WORLD-BEAM(R) Q12 Series Sensors Miniature self-contained photoelectric sensors in universal housing Standard Model * Bright, visible red (640 nm) light source * Standard models available with 4-wire 2 m (6.5 ft) or 9 m (30 ft) cable or 3 or 4-wire 150 mm (6 in) pigtail with Pico-style M8 threaded connector * Solid-state, bipolar outputs: one current sourcing (PNP) and one current sinking (NPN) standard on 4-wire models * Single output solid-state PNP or NPN standard on Q3 models * Light Operate (L.O.) or Dark Operate (D.O.), depending on model * Models available with PFA chemical-resistant jacket (1200 psi washdown rated) for use in harsh environments (see Chemical-Resistant Models on page 1). * Compact 8 mm (0.31 in) housing mounts almost anywhere * Crosstalk avoidance circuitry for applications with multiple sensors * LED status indicators for Power ON, Output Overload, Signal Received, and Marginal Signal * Models with black housing are available Chemical-Resistant Model WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or deenergized sensor output condition. Chemical-Resistant Models Sensing Mode Model1 2 640 nm Visible Red Opposed Effective Beam: 5.7 mm (0.22 in) Range Q126ECR Q12AB6RCR Output N/A 1.5 m (4.9 ft) Q12RB6RCR Bipolar LO Bipolar DO OPPOSED Performance based on use of 90% reflectance white test card. Q12AB6FF15CR 640 nm Visible Red Fixed-Field FIXED-FIELD VISIBLE RED Q12RB6FF15CR 13 mm (0.5 in) cutoff; 8 mm (0.3 in) focus Bipolar DO Q12AB6FF30CR 28 mm (1.1 in) cutoff; Bipolar LO Q12RB6FF30CR 14 mm (0.6 in) focus Bipolar DO Q12AB6FF50CR 48 mm (1.9 in) cutoff; Bipolar LO Q12RB6FF50CR 14 mm (0.6 in) focus Bipolar DO 1 Only standard 2 m (6.5 ft) cables are available for chemical-resistant models. 2 For black housing, add prefix D to the model number, for example, DQ12AB6FF15CR. P/N 119223_web Rev. H 4/17/2013 Bipolar LO WORLD-BEAM(R) Q12 Series Sensors Standard Models Model3 4 Sensing Mode 640 nm Visible Red Range Q126E (emitter) N/A Q12AB6R Effective Beam: 5.7 mm (0.22 in) Bipolar LO Q12RB6R Bipolar DO 2m (6.5 ft) Q12AP6RQ3 Opposed OPPOSED 640 nm Visible Red P 1 PNP DO Q12AN6RQ3 1 NPN LO Q12RN6RQ3 1 NPN DO Q12AB6LP Bipolar LO Q12RB6LP Bipolar DO 1 m (40 in) Q12RP6LPQ3 POLAR RETRO 640 nm Visible Red 1 PNP DO 1 NPN LO Q12RN6LPQ3 1 NPN DO Q12AB6LV Bipolar LO Q12RB6LV Bipolar DO 1.5 m (59 in) Q12RP6LVQ3 RETRO 1 PNP LO Q12AN6LPQ3 Q12AP6LVQ3 Retro 5 1 PNP LO Q12RP6RQ3 Q12AP6LPQ3 Polarized Retro5 Output 1 PNP LO 1 PNP DO Q12AN6LVQ3 1 NPN LO Q12RN6LVQ3 1 NPN DO Performance based on use of 90% reflectance white test card. Q12AB6FF15 Q12RB6FF15 Q12AP6FF15Q3 15 mm (0.6 in) cutoff; Q12RP6FF15Q3 10 mm (0.4 in) focus Q12AN6FF15Q3 640 nm Visible Red Fixed-Field Bipolar LO 1 PNP LO 1 PNP DO 1 NPN LO Q12RN6FF15Q3 1 NPN DO Q12AB6FF30 Bipolar LO Q12RB6FF30 FIXED-FIELD VISIBLE RED Bipolar DO Bipolar DO Q12AP6FF30Q3 30 mm (1.2 in) cutoff; 1 PNP LO Q12RP6FF30Q3 16 mm (0.63 in) focus 1 PNP DO Q12AN6FF30Q3 1 NPN LO Q12RN6FF30Q3 1 NPN DO Q12AB6FF50 50 mm (2 in) cutoff Bipolar LO Q12RB6FF50 16 mm (0.63 in) focus Bipolar DO 3 For black housing, add prefix D to the model number, for example DQ12AB6FF15. 4 Q3 models: 3-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD. Not available for bipolar models. For 9 m (30 ft) cable, add suffix W/30 to the model number, for example, Q126E W/30. For 4-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD, add suffix Q to the model number, for example, Q126EQ. For 4-pin Eurostyle (M12 threaded) 150 mm (6 in) pigtail QD, add suffix Q5 to the model number, for example Q126EQ5. 