I? letezee tommy Connector Unmating 30 N Max. Acceptable Force Head Operation Speed : 10 mm/minute atRit while List | 004-47 )L (48535 Liszt) iRtFAEF 200 [B/E ais 98 beeen eeeeeeeh BRE. CAMO LAIORHICART SCE | | Durability Repeated Mating/Unmating for 1,500 cycles (Repeated Head Operation Speed : 200 cycles/hour Acceptable Mating/Unmating) Termination Resistance (Low Level). 98 N 133 Tal 7T IVS ERY it TE LATEST ABICIDGVINGWCE, VILE REY LIL ais DQ b--- nnn ence erred FRG ONGCIE, ee eee eee eee eee eee eee eee dee eee 98 N 1minute Cable Pull-Out No damage on soldering place. No disconnection | Acceptable between shield wire to shell. 98 N 133 Tal Oy 75a ARDARITDGWCE, Ay TR. URAFEDIIALRIZO ais A BON. COWRBERBOBVEE, 0 98 N 1minute Lock Strength No unmate, no destruction on lock elements, no Acceptable destruction on receptacle connector and no harmful damage on other parts. 20N, KFAAS4 EERBIESs1IECLTS 206) fg mt tt ARDARITDGWCE, Ay TR. URAFEDIIALRIZO ais foc eee eee eeeeeeeeeed ERM ON, COMABERBOC Ce. 2.11 20 N, 20 cycles (45degrees each total 9Odegrees per 1 Elasticity cycle), No unmate, no destruction on lock elements, no Acceptable destruction on receptacle connector and no harmful damage on other parts. 40 N 133TH aR ESE VRASIIVALIFZO RRA AH, TOhASGEBOR ais 24 Ve cece eee eete etter {eee 2 Fixed Strength to 40N iminute No destruction on receptacle connector and no harmful | Acceptable PC-Board damage on other parts. Fig.2 (#<) (to be continued) Rev. A 4 of 10al = Tyco Electronics Qualification Test Report 501- 5969 ay RR JA A mW BR & #5 Test Items Requirements Judgement HB) (45 Jal 3) 10~55~10 Hz/17 Tl tENE 1.52mm, XYZSAMS 2H AE SEBIAIL1 useck CARUCE, ats 2.13 Vibration (Low Frequency) 10~50~ 10 Hz/1minute Amplitude 1.52mm, X,Y&Z Axes:2 hours each No electorical discontinuity greater than 1 usec shall occur. Acceptable a= NEE 30G, 11msec, +3RIFsKIK XYZSH TE HAI S3l i188 AE SEBIAIL1 useck CARUCE, 2.14 Physical Shock 30G, 11msec, Halfsinusoidal Wave. 3drops each to normal and reversed directions of X,Y and Z axes ,totally 18drops No electorical discontinuity greater than 1 4 sec allowed. Acceptable (LATE ITE (DIPS) HRILATE (SATE 2354+5C, (LATE 340.5 fa JU lE ATE (Sn-Ag-Cu) (SATIRE 245+5C. (LATE 340.5 MIL-STD-202, iX#8i% 208 EURAIL, ANARB, (SEFSORREE CL, 2.15 Solder ability (DIP Products) Eutectic solder Solder Temperature : 235+5C Immersion Duration : 30.5 sec. Lead-Free solder (Sn-Ag-Cu) Solder Temperature : 245+5C Immersion Duration : 30.5 sec. MIL-STD-202 Method 208 No pin-holes, un-wet, de-wet areas, and so on. Acceptable Fig.2 (#t<) (to be continued) Rev. A 5 of 10Al Tyco Electronics Qualification Test Report 501- 5969 Is a GR IB B 2 & +E No. Test Items Requirements Judgement Be ot WO ft #E Environmental Requirements 1B pee 85C, 315 FFF A 31g | | stems wei OLA Ly oettlcaRed ace. ald Temperature life 85C, 315Hrs. Heat Aging) Termination Resistance (Low Level). Acceptable aie tt 40C, 90~95%R.H., 240FF Fal GERRI MRK RE MEER ate 217 CAhi(A-LAI)ORFIIARTS CE. 40C, 90~95%R.H., 240hours Humidity, Steady State | |nsulation resistance , Dielectric Strength , Acceptable Termination resistance(Low Level) 55C/30 3, +85C.30 3}, ang CNEIFIIIVEL 10 H4AFIL{TI. Ate 218 EULER IR WABin(A-LAI)ORFIXARTS CE, 55C/ 30 min. , +85C/ 30 min. Thermal Shock Making this a cycle, repeat 10 cycles. Acceptable Termination Resistance (Low Level). 