Data Sheet D184S073U02 Level 0: Information Function - Electromagnetic flowmeters can be used to accurately measure the flowrate of liquids, slurries, pastes and sludges with an electrical conductivity of at least 20 S/cm (opt. 0.5 S/cm). Applications - The SM4000 is specially designed to measure liquids in the pulp & paper and food & beverage industry. It can be used to measure pulp stocksflows, fast changing process, two phase liquids, mining slurries and pulsating flows (pist on pump application). Instrument Advantages - Digital Signal Processing (DSP) assures long term stability and accuracy in both flow directions with absolute zero stability. - Integrated diagnostic tools including system monitoring with the error analysis displayed and signalled over a contact output for increased operational reliability. - Easy to use menudriven operating structure for application the configuration. Easy to read the fullgraphic display is backlighted. Important Instrument Features - - - - - - - - flowmeter primary designed per PEDGuideline 97/23 EC diameter range from DN 1 to DN 1000 [1/25" to 40"] accuracy < 0.5 of rate fluid temperatures 40 C to 130 C (opt. 180 C) Hygienic Certification 3A, FML, EHEDG liners, PFA, PTFE, hard rubber standardized installation lengths for DIN or ANSI flanges Power supply voltage AC/DC FieldIT Electromagnetic Flowmeter FSM4000 Electromagnetic Flowmeter FSM4000 D184S073U02 Accuracy, Reference Conditions and Operating Principle Reference Conditions per EN 29104 Fluid Temperature 20 C 2 K Ambient Temperature 20 C 2 K Supply Power Nominal voltage per name plate UN 1 % Reference installation conditions Upstream > 10 x D, Downstream > 5 x D, D = nominal size of the flowmeter primary Operating Principle Faraday's Laws of Induction form the basis for the electromagnetic flowmeters. It states that a voltage is induced in a conductor as it moves through a magnetic field. This principle is applied to a conductive fluid which flows through a magnetic field generated perpendicular to the flow direction (see Schematic). The voltage induced in the fluid is maesured at two electordes, installed diametrically opposed. This signal voltage UE is proportional to the magnetic induction B, the electrode spacing D and the average flow velocity v. Noting that the magnetic induction B and the electrode spacing D are constants, a proportionality exists between the signal voltage UE and the average flow velocity v. The equation for the volume flow shows that the signal voltage UE is linear and proportional to the volume flowrate. The induced signal voltage is processed in the converter into scaled, analog and digital signals. Warm-up Time 30 min Magnet Coil y Analog Output Effects Same as pulse output plus 0.1 % of rate 0.01 mA z Meter Tube in Electrode Plane Accuracy % Pulse Output Q> 0.05 Rangemax 0.5 % of rate Q< 0.05 Rangemax 0.00025 Rangemax v 9 8 7 6 B D Signal electrode 5 4 3 2 1 0.5 E x UE Signal voltage 0 5 10 20 90 100 % 0.5 1 2 9 10 Q Range max v 0 m s UE B D v qv = Signal voltage = Magnetic induction = Electrode spacing = Average flow velocity = Volume flowrate UE ~ B D v 2 D qv = v 4 UE ~ qv Fig. 1 2 Accuracy Fig. 2 Electromagnetic Flowmeter Schematic Electromagnetic Flowmeter FSM4000 D184S073U02 Overview, Flowmeter Primary and Converter Design Variable Connections Connection Types Rigid Flanges Wafer Design Rigid Flanges Weld stubs DN 3-DN 40 1/10"-11/2" Pipe fitting Food industry fitting DN 3-DN 40 1/10"-11/2" Tri-Clamp External threads DN 50-DN 100 2" - 4" Additional, see Dimensions, Others upon request DN 50-DN 100 2"-4" 0.5 % of rate Complete stainless steel housing Series 2000 Accuracy Flowmeter primary hsg. material Alum. Series 4000 Flowmeter Primary Wafer Design SE21* PN Inch 1/104 - Flanged DIN 2501 Flanged ASME B16.5 3-100 3-100 1/10-4 1/104 Food Industry Fitting DIN 11851 1/101 1/2 40 S 3-40 16 S 50, 80 2, 3 10 S 65, 100 2 1/2, 4 1/101 1/2 40 R 3-40 16 R 50, 80 2, 3 10 R 65, 100 2 1/2, 4 1/101 1/2 40 Q 3-40 16 Q 50, 80 2, 3 10 Q 65, 100 2 1/2, 4 40 P 25-40 11 1/2 16 P 50, 80 2, 3 10 P 65, 100 2 1/2, 4 16 T 1/102 3-50 10 T 65, 100 2 1/24 10 E 1/101 3-25 1/251/12 10 B 1-2 PEEK, Torlon (<DN 3[1/10"]) PFA (>DN 2 [1/12"]) Weld stubs DIN 11850 Weld stubs DIN 2463 Weld stubs ISO 2037 TriClamp DIN 32676 External threads ISO 228 1/8" Sanitary connectors Liner Conductivity Electrodes Process connection material Protection Class per EN 60529 Fluid temperature - - SE41F SE21W PN PN Inch DN - 3-50 1/102 10-40 - 65-100 21/2-4 10-16 10-40 DN3-DN1000 - 3-100 10-40 CL150 1/10"-4"150-300 CL/JIS 350 1/102 CL300/JIS 1/10"-40" 65100 21/24 CL150/JIS 1/10"-12" CL 300 - - - SE21F DN 3-100 Model Number Process Connections * W F F PN DN - - - - - - - - - - - - - - PFA - - PFA - - Hard rubber, soft rubber, PTFE, PFA, others 20 S/cm Option 0.5 S/cm SST No. 1.4571 [316Ti], 1.4539, Hastelloy B2/C4, PlatinumIridium, Tantalum, Titanium Steel,SSTNo.1.4571[316Ti] - SST No. 1.4571 [316Ti] SST1.4404[316L] IP 67 / IP 68 IP 67/ IP 68 IP 67 / IP 68 IP 67/ IP 68 25 to 130 C / 180 C 25 to 130 C 40 to 130 C 25 to 130 C Approvals Hygienic & sterile requirements CIP/SIPcapable FML, 3A, EHEDG CIPcapable Converter Model Number Supply power Current output standard Pulse output, 1channel std. Ext. Zero return Ext. Totalizer reset Forward/reverse metering Communication Fluid monitor std. Detection empty pipe Local indicator/totalizer Auto. density correction Protection Class / EN 60529 Housing S4 85 - 253 V AC, 24 V AC/DC 0/2-10 mA, 0/4-20 mA active (24 V), optocoupler (220 mA) yes yes yes HARTProtocol(R) (PROFIBUS PA, FF in preparation) yes, from DN 10 [3/8"] and 20 S/cm yes yes yes, manual entry (totalize and indicate in mass units) IP 67, NEMA 4X Field mount housing 3 Electromagnetic Flowmeter FSM4000 D184S073U02 Specifications: Flowmeter Primary Flange Designs and Pressure Ratings Meter Size Flanges Material Press. Rating PED 3 - 25 1/10" - 1" DIN ASME JIS SS1.4571[316Ti] or Steel 40 bar CL 150, CL 300 10 bar SEP Art.3 Par. 3 32 11/4" DIN ASME JIS SS1.4571[316Ti] or Steel 40 bar CL 150, CL 300 10 bar 40 11/2" DIN ASME JIS SS1.4571[316Ti] or Steel 40 bar CL 150, CL 300 10 bar 50 2" DIN ASME JIS SS1.4571[316Ti] or Steel 40 bar CL 150, CL 300 10 bar 65 21/2" DIN ASME JIS SS1.4571[316Ti] or Steel 16, 40 bar CL 150, CL 300 10 bar Meter Std. Pressure Size Rating Dn Inch PN Min. Flow Range Flow Velocity 0 to 0.5 m/s Max. Flow Range Flow Velocity 0 to 10 m/s 1 1/25 1.5 1/17 2 1/12 10 10 10 0 to 0 to 0 to 0.03 l/min 0.06 l/min 0.1 l/min 0 to 0 to 0 to 0.6 l/min 1.2 l/min 2 l/min 3 4 6 1/10 5/32 1/4 40 40 40 0 to 0 to 0 to 0.2 l/min 0.4 l/min 1 l/min 0 to 0 to 0 to 4 l/min 8 l/min 20 l/min 8 10 15 5/16 3/8 1/2 40 40 40 0 to 0 to 0 to 1.5 l/min 2.25 l/min 5 l/min 0 to 0 to 0 to 30 l/min 45 l/min 100 l/min 20 25 3/4 1 40 40 0 to 0 to 7.5 l/min 10 l/min 0 to 0 to 150 l/min 200 l/min 32 40 11/4 11/2 40 40 0 to 0 to 20 l/min 30 l/min 0 to 0 to 400 l/min 600 l/min 80 3" SS1.4571[316Ti] or Steel 50 65 80 2 21/2 3 40 40 40 0 to 0 to 0 to 3 m3/h 6 m3/h 9 m3/h 0 to 0 to 0 to 60 m3/h 120 m3/h 180 m3/h DIN ASME JIS 40 bar CL 150, CL 300 10 bar 100 4" SS1.4571[316Ti] or Steel 100 4 125 5 150 6 16 16 16 0 to 0 to 0 to 12 m3/h 21 m3/h 30 m3/h 0 to 0 to 0 to 240 m3/h 420 m3/h 600 m3/h DIN ASME JIS 16, 40 bar CL 150, CL 300 10 bar 125 5" DIN ASME SS1.4571[316Ti] or Steel 16, 40 bar CL 150, CL 300 200 8 250 10 300 12 10/16 10/16 10/16 0 to 0 to 0 to 54 m3/h' 90 m3/h 120 m3/h 0 to 0 to 0 to 1080 m3/h 1800 m3/h 2400 m3/h 150 6" DIN ASME SS1.4571[316Ti] or Steel 16, 40 bar CL 150, CL 300 350 400 450 500 10/16 10/16 Cl150 10 0 to 0 to 0 to 0 to 165 225 300 330 m3/h m3/h m3/h m3/h 0 to 0 to 0 to 0 to 3300 4500 6000 6600 200 8" DIN ASME SS1.4571[316Ti] 10, 16, 25, 40 bar or Steel CL 150, CL 300 250 10" DIN ASME SS1.4571[316Ti] 10, 16, 25, 40 bar or Steel CL 150, CL 300 600 24 700 28 800 32 10 10 10 0 to 0 to 0 to 480 m3/h 660 m3/h 900 m3/h 0 to 9600 m3/h 0 to 13200 m3/h 0 to 18000 m3/h 300 12" DIN ASME SS1.4571[316Ti] 10, 16, 25, 40 bar or Steel CL 150, CL 300 SS1.4571[316Ti] or Steel 10 10 0 to 0 to 0 to 24000 m3/h 0 to 27000 m3/h DIN ASME 900 36 100040 1200 m3/h 1350 m3/h 350 - 1000 14" - 40" 14 16 18 20 m3/h m3/h m3/h m3/h Conformity Evaluation per Category III, Module B1 + D, Fluid Group 1 Flow Ranges, Meter Sizes and Pressure Ratings 10, 16, 25, bar CL 150 Other meter sizes, press. ratings, temperature classes upon request. Designs Information: When a preamplifier is installed for low conditivity applications and the fluid has a high r (e.g. demineralized water r = 78) the fluid velocity is limited < 1 m/s. Meter tube Stainless steel No. 1.4301 [304] DN 3 to DN 300 [1/10" to 12"] Two piece housing: Cast Alum., painted1) Flanges Steel, zinc plated, standard Stn. stl 1.4571[316Ti] ( DN15[1/2"] standard) DN 350 to DN 1000 [14" to 40"] Steel, welded design, painted1) Flanges Steel, painted, standard, stn. stl. 1.4571[316Ti] Connection Box Body: RAL 70122) Cover: RAL 90021) 1) Paint coat 80 m thick, RAL 9002 (white grey), painting see page 8 2) Paint coat 80 m thick, RAL 7012 (Basalt grey) 4 Electromagnetic Flowmeter FSM4000 D184S073U02 Material strength for Model SE41F Installation Length, Flanged (Short Design) Meter sizes DN 10 - DN 400 [3/8"-16"] correspond to DIN/ANSI Flanged design VDE/VDI 2641 and the installation lengths defined in DVGW Working Paper, W420 f (Water Totalizers, Design WP ISO 4064 Short as well as ISO 13359). ANSI CL 150/CL 300 Limits for the allowable fluid temperature (TS) and allowable pressure (PS) are a function of the liner and flange materials of the flowmeter (see instrument Name Plate). Material Strength Curves Liner: PTFE, hard/soft rubber (limited to 90 C, 194 F) 45 Pipeline Vibrations Max. allow. 