5 Retroreflective range is specified using one model BRT-60X40C retroreflector. Actual sensing range may be more or less than specified, depending upon efficiency and reflective area of the retroreflector(s) used. 2 www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web Rev. H WORLD-BEAM(R) Q12 Series Sensors Model3 4 Sensing Mode Range Output Q12AP6FF50Q3 1 PNP LO Q12RP6FF50Q3 1 PNP DO Q12AN6FF50Q3 1 NPN LO Q12RN6FF50Q3 1 NPN DO Specifications Sensing Beam 640 nm visible red Indicators One Yellow and one Green LED (see Figure 1) Supply Voltage and Current 10 to 30V dc (10% max. ripple) at 20 mA max current Construction Polarized Retro Models: Thermoplastic elastomer housing with glass lens Supply Protection Circuitry Protected against reverse polarity and transient voltages Output Configuration Bipolar (1 NPN and 1 PNP) solid-state output or Single output (PNP or NPN), LO or DO, depending on model Output Ratings OFF-state leakage current: All Other Standard Models: Thermoplastic elastomer housing with polycarbonate lens Chemical-Resistant Models: Housing encased in PFA jacket; cable encased in 3/16 in O.D. PFA tubing Environmental Rating Standard Models: IEC IP67 Chemical-Resistant Models: IEC IP67 (NEMA6) and PW12 1200 psi washdown per NEMA ICS5, Annex F-2002 * NPN: 200 A * PNP: 10 A Connections Standard Models: 2 m (6.5 ft) or 9 m (30 ft) attached PVC cable, or 150 mm (6 in) pigtail with M8 or M12 threaded connection ON-state saturation voltage: * NPN: 1.25V at 50 mA * PNP: 1.45V at 50 mA Output Protection Circuitry Protected against false pulse on power-up, short-circuit protected Output Response Time Opposed Mode: 1.3 ms ON; 900 s OFF Chemical-Resistant Models: 2 m (6.5 ft) cable encased in 3/16 in O.D. PFA tubing Operating Conditions Operating temperature: -20 C to +55 C (-4 F to +131 F) All Other Modes: 700 s ON/OFF Storage temperature: -30 C to +75 C (-22 F to +167 F) NOTE: 120 ms delay on power-up; outputs do not conduct during this time. Relative humidity: 95% max at +50 C (+122 F) noncondensing Repeatability 175 microseconds Certifications Switching Frequency Opposed Mode: 385 Hz All Other Modes: 715 Hz 3 For black housing, add prefix D to the model number, for example DQ12AB6FF15. 4 Q3 models: 3-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD. Not available for bipolar models. For 9 m (30 ft) cable, add suffix W/30 to the model number, for example, Q126E W/30. For 4-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD, add suffix Q to the model number, for example, Q126EQ. For 4-pin Eurostyle (M12 threaded) 150 mm (6 in) pigtail QD, add suffix Q5 to the model number, for example Q126EQ5. P/N 119223_web Rev. H www.bannerengineering.com - tel: 763-544-3164 3 WORLD-BEAM(R) Q12 Series Sensors Indicator Features 1. Yellow and Green LEDs * Green ON steady: power to sensor is ON * Green flashing: output is overloaded * Yellow ON steady: received signal * Yellow flashing: marginal signal Chemical-Resistant models: LEDs are visible through translucent PFA jacket. Rated to 1200 psi washdown. 