Package Outline Drawings 1 3 . 8 0.3 109 1 95 0.3 66.44 1 0 0.2 3 . 2 2 0.3 0.15 10 6 0.15 0.2 1 0 0.2 1 2 0.25 6 0.15 2 0.1 45.5 2 0.3 6 P 20 10 74 1 88 0.3 20 B N V U 0.5 17 W 0.5 24 26 26 190.5 22.5 75A 2 0.1 2 0.1 3.22 0.3 2 0.1 2 9 +0.6 3 1 0.3 +1.0 0.3 600V JAPAN 2 0.1 max 2 22 17 +1.0 0.2 7MBP75RTJ060 8 17 22 +1.0 0.3 12.5 7 6M5 4.5 2.5 (11.5) 10 1 8 0.3 (12) 0.5 Details of control terminals Fuji Electric Co.,Ltd. DWG.NO. . NOTES: Dimensions are shown in Millimeter. MS6M0674 3/23 H04-004-03 Pin Descriptions Main circuit Symbol Description P Positive input supply voltage. U Output (U). V Output (V). W Output (W). N Negative input supply voltage. B Collector terminal of Brake IGBT. Control circuit Symbol GNDU High side ground (U). ALMU larm signal output (U). VinU Logic input for IGBT gate drive (U). VccU High side supply voltage (U). GNDV High side ground (V). ALMV larm signal output (V). VinV Logic input for IGBT gate drive (V). VccV High side supply voltage (V). GNDW High side ground (W). ALMW larm signal output (W). VinW Logic input for IGBT gate drive (W). VccW High side supply voltage (W). GND Low side ground. Vcc Low side supply voltage. VinDB VinX Logic input for IGBT gate drive (X). VinY Logic input for IGBT gate drive (Y). VinZ Logic input for IGBT gate drive (Z). ALM Low side alarm signal output. Logic input for Brake IGBT gate drive. DWG.NO. . Fuji Electric Co.,Ltd. Description MS6M0674 4/23 H04-004-03 Block Diagram P VccU VinU ALMU PreDriver RALM 1.5k GNDU VccV VinV ALMV GNDV VccW VinW ALMW GNDW Vcc VinX Vz U PreDriver RALM 1.5k Vz V PreDriver RALM 1.5k Vz W PreDriver Vz GND VinY PreDriver Vz VinZ PreDriver Vz B ALM RALM 1.5k PreDriver Vz N Over heating protection circuit Fuji Electric Co.,Ltd. DWG.NO. . VinDB Pre-drivers include following functions 1.Amplifier for driver 2.Short circuit protection 3.Under voltage lockout circuit 4.Over current protection 5.IGBT chip over heating protection MS6M0674 5/23 H04-004-03 Absolute Maximum Ratings Tc25 unless otherwise specified. Items Symbol Min. Max. Units VDC 0 450 V VDC(surge) 0 500 V Vsc 200 400 V Vces 0 600 V DC Ic 75 A 1ms Icp 150 A Duty=75.0% *2 -Ic 75 A *3 Pc 198 W DC Ic 50 A 1ms Icp 100 A IF 50 A Pc 198 W Supply Voltage of Pre-Driver *4 Vcc -0.5 20 V Input Signal Voltage *5 Vin -0.5 Vcc+0.5 V Input Signal Current Iin 3 mA Alarm Signal Voltage *6 VALM -0.5 Vcc V Alarm Signal Current *7 ALM 20 mA Tj 150 Operating Case Temperature Topr -20 100 Storage Temperature Tstg -40 125 Viso AC2500 V 3.5 Nm DC Bus Voltage (between terminal P and N) Surge Shortoperating Inverter Collector-Emitter Voltage *1 Collector Current Brake Collector Power Dissipation Collector Current One transistor Forward Current of Diode Collector Power Dissipation One transistor *3 Junction Temperature Isolating Voltage (Terminal to base, 50/60Hz sine wave 1min.) *8 Screw Torque Terminal (M5) Mounting (M5) Fuji Electric Co.,Ltd. DWG.NO. . *1 Vces shall be applied to the input voltage between terminal P and U or or W or DB, N and U or V or W or DB *2 125/FWD Rth(j-c)/(IcxVF MAX)=125/0.855/(75x2.6)x100=75.0% *3 Pc=125/IGBT Rth(j-c)=125/0.63=198W [Inverter] Pc=125/IGBT Rth(j-c)=125/0.63=198W [Break] *4 VCC shall be applied to the input voltage between terminal No.4 and 1, 8 and 5, 12 and 9, 14 and 13 *5 V shall be applied to the input voltage between terminal No.3 and 1, 7 and 5, 11 and 9, 15,16,17,18 and 13 *6 shall be applied to the voltage between terminal No.2 and 1, No6 and 5, No10 and 9, No.19 and 13 *7 shall be applied to the input current to terminal No.2,6,10 and 19 *8 50Hz/60Hz sine wave 1 minute. MS6M0674 6/23 H04-004-03 Electrical Characteristics Tj25Vcc15V unless otherwise specified. 