15 m/s2 (10 - 150 Hz) Temperature Diagram Ambient Temperature C 60 High temperature range 40 Druck / Pressure (PS) [bar] With PFA, installation length, flanged to ISO 13359 with PTFE, Hard/soft rubber Installation length, flanged to ISO 13359 or ABB (Installation length Series 1000) Attention: PN 40 35 30 25 PN 25 20 15 PN 16 10 PN 10 5 50 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130140150160170180190 Temperatur / Temperature (TS) [C] 10 Fig. 4 DINFlanges SST No. 1.4571[316Ti] to DN 600 [24"] 0 180 25 Fluid Temp. C Liner: PTFE, hard/soft rubber (limited to 90 C, 194 F) 55 797.5 Standard Flanges High Temperature Design Stn. Stl. may be used for the entire range Note: Max. measuring temperature for hard/soft rubber 90 C Fig. 3 Fluid Temperature as a Function of the Ambient Temperature Druck / Pressure (PS) [bar] 50 725 High temperature range 300lb 45 652.5 40 580 35 507.5 30 435 25 362.5 20 290 150lb 15 217.5 10 145 5 72.5 0 -30 Max. Allowable Cleaning Temperatures PTFE, PFA Designs psi 130 25 -10 10 30 50 70 90 110 130 150 170 190 0 Temperatur / Temperature (TS) [C] -22 F 14 F 50 F 86 F 122 F 158 F 194 F 230 F 266 F 302 F 338 F 374 F 0.01 bar = 1 kPa Tmax C tmax Minutes TAmb. C Steam cleaning PTFE, PFA, PEEK, Torlon 150 60 25 Liquid cleaning PTFE, PFA, PEEK, Torlon 140 60 25 If the ambient temperature >25 C, the difference must be subtracted from the max. cleaning temperature. Tmax - C. C = (TAmb. 25 C [13 F]) Weight See Dimensions Min. allowable Pressure and Fluid Temperature Liner material Hard rubber Soft rubber PTFE PFA Meter size DN 15 - 1000 50 - 1000 10 - 600 inch 1/2-40 2-40 3/8-24 3 - 100 1/10-4 TOperation mbar abs 0 0 270 500 0 at TOperation C < 90 < 90 < 20 < 130 < 130 F < 194 < 194 < 68 < 266 < 266 Fig. 5 ANSIFlanges SST No. 1.4571[316Ti] to DN 600 [24"] Liner: PTFE, hard/soft rubber (limited to 90 C, 194 F) 45 Druck / Pressure (PS) [bar] Liner Primary CIPCleaning High temperature range 40 PN 40 35 30 25 PN 25 20 15 PN 16 10 PN 10 5 0 -30 -10 10 30 50 70 90 110 130 150 170 190 Temperatur / Temperature (TS) [C] Fig. 6 DINFlanges Steel to DN 600 [24"] Other meter sizes, pressure ratings and Temperature Classes upon re quest 5 Electromagnetic Flowmeter FSM4000 D184S073U02 Specifications: Stainless Steel Flowmeter Primaries, Model SE21_, DN 1 to DN 100 [1/25" to 4"] Liner: PTFE, hard/soft rubber (limited to 90 C, 194 F) P/T-Ratings 797.5 Connection Overview Series 2000 725 362.5 20 15 217.5 10 145 5 72.5 0 -30 -10 10 30 50 70 90 110 130 150 0 190 170 Temperatur / Temperature (TS) [C] 50 F -22 F 14 F 86 F 122 F 158 F 194 F 230 F 266 F 302 F 338 F 374 F Meter Size 290 150lb R Q P S F W Wafer Design 435 25 T Flange 30 E Food Industry Fitting DIN 11851 507.5 SE21 B Weld Stubs ISO 2037 35 Model: Weld Stubs DIN 2463 580 Weld Stubs DIN 11850 40 TriClamp DIN 32676 652.5 External Threads 45 psi Druck / Pressure (PS) [bar] 300lb 1/8"Sanitary Connectors Hochtemperaturbereich High temperature range 50 Process Connections 55 0.01 bar = 1 kPa ANSIFlanges Steel to DN 600 [24"] JIS 10K-B2210 Flanges SS No. 1.4571 [316Ti] or Steel Meter Size DN Inch Material PN TS [C] PS [bar] 32-100 11/4 4 SST 1.4571[316Ti] 10 25 to +180 10 32-100 11/4 4 10 10 to +180 10 Steel Liner: PTFE, hard/soft rubber (limited to 90 C) Liner: Hard/soft rubber 90 C (194 F) 17 DN 700 PN 16 15 1/25" x PED DN 2 1/12" x DN 3 1/10" x x x x x x DN 4 5/32" x x x x x x DN 6 1/4" x x x x x x DN 8 5/16" x x x x x x DN 10 3/8" x x x x x x DN 15 1/2" x x x x x x DN 20 3/4" x x x x x x DN 25 1" x x x x x x x DN 32 11/4" x x x x x x DN 40 11/2" x x x x x x DN 50 2" x x x x x x DN 65 21/2" x x x x x x DN 80 3" x x x x x x DN 100 4" x x x x x x 14 13 12 DN 900 PN 16 DN 800 PN 16 11 DN 1000 PN 16 10 8 DN 900 PN10 DN 800 PN 10 DN 700 PN 10 7 DN 1000 PN 10 9 6 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Temperatur / Temperature (TS) [C] Fig. 8 DINFlange SST No. 1.4571 [316Ti] DN 700 [28"]-DN 1000 [40"] Material Strength Curves for Flanged Flowmeters Model SE21F Liner: PFA Liner: Hard/soft rubber 90 C (194 F) 45 17 Druck / Pressure (PS) [bar] 15 14 DN 700 PN 16 13 12 11 DN 900 PN 16 DN 800 PN 16 10 DN 1000 PN 16 9 8 Druck / Pressure (PS) [bar] 40 16 DN 900 PN 10 DN 800 PN 10 DN 700 PN 10 7 6 -10 0 10 20 30 40 50 60 70 80 PN 40 35 30 25 PN 25 20 15 10 PN 16 PN 10 5 0 30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 *) DN 1000 PN 10 90 Temperatur / Temperature (TS) [C] Temperatur / Temperature (TS) [C] Fig. 9 6 Conformity. Evaluation per Category III Module B1+D, Fluid Group 1 Druck / Pressure (PS) [bar] 16 DN 1 SEP Art. 3, Par. 3 Fig. 7 DINFlanges Steel DN 700 [28"]-DN 1000 [40"] Fig. 10 DINFlanges SS 1.4571 [316Ti] to DN 100, 4" Electromagnetic Flowmeter FSM4000 D184S073U02 Ambient Conditions Liner: PFA Druck / Pressure (PS) [bar] 55 Ambient Temperature 50 300lb 25 C to + 60 C [13 F to +140 F] 45 Fluid Temperature DN 3-100 40 35 40 C to +130 C, CIPcapable, see Temperature Diagram and max. allowable cleaning temperature. The maximum allowable ambient temperature as a function of the fluid temperature for stainless steel process connections and the Wafer Design 30 25 20 150lb 15 10 Ambient Temperature C 5 60 0 30 10 10 30 50 70 90 110 130 *) Temperatur / Temperature (TS) [C] Fig. 11 ANSIFlanges SS 1.4571 [316Ti] to DN 100, 4" Material Strength Curve for Wafer Design Model SE21W 40 Liner: PFA 0 50 130 *) Fluid Temp. C 25 652.5 40 580 PN 40/CL 300 35 435 25 362.5 PN 25 10 C to +120 C [14 F to 248 F], CIPcapable to max. 120 C. 290 15 Temperature Diagram Fluid Temperature DN 1-2 [1/25"-1/12"] 507.5 30 20 Fig. 13 psi Druck / Pressure (PS) [bar] P/TRatings 45 Storage Temperature 25 C to +70 C [13 F to +158 F] 217.5 PN 16/CL 150 10 145 PN 10 5 0 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100 110120130*) 72.5 Liner 0 Temperatur / Temperature (TS) [C] 40 22 4 Minimum Allowable Absolute Pressure 14 32 50 68 86 104 122 140 151 176 194 212 230 248 266 284 F PFA Peek/Torlon Meter Size DN Inch 3-100 1/104 1-2 1/251/12 POperate mbar abs 0 0 at TOperate C 130*) 120 Maximal Allowable Fluid Temperature and Pressure Fig. 12 Process Connections Liner PFA Wafer Design JIS 10K-B2210 Wafer Design Meter Size DN Material PN TS [C] PS [bar] 32-100 11/4" 4" 1.4404[316L] 1.4435[316L] 1.4301[304] 10 145 psi 40 to +130 40 to +266 F 10 145 psi Weld stubs TriClamp Food Industry fittings External threads 1/8"Sanitary connectors Liner Peek/Torlon Meter Size DN Inch 3-50 1/10-2 65-100 21/2-4 3-40 1/10-1 1/2 50, 80 2, 3 65, 100 2 1/2, 4 3-50 1/10-2 65-100 2 1/2-4 3-40 1/10-1 1/2 50, 80 2, 3 65, 100 2 1/2, 4 3-25 1/10-1 PS bar 40 16 40 16 10 16 10 40 16 10 10 at TS C 130*) 130*) 130*) 130*) 130*) 121 121 130*) 130*) 130*) 130*) 1-2 10 120 1/25-1/12 Process Connections DN 1-2 [1/25"-1/12"] 1/8"Sanitary connectors with 2 grounding electrodes in the same material as the signal electrodes, standard DN 3-100 [1/10"-4"] *) Higher temperature are allowed for CIP/SIP cleaning for limited time periods, see Table Maximum Allowable Cleaning Temperature" Wafer Design, TriClamp, Food Industry Fittings, External threads. Others upon request 7 Electromagnetic Flowmeter FSM4000 D184S073U02 Maximal Allowable Cleaning Temperature CIPCleaning Steam Liquid cleaning Liner PFA/Peek PFA/Peek/Torlon Tmax C 150 140 Tmax Minutes 60 60 Specification for painting TAmb C 25 25 If the ambient temperature >25 C, the difference must be subtracted from the max. cleaning temperature. Tmax C, C = (TAmb. 25 C) [13 F]. Maximal Allowable Temperature Shock Type of painting Epoxy powder coating Priming coat No priming coating Preparing of the surface Cleaning in a high alkaline bath, Alodine procedure conversion layer for a better adherion of the painting Thickness of painting Liner PFA, Peek, Torlon Temp.Shock max. Temp.Diff. C arbitrary Temp.Gradient C/min arbitrary RAL 9002 (White grey) RAL 7012 (Basalt grey) Specifications Flowmeter Primary Flowmeter Primary Materials Liner Materials PFA, Peek, Torlon