1000W Intelligent Single Output Battery Charger PB-1000 series SPECIFICATION PB-1000-12 PB-1000-24 PB-1000-48 BOOST CHARGE VOLTAGE 14.4V 28.8V 57.6V FLOAT CHARGE VOLTAGE OUTPUT CURRENT 13.8V 60A 27.6V 34.7A 55.2V 17.4A 120 ~ 350Ah 60 ~ 175Ah 88% 89% 32 ~ 35V 64.5 ~ 69.5V MODEL OUTPUT RECOMME NDED BATTERY 200 ~ 600Ah CAPACITY(AMP HOURS)(Note 3) BATTERY TYPE Open & Sealed Lead Acid LEAKAGE CURRENT FROM BATTERY (Typ.) INPU T <1mA VOLTAGE RANGE 90 ~ 264VAC 127 ~ 370VDC FREQUENCY RANGE POWER FACTOR (Typ.) 47 ~ 63Hz 0.95/230VAC 0.98/115VAC at full load EFFICIENCY (Typ.) 85% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 1 2A/115VAC 25A/115VAC LE AKAGE CURRENT <3.5mA / 240VAC OVER VOLTAGE PROTECTION OVER TEMPERATURE 5.2A/230VAC 50A/230VAC 16 ~ 18V Protection type : Sh ut down o/p voltage, re-power on to recov er 805(12V), 855(24V,48V) (TSW1: detect on heatsink of power transistor) 855(12V),755(24V,48V) (TSW2 : detect on heatsink of o/p diode) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down FUNCTION SHORT CIRCUIT REVERSE POLARITY YES, protected by internal circuit REMOTE CONTROL BATTER BANKS Open: Normal work 2 banks (A & B) YES, protected by internal circuit Short: Stop Charging FAST CHARGE 2 / 3 / 8 stage sel ectable CHARGER OK Relay contact rating(max.): 30V/1A resistive ; "Short" when the unit is working properly, "Open"when the unit is failure or the protection function is activating Relay contact rating(max.): 30V/1A resistive ; "Short" when the battery is full, "Open" when the battery is still charging OUTPUT OK TEMPERATURE COMPENSATION By NTC, compensate both banks at the same time WORKING TEMP. WORKING HUMIDITY -20 ~ +60 (Refer to "Derating Curve") 20 ~ 90% RH non-co ndensing ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 10 ~ 95% RH TE MP. COEFFICIENT 0.05%/ (0 ~ 50 ) VIBRATION 10 ~ 500H z, 2G 10min./1cycle , 60min. e ach along X, Y, Z axe s UL60950- 1, TUV EN 60950-1 approved SAFETY STA NDARDS SAFE TY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 2) EMC EMISSION OTHERS I/P-FG:2KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P -FG:100M Ohms / 5 00VDC / 25/ 70% R H Complian ce to EN55 022 (CISPR22), EN 61000-3-2 ,-3 EMC IMMUNITY Complian ce to EN61 000-4-2,3,4,5,6,8,11, EN5502 4, light ind ustry leve l, criteria A MTBF DIMENSION 127.4K hr s min. PACKING NOTE I/P-O/P:3KVAC MIL-HDBK-217F (25 ) 300*184*70mm(L*W*H) 3.5Kg; 4p cs/15Kg/1 .83CUFT File Name:PB-1000-SPEC 2013-08-05 PB-1000 1000W Intelligent Single Output Battery Charger Mechanical Specification Case No. 804B series Unit:mm 300 70 155 72.6 7 A Air flow direct ion 48 26. 5 A Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent Pin No . 1,2 3,4 5,6 7 Assignment RY13 RY14 RY15 GND RY13 : Bank A OK RY14 : Bank B OK RY15 : Charger OK Pin No. 8 9 10 Assignment Mating Housing Terminal NTC(5K) RCHRS DF11-10DS HRS DF11-**SC or equ ivalent or equivalent RC+ NTC / GND : Temperature sense RC+ / R C-: Remote ON /OFF Charging Curve 2 Stage 3 Stage S tart Sta rt V boost V boost V f loat Charge Voltage Cha rge Vo ltage 1 00 % Charge C urrent Color of L ED Const ant Current Con stant Voltage sta ge 1 sta ge 2 Orange 1 0% 100% Cha rge Current Battery Full Green Constant Curr en t Cons tan t Volta ge stage 1 Color of LED stage 2 Orange Flo at 10% sta ge 3 Green File Name:PB-1000-SPEC 2013-08-05 PB-1000 1000W Intelligent Single Output Battery Charger series 8 Stage Pulse Soft S tart C onstan t Cu rrent C onst ant Voltage Analy sis Recond ition Float Maint ain stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 sta ge 8 Charge Voltage Charge C urrent Orange Color of L ED Green Block Diagram PFC : 95KHz P WM fos c : 60KHz ACTIVE INRUSH CURRENT LIMITING EM I FILTER I/P RECT IFIER & PFC BA NK