5.1 Main circuit Item Collector Symbol Current Inverter at off signal input Collector-Emitter saturation voltage Forward voltage of FWD Collector Current Brake at off signal input Collector-Emitter saturation voltage Forward voltage of Conditions Min. Typ. Max. Units - - 1.0 mA Terminal - - 2.4 Chip - 2.0 - V Terminal - - 2.6 Chip - 1.6 - V - - 1.0 mA Terminal - - 2.2 Chip - 1.75 - V Terminal - - 3.3 Chip - 1.9 - V 1.2 - - - - 3.6 600V ICES Vin terminal open. VCE 75A -75A VF 600V ICES Vin terminal open. CE 50A VF -50A Turn-on time ton VDC300VTj=125 Turn-off time toff Ic75A Fig.1Fig.6 Diode Reverse recovery time trr - - 0.3 40 - - mJ Min. Typ. Max. Units - - 18 mA - - 65 mA ON 1.00 1.35 1.70 OFF 1.25 1.60 1.95 - 8.0 - V Tc-20 Fig.2 1.1 - - ms Tc25 Fig.2 - 2.0 - ms Tc125 Fig.2 - - 4.0 ms 1425 1500 1575 IF75A Fig.1Fig.6 internal wiring Maximum Avalanche inductance50nH PAV Energy us VDC300V Main circuit wiring (A non-repetition) inductance54nH 5.2 Control circuit Supply current Symbol of P-side Iccp pre-driver (one unit) Supply current of Switching Frequency: 015kHz Tc-20125 N-side Iccn pre-driver Input signal threshold voltage Conditions Vin(th) Input Zener Voltage Alarm Signal Hold Time Limiting Resistor for Alarm Fuji Electric Co.,Ltd. Vz tALM Fig.7 Rin20k RALM DWG.NO. . Item MS6M0674 V 7/23 H04-004-03 5.3 Protection Section Vcc Item Symbol Over Current Protection Level of Conditions Tj=125 Inverter circuit Min. Typ. Max. Units 113 - - A 75 - - A Ioc Over Current Protection Level of Tj=125 Brake circuit Over Current Protection Delay time tdoc Tj=125 - 5 - us SC Protection Delay time tsc Tj=125 Fig.4 - - 8 us 150 - - - 20 - 110 - 125 IGBT Chips Over Heating TjOH Protection Temperature Level Over Heating Protection Hysteresis Surface of IGBT Chips TjH Over Heating Protection TOH Temperature Level VDC=0V,IC=0A CaseTemperature Over Heating Protection Hysteresis TcH - 20 - Under Voltage Protection Level VUV 11.0 - 12.5 VH 0.2 0.5 - Under Voltage Protection Hysteresis V Thermal Characteristics Item Symbol Min. Typ. Max. IGBT Rth(j-c) - - 0.63 FWD Rth(j-c) - - 0.855 IGBT Rth(j-c) - - 0.63 Rth(c-f) - 0.05 - Min. Typ. Max. Units 2.0 - - kV 5.0 - - kV Symbol Min. Typ. Max. Units DC Bus Voltage VDC - - 400 V Power Supply Voltage of Pre-Driver Vcc 13.5 15.0 16.5 V - 2.5 - 3.0 Nm Symbol Min. Typ. Max. Units Wt - 450 - g Inverter Junction to Case Thermal Resistance *9 Brake Case to Fin Thermal Resistance with Compound Noise Immunity Item Common mode rectangular noise Units /W Vdc=300VVcc=15VTest Circuit Fig 5. Conditions Pulse width 1us,polarity ,10 minuets Judgeno overcurrent, no miss operating Rise time 1.2us, Fall time 50us Common mode Interval 20s, 10 times lightning surge Judgeno overcurrent, no miss operating Recommended Operating Conditions Item Screw Torque (M5) Weight Item Weight Fuji Electric Co.,Ltd. DWG.NO. . *9( For 1device Case is under the device ) MS6M0674 8/23 H04-004-03 1 ff Figure 1. Switching Time Waveform Definitions off /Vin Vge (Inside IPM) Fault (Inside IPM) off on Gate On on Gate Off normal alarm /ALM tALMMax. tALM 