Electrode Materials Standard Others Hast.B2 Hast.C4 (1.4539 for SST 1.4539 SST 1.4571[316Ti] Food Ind. fittings and Tantalum, Titanium, PlatinumIridium TriClamp) Process Connection Materials Flange Wafer Design Weld stubs Food Ind. fittings TriClamp External threads 1/8"Sanitary connectors Connection Box Meter tube Cable connector Primary housing Standard Flat housing gaskets Electrode Design Standard Others Flat head Conical head ( DN10 [3/8"]) SST No. 1.4539 Option SST 1.4571 [316Ti] upon req. none SST 1.4404 [316L] upon req. SST 1.4404 [316L] upon req. SST 1.4404 [316L] upon req. SST 1.4404 [316L] upon req. SST 1.4571 [316Ti] POM, Brass, PVC Stainless Steel - SST 1.4301 [304] - Polyamide PVDF Deep drawn housing SST No. 1.4301[304] Process Connection Material Wafer Design, Weld stubs, Food Ind. fitting TriClamp External threads Gasket Materials none EPDM (EthylenePropylene) std. with FDAApproval (CIP capable, no oil or grease) Silicone with FDAApproval (option, suitable for oil and grease) Silicone (suitable for oil and grease) Protection Class IP 67 Standard IP 68 with connector Pg 13.5 and PU resin compound Pipeline Vibration Maximum allowable 15 m/s2 (10-150 Hz) 8 80 m Color Electromagnetic Flowmeter FSM4000 D184S073U02 Specifications: Flowmeter Primary, Flowrate Nomographs Flowrate Nomograph l/min m3/h 6 5 4 3 2 10-1 8 6 5 4 3 2 4 2 10-2 8 6 5 4 103 8 4 10 8 6 5 4 2 2 102 8 103 8 6 5 4 3 2 3 10-3 8 2 6 5 4 10-3 3 2 3 4 5 6 m/s 6 5 4 3 -2 3 0.5 0.6 0.8 1 Fig. 14 2 2 0 50 DN 40 DN 32 DN 8 DN 6 DN 3 2 3 2 DN 6 5 4 3 6 5 4 3 10-1 8 3 1 8 3 10 8 6 5 4 DN 2 2 2 3 3 10-1 8 6 5 4 6 5 4 2 DN 6 5 4 6 5 4 5 3 5 10 8 3 104 8 10 6 5 4 3 8 6 5 4 3 2 10 2 8 6 5 4 0 1 8 DN DN DN 15 20 25 2 6 5 4 10 2 1 8 1. 3 3 2 DN 6 5 4 6 5 4 10 8 1 102 8 3 DN 10 8 DN Example 2 2 3 5 6 5 4 DN DN DN DN DN DN DN DN DN DN DN 25 30 35 40 45 50 60 70 80 90 10 0 0 0 0 0 0 0 0 0 0 0 0 2 10 8 20 3 6 5 4 2 3 DN 6 5 4 3 4 2 2 15 3 DN 3 102 8 l/s 12 6 5 4 6 5 4 l/min m3/h DN 103 8 2 DN DN 80 10 0 2 8 65 3 3 DN 5 4 l/s 10 8 3 2 6 5 4 10 3 2 0.5 0.6 0.8 1 2 3 4 5 6 m/s 8 10 8 10 Flowrate Nomograph DN 1 to DN 100 [1/25" to 4"] Flowrate Nomographs The volume flowrate is a function of the flow velocity and the flowmeter size. The Flowrate Nomographs, Fig. 14 and Fig. 15 indicate the flowrate range for a specific flowmeter size and which flowmeter sizes are suitable for a specific flowrate. Fig. 15 Flowrate Nomograph DN 125 to DN 1000 [5" to 40"] Example: Flowrate = 7 m3/h (Maximum value = range end value). Suitable are flowmeter sizes DN 20 to DN 65 [3/4" to 2/12"] for a flow velocity between 0.5 and 10 m/s. 9 Electromagnetic Flowmeter FSM4000 D184S073U02 Up- and Downstream Straight Sections Flowmeter installation is the key to an accurata flow measurement system. As a rule of thump, generally 3 pipe diameters uystream and 2 pipe diameters downstream are sufficient. Other upstream obstructions however, such as double elbows out of plane, control valves and nonconcentric pipe reducers etc. may require longer lengths. Installations in Larger Size Pipelines The flowmeter can be installed in larger size pipelines without problems using reducer sections. The pressure drop when reducers are used can be determined from the Nomograph Fig. 17. The procedure for determining the pressure drop is as follows: 1. Determine the diameter ratio d/D. 2. Calculate the flow velocity as a function of the flowmeter size and the flowrate: Q (flowrrate) v = --------------------------------------------Primary Constant The flow velocity can also be determined from the Flowrate Nomographs, Fig. 14 and Fig. 15. In Fig. 17 read the "Pressure drop" value, yaxis, at the intersection of the "Diameter Ratio", xaxis, and the "Flow Velocity" curve. Grounding 3. Flanged Reducer 8 D Grounding the flowmeter primary is necesary not only for safety reasons but also to assure proper opration of the electromagnetic flowmeter. The grouding screws on the flowmeter primary, which correspond to VDE 0100, Part 540, are to be connected to earth potential. For measurement reasons this potential should be identical to the fluid potential if at all possible. In applications using plastic or insulating lined pipelines the ground connections are made utilizing grouding plates or grounding electrodes. If stray currents are present in the pipeline, grounding plates up and downstream of the flowmeter primary are recommended. d Specifications: Flowmeter Primary, Installation Requirements and Grounding Electrode Axis Neither electrode should be positioned at the highest pont in the pipeline in horizontal installations. Gas bubbles, which may be present in the fluid, could interrupt the electrical connection between the electrodes and the fluid. An ideal installation is shown in Fig. 16. Assure that the meter tube is always completely filled with fluid. Instrument designs with removable electrodes for cleaning are available upon request. d D v p = EMF inside diameter = Pipe inside diameter = Flow velocity in m/s = Pressure drop in mbar Pressure Drop Nomograph for EMF Flanged reducers with /2 = 8 100 Electrode Axis v=8m/s 7m/s Pressure Drop p [mbar] 6m/s 5m/s 10 4m/s 3m/s 2m/s 1 Fig. 16 Electrode Axis 0.5 0.6 0.7 Diameter Ratio d/D Fig. 17 10 Pressure Drop Nomograph 0.8 0.9 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Flowmeter Primary DN 3 to DN 300 [1/10"-12"], DIN Flanges Model SE41F Cable Connector M20 x 1.5 Cable Connector M20 x 1,5 88 Number of Holes N Number of Holes N F d4 D E G d2 Tolerances L* b A k H L* Flange Dimensions DN 3-200 1/10"-8" +0 DN 250-300 10"-12" +0 -3 -5 Instrument Dimensions Weight DN PN1) D/H d4 b k d2 N A L* L2) L3) E4) F G4) kg 3-8 10 15 20 10-40 10-40 10-40 10-40 90 90 95 105 40 40 45 58 18 18 18 20 60 60 65 75 14 14 14 14 4 4 4 4 67 67 67 87 130 200 200 200 133 203 203 203 136 206 206 206 101 101 101 112 62 62 62 73 129 129 129 140 2.5 3 3 3.5 5.51 6.61 6.61 7.72 25 32 40 10-40 10-40 10-40 115 140 150 68 78 88 20 20 20 85 100 110 14 18 18 4 4 4 87 95 100 200 200 200 203 203 203 206 206 206 112 117 121 73 78 82 140 145 149 4 5 6 8.82 11.02 13.23 50 10-40 165 102 21 125 18 4 116 200 203 206 129 90 157 8 17.64 65 10-16 25-40 185 185 122 122 21 25 145 145 18 18 4 8 100 100 200 200 203 203 206 206 153 153 104 104 171 171 12 12 26.45 26.45 lb (pound) 80 10-40 200 138 27 160 18 8 100 200 203 206 159 110 177 16 35.27 100 10-16 25-40 220 235 158 162 23 27 180 190 18 22 8 8 130 130 250 250 253 253 256 256 179 179 130 130 197 197 15 15 33.07 33.07 125 10-16 25-40 250 270 188 188 25 29 210 220 18 26 8 8 124 124 250 250 255 255 260 260 170 170 127 127 195 195 23 30 50.71 66.14 150 10-16 25-40 285 300 212 218 25 31 240 250 22 26 8 8 170 170 300 300 305 305 310 310 190 190 148 148 216 216 28 34 61.73 74.96 200 10 16 340 340 268 268 28 28 295 295 22 22 8 12 195 195 350 350 355 355 360 360 222 222 179 179 248 248 54 54 119.05 119.05 250 10 16 395 405 320 320 30 30 350 355 22 26 12 12 250 250 450 450 455 455 460 460 250 250 207 207 276 275 80 80 176.37 176.37 300 10 445 370 31 400 22 12 250 500 505 510 293 250 318 83 182.98 16 460 378 33 410 26 12 250 500 505 510 293 250 318 92 202.82 1) Other pressure ratings upon request. 2) Standard with one grounding plate mounted on one flange SST No. 1.4571 [316Ti]. Other materials upon request. See also Information "Grounding". DN 3-100 L + 3 mm, DN 125-300 L + 5 mm. 3) With protection flanges. Protection flanges replace grounding plates. DN 3-100 L + 6 mm, DN 125-300 L + 10 mm. Series 1000 (for replacement only) also available with protection flanges, Dimensions see page 16. 4) For high temperature design + 120 mm. All dim's in mm Fig. 18 Projektion nach ISO Methode E Flowmeter Primaries DN 3 to DN 300 [1/10: to 12"] 11 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Flowmeter Primary DN 3 to DN 300 [1/10"-12"], ANSI Flanges Model SE41F Cable Connector M20 x 1.5 88 88 35 Cable Connector M20 x 1.5 Number of Holes N d2 E G E F F d4 D G d2 Number of Holes N k b A k H L* Tolerances L* -3 DN 250-300 10"-12" -5 +0 Weight Flange Dimensions ANSI CL 300 Flange Dimensions ANSI CL 150 Meter Instrument Dimensions ANSI CL 150/CL 300 Size +0 DN 3-200 1/10"-8" L1)2) * DN Inch 3-8 1/10-5/16 10, 15 3/8, 1/2 3/4 20 1 25 A ABB ISO 13359 (Ser.1000) E3) F G D/H 129 89 129 89 140 99 140 108 67 67 87 87 130 200 200 200 130 270 270 270 101 101 112 112 62 62 73 73 78 145 117 82 149 127 90 157 152 d4 b k d2 N D/H kg lb CL150/300 (pound) d2 N 35 35 43 51 16 16 19 19 4 4 4 4 2.5 3 3.5 4 5.51 6.61 7.72 8.82 64 18 89 16 73 20 99 16 92 21 121 19 4 134 4 156 4 165 64 21 99 19 73 23 115 23 92 24 127 19 4 4 8 5 6 8 11.02 13.23 17.64 4 191 105 27 150 23 4 210 127 30 168 23 8 254 157 34 200 22 8 8 8 12 16 15 26.45 35.27 33.07 36/38 38 66 98 79/84 83.77 145.50 216.05 124/181 273/399 60 60 70 80 95 100 116 200 200 200 280 280 280 117 121 129 65 80 100 2 1/2 3 4 100 100 130 200 200 250 330 340 400 153 104 171 178 105 25 140 19 159 110 177 191 127 26 153 19 179 130 197 229 157 26 191 19 125 150 200 250 5 6 8 10 124 170 195 250 250 300 350 450 450 450 500 550 169 190 222 250 254 279 343 406 k 4 95 4 95 4 117 4 124 13 13 14 16 1 1/4 1 1/2 2 195 216 248 276 b 16 16 16 16 35 35 43 51 32 40 50 127 148 179 207 d4 186 216 270 324 28 30 34 35 216 241 298 362 22 8 22 8 22 8 25 12 280 318 381 445 186 216 270 324 16 16 18 20 39 41 47 53 67 67 83 89 235 270 330 387 22 8 22 12 25 12 28 16 293 250 319 483 381 37 432 26 12 521 381 56 451 32 16 620 250 500 12 300 1) Standard with one grounding plate mounted on one flange SST No. 1.4571[316Ti]. Other materials upon request. See also Information "Grounding". DN 3-100 L + 3 mm, DN 125-300 L + 5 mm 2) With protection flanges. Protection flanges replace grounding plates. DN 3-100 L + 6 mm, DN 125-300 L + 10 mm Series 1000 ( for replacement only) also available with protection flanges, Dimensions see page 16. 