A (+V) RECTIFIER & FILTER POWER SWIT CHING BA NK B (+V) PFC CONT ROL PWM CONT ROL AUX POW ER CURRENT DETECTION RE VERSE DETECTI ON MCU 2/8 STAGE SELECT FAN OTP Derating Curve RE MOTE CONTROL RC Bank A OK RY13 Bank B OK RY14 Charge r OK RY15 The Function of LEDs Status Col or 100 Red Steady Fail Orange 80 Green Flashing Charging Full Charging 60 40 20 -20 0 10 20 30 40 50 60 70 (HORIZONTAL) AMBIENT TEMPERATURE () File Name:PB-1000-SPEC 2013-08-05 PB-1000 1000W Intelligent Single Output Battery Charger series Function Description of CN100 Pin No. Function Description 1,2 RY13 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery A is full, "Open" when the battery A is still charging. 3,4 RY14 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery B is full, "Open" when the battery B is still charging. Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, "Open" when the unit is failure or 5,6 RY15 the protection function is activating. Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the 7,8 GND / RTH charging voltage. If th e temperature sensor is not used, the charger still works normally. 9,10 RC- / RC+ Turn the output on and off by electrical or dry c ontact between pin 10 (RC+) and pin 9(RC-), "Open" : Normal work , "Short" : Stop charging Function Manual 1.Remote Co ntrol The charg er can b e turned ON/OFF by us ing the "R emote Control" function . Between RC+(pin10) and RC-(pin9) CN100 1 RY13 RY13 2 Charger SW Open ON SW Short OFF RY14 RY14 RY15 RY15 Stage 8/3/2 GND RTH 9 RC- RC+ 10 SW + - Battery B + - Ba ttery A 2.Two Battery Banks The charg er may be hook ed up two battery banks (A and /or B). Connect the bat tery bank(s) as below. If you are connecting 2 battery banks in the sa me time, keep in mind t hat they must s hare a c ommon ground . Stage 8/3/2 Stage 8/3 /2 + - Battery A + - Battery B Stage 8/3/2 + - Battery B + - Battery A File Name:PB-1000-SPEC 2013-08-05 PB-1000 1000W Intelligent Single Output Battery Charger series 3. 2,3, or 8 stage Charging Select (1) The cha rger features u ser selectable 2,3, or 8 stage c harging . The charging profile is selecte d by mo ving the slide s witch on the back panel. CN100 1 RY13 RY13 2 Switch Charging mode Right 2 stage charging Middle 3 stage charging Left 8 stage charging RY14 RY14 RY15 RY15 Stage 8 /3/ 2 GND RTH (2) Please choose the "3 s tage" s election when the charg er is used to charge the b atteries and power the loads in the same time. 9 + Stage 8/3/2 - + Battery B - Battery A 4.Charger OK Relay(RY15) Charger RC- RC+ 10 CN100 Between pin5 and pin6(RY15) Normal work ON (Short) Failure or the protection function is activating OFF (Open) 1 RY13 RY13 2 RY14 RY14 Stage 8 /3/ 2 RY15 RY15 GND RTH 9 + - + Battery B RC- RC+ 10 RY15 - Battery A 5.Output OK Relay(RY13 & RY14) CN100 1.Bank A OK (RY13) Bank A Between pin1 and pin2(RY13) 1 Color of LED A Battery A Full ON (Short) Green Charging OFF (Open) Orange RY13 RY13 2 RY14 RY14 Stage 8/3/2 RY15 RY15 2.Bank B OK (RY14) Bank B Between pin3 and pin4(RY14) Color of LED B Battery B Full ON (Short) Green Charging OFF (Open) Orange GND RTH 9 + - Battery B + RY14 - RY13 Battery A 6.Temperature Compensation Temperatu re sens or come s along with the charg er can be connec ted to th e unit to allow tempera ture compensation of the charging voltage. If the temperatur e sensor is not used, the charger sti ll works normally. RC- RC+ 10 CN100 1 RY13 RY13 2 RY14 RY14 Stage 8/3/2 RY15 RY15 GND RTH 9 + - Battery B + RC- RC+ 10 - Battery A NTC The temperature sensor can either be attached to the battery or placed in its surroun ding environment. File Name:PB-1000-SPEC 2013-08-05 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Mean Well: PB-1000-48 PB-1000-24 PB-1000-12