25C~65C, 80~100%R.H., 74 47)L, 10 CH HE mimeo 7 QUT H), MRR, Rin, MBER ais 2.19 WABiN(A-LAID) ORE4FIIARTSCE, Temparature-Humidity 25C~65, 80~ 100%R.H., 7cycles, Cold shock 10C Cycling performed. Insulation resistance , Dielectric Strength , Acceptable Termination resistance(Low Level) He 5K IE SYK, 3542C, 48H fe - _ Aik 520 RL. AM (O-L AIL) ORHICAMT SCE. Salt Spray Salt concentration 5%, 352C, 48 hours Acceptable Termination Resistance (Low Level). RALAKRAA H2S 3+1ppm, 40+2C, 96FFFH Si 504 (H2S) MERE. MAMH(A-LA)ORHICART SCE, 5 Hydrogen sulfide gas H2S 341ppm, 40+2C, 96 hours (H2S) Termination Resistance (Low Level). Acceptable FY VRE IARY (Tt CHER S, SATIRE 260+5C. (LAER 1040.5 (kA Tmt BE AMP #84#8 109-5204, 4/4 B. MIL-STD-202, 4 210 A (DIP#454) FILATE MBA, 360+10C, 340.512 T1735. ate (AL, 24 VAM IIT ASICKSHAA MHP SAUTE aN GR ie BMI e EUG CE, Test connector on PCB. 2.22 Solder Temperature : 260+5C Immersion Duration : 1040.5 sec. Resistance to AMP Spec. 109-5204, Condition B Soldering Heat MIL-STD-202, Condition 210 Acceptable (DIP Products) In case of manual soldering iron, apply it as 360+10C for 340.5C seconds without forcing pressure to affect the tine of contact. No physical damage shall occur. Fig.2 (#%Y) (End) Rev. A 6 of 10al = Tyco Electronics Jota aU on aE aT BR OD ax ER IIR Fe Qualification Test Report 3. 3. Product Qualification Test Sequence 501- 5969 zERT JLT / Test Group BRIAB Test Examination [| 1[2][31]41516)]7]8|91|10]11]12|13| 14/15 | 16 su ERIIRFe / Test Sequence (a) Sin @ Examination of Reiees Product 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ys do tee Termination 2, 2, 2/2/2)/2/)/2 1/2 (A-L4'IL) Resistance 6 5 s2lalalalala (Low Level) *24iEin | Insulation Resistance Q Q Dielectric 3 | 3 tpt SE withstanding 6 | 6 Voltage mEtF Temperature Rising 2 149548A7 | Conn. Mating Force 3 Conn. Unmating 44995 1RA Force 4 4 | Durability deci (Repeated 5 ia Mate/Unmating) 4-7 W5LERY mit Cable Pull-Out Oy Dae Lock Strength FB ttt Elasticity 2 RAE SR Fixed strength to 5 z PC-Board = Vibration ii (High Frequency) 3 ie Physical Shock 4 lkATE a: kt LE Solder ability 2 mez Temperature Life 3 CE) (Heat Aging) fit fae +E Humidity 4 3 (FE AKA) (Steady State) iS Thermal Shock 3 ima Humidity-Temperature 4 3 FANT Cycling tS 7KIB Salt Spray 3 Wiit7K3 | Hydrogen sulfide Gas 3 HA(H2S) (SOz) fkATE Resistance to fit AE Soldering Heat Fig.3 (#%Y) (End) (a) HHAORMFI(s EER OIF & aK S . /Numbers indicate sequence in which the tests are performed. Rev. A 7 of 10al "= Tyco Electronics Qualification Test Report 501- 5969 4. ERP R 4. Test Result slER BU aE IL _ : Result FIFE 7 FANAB u saaeia |e 7 Test Items } Spec. vageme Test Unit | Set. N Max. | Min. | Ave S nt Group OHA 5.76 | 3.78 MQ 2 2 - - 500 Min. EH Initial Xx 10")x 10 In| BH Insulation Resistance BA 5.76 | 3.02 Acceptable M& 2 2 - - 500 Min. Final x 10} x10" in FA WOMB. 779714 -N -=F tz -| 2] 2 [FR RB Initial DEVE aK Dielectric withstanding . . 250V AC iB No creeping discharge nor Acceptable Voltage . - 2 2 Final flashover shall occur. OHA 7.49 | 3.59 MQ - - i EH Initial 2 | 2 lx 408 |x 10 500 Min. | sx Insulation Resistance eH 2.67 | 1.12 Acceptable MQ - - in. 5 Final 2 | 2 lx atl x10" 900 Min FA WOMB. 779714 -N -=F y ae - . RB Initial 2 | 2 lasgeuee, aK Dielectric withstanding . . 250V AC eH No creeping discharge nor Acceptable Voltage . - 2 2 Final flashover shall occur. mELS a 3 nen aPos | c | 4 | 4 | 338] 288/309 10.173/ 30Max.