3) For high temperature design + 120 mm. All dim's in mm Fig. 19 12 Flowmeter Primaries DN 3 to DN 300 [1/10: to 12"], ANSI Flanges Projektion nach ISO Methode E Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Flowmeter Primary DN 350 to DN 1000 [14"-40"], DIN Flanges Model SE41F Cable Connector M20 x 1.5 Number of Holes N F d4 E G d2 b d4 k D A L* Tolerances L* DIN Flange Dimensions DN 350-500 14"-20" -5 0 DN 600-1000 24"-40" - 10 0 Instrument Dimensions Weight DN PN1) D k d4 d2 N b A L* L2) L3) G E F 350 350 10 16 505 520 460 470 430 438 22 26 16 16 31 35 322 322 550 550 555 555 560 560 341 341 313 313 250 250 126 140 278 309 400 400 10 16 565 580 515 525 482 490 26 30 16 16 31 37 370 370 600 600 605 605 610 610 367 367 339 339 275 275 155 175 342 386 500 500 10 16 670 715 620 650 585 610 26 33 20 20 33 39 407 407 650 650 655 655 660 660 403 403 375 375 310 310 191 235 421 518 600 600 10 16 780 840 725 770 685 725 30 36 20 20 33 41 469 469 780 780 785 785 790 790 454 454 426 426 361 361 243 302 536 666 700 700 10 16 895 910 840 840 800 795 30 36 24 24 35 41 537 537 910 910 915 915 920 920 495 495 469 469 405 405 315 340 694 750 800 800 10 16 1015 1025 950 950 905 900 33 39 24 24 37 43 605 605 1040 1040 1045 1045 1050 1050 545 545 519 519 455 455 405 467 893 1030 900 900 10 16 1115 1125 1050 1050 1005 1000 33 39 28 28 39 45 671 671 1170 1170 1175 1175 1180 1180 595 595 569 569 505 505 483 567 1065 1250 619 619 619 555 555 555 475 575 764 1047 1268 1684 645 739 1300 1305 1310 31 1175 1120 1080 30 28 6 1000 645 739 1300 1305 1310 39 1230 1160 1110 36 28 10 1000 645 739 1300 1305 1310 47 1255 1170 1115 42 28 16 1000 1) Other pressure ratings upon request. 2) One grounding plate mounted on one flange SST No. 1.4571[316Ti]. Other materials upon request. L + 5 mm. 3) With protection plates mounted on both flanges, grounding plate not required L + 10 mm. Series 1000 (for replacement only) also available with protection flanges, Dimensions see page 16. appr. kg lb (pound) All dim's in mm Fig. 20 Projektion nach ISO Methode E Flowmeter Primaries DN 350 to DN 1000 [14" to 40"], DIN Flanges 13 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Flowmeter Primary DN 350 to DN 1000 [14"-40"], ANSI Flanges Model SE41F Cable Connector M20 x 1.5 Number of Holes N F d4 E G d2 b d4 k D A L* Tolerances L* Meter Size DN 350 -500 14"-20" -5 DN 600 -1000 24"-40" - 10 Instrument Dimensions 0 0 Flange Dimensions ANSI CL 150 1) Weight L2)3) * E F G D k d4 d2 N b appr. kg CL150 appr. lb (pound) 650 700 - 780 313 329 375 375 250 275 310 310 341 367 403 403 534 597 635 699 476 540 578 635 413 470 533 584 28.6 28.6 31.7 31.7 12 16 16 20 40 42 45 48 178 225 230 263 392 496 507 580 850 910 423 469 361 405 454 495 813 837 749 749 692 762 34.9 34.9 20 20 53 50 327 385 721 849 48 22.2 864 900 942 545 455 519 1040 - 605 800 32 44 25.4 972 595 1057 1010 505 569 1170 - 671 900 36 28 56 1140 645 1380 1210 555 619 1300 - 739 1000 40 1) Other pressure ratings upon request. 2) One grounding plate mounted on one flange SST No. 1.4571[316Ti]. Other materials upon request. L + 5 mm. 3) With protection plates mounted on both flanges, grounding plate not required L + 10 mm. Series 1000 (for replacement only) also available with protection flanges, Dimensions see page 16. 51 57 63 513 662 1132 1131 1459 2496 DN Inch A ISO ABB 13359 (ser.1000) 350 400 450 500 14 16 18 20 322 370 407 416 550 600 686 762 600 700 24 28 469 537 914 - All dim's in mm Fig. 21 14 Flowmeter Primaries DN 350 to DN 1000[14" to 40"], ANSI Flanges Projektion nach ISO Methode E Electromagnetic Flowmeter FSM4000 D184S073U02 Ordering information: Flanged Instruments, Model SE41F In addition to the Ordering Number please supply the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type (grounding plate, grounding electrodes)1) Ordering Number SE41F Liner Material H Hard rubber (DN15DN1000 [1/2"40"]) KTW approved S Soft rubber (DN50DN1000 [2"40"]) T PTFE (DN10DN600 [3/8"24"]) FDA approved P PFA (DN3DN 8 [1/10"5/16""]) FDA approved Z Others Meter Size Inch 03 DN 3 1/10 04 DN 4 5/32 06 DN 6 1/4 08 DN 8 5/16 10 DN 10 3/8 15 DN 15 1/2 20 DN 20 3/4 25 DN 25 1 32 DN 32 11/4 40 DN 40 11/2 50 DN 50 2 65 DN 65 21/2 80 DN 80 3 1H DN 100 4 1Q DN 125 5 1F DN 150 6 2H DN 200 8 2F DN 250 10 3H DN 300 12 3F DN 350 14 DN 400 16 4H DN 450 18 (only ANSI Cl150/300 ISO 13359 Installation length) 4F 5H DN 500 20 6H DN 600 24 7H DN 700 28 8H DN 800 32 9H DN 900 36 1T DN 1000 40 Measuring Grounding Electrode Material 2) SST No. 1.4571[316Ti] none S Hastelloy B2 none B Hastelloy C4 none standard H Titanium none M Tantalum none T SST No. 1.45393) F none P PlatinumIridium none SST No. 1.4571[316Ti] with E Hastelloy B2 with N Hastelloy C4 with O Titanium with I Tantalum with Q SST No. 1.45393) R with G PlatinumIridium with Z Others Pressure Rating C DIN PN 10 D DIN PN 16 E DIN PN 25 F DIN PN 40 K JIS K10 P ANSI CL 150 (Installation length Series 1000 only for replacement) Q ANSI CL 300 (Installation length Series 1000 only for replacement) R ANSI CL 150 (ISO 13359 Installation length) S ANSI CL 300 (ISO 13359 Installation length) Z Others Continued on next page 1) If a grounding plate is required (see Part No.) The standard grounding plate is made of SST No. 1.4571[316Ti]. Others upon request. 2) From DN 125 [5"] a conductive grounding surface is integrated in the hard/soft rubber liners, standard. 3) For Food Industry applications. 15 Electromagnetic Flowmeter FSM4000 D184S073U02 Ordering Number Flange Material Steel (standard from DN 20[3/4"]) 1 SS No. 1.4571[316Ti] (standard for DN3DN15[1/10"1/2"], option from DN 20[3/4"]) 3 Others upon request 9 Flange Accessories None Protection plates SST 1.4571[316Ti] (mounted one side) Only PTFE/PFA Grounding plate SST 1.4571[316Ti] (mounted one side) Only PTFE/PFA Protection flanges SST 1.4571[316Ti] (mounted both sides)4) Only PTFE Temperature Range Standard (see Specifications, Liner Materials) 130 C High temperature design 180 C (only PTFE/PFA) Certifications None Material certified per EN 10204 Par. 3.1B and pressure test per AD2000 Inspection Certificate EN 102043.1B Pressure test per AD2000 Others Calibration Certificates Standard Others Protection Class per EN 60529 IP 67 (connection box with M20 x 1.5 cable connector) IP 68 (connection box with M20 x 1.5 cable connector) and PU resin compound IP 67 (connection box with NPTthreads) Others Design5) Without preamplifier (Standard DN 10 [3/8"] to DN 1000 [4"]) Preamplifier Typ A (Standard DN 3 [1/10"] to DN 8 [5/16"]) Preamplifier Typ B 4) Only with Installation Length Series 1000 Short and ANSI/DINFlanges. Installation length DN 80[3] L + 20 mm, from DN 100[4"] L + 25 mm. 5) Notes on design Design A B C D S H A D F G Z A Z 2 3 4 9 Minimum Conductivity DN 3 [1/10"] to DN 8 [5/16"] DN 10 [3/8"] to DN 1000 [4"] without preamplifier not possible = > 20 S/cm Preamplifier Typ A = > 20 S/cm = > 5 S/cm Preamplifier Typ B = > 5 S/cm Max. cable lenght without preamplifier 50 m Max. cable lenght with preamplifier 200 m (Empty pipe detection not pos sible) Additional Ordering Information may be provided in writing: Name Plate (also available in Stainless Steel, option) German English French Electrode Design Standard Conical head (from DN 10 [3/8"] material SST No. 1.4539 used for high grease content fluids) 16 = > 0,5 S/cm 1 2 4 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Stainless Steel Flowmeter Primaries DN 3 to DN 40 [1/10" to 1-1/4"], Flanged Model SE21F 103 83 Cable Connector Pg 13.5 G G 41 E E Number of Holes N D F F d4 d2 A k D b L DIN Flange Dimensions Liner PFA Connections DN 1/10-5/16" 3/8", 1/2" 3/4" 1" 1-1/4" 1-1/2" 38 10,15 20 25 32 40 PN L1) A D k d4 d2 b E F G 1040 130 200 200 200 200 200 37 37 42 54 62 67 90 95 105 115 140 150 60 65 75 85 100 110 42 36 41 54 64 74 14 14 14 14 14 14 18 18 20 20 