1 Figure 1. Features Dimensions Standard Models 12.4 mm (0.49") M3 mounting screws included 8.0 mm (0.31") 15.0 mm (0.59") Polarized Retro Models 4.7 mm (0.19") 5.1 mm (0.20") 23.1 mm (0.91") 22 mm (0.86") Emitter (opposed mode models) Emitter (all other models) 3.4 mm (0.13") 3.5 mm (0.14") O 3 mm (0.12") max. torque 0.9 Nm (8 in-lbf) Chemical-Resistant Models 22.6 mm (0.89") 8.1 mm (0.32") 12.5 mm (0.49") Mounting hardware not included 5.9 mm (0.23") O 3.4 mm (0.13") max. torque* 0.9 Nm (8 in-lbf) 15.0 mm (0.59") 3.2 mm (0.13") 6.2 mm (0.25") * When mounting by running a screw through both flanges without support between the flanges, the max. torque applied should be 0.1 Nm (1 in-lbf). Emitter (opposed mode models) 28.8 mm (1.13") 10.7 mm (0.42") 8.6 mm (0.34") 5.5 mm (0.22") O12.5 mm (0.49") 4 4.7 mm (0.18") Emitter (all other models) 4.8 mm (0.19") O.D. PFA Tube 2 m (6.5') www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web Rev. H WORLD-BEAM(R) Q12 Series Sensors Performance Curves - Opposed Mode Excess Gain Beam Pattern 1000 E X C E S S Opposed G A I N Q12.. Opposed Mode Q12.. 3 mm 100 0.12" Opposed Mode 2 mm 0.08" 1 mm Standard 0.04" 0 10 0 Chemical-Resistant 1 mm Chemical-Resistant 1 0.01 m 0.033' 0.1 m 0.33' 0.04" 2 mm 0.08" 3 mm 1m 3.3' 10 m 33' 0.12" Standard 0 0.5 m 20" 1m 40" DISTANCE 1.5 m 60" 2m 80" 2.5 m 100" DISTANCE Performance Curves - Retro Mode Excess Gain Beam Pattern Performance based on use of a model BRT-60X40C retroreflector. 1000 Polarized Retro E X C E S S G A I N Q12.. Polarized Retro Q12.. 9 mm 100 0.3" Polarized Retro 6 mm 0.2" 3 mm 0.1" 0 10 1 0.01 m 0.03' 0 3 mm 0.1" 6 mm 0.2" 9 mm 0.3" 0 0.1 m 0.33' 1m 3.3' 0.3 m 12" 10 m 33' 0.6 m 24" 0.9 m 35" 1.2 m 47" 1.5 m 59" DISTANCE DISTANCE 1000 E X C E S S Retro G A I N Q12.. Retroreflective 0.1 m 0.33' 1m 3.3' 1.2" 0.8" 10 mm 0.4" 0 10 mm 0.4" 20 mm 0.8" 30 mm 1.2" 10 m 33' DISTANCE P/N 119223_web Rev. H Retroreflective 20 mm 0 10 1 0.01 m 0.03' Q12.. 30 mm 100 www.bannerengineering.com - tel: 763-544-3164 0 0.3 m 12" 0.6 m 24" 0.9 m 35" 1.2 m 47" 1.5 m 59" DISTANCE 5 WORLD-BEAM(R) Q12 Series Sensors Performance Curves - Fixed-Field Excess Gain Performance based on use of 90% reflectance white test card.* Standard Models: * O 0.4 mm spot size at 10 mm focus * O 1.5 mm spot size at 15 mm cutoff Chemical-Resistant Models: * O 0.4 mm spot size at 8 mm focus * O 1.5 mm spot size at 13 mm cutoff * Using 18% gray test card: cutoff distance will be 95% of value shown. 1000 Fixed-Field - 15 mm Q12..FF15 E X C E 100 S S G A I N Fixed-Field Standard 10 Chemical-Resistant 1 1 mm 0.04" 10 mm 0.4" 100 mm 4.0" 1000 mm 40.0" DISTANCE Standard Models: * O 0.5 mm spot size at 16 mm focus * O 3.0 mm spot size at 30 mm cutoff Chemical-Resistant Models: * O 0.5 mm spot size at 14 mm focus * O 3.0 mm spot size at 28 mm cutoff 1000 Fixed-Field - 30 mm Q12..FF30 E X C E 100 S S G A I N Fixed-Field Standard 10 Chemical-Resistant 1 1 mm 0.04" 10 mm 0.4" 100 mm 4.0" 1000 mm 40.0" DISTANCE 1000 Q12..FF50 E X C E 100 S S Fixed-Field - 50 mm G A I N Fixed-Field Mode Standard 10 Chemical-Resistant 1 1 mm 0.04" 10 mm 0.4" 100 mm 4.0" DISTANCE * Using 6% black test card: cutoff distance will be 90% of value shown. 