| * Temperature Rising Acceptable WA hin FA Bt : mQ . . . . . (ALA IL) initial 3 24 | 37.4 | 14.39 | 25.09] 7.928 | 40 Max Acceptable Termination Resistance ie = L em mQ 3 24 | 37.7 |15.34|25.21| 7.469) 50 Max. ate 4 (Low Level) Final Acceptable a5 a 7 HEAD N 3 3 14.8 | 5.0 9.7 |5.275| 30 Max. ate Contact Mating Force Acceptable ARIAS | e 79 m7) N 3 3 17.2 | 6.2 |11.58|)6.043|) 30 Max. ate Contact Unmating Force Acceptable . 98N+1 DHOOM SIMMASCE, bint a On _ | 4 | 4 [98N-4minute, ate 5 abe rune No harmful damage shall occur. Acceptable 98N+1 DHOOM SIMMASCE, a Dy 75 - 4 4 |98N-1minute, ate Lock Strength No harmful damage shall occur. Acceptable 20N:+20 SII MmMAa Ce. eh EO Pad SICMASCE aK 6 Elasticit - 4 4 |20N-20 cycles, asucity No harmful damage shall occur. Acceptable _ 40N-1 SHO BIMASTe, ~ 7 ried nee Board - | 9 | 9 |40N-1minute, ate xed strengi to Fepoar No harmful damage shall occur. Acceptable Fig.4 (#t<) (to be continued) Rev. A 8 of 10"= Tyco Electronics Qualification Test Report 501- 5969 ali Be AUR IL _ oI Result IFE 7 FANAB fa u UBIE = 7 Test Items Unit Spec. vudgeme Test ni Set. N Max. | Min. | Ave Ss nt Group x ~ # & HSH # 4 mQ 3 24 |29.29/18.17 | 23.69 |3.618| 40 Max. ate (A-LAIL) Initial Acceptable Termination Resistance SR at (Low Level) . mQ 3 24 |44.46| 26.18 | 35.18 |6.245| 50 Max. Final Acceptable 1usec. ACA SF iBRBIBS ECL 8 +E) 3 | 3 (ae SK Vibration (Low Frequency) No electrical discontinuity greater acceptable than 1 usec. Shall occur. 1usec. ACA SF iBRBIBS ECL (a 3 3 c&, Bt Physical Shock No electrical discontinuity greater) Acceptable than 1 usec. Shall occur. . EVAIL, RA (tCeSOBR KATHE (IPR) ZIRT Ib, BAMA IECER ORR) a 9 a. - 9 9 |%#**#X Ce, No pin-holes, un-wet, de-wet Solderability (DIP Products) Acceptable areas, and so on. 7B Ae i) F iam 5s 3 6 D "imal 3 | 24 |21.36/13.04/18.37/2.482| 40 Max. ate Cin 2%) Initial Acceptable 10 Temprature Life a . SR Ste (Heat Aging) m2] 3 24 |32.78|14.23| 19.3 |4.136| 50 Max. Final Acceptable 75] # F ait i OA | nol 3 | o4 |2284/14.77118.79/2.502| 40Max.| = (EMRE) Initial Acceptable 11 Humidity a SR Ste (Steady State) } mQ 3 24 |23.12|14.81|18.47|2.679| 50 Max. Final Acceptable # a aH mQ 3 24 |24.81/16.39/19.78|2.221| 40 Max. ate iS Initial Acceptable 12 Thermal Shock # a eH A rid . mQ 3 24 |31.87/16.58|22.65|4.086| 50 Max. Final Acceptable 3B 3A A i) F 7 a OA | nol] 3 | 24 |24.81/16.39|19.78/2.221| 40Max.| = HAAN TA Initial Acceptable 13 Humidity- 4H ae _ mQ Temperature Cycling Final 3 24 21 42 14 55 17 94 2 335 50 Max Acceptable RA SK as mQ 3 24 |23.04/14.86/18.82| 2.467 | 40 Max. = 1S 7k Ia Initial Acceptable 14 Salt Spray 4g HA ats . mQ 3 24 |39.11/14.72/21.49|5.076| 50 Max. Final Acceptable Fig.4 (#t<) (to be continued) Rev. A 9 of 10"= Tyco Electronics Qualification Test Report 501- 5969 aR BUR BAER TIL _ ; Result FIFE 7 FANE esu aia | 7 7 Test Items Unit Spec. vudgeme Test nit} Set. N Max. | Min. | Ave Ss nt Group # & BAL IKARIA OB ng) 3 | 24 |2652/16.44|20.58/2.482| 40Max. | = (H>S) Initial Acceptable 1s Hydrogen sulfide Gas A iA B18 (H2S) . mQ 3 24 | 46.46) 16.41 | 22.83/6.000) 50 Max. Final Acceptable (FATE EAE - S seo oh soe Ean twp _ (DIP#!.&) S41... OU, BMSOBRAN LAE, aK 16 . . - 9 9 |No physical damage such as cracks, Resistance to Soldering Heat chips or melting. Acceptable (DIP Products) Fig.4 (#8) (End) 10 of 10 Rev. A