T2 Terminator for Projector Lamp Plug and Receptacle Terminal
Doc No: ATS-639114100 Release Date: 07-28-09 UNCONTROLLED COPY Page 1 of 5
Revision: A Revision Date: 07-28-09
CONDUCTOR
BRUSH
STRIP LENGTH
SEAM
CONDUCTOR
CRIMP
CUT
-
OFF
TAB
TH
BEND
UP
TWISTING
ROLLING
BEND
DOWN
WIRE
T2 Terminator Tooling
Specification Sheet
Order No. 63911-4100
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Projector Lamp Plug and Receptacle Terminal, 18-22 AWG.
Wire Size Insulation Diameter Strip Length Terminal
Series No.
Terminal
Order No. AWG
mm² mm In. mm In.
78036 78036-2001
78036-2005
18-22
0.80-0.35
2.06-3.85
.081-.152
3.00-4.00
.118-.158
78037 78037-2001
78037-2005
18-22
0.80-0.35
2.06-3.85
.081-.152
3.00-4.00
.118-.158
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
T2 Terminator for Projector Lamp Plug and Receptacle Terminal
Doc No: ATS-639114100 Release Date: 07-28-09 UNCONTROLLED COPY Page 2 of 5
Revision: A Revision Date: 07-28-09
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Maximum Conductor Brush
Terminal Series No. mm In. mm In. mm In.
78036 0.05-0.30 .002-.012 0.15 .006 0.20-1.00 .008-.039
78037 0.05-0.30 .002-.012 0.15 .006 0.20-1.00 .008-.039
Punch Width mm (Ref)
Bend up Bend down
Twist Roll Conductor
Terminal Series No.
Degree (Max) Degree (Max)
mm In
78036 3 3 3 5 2.00 .079
78037 3 3 3 5 2.00 .079
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the crimp profiles should measure the following:
Conductor Crimp
Crimp Height Crimp Width (Ref.)
Pull Force
Minimum
Terminal
Series No.
Wire Size
Actual mm²
mm In. mm In. N Lb.
18 AWG 0.80 1.30-1.40
.051-.055
2.00 .079 107.87
24.25
20 AWG 0.50 1.15-1.22
.045-.048
2.00 .079 58.84 13.23
78036
22 AWG 0.35 1.07-1.15
.042-.045
2.00 .079 39.23 8.82
18 AWG 0.80 1.30-1.40
.051-.055
2.00 .079 107.87
24.25
20 AWG 0.50 1.15-1.22
.045-.048
2.00 .079 58.84 13.23
78037
22 AWG 0.35 1.07-1.15
.042-.045
2.00 .079 39.23 8.82
Tool Qualification Notes:
1. The above specifications are guidelines to an optimum crimp.
T2 Terminator for Projector Lamp Plug and Receptacle Terminal
Doc No: ATS-639114100 Release Date: 07-28-09 UNCONTROLLED COPY Page 3 of 5
Revision: A Revision Date: 07-28-09
PARTS LIST
T2 Terminator 63911-4100
Item Order No Engineering No. Description Quantity
Perishable Tooling
63911-4170 63911-4170 Tool Kit (All “Y” Items) REF
1 63444-2017 63444-2017 Conductor Punch 1 Y
2 63455-0084 63455-0084 Conductor Anvil 1 Y
3 63443-0035 63443-0035 Front Cut-Off Plunger 1 Y
4 63443-0036 63443-0036 Front Plunger Retainer 1 Y
Other Components
5 11-18-4083 60707-8 Feed Guide 1
6 63443-3160 63443-3160 Front Plunger Striker 1
7 63443-0009 63443-0009 Front Scrap Chute 1
8 63443-0024 63443-0024 Key 1
9 63443-0085 63443-0085 Wire Stop L-Bracket 1
10 63443-0090 63443-0090 Wire Stop 1
11 63443-1718 63443-1718 18.80mm Height Spacer 1
12 63443-2215 63443-2215 15.00mm Coarse Spacer 2
13 63443-2314 63443-2314 3.70mm Fine Spacer 1
14 63443-6004 63443-6004 Rear Cover 1
15 63454-0101 63454-0101 Punch Spacer 1
16 63700-0539 63700-0539 Cut-Off Plunger Spring 1
Frame
17 63800-8500 63800-8500 T2 Terminator 1
Hardware
18 N/A N/A M3 by 6 Long FHCS 1**
19 N/A N/A M3 by 6 Long SHCS 2**
20 N/A N/A M4 by 6 Long SHCS 2**
21 N/A N/A M4 by 12 Long BHCS 2**
22 N/A N/A M4 by 14 Long SHCS 2**
23 N/A N/A M4 by 45 Long SHCS 2**
24 N/A N/A M5 by 12 Long SHCS 1**
25 N/A N/A #10-32 by 3/8”Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for Projector Lamp Plug and Receptacle Terminal
Doc No: ATS-639114100 Release Date: 07-28-09 UNCONTROLLED COPY Page 4 of 5
Revision: A Revision Date: 07-28-09
3
8
19
18
7
22
1
15
14
13
(2)
Figure 1
21
17
16
5
2
9
4
1
0
20
23
20
1
0
6
1
1
1
2
(2)
2
5
(2)
(2)
24
Assembly Drawing
T2 Terminator for Projector Lamp Plug and Receptacle Terminal
Doc No: ATS-639114100 Release Date: 07-28-09 UNCONTROLLED COPY Page 5 of 5
Revision: A Revision Date: 07-28-09
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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