1000 mm 40.0" * Using 18% gray test card: cutoff distance will be 90% of value shown. * Using 6% black test card: cutoff distance will be 80% of value shown. Standard Models: * O 0.5 mm spot size at 16 mm focus * O 6.5 mm spot size at 50 mm cutoff * Using 18% gray test card: cutoff distance will be 80% of value shown. * Using 6% black test card: cutoff distance will be 60% of value shown. Chemical-Resistant Models: * O 0.5 mm spot size at 14 mm focus * O 6.5 mm spot size at 48 mm cutoff * Using 18% gray test card: cutoff distance will be 70% of value shown. * Using 6% black test card: cutoff distance will be 50% of value shown. Focus and spot sizes are typical. Legend: ------- Standard models 6 - - - - - Chemical-Resistant models www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web Rev. H WORLD-BEAM(R) Q12 Series Sensors Hookups Emitters Bipolar Models Wiring Key: 1 1 + 10-30V dc 3 3 1 = Brown 3 = Blue 2 - 4 PNP Models Load Load NPN Models 1 3 + 10-30V dc - 3 4 1 = Brown 2 = White 3 = Blue 4 = Black + 10-30V dc - - 10-30V dc + 1 4 Load Load Cabled hookups only are shown. Hookups for QD models are functionally identical. (Emitters have no connection to black and white.) NOTE: Please observe proper ESD precautions (grounding) when connecting QD models. Accessories Cordsets 3-Pin Threaded M8/Pico-Style Cordsets Model Length Style PKG3M-2 2.00 m (6.56 ft) Straight PKG3M-5 5.00 m (16.40 ft) PKG3M-7 7.00 m (22.97 ft) PKG3M-9 9.00 m (29.53 ft) PKG3M-10 10.0 m (32.81 ft) PKW3M-2 2.00 m (6.56 ft) PKW3M-5 5.00 m (16.40 ft) PKW3M-9 9.00 m (29.53 ft) Dimensions Pinout 4 35 Typ. 1 3 o 9.5 M8 x 1 Right-Angle 1 = Brown 3 = Blue 4 = Black 28 Typ. 20 Typ. M8 x 1 o 9.5 P/N 119223_web Rev. H www.bannerengineering.com - tel: 763-544-3164 7 WORLD-BEAM(R) Q12 Series Sensors 4-Pin Threaded M8/Pico-Style Cordsets Model Length PKG4M-2 2.00 m (6.56 ft) PKG4M-5 5.00 m (16.4 ft) PKG4M-9 Style 9.00 m (29.5 ft) Dimensions Pinout 35 Typ. 4 Straight o 9.5 2 1 3 M8 x 1 PKW4M-2 2.00 m (6.56 ft) PKW4M-5 5.00 m (16.4 ft) PKW4M-9 9.00 m (29.5 ft) 1 = Brown 2 = White 3 = Blue 4 = Black 28 Typ. 20 Typ. Right Angle M8 x 1 o 9.5 Apertures Opposed-mode Q12 sensors (standard models only) may be fitted with apertures to narrow or shape the sensor's effective beam to more closely match the size or profile of the objects being sensed. A common example is the use of "line" (or "slot") type apertures to sense thread. NOTE: The use of apertures will reduce the sensing range (see table below). Model Description Pieces Reduced Sensor Range (Two Apertures Used) Circular APQ12-.5 0.5 mm (0.02 in) diameter 10 60 mm (2.4 in) APQ12-1 1 mm (0.04 in) diameter 10 190 mm (7.5 in) APQ12-1.5 1.5 mm (0.06 in) diameter 10 400 mm (15.7 in) APQ12-2 2 mm (0.08 in) diameter 10 725 mm (28.5 in) Horizontal Slot APQ12-.5H 0.5 mm (0.02 in) 10 350 mm (13.8 in) APQ12-1H 1 mm (0.04 in) 10 725 mm (28.5 in) Vertical Slot APQ12-.5V 0.5 mm (0.02 in) 10 450 mm (17.7 in) APQ12-1V 1 mm (0.04 in) 10 900 mm (35.4 in) 2000 mm (78.7 in) Protective Jacket APQ12-4S 4 mm (0.16 in) square 10 APKQ12 Kit containing two of each aperture above 18 8 -- www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web Rev. H WORLD-BEAM(R) Q12 Series Sensors Brackets SMBQ12T * Right-angle bracket * 20-ga. 300 series stainless steel SMBQ12A * Adjustable right-angle bracket * 20-ga. 300 series stainless steel Hole center spacing: A to B = 7.6 Hole size: A = 3.5 x 8.1, B=o 3.2 Hole center spacing: A to B = 7.6 Hole size: A = 3.5 x 8.1, B=o 3.2 Banner Engineering Corp Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. www.bannerengineering.com - tel: 763-544-3164