2ms(typ.) tALMMax. FaultOver-current,Over-heat or Under-voltage Figure 2. Input/Output Timing Diagram Necessary conditions for alarm reset (refer to to in figure2.) This represents the case when a failure-causing Fault lasts for a period more than tALM. The alarm resets when the input Vin is OFF and the Fault has disappeared. This represents the case when the ON condition of the input Vin lasts for a period more than tALM. The alarm resets when the Vin turns OFF under no Fault conditions. This represents the case when the Fault disappears and the Vin turns OFF within tALM. The alarm resets after lasting for a period of the specified time tALM. /Vin Ic off on on Ioc /ALM tdoc alarm tdoc Figure 3. Over-current Protection Timing Diagram Period : When a collector current over the OC level flows and the OFF command is input within a period less than the trip delay time tdoc, the current is hard-interrupted and no alarm is output. Period : When a collector current over the OC level flows for a period more than the trip delay time tdoc, the current is soft-interrupted. If this is detected at the lower Fuji Electric Co.,Ltd. DWG.NO. . arm IGBTs, an alarm is output. MS6M0674 9/23 H04-004-03 t SC Ic Ic IALM Ic IALM IALM Figure.4 Definition of tsc 20k DC 15V VinU CT P VccU IPM U AC200V SW1 GNDU Vcc V VinX W + 20k DC 15V 4700p SW2 Noise N GND Earth Cooling Fin Figure 5. Noise Test Circuit Vcc 20k DC 15V P L IPM + Vin DC 300V HCPL 4504 GND N Ic Figure 6. Switching Characteristics Test Circuit Icc A Vcc P IPM DC 15V P.G +8V fsw Vin U V W GND N Fuji Electric Co.,Ltd. DWG.NO. . Figure 7. Icc Test Circuit MS6M0674 10/23 H04-004-03 Truth table 10.1 IGBT Control The following table shows the IGBT ON/OFF status with respect to the input signal Vin. The IGBT turn-on when Vin is at Low level under no alarm condition. Input (Vin) Output (IGBT) Low ON High OFF 10.2 Fault Detection (1) When a fault is detected at the high side, only the detected arm stops its output. At that time the IPM outputs detected arm's alarm. (2) When a fault is detected at the low side, all the lower arms stop their outputs and the IPM outputs an alarm of the low side. Fault High side Uphase High side Vphase High side Wphase Low side Case IGBT Alarm Output U-phase V-phase W-phase Low side ALM-U ALM-V ALM-W ALM OC OFF * * * L H H H UV OFF * * * L H H H TjOH OFF * * * L H H H OC * OFF * * H L H H UV * OFF * * H L H H TjOH * OFF * * H L H H OC * * OFF * H H L H UV * * OFF * H H L H TjOH * * OFF * H H L H OC * * * OFF H H H L UV * * * OFF H H H L TjOH * * * OFF H H H L TcOH * * * OFF H H H L Temperature Fuji Electric Co.,Ltd. DWG.NO. . *Depend on input logic. MS6M0674 11/23 H04-004-03 . Cautions for design and application 1. Trace routing layout should be designed with particular attention to least stray capacity between the primary and secondary sides of optical isolators by minimizing the wiring length between the optical isolators and the IPM input terminals as possible. 