20 20 108 108 120 127 132 136 62 62 66 73 78 82 134 134 136 143 148 152 L1) A D k 130 200 200 200 200 200 130 200 200 200 200 200 37 37 42 54 62 67 37 37 42 54 62 67 Weight appr. kg appr. lb (pound) 3.5 7.72 3.5 7.72 3.5 7.72 4 8.82 5 11.02 5.5 12.13 ANSI Flange Dimensions Liner PFA Connections DN 1/10"-5/16" 3/8", 1/2" 3/4" 1" 1-1/4" 1-1/2" 1/10"-5/16" 3/8", 1/2" 3/4" 1" 1-1/4" 1-1/2" 38 10,15 20 25 32 40 38 10,15 20 25 32 40 PN CL 150 CL 300 88.9 60.3 88.9 60.3 98.4 69.8 108 79.2 117.5 88.9 127 98.6 95.2 66.7 95.2 66.7 117.5 82.5 123.8 88.9 133.3 98.4 155.6 114.3 d4 d2 b E F G 42 34.8 42.9 50.8 63.5 73.0 42 34.8 42.9 50.8 63.5 73.0 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9 19 19 19 22.2 18 12.6 14.2 15.8 17.4 19 18 15.8 17.4 19.0 20.5 22.1 108 108 120 127 132 136 108 108 120 127 132 136 62 62 66 73 78 82 62 62 66 73 78 82 134 134 136 143 148 152 134 134 136 143 148 152 Weight appr. kg appr. lb (pound) 3.5 7.72 3.5 7.72 3.5 7.72 4 8.82 5 11.02 5.5 12.13 3.5 7.72 3.5 7.72 3.5 7.72 4 8.82 5 11.02 5.5 12.13 1) If a grounding plate is required, L + 3 mm, materials upon request. With 2 grounding plates (protection plates) L + 6 mm, materials upon request. All dim's in mm Fig. 22 Projektion nach ISO Methode E Flowmeter Primaries DN 3 to DN 40 [1/10" to 11/2"] 17 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Stainless Steel Flowmeter Primaries DN 50 to DN 100 [2" to 4"], Flanged Model SE21F 83 Cable Connector Pg 13.5 41 d4 D E d2 E G G Number of Holes N A b L DIN Flange Dimensions Liner PFA Weight DN PN L1) A D k d4 d2 N b E G appr. kg appr. lb (pound) 50 10-40 200 100 165 125 104 18 4 24 135 161 8 17.64 65 10-16 25-40 200 200 107 107 185 185 145 145 124 124 18 18 4 8 26 26 149 149 175 175 10 10 22.05 22.05 80 10-40 200 107 200 160 139 18 8 28 155 181 12 26.45 100 10-16 25-40 250 250 159 159 220 235 180 190 161 167 18 22 8 8 24 28 175 175 201 201 18 18 39.68 39.68 L1) A D k d4 d2 N b E G appr. kg appr. lb (pound) 2" 200 100 152 121 99 19 4 23 135 163 8 17.64 2-1/2" 200 107 178 140 118 19 4 26 149 177 10 22.05 200 107 191 152 131 19 4 28 155 183 12 26.45 ANSI Flange Dimensions Liner PFA Meter Size 3" Weight PN CL 150 4" 250 159 229 190 171 19 8 28 175 203 18 39.68 2" 200 100 165 127 102 19 8 26 135 163 8 17.64 200 107 191 149 124 22 8 29 149 177 10 22.05 200 107 210 168 143 22 8 32 155 183 12 26.45 250 159 254 200 177 22 8 36 175 203 18 39.68 2-1/2" 3" 4" CL 300 1) If a grounding plate is required, L + 3 mm, materials upon request. With 2 grounding plates (protection plates) L + 6 mm, materials upon request. All dim's in mm Fig. 23 18 Flowmeter Primaries DN 50 to DN 100 Projektion nach ISO Methode E Electromagnetic Flowmeter FSM4000 D184S073U02 Ordering Information: Stainless Steel Flowmeter Primaries DN 3 to DN 100 [1/10" to 4"], Flanged In addition to the Ordering Number please supply the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type (grounding plate)1) Ordering Number SE21F Liner Material: PFA P Meter Size Inch 03 DN 3 1/10 04 DN 4 5/32 06 DN 6 1/4 08 DN 8 5/16 10 DN 10 3/8 15 DN 15 1/2 20 DN 20 3/4 25 DN 25 1 32 DN 32 11/4 40 DN 40 11/2 50 DN 50 2 65 DN 65 21/2 80 DN 80 3 1H DN 100 4 Signal Electrode / Grounding Electrode Material S SST No. 1.4571[316Ti] / none B Hastelloy B2 / none H Hastelloy C4 / none M Titanium / none T Tantalum / none F SST No. 1.4539 / none (Food Ind. applications) P PlatinumIridium / none E SST No. 1.4571[316Ti] / with N Hastelloy Bs / with O Hastelloy C4 / with I Titanium / with Q Tantalum / with R SST No. 1.4539 / with (Food Ind. applications) G PlatinumIridium / with Z Others Pressure Rating PN 16 Standard DN 100 [4"] D PN 40 Standard DN 3-80 [1/10"-3"] F K JIS K10 P ANSI CL 150 (ISO 13359 Installation length) Q ANSI CL 300 (ISO 13359 Installation length) Z Others Process Connection Materials SST No. 1.4571[316Ti] 3 Others 9 Flange Accessories1) A None B Protection Plates SST No. 1.4571 (mounted both sides) C Grounding Plate SST No. 1.4571 (mounted one side) Z Others Temperature Range Standard design 130 C (266 F) S Continued on next page 1) Protection plates (2 grounding plates) mounted on both sides and grounding plate mounted on one side to flange, material SST No. 1.4571 [316Ti]. Others upon request. 19 Electromagnetic Flowmeter FSM4000 D184S073U02 In addition to the Ordering Number please supply the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type (grounding plate))1) Ordering Number SE21F Certifications A None D Material certified per EN 10204 Par. 3.1B and pressure test per AD2000 F Inspection Certificate EN 10204 3.1B G Pressure test per AD2000 Z Others Calibration Certificates Standard A Others Z Protection Class IP 67 (connection box with Pg 13.5 cable connector) 2 IP 68 (connection box with Pg 13.5 cable connector) and PU resin compound 3 IP 67 (connection box with NPTAdapter) 4 Design1) Without preamplifier (Standard DN 10 [3/8"] to DN 1000 [4"]) 1 Preamplifier Typ A (Standard DN 3 [1/10"] to DN 8 [5/16"]) 2 Preamplifier Typ B 4 1) Notes on design Design Minimum Conductivity DN 3 [1/10"] to DN 8 [5/16"] DN 10 [3/8"] to DN 1000 [4"] without preamplifier not possible = > 20 S/cm Preamplifier Typ A = > 20 S/cm = > 5 S/cm Preamplifier Typ B = > 5 S/cm = > 0,5 S/cm Max. cable lenght without preamplifier 50 m Max. cable lenght with preamplifier 200 m (Empty pipe detection not possible) Additional Ordering Information may be provided in writing: Name Plate (also available in Stainless Steel, option) German English French Electrode Design Standard Conical head (from DN 10 [3/8"] material SST No. 1.4539 used for high grease content fluids) 20 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Stainless Steel Flowmeter Primaries, DN 3 to DN 100 [1/10" to 4"], Wafer Design Model SE21W 83 41 D C G E Cable Connector Pg 13.5 F Di DN 3-DN 8 [1/10"-5/16"] A Di 13.6 C# B A* L Meter Size DN Inch PN L1) A* A B 3 1/10 4 5/32 68 64 37 28 6 1/4 10-40 8 5/16 CL 150/ 10 3/8 CL 300 15 1/2 JIS 20 3/4 78 74 42 28 25 1 90 86 54 46 32 11/4 98 94 62 46 40 11/2 103 99 67 46 50 2 117 112 - 60 103 99 - 60 65 21/2 10-16 CL 150 103 80 3 99 - 60 JIS 100 4 133 129 - 60 1) Installation length with 2 grounding plates L + 3 mm # Mounting bracket optional C C 50 42 50 70 70 70 110 110 110 110 50 59 69 77 95 111 128 155 Di 3 4 6 8 10 15 20 25 32 40 47 62 74 96 D E F G Weight appr. kg Weight appr. lb (pound) 45 108 62 197 1.5 3.31 54 63 73 82 100 116 133 160 112 119 124 128 136 150 157 176 66 73 78 82 50 58 66.5 80 205 219 229 237 213 235 250 283 2.0 2.0 2.5 3.0 4.0 4.5 6.5 8.5 4.41 4.41 5.51 6.61 8.82 9.92 14.33 18.74 All dim's in mm Fig. 24 Projektion nach ISO Methode E Flowmeter Primaries DN 3 to DN 100 [1/10" to 4"], Wafer Design 21 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Flowmeter Primary, Variable Process Connections, DN 3 to DN 100 [1/10" to 4"] Model SE21_ DN 3-DN 40 [1/10"-11/2"] Cable Connector Pg 13.5 103 83 D G E 83 F 3 A L Rohr # C B DN 50-DN 100 [2"-4"] 103 Cable Connector Pg 13.5 83 83 E Number of Holes N F D G 3 C# B A 2 1/2"-4" DN 65-100 Meter Size DN Inch A D B C E F2) G2) N Weight appr. kg1) Weight appr. lb1) (pound) 3-10 1/10-3/8 37 44 28 50 108 62 197 - 1.5 3.31 15 1/2 37 44 28 50 108 62 197 - 1.5 3.31 20 3/4 42 63 28 50 112 66 205 - 2.0 4.41 25 1 54 63 46 70 119 73 219 - 2.0 4.41 32 11/4 62 78 46 70 124 78 229 - 2.5 5.51 40 11/2 67 78 46 70 128 82 237 - 3.0 6.61 50 2 128 100 60 110 136 50 213 4 4.0 8.82 65 21/2 114 116 60 110 150 58 235 6 4.5 9.92 80 3 114 133 60 110 157 66.5 250 6 6.5 14.33 283 6 9.0 19.84 100 4 144 160 60 110 176 80 For installation lengths with process connections, see Pages 23-24. 1) For additional weight due to process connections, see Pages 23-24. 2) With mounting bracket G and F + 10.5 mm # Mounting bracket optional Fig. 25 22 2" DN 50 Flowmeter Primaries DN 3 to DN 100 [1/10" to 4"], Variable Process Connections All dim's in mm Projektion nach ISO Methode E Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Stainless Steel Flowmeter Primaries, Adapters for Various Process Connections Model SE21_ Weld Stubs Meter Size DN ISO 2037 Inch Di Da L DIN 11850 Weight1) Di Da L DIN 2463 Weight1) Di Da L Weight1) kg lb kg lb kg lb 310 1/103/8 10.0 13.0 127 0.4 0.88 10.3 13.5 127 0.4 0.88 15 1/2 16.0 19.0 127 0.4 0.88 18.1 21.3 127 0.4 0.88 20 3/4 20.0 23.0 132 0.7 1.54 23.7 26.9 132 0.7 1.54 25 1 22.6 25.0 149 0.7 1.54 26.0 29.0 149 0.7 1.54 25 28 149 0.7 1.54 32 11/4 31.3 33.7 166 1.0 2.20 32.0 34.0 166 1.0 2.20 32 35 166 1.0 2.20 40 11/2 35.6 38.0 171 1.0 2.20 38.0 41.0 171 1.0 2.20 36.8 40 171 1.0 2.20 50 2 48.6 51.0 173 1.0 2.20 50.0 54.0 173 1.0 2.20 49 52 173 1.0 2.20 65 21/2 60.3 63.5 165 1.4 3.09 66.0 70.0 165 1.4 3.09 66 70 165 1.4 3.09 80 3 72.9 76.1 169 2.0 4.41 81.0 85.0 169 2.0 4.41 81 85 169 2.0 4.41 100 4 97.6 101.6 199 2.6 5.73 100.0 104.0 199 2.6 5.73 100 104 227 3.0 6.61 Food Industry Fittings Meter Size DN DIN 11851 Inch Rd. Thds. L Tri-Clamp DIN11864-1 (Form B) Weight1) kg lb Rd. Thds. L DIN 32676 Weight1) kg lb Di L Weight1) kg lb 28 x 1/8" 169 0.5 1.10 34 x 1/8" 161 0.5 1.10 10.0 163 0.5 1.10 15 1/2 34 x 1/8" 169 0.5 1.10 44 x 1/6" 161 0.5 1.10 16.0 163 0.5 1.10 20 3/4 44 x 1/6" 180 0.9 1.98 44 x 1/6" 170 0.9 1.98 20.0 168 0.7 1.54 25 1 52 x 1/6" 207 0.9 1.98 52 x 1/6" 197 0.9 1.98 26.0 192 0.8 1.76 32 11/4 58 x 1/6" 230 1.4 3.09 58 x 1/6" 220 1.4 3.09 32.0 209 1.5 3.31 40 11/2 65 x 1/6" 237 1.4 3.09 65 x 1/6" 227 1.4 3.09 38.0 214 1.4 3.09 50 2 78 x 1/6" 243 1.4 3.09 78 x 1/6" 233 1.4 3.09 50.0 216 1.2 2.65 65 21/2 95 x 1/6" 245 2.2 4.85 95 x 1/6" 233 2.2 4.85 66.0 221 1.6 3.53 80 3 110 x 1/4" 259 3.2 7.05 110 x 1/4" 245 3.2 7.05 81.0 225 2.4 5.29 130 x 1/4" 307 4.4 9.70 130 x 1/4" 291 4.4 9.70 100.0 255 3.1 6.83 L Weld Stubs per DIN 11850 or ISO 2037 or DIN 2463 Di Di 100 4 1) Weight per pair RdWgt. 