2. Mount a capacitor between Vcc and GND of each high-speed optical isolator as close to as possible. Vcc-GND 3. For the high-speed optical isolator, use high-CMR type one with tpHL, tpLH 0.8s. tpHL,tpLH0.8us CMR 4. For the alarm output circuit, use low-speed type optical isolators with CTR 100%. CTR100% 5. For the control power Vcc, use four power supplies isolated each. And they should be designed to reduce the voltage variations. Vcc 6. Suppress surge voltages as possible by reducing the inductance between the DC bus P and N, and connecting some capacitors between the P and N terminals P-N P-N 7. To prevent noise intrusion from the AC lines, connect a capacitor of some 4700pF between the three-phase lines each and the ground. AC - 8. At the external circuit, never connect the control terminal GNDU to the main terminal U-phase, GNDV to V-phase, GNDW to W-phase, and GND to N-phase. Otherwise, malfunctions may be caused. V V W W N 9. Take note that an optical isolator's response to the primary input signal becomes slow if a capacitor is connected between the input terminal and GND. -GND Fuji Electric Co.,Ltd. DWG.NO. . MS6M0674 12/23 H04-004-03 10. Taking the used isolator's CTR into account, design with a sufficient allowance to decide the primary forward current of the optical isolator. CTR 11. Apply thermal compound to the surfaces between the IPM and its heat sink to reduce the thermal contact resistance. 12. Finish the heat sink surface within roughness of 10m and flatness (camber) between screw positions of 0 to +100m. If the flatness is minus, the heat radiation becomes worse due to a gap between the heat sink and the IPM. And, if the flatness is over +100m, there is a danger that the IPM copper base may be deformed and this may cause a +100m 0 dielectric breakdown. 10um Heat sink 0100um Mounting holes IPM 100um 13. This product is designed on the assumption that it applies to an inverter use. Sufficient examination is required when applying to a converter use. Please contact Fuji Electric Co.,Ltd if you would like to applying to converter use. 14. Please see the Fuji IGBT-IPM R SERIES APPLICATION MANUAL and Fuji IGBT MODULES N SERIES APPLICATION MANUAL. IGBT-IPM R IGBT N Fuji Electric Co.,Ltd. DWG.NO. . MS6M0674 13/23 H04-004-03 Example of applied circuit P 20k 0 .1 u F R Vcc U 5V A C 2 0 0 V +1 0 u F IF V 1k W B N + 20k IF 0 .1 u F +1 0 u F Vcc 5V 1k 20k IF 0 .1 u F +1 0 u F Vcc 5V 1k I P M Vcc IF IF IF 5V 10uF 20k 0 .1 u F 10uF 20k 0 .1 u F 10uF 20k 0 .1 u F 10uF 1k The alarm signals should be connected to Vcc when it is not used. Vcc Package and Marking Please see the MT6M4140 which is packing specification of P610 & P611& P621 package Cautions for storage and transportation Store the modules at the normal temperature and humidity (5 to 35C, 45 to 75%). (5354575%) Avoid a sudden change in ambient temperature to prevent condensation on the module surfaces. Avoid places where corrosive gas generates or much dust exists. Store the module terminals under unprocessed conditions . Avoid physical shock or falls during the transportation. Scope of application This specification is applied to the IGBT-IPM (type: 7MBP75RTJ060). IGBT-IPM (7MBP75RTJ060) Based safety standards UL1557 Fuji Electric Co.,Ltd. DWG.NO. . This material and the information herein is the property of Fuji Electric Co.,Ltd.They shall be neither reproduced, copied, lent, or disclosed in any way whatsoever for the use of any third party,nor used for the manufacturing purposes without the express written consent of Fuji Electric Co.,Ltd. IF 20k 0 .1 u F MS6M0674 14/23 H04-004-03 181Reliability Test Items Reliability Test Items Test categories Test items 4 5 6 1 2 3 Environment Tests 4 5 Pull force : 40Nm(main terminal) 10Nm(control terminal) Test time : 101 sec. Screw torque : 2.5 ~ 3.5 Nm (M5) Test time : 101 sec. Range of frequency : 10 ~ 500Hz Sweeping time : 15 min. Acceleration : 100m/s2 Sweeping direction : Each X,Y,Z axis Test time : 6 hr. (2hr./direction) Shock Maximum acceleration : 10000m/s2 0.5m/s Direction : Each X,Y,Z axis Test time : 3 times/direction Solderabitlity Solder temp. : 2305 Immersion time : 51sec. Test time : 1 time Each terminal should be Immersed in solder within 1~1.5mm from the body. Resistance to Solder temp. : 2605 Soldering Heat Immersion time : 101sec. Test time : 1 time Each terminal should be Immersed in solder within 1~1.5mm from the body. High Temperature Storage temp. : 1255 Storage Test duration : 1000hr. Low Temperature Storage temp. : -405 Storage Test duration : 1000hr. Temperature Storage temp. : 853 Humidity Storage Relative humidity : 855% Test duration : 1000hr. Unsaturated Test temp. : 1202 Pressure Cooker Atmospheric pressure : 1.7x105 Pa 855% Test humidity Test duration : 20hr. +3 Temperature Cycle Test temp. : Low temp. -40 -5 +5 A - 112 Method 2 A - 121 5 (1:0) 5 (1:0) A - 122 5 (1:0) A - 131 5 (1:0) A - 132 5 (1:0) B - 111 5 (1:0) B - 112 5 (1:0) B - 121 5 (1:0) B - 123 5 (1:0) B - 131 5 (1:0) B - 141 5 (1:0) High temp. 125 -0 Number of cycles RT 5 ~ 35 : High ~ RT ~ Low ~ RT 1hr. 0.5hr. 1hr. 0.5hr. : 100 cycles Test temp. : Dwell time 6 Thermal Shock +0 High temp. 100 -5 +5 Low temp. 0 -0 Used liquid : Water with ice and bolding water Dipping time : 5 min. par each temp. Transfer time : 10 sec. Number of cycles : 10 cycles Fuji Electric Co.,Ltd. DWG.NO. . Mechanical Tests 1 Terminal Strength (Pull test) 2 Mounting Strength 3 Vibration Test methods and conditions Reference Number Acceptnorms ance of EIAJ sample number ED-4071 A - 111 5 (1:0) Method 1 MS6M0674 20/23 H04-004-03 Reliability Test Items Test categories Test items Test methods and conditions Endurance Endurance Tests Tests 1 High temperature Reverse Bias Test tepm. Bias Voltage Bias Method 2 Temperature hummidity baias 3 Intermitted Operating Life (Power cycle) Reference Acceptnorms Number ance EIAJ of sample number ED-4071 D - 313 5 (1:0) Test duration Test tepm. Relative humidity Bias Voltage Bias Method Test duration ON time OFF time Test tepm. Number of cycles +0 -5 : Ta = 125 (Tj 150 ) : VC = 0.8xVCES : Applied DC voltage to C-E Vcc = 15V : 1000hr. : 853 : 855% : VC = 0.8xVCES Vcc = 15V : Applied DC voltage to C-E : 1000hr. : 2 sec. : 18 sec. : Tj=1005 deg Tj 150 , Ta=255 B- 121 5 (1:0) D - 322 5 (1:0) : 15000 cycles Failure Criteria Item Characteristic Electrical characteristic Visual inspection Leakage current Saturation voltage Forward voltage Thermal IGBT resistance FWD Over Current Protection Alarm signal hold time Over heating Protection Isolation voltage Visual inspection Peeling Plating and the others Symbol Failure criteria Lower limit Upper limit Unit ICES VCE(sat) VF th(j-c) th(j-c) Ioc tALM TcOH mA V V /W /W ms Viso USLx2 USLx1.2 USLx1.2 USLx1.2 USLx1.2 LSLx0.8 USLx1.2 LSLx0.8 USLx1.2 LSLx0.8 USLx1.2 Broken insulation - The visual sample - Note - LSL : Lower specified limit. USL : Upper specified limit. Fuji Electric Co.,Ltd. DWG.NO. . Note : Each parameter measurement read-outs shall be made after stabilizing the components at room ambient for 2 hours minimum, 24 hours maximum after removal from the tests. And in case of the wetting tests, for example, moisture resistance tests, each component shall be made wipe or dry completely before the measurement. MS6M0674 21/23 H04-004-03 Warnings 1. This product shall be used within its abusolute maximun rating (voltage, current, and temperature). This product may be broken in case of using beyond the ratings. 