1/103/8 Da 310 L TriClamp per DIN 32676 L Food Industry Fitting per DIN 11851 All dim's in mm Fig. 26 Projektion nach ISO Methode E Dimensions DN 3 to DN 100 [1/10" to 4"], Adapters for Variable Process Connections 23 Electromagnetic Flowmeter FSM4000 D184S073U02 Model DS21 DN 3-10 15 20 25 32 40 50 65 80 100 Inch 1/10-3/8 1/2 3/4 1 11/4 11/2 2 21/2 3 4 Weld Stubs DIN 11850 L 127 127 132 149 166 171 173 165 169 199 Weight1) kg lb 0.4 0.4 0.7 0.7 1.0 1.0 1.0 1.4 2.0 2.6 0.88 0.88 1.54 1.54 2.20 2.20 2.20 3.08 4.41 5.73 Food Industry Fittings Weight1) DIN 11851 kg lb L 169 169 180 207 230 237 243 245 259 307 0.5 0.5 0.9 0.9 1.4 1.4 1.4 2.2 3.2 4.4 Di Meter Size 1.10 1.10 1.98 1.98 3.08 3.08 3.08 4.85 7.05 9.70 Weld Stubs L DIN 11850, ISO 2037 Food Industry Fitting L DIN 11851 DN Inch 3-10 1/10-3/8 15 1/2 20 3/4 25 1 1) Weight per pair R 3/8" 1/2" 3/4" 1" External Threads ISO 228 / DIN 2999 Weight 1) a L kg lb 18 139 0.4 0.88 18 139 0.4 0.88 25 164 0.8 1.76 25 179 0.8 1.76 a External Threads R Meter Size L All dim's in mm Fig. 27 24 Dimensions, Model SE21, DN 3 to DN 100 [1/10" to 4"], Adapters for Variable Process Connections Projektion nach ISO Methode E Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Stainless Steel Flowmeter Primaries, 1/8"-Sanitary Connectors, DN 1 to DN 2 [1/25" to 1/12"] Model SE21B 64 83 41 92 118 Cable Connector Pg 13.5 48 1 10 2 2 4 x 5.5 26 60 40 90 25 (135) 69 Note: 1 Connection dimension for G 1/8" coupling, internal threads 2 Mounting bracket optional Information: Grounding electrodes are integrated in the flowmeter primary as standard and are made of the same material as the signal electrodes. Process Connections 1/8" Sanitary connection1) 1) For hose 6 x 4 mm DN Inch PN 12 1/25 1/12 10 Weight kg lb 1.5 3.31 All dim's in mm Fig. 28 Projektion nach ISO Methode E Flowmeter Primaries DN 1 to DN 2 [1/25" to 1/12"] 25 Electromagnetic Flowmeter FSM4000 D184S073U02 Ordering Information: Stainless Steel Flowmeter Primaries In addition to the Ordering Number please supply the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type (grounding plate, grounding electrode)1) Ordering Number SE21 Process Connections W Wafer Design DN 3-100 [1/10-4"] R Weld stubs DIN 11850 DN 3-100 [1/10-4"] Q Weld stubs DIN 2463 DN 3-100 [1/10-4"] P Weld stubs ISO 2037 DN 25-100 [1-4"] S Food Industry fitting DIN 11851 DN 3-100 [1/10-4"] T TriClamp DIN 32676 DN 3-100 [1/10-4"] E External threads ISO 228/DIN 2999 DN 3- 25 [1/0"1"] V No adapter B 1/8"Sanitary connectors DN 12 [1/25"3/32"] Z Others Liner Material PFA (DN 3 100 [1/10"4"]) P Peek (DN 12 [1/25"1/12"]) K Torlon (DN 12 [1/25"1/12"]) N Meter Size Inch 01 DN 1 1/25 1S DN 1.5 1/17 02 DN 2 1/12 03 DN 3 1/10 04 DN 4 5/32 06 DN 6 1/4 08 DN 8 5/16 10 DN 10 3/8 15 DN 15 1/2 20 DN 20 3/4 25 DN 25 1 32 DN 32 11/4 40 DN 40 11/2 50 DN 50 2 65 DN 65 21/2 80 DN 80 3 1H DN 100 4 Measuring Electrode /Grounding Electrode Material2) S SST No. 1.4571[316Ti] /none B Hastelloy B2 /none H Hastelloy C4 /none standard M Titanium /none T Tantalum /none F SST No. 1.4539 /none (Food Industry applications) P PlatinumIridium /none E SST No. 1.4571[316Ti] /with N Hastelloy B2 /with O Hastelloy C4 /with Standard I Titanium /with Q Tantalum /with R SST No. 1.4539 /with (Food Industry applications) G PlatinumIridium /with Z Others Pressure Rating PN 10 TriClamp (DN 65-100); external threads, Food Ind. fitting, weld stubs (DN 65, 100) PN 16 Wafer Design, TriClamp DN (3-50); Food Ind. fitting, weld stubs DN 50, 80) PN 40 Wafer Design (DN 3-50); Food Ind. fitting, weld stubs (DN 3-40) JIS K10 Wafer Design DN 3-100 [1/10"4"] ANSI CL 150 Wafer Design DN 3-100 [1/10"4"] ANSI CL 300 Wafer Design DN 3-50 [1/10"2"] Others Continued on next page 1) Only required for Wafer Design and pipelines with insulating liners. 2) DN 1-2 [1/25"-1/12"] always order with same material as signal electrodes, standard. 26 C D F K P Q Z Electromagnetic Flowmeter FSM4000 D184S073U02 Ordering Number SE21 Process Connection Materials None (only Wafer Design) SST No. 1.4571 [316Ti] (only DN 1-2 [1/25"-1/12"]) SST No. 1.4404 [316L] standard POM (DN 1-2 [1/25"-1/12"]) Others Instrument Mounting Bracket None With Others Temperature Range Standard design 130 C (DN 1-2 [1/25"1/12"] max. 120 C) Certifications None Material certified per EN 10204 Par. 3.1B and pressure test per AD2000 Inspection Certificate EN 10204 3.1B Pressure test per AD2000 Calibration Certificates Standard Others Protection Class IP 67 (connection box with Pg 13.5 cable connector) IP 68 (connection box with Pg 13.5 cable connector) and PU resin compound IP 67 (connection box with NPTAdapter) Design1) Without preamplifier (Standard DN 10 [3/8"] to DN 1000 [4"]) Preamplifier Typ A (Standard DN 3 [1/10"] to DN 8 [5/16"]) Preamplifier Typ B 0 3 4 8 9 A C Z S A D F G A Z 2 3 4 1 2 4 1) Notes on design Design Minimum Conductivity DN 3 [1/10"] to DN 8 [5/16"] DN 10 [3/8"] to DN 1000 [4"] without preamplifier not possible = > 20 S/cm Preamplifier Typ A = > 20 S/cm = > 5 S/cm Preamplifier Typ B = > 5 S/cm = > 0,5 S/cm Max. cable lenght without preamplifier 50 m Max. cable lenght with preamplifier 200 m (Empty pipe detection not possible) Additional Ordering Information may be provided in writing: Name Plate (also available in Stainless Steel, option) German English French Electrode Design Standard Conical head (from DN 10 [3/8"] material SST No. 1.4539 used for high grease content fluids) Others Gasket Materials EPDM with FDAApproval (CIP capable, no oil or grease) Silicone with FDAApproval (suitable for oil and grease) PTFE (Teflon) None 27 Electromagnetic Flowmeter FSM4000 D184S073U02 Installation Accessories Chemical Applicationd (Grounding) For plastic pipelines or pipelines with insulating liners, protection/ grounding plates made of conductive PTFE (patent applied for), replace the expensive special materials (Platinum, Tantalum etc.) presently used. Succesfully tested in numerous applications. N Holes at scale d2 di R8 R2 16 k D 6.6 l1 Fig. 29 Fig. 31 Protection Plates/Grounding Plates The loose grounding plates are installed between the flowmeter flange and the mating flange. Available for sizes DN 3-DN 600 [1/10"-24"]. Mat. SS 1.4571[316Ti] other materials upon request . DN (inch) PN T=Thick 3-80 1/10-3 10-40 1,5 100-150 4-6 25-40 1,5 100-250 4-10 10-16 1,5 300-600 12-24 10-16 3 40.5 PTFE Protection/Ground Plates Nennweite DN 10-100 < DN 200 (inch) 3/8"-4" PN 10-40 upon request Thickness 4 mm Wafer Design Accessories for Model SE21W The following accessories are available as a function of the meter size and the pressure rating: Bolts, nuts, lockwasher, centering elements Gaskets are not included ion the accessories. Material: SS C R2 Ground connection 1) Meter Size DN 3 to 10 1/10" to 3/8" R2 Ground connection 1) R8 T 10 Grounding Plate, Loose (Centered by Mounting Bolts) B R8 16 16 20 B A 6.4 6,6 Protection Plate/Grounding Plate Mounted on Flowmeter 2) 1) Attach ground cable with a M6 screw, lock washer and nut to the plate. B = Inside diameter of the lining 2) Grounding plate mounted directly on the instrument DN 10 to DN 600 [3/8" to 24"] Material: Stn. stl. 1.4571 [316Ti] Thickness DN 100 [4"] = 3 mm, DN 125 [5"] = 5 mm B = Inside diameter of the lining Fig. 30 Grounding plate Protection Flanges Protection flanges protect the liner from abrasive fluids and are centered in the pipeline using a groove or spring. Protection flanges are available in 2 thicknesses and are mounted on the intrument. Added installation length for Series 1000 and DIN/ANSI flanges DN 80 [3"] L + 20 mm, from DN 100 [4"] L + 25 mm. Gaskets for Protection Plates/Grounding Plates Only one gasket at the mating flange is required for PTFE/PFA lined instruments installed with metal grounding plates. A gasket should be placed on either side of the grounding plate for hard/soft rubber lined instruments. Commercially available gaskets made of a material (rubber, lt, PTFE, etc) compatible with the fluid and the operating temperatures should be used. 28 DN 15 1/2" DN 20 3/4" DN 25 1" DN 32 1 1/4" DN 40 1 1/2" DN 50 2" DN 65 2 1/2" DN 80 3" DN 100 4" Pressure Rating PN 10 40 150 lb 300 lb PN 10 40 150 lb 300 lb PN 10 40 150 lb 300 lb PN 10 40 150 lb 300 lb PN 10 40 150 lb 300 lb PN 10 40 150 lb 300 lb PN 10 40 150 lb 300 lb PN 10 16 150 lb PN 10 40 150 lb PN 10 16 150 lb Part Number D614L265U03 D614L265U03 D614L265U04 D614L265U03 D614L266U05 D614L266U06 D614L267U04 D614L267U05 D614L267U06 D614L268U04 D614L268U05 D614L268U06 D614L269U04 D614L269U05 D614L269U06 D614L270U04 D614L270U05 D614L270U06 D614L296U04 D614L296U05 D614L296U06 D614L297U08 D614L297U10 D614L298U08 D614L298U09 D614L299U07 D614L299U09 Electromagnetic Flowmeter FSM4000 D184S073U02 Specifications: Converter Protection Class per EN 60529 IP 67 for field mount housing and NEMA 4X Design Field Mount Housing made of cast Alum. per DIN 1725, painted. Paint coat 60 m thick. Lower section (RAL 7012), upper section (RAL 9002). Dimensions Page 35. Weight appr. 3.3 kg (7.28 pound). Electrical Connections Cable entry M20 x 1.5, NPT, PF with adapter (upon request), screw terminals Damping Selectable from 0.1 to 99.0 s Zero Return Selectable from 0 to 10 % of range end value Signal Cable Max. cable length between flowmeter primary and converter is: 50 m for the standard design and versions with automatic zero return, from DN 10 [3/8"] and from 20 S/cm. 200 m for designs with preamplifiers. A 10 m long signal cable is included with flowmeter. If a longer cable is required, see Footnote on Page 35, Ordering Information, Converter. Magnet Coil Supply Cable Fig. 32 Is required for connecting the flowmeter primary to the converter. For EMCreasons the 2 wire cable is shielded. A 10 m long cable is included with flowmeter. If a longer cable is required, see Footnote on Page 35, Ordering Information, Converter. Converter FSM4000S4 Forward/Reverse Flow Metering Flow Range Any flow range whose 100 % value corresponds to a flow velocity between 0.5 m/s and 10 m/s can be selected. Minimum Conductivity 20 S/cm standard 5 S/cm with preamplifier 0.5 S/cm with preamplifier DN 3-1000 [1/10"-40"] DN >8 [ 5/16"] DN 10-1000 [3/8"-40"] Reproducibility 0.2 % of rate Response Time 1 = 70 ms (0-66 %) in Operation mode Fast" 1 = 200 ms (0-66 %) in Operation mode (Standard) Supply Power Unom = 115-230 V 50/60 Hz Urat = 85-253 V 50/60 Hz 50/60 Hz 6 % 20,4-26,4 V AC, 20,4-31,2 V DC Ripple 5 % Power The flow direction is indicated in the display by direction arrows. It is also possible to transmit the flow direction information over the contact output. Display 4line, lighted, graphic display. To improve the readability, the flow information can be displayed on two lines with larger characters. The individual flowrate and output values can be displayed. Nonswitching dotmatrix display with max. 4 x 16 characters. An clear text error diagnosis is displayed when the system monitor detects an error condition. The alarm condition can also be signaled over the alarm output. Data Security All data is stored in a FRAM (Ferroelectric Nonvolatile Random Access Memory) for a 10 year period without requiring power during a power outage or when the main supply power is turned off. Additional security is provided by a serial FRAM installed in the converter and on the external connection board in which the parameter settings and process information are stored. The data in the external FRAM can be uploaded into the converter. Thereby an easy converter exchange is possible without reconfiguration by simply uploading the stored data from the external FRAM into the new converter. S 45 VA (flowmeter primary including converter) Ambient Temperature 20 to +60 C [4 to +140 F] Storage Temperature 20 to +80 C [4 to +176 F] Relatively humidity Acc. to IEC 6006821 Vibration Acc. to DIN EN 6006826 (10-55 Hz: amplitude = 0.15 mm) 29 Electromagnetic Flowmeter FSM4000 D184S073U02 Flow Totalization The flow is totalized in engineering units. The pulse factor, pulses per unit, can be set between 0.001 and 1000. The totalizer values for the forward and reverse flow directions can be displayed simultaneously. Display selections are made in the submenu "Display". Parameter Settings Entries are made using menus displayed in a number of languages (German, English, French, Finnish, Swedish, Italian, Spanish and Dutch) using 3 keys in dialog with the display or by communication over a data link, using a PC, HARTProtocol or Profibus (in preparation). A Magnet Stick can be used for configuration without opening the front door. Position the Magnet Stick over the magnet symbols on the cover over the display. Alarm Signals The converter can incorporate a max/minalarm. The alarm limits can be set anywhere within the range of 0-105 % of the flow range end value. When the flowrate is outside of the alarm limits set, an error message is displayed in the upper line. It is also possible to transmit a signal over the contact output. Upgrade The converter with all its functions can also be used with older model electromagnetic flowmeters. The appropriate model number must be selected in the converter. It is also possible to use the converter with flowmeters Model 10D1422. A special converter version is required when updating an older model (see Ordering Information, Converter) and is applicable to the meter size range DN 3 to DN 1000 [1/10" to 40"] only in the low voltage design. Isolation In-/Output The current output, pulse output and the contact input and contact output are galvanically isolated from the input circuit and from each other. In-/Output Signals Current Output (terminals 31, 32) The following functions are available in the software: 0 to 20 mA load 560 Ohm 4 to 20 mA load 560 Ohm 0 to 10 mA load 1120 Ohm 2 to 10 mA load 1120 Ohm Contact Output (terminals 41,42) The following functions are available in the software: - Forward/reverse flow direction signal - Flowrate alarm (max. or min.) - General alarm - Empty pipe The output contact can be configured as normally open or normally closed. Optocoupler specifications 16 V UCEH 30 V, 2 mA ICEL 220 mA Scaled Pulse Output (terminals 51, 52) Maximum count frequency 5 kHz. Pulse factor per engineering unit from 0.001 to 1000/unit selectable in the software. The pulse width can be set from 0.100 ms to 2000 ms. The design (active, passive) can be selected using jumpers. Active Voltage pulse 24 V rectangular, - Load 150 Ohm, Pulse width 50 ms, count frequency 3 Hz, - Load 500 Ohm, Pulse width 0.1 ms, max. count frequency: 5 kHz. Passive Optocoupler "closed ": 0V UCEL 2 V, 2 mA ICEL 220 mA "open": 16 V UCEH 30 V, 0 mA ICEH 2 mA Contact Input (terminals 81/82) Passive contact (normally open). The following functions are available in the software: External Zero Return When the pipeline empties all output signals can be turned off. The current output can be set to 0 mA or 2/4 mA dependent on the current output range selection. External Totalizer Reset Resets the internal totalizer value in the display and the pulse counter for both flow directions. Design Passive (optocoupler) ON": OFF": Ri: 30 16 V UKL 30 V 0 V UKL 2 V 2 k Electromagnetic Flowmeter FSM4000 D184S073U02 Converter 4-20 mA Rb min = 250 Ohm HART Bell 202 Modem Box PC Fig. 33 Flowmeter Primary Hand Terminal HARTProtocol HART(R)-Protocol Version 5.x (R) The HART Protocol provides for communication between a process control system, Hand Terminal and the EMF field instrument. The communication signals, which are superimposed as an AC voltage on the current output, do not affect any other instruments connected to the current output. This option is only available with a 4 20 mA current output. Transmission Type FSKModulation on the current output 420 mA per Bell 202 Standard. Baudrate 1200 Baud System Connections In conjunction with the DTM (Device Type Manager) available of the instrument (Software Revision from B.10) the communication (Configuration, Parameter Settings) can be activated using the appropriate applications per FDT 0.98 or 1.2 (SMART VISION 4.01 R2). AMS in preparation PROFIBUS PA in preparation FOUNDATION Fieldbus FF in preparation Format Logic 1: 1200 Hz Logic 0: 2200 Hz Cable Max. 1500 m AWG 24 twisted and shielded Max. Signal Amplitude 1.2 mApp Load Current Output min.: 250 , max.: 560 The digital communication on the current output does not affect any other connected instruments. To configure using SmartVision a DTM (Device Type Manager) is required. 