2. Conect adequate fuse or protector of circuit between three-phase line and this product to prevent the equipment from causing secondary destruction. 3. When studying the device at a nomal turn-off action,make sure that working paths of the turn-off voltage and current are within the RBSOA specification. And ,when studying the device duty at a short-circuit current non-repetitive interruption, make sure that the paths are also within the avalanche proof(PAV) specification which is calculated from the snubber inductance, the IPM inner inductance and the turn-off current. In case of use of IGBT-IPM over these specifications, it might be possible to be broken. RBSOA (PAV) 4. Use this product after realizing enough working on environment and considering of product's reliability life.This product may be broken before target life of the system in case of using beyond the product's reliability life. 5. If the product had been used in the environment with acid, organic matter, and corrosive gas (For example : hydrogen sulfide, sulfurous acid gas), the product's performance and appearance can not be ensured easily. 6. Use the product within the power cycle curve. (Thechnical Rep.No. : MT6M4057) ( No.: MT6M4057) 7. Never add mechanical stress to deform the main or control terminal. The deformed terminal may cause poor contact problem. Fuji Electric Co.,Ltd. DWG.NO. . MS6M0674 22/23 H04-004-03 8. According to the outline drawing, select proper length of screw for main terminal. Longer screws may break the case. 9. If excessive static electricity is applied to the control terminals, the devices can be broken. Implement some countermeasures against static electricity. Caution 1. Fuji Electric is constantly making every endeavor to improve the product quality and reliability. However, semiconductor products may rarely happen to fail or malfunction. To prevent accidents causing injuly or death, damage to property like by fire, and other social damage resulted from a failure or malfunction of the Fuji Electric semiconductor products, take some measures to keep safety such as redundant design, spread-fire-preventive design, and malfunction-protective design.. 2. The application examples described in this specification only explain typical ones that used the Fuji Electricproducts. This specification never ensure to enforce the industrial property and other rights, nor license theenforcement rights. The product described in this specification is not designed nor made for being applied to the equipment or systems used under life-threatening situations. When you consider applying the product of this specification to particular used, such as vehicle-mounted units, shipboard equipment, aerospace equipment, medical devices, atomic control systems and submarine relay equipment or systems, please apply after confirmation of this product to be satisfied about system construction and required reliability. If there is any unclear matter in this specification, please contact Fuji Electric Co.,Ltd. Fuji Electric Co.,Ltd. DWG.NO. . 3. MS6M0674 23/23 H04-004-03