31 Electromagnetic Flowmeter FSM4000 D184S073U02 Connection Examples for Peripherals Scaled Pulse Output active internal +24 V DC - Scaled Pulse Output passive, optocoupler external internal external 51 51 52 52 RB* +16-30 V DC Current Output active with/without HART-Protocol (4-20) mA internal external 0/4-20 mA +31 0/2-10 mA 32 Contact output for system monitor, max.min.alarm, empty pipe or forward/reverse flow direction signal. Function soft ware selectable internal internal external 41 +U Contact input for external totalizer reset and external zero return Function software selectable RB* 42 0V +24 V DC external 81 RI 82 +16-30 V DC 0V U CE * RB I Fig. 34 32 Connection Examples for Peripherals CE Electromagnetic Flowmeter FSM4000 D184S073U02 Interconnection Diagram: Flowmeter Primary DN 1 to DN 1000 [1/25"-40"], Converter Field Mount Housing Converter S4 Field Mount Housing U+ 3 2S U 2 1S 1 Functional Earth 24 V 8) 3 + 51 52 81 82 41 42 31 32 16 7) 6) 5) 4) M3 M1 3) 2 1+ N L 2) 1) Attention! SE 3 2S 2 1 1S 3 16 M3 M1 SE SE 3 U+ 2 1 U 3 16 M3 M1 SE Flowmeter Primary 1) Supply power High voltage: Low voltage: Frequency: With preamplifier (always at DN1[1/25"] DN8 [5/16"]) Functional Earth Is the flowmeter primary includes a preampli fier either for low conductivity applications or for flowmeter sizes DN 1 to DN 8 [1/25" to 5/ 16"], the supply voltage 12 V DC must be connected to terminals U+ and U at both the flowmeter primary and at the converter. Urat = 85 V AC to 253 V AC / Unom = 115 to 230 V AC Terminals L, N, 20.4 to 26. V AC, 20.4 to 31.2 V DC Terminals 1+, 2, 47 Hz f 53 Hz; 50 Hz Supply power 56 Hz f 64 Hz, 60 Hz Supply power 2) Magnet coil supply: Shielded 2 x 1 mm CE Type 227 TEC 74 ABB Part No. D173D147U01 10 m included with shipment standard 3) Current output: Function: Software selectable Active 0/4-20 mA, 0/2-10 mA,0 RB 560 Terminals: 31, 32 4) Contact output: Function: Software selectable Passive closed": 0V UCEL 2 V, 2 mA ICEL 220 mA open": 16 V UCEH 30 V, 0 mA ICEH 2 mA Terminals: 41, 42 5) Contact input: Function: Software selectable Passive On": 16 V UKL 30 V Off": 0 V UKL 2 V Ri = 2 k Terminals: 81, 82 6) Pulse output: Function: Selectable Active/Passive fmax: 5 kHz, pulse width 0.1 ms-2000 ms Setting range:0.001-1000 pulses/units closed": 16 V UCEH 30 V, 2 mA ICEH 220 mA open": 0 V UCEL 2 V, 0 mA ICEL 2 mA Terminals: 51, 52 7) Shielded signal cable: ABB Part No. D173D018U02, 10 m included with shipment. 8) Shielded signal cable: Voltage supply for flowmeter primary with preamplifier Terminals +U, U instead of on 2S and 1S in the standard instrument. Comment: We recommend that the output cables be shielded with the shield at one end connected to functional earth. Fig. 35 Interconnection Converter S4 33 Electromagnetic Flowmeter FSM4000 D184S073U02 Interconnection Diagram: Upgrade Flowmeter Primary DN 3 to DN 1000 [1/10"-40"], Converter Field Mount Housing, Model 10D1422 (10DI1425, 10DS3111A-C DN 500-1000 [20"-40"]) Terminal board: D685A1020U03 Switch S903 must be closed Converter S4 Field Mount Housing 3 2S 1 1S 3 2 6 16 7 Functional Earth 24 V 8) + 51 52 81 82 41 42 31 32 M3 M1 7) 6) 5) 4) 3) N L 1) 2) Attention! SE 3 2 1 7 6 L Supply power see name plate primary N Flowmeter Primary 1) Supply Power High voltage: Frequency: 2) 3) Magnet coil supply: Current output: Function: 4) Contact output: Function: 5) Contact input: Function: 6) Pulse output: Function: 7) 8) Shielded signal cable: Reference cable: Functional Earth Urat = 85 V AC to 253 V AC / Unom = 115 to 230 V AC Terminals L, N, 47 Hz f 53 Hz; 50 Hz Supply power 56 Hz f 64 Hz, 60 Hz Supply power Magnet coil supply from Supply power Software selectable Active 0/4-20 mA, 0/2-10 mA, 0 RB 560 Terminals: 31, 32 Software selectable Passive closed": 0V UCEL 2 V, 2 mA ICEL 220 mA open": 16 V UCEH 30 V, 0 mA ICEH 2 mA Terminals: 41, 42 Software selectable Passive On": 16 V UKL 30 V Off": 0 V UKL 2 V Ri = 2 k Terminals: 81, 82 Selectable Active/Passive fmax: 5 kHz, pulse width 0.1 ms-2000 ms Setting range: 0.001-1000 pulses/units closed": 16 V UCEH 30 V, 2 mA ICEH 220 mA open": 0 V UCEL 2 V, 0 mA ICEL 2 mA Terminals: 51, 52 ABB Part No. D173D018U02 using this signal cable or use the available installation Only for connecting to reference cable terminals: Terminals: 6, 7 in Model 10D1422 Comment: We recommend that the output cables be shielded with the shield at one end connected to functional earth. Fig. 36 34 Interconnection Upgrade Converter S4 Electromagnetic Flowmeter FSM4000 D184S073U02 Ordering Information: Converter S4 In addition to the Ordering Number please supply the following information: Flow range, if applicable current output, pulse output active/passive, pulse factor and pulse width. These selections can be factory preset. Ordering Number External Converter S4 S4 0.5 % v. M. Housing Field mount housing (with cable connector M20x1.5), standard Field mount housing (with adapter for cable connector NPT 1/2") Supply Power High voltage 85-253 V AC Low voltage 20.4-26.4 V AC, 20.4-31.2 V DC Display Magnet Stick operation and graphic display, lighted A B G K A In-/Output Options 1) Current output + Pulse output active + Contact input + Contact output Current output + Pulse output active + Contact input + Contact output + HART 1) Current output + Pulse output passive + Contact input + Contact output Current output + Pulse output passive + Contact input + Contact output + HART Contact output + PROFIBUS PA Contact output + FOUNDATION Fieldbus FF Contact output + PROFIBUS PA with M12 plug Application Standard For Flowmeter Primary Flowmeter Primary Type SE2_, SE4_, standard Flowmeter Primary Type DS2_, DS4_, 10DS3111, 10DI1425 Flowmeter Primary Type 10D1422, 10DI1425 ( DN 500)2) Others Approvals None Name Plate German English French Stainless Steel German Stainless Steel English Stainless Steel French Design Level Software Level 01 02 03 04 07 08 10 in preparation in preparation in preparation 0 1 2 3 9 0 G E F GN EN FN * * 1) Option not available for Supply power Low voltage" Shielded signal cable, 10 m included with each flowmeter. For longer cables order Part No. D173D018U02. Shielded coil supply cable, 10 m included with each flowmeter. For longer cables order Part No. D173D147U01. 2) The connection board for the reference cable includes a voltage splitter, magnet coil supply for the flowmeter primary from a separate external power supply. FRAMVariant Cs = 100 % and Cz = 0 % required. 35 Electromagnetic Flowmeter FSM4000 D184S073U02 Dimensions: Field Mount Housing 198 139.7 167 10 1) 1) 1) 1) 14.5 249 265 7 38 66 83.5 132 Field Mount Housing with Window Cable Connector M20 x 1.5 Mounting Dimensions 1) Mounting holes for 2" pipe mounting kit Mounting kit upon request Opening the Housing Cover - Loosen the cover screws. - Remove cover or flip open the cover with a window. - Press the cover with window on its closure side against the gasket surface and install and tighten the cover screws. - Set the small cover in the frame and install and tighten the cover screws. Min.175 Closing the Housing Cover min. 62 All dim's in mm Fig. 37 36 Dimensions, Converter Housing and Installation proposal Projektion nach ISO Methode E Electromagnetic Flowmeter FSM4000 D184S073U02 Ordering Number: Test simulator Flowmeter Primary Simulator Setting the Flow Signal None (adapter only) 3position Digiswitch with 1000 steps Supply power 1) None (Adapter orders only) 110 V-240 V (50/60 Hz) with Schuko plug 24 V/48 V (AC/DC) with 4 mm plug 110 V-240 V (50/60 Hz) with USA plug Others 55XC4 0 1 0 1 2 3 9 Accessories None Adapter for converter 50XM2000/50XE4000/E4/50XF4000 Adapter for simulator 55XC2000 2) Adapter plate for converter S4 Others Design Level (Specified by ABB) Name Plate German English French 1) Supply power must correspond to value listed on the converter Name Plate. 2) The adapter listed above for Converters 50XM2000/50XE4000/E4 can also be used for existing simulators 55XC2000. If two adapters are required, then the Ordering Number for each adapter type is to be used. 0 1 2 5 9 * 1 2 3 Software Meter parameter documentation software for PC upon request. SMART VISION Communication tool for HART (R) No charge for 90 day evaluation version. DTM`s are included in SMART VISION Tool. 37 Electromagnetic Flowmeter FSM4000 D184S073U02 38 Electromagnetic Flowmeter FSM4000 D184S073U02 39 The IndustrialIT wordmark and all mentioned product names in the form XXXXXXIT are registered or pending trademarks of ABB. The Company's policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. ABB has Sales & Customer Support expertise in over 100 countries worldwide. Printed in the Fed. Rep. of Germany (10.03) D184S073U02 Rev. 03 (c) ABB 2003 www.abb.com ABB Ltd. Oldends Lane, Stonehouse Gloucestershire, GL 10 3TA UK Phone: +44(0)1453 826661 Fax: +44(0)1453 827856 ABB Inc. 125 E. County Line Road Warminster, PA 18974 USA Phone: +1 215 674 6000 Fax: +1 215 674 7183 ABB Automation Products GmbH Dransfelder Str. 2 37079 Gottingen GERMANY Phone: +49 551 905534 Fax: +49 551 905555 EMail Customer Care Center: CCC-support.deapr@de.abb.com