RoHS Ready MCON Interconnection System NOT the LATEST REVISION TE AUTOMOTIVE THE 5 APPLICATION AREAS I INNOVATIVE TECHNOLOGIES TE Automotive - a business segment of TE Connectivity - follows the globalization goals of our customers, speeds up the integration of new technologies and enables our customers access to our vast product portfolio and services. TERMINALS & CONNECTORS TE Automotive offers a broad range of high quality terminals and connectors. Our electrical/electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries. TE Automotive expanding capabilities include new copper and fiber-optic connectors, wires, cables/cable management systems that are designed to meet automotive industry demands. Our brands encompass the broadest range of connectors in the world, including high-density, high-speed designs for leading-edge communications equipment. HYBRID & ELECTRIC MOBILITY SOLUTIONS Complete the connections you need to safely, and reliably make hybrid and electric mobility a reality for everyone, everyday. With over 50 years experience in automotive, industrial and energy connectivity, TE is an expert in pushing innovation from one industry to the next. Our portfolio of AMP+ high voltage relays, resistors, AMP+ headers, connectors, IPT/APT and cable assemblies and vehicle charging solutions are designed to connect and protect electric distribution inside and outside of the vehicle. CABLE ASSEMBLY SYSTEMS TE Automotive is your partner for special cable assemblies. We offer research and development capabilities, prototyping, samples as well as manufacturing facilities for special cable assemblies. This includes overmold technology, semi/fully automatic manufacturing, testing equipment and appliances for handling of high volume production. II SENSORS Contact-less measuring eliminates interference effects, wear and tear, and provides increased reliability. TE Automotive, one of the largest technology providers for the automobile industry, offers contact-less sensors for a variety of applications. As sensor manufacturer and processing partner, TE Automotive also provides project planning support for new sensor applications, assistance in the selection of the appropriate sensor technology for the respective application, and assistance with defining the corresponding mechanical, electrical and magnetic interface. TE Automotive has a broad electro-mechanical portfolio that includes robust housing technologies, connector systems, and temperature stable designs based on foil and cable networks. This combination of technologies and experience ensures that reliable and cost effective sensor solutions are available for all application types. INFOTAINMENT TE Automotive is the technology leader in high speed data communication in the automotive industry. TE Automotive offers high performance connectors based on optical, coaxial as well as shielded electrical cables. Through a deep understanding of the technical properties and requirements of signal integrity and combined with our application knowledge both in the vehicle as well as in the logistics chain, TE Automotive is well positioned to offer the right solution for all current and next generation Infotainment Systems. INDUCTIVE COIL SYSTEMS TE Automotive is your source for interconnection technologies for automotive, truck and off-highway OEMs and Tier 1 suppliers. With our global design center in Belgium and manufacturing sites in all regions, TE Automotive's Inductive Systems (ICS) group is ready to design your next-generation coil modules and provide local production support. The ICS group maintains a leading market position in braking modules and other automotive coil applications. Through early involvement with you on your next design, TE Automotive can offer the benefits of miniaturization, design-in of platform components and optimized process flow for your standard, hybrid and E.V. project needs. III "AT YOUR SERVICE" TE Automotive Online The TE Automotive website is an innovative and interactive source for application information, product updates and technical solutions. Please contact us at: www.te.com/automotive Internet www.te.com www.te.com/automotive www.te.com/automotive/sensors www.te.com/automotive/most www.te.com/en/industries/hybrid-electric-mobility-solutions Electronic Internet Catalog www.te.com/components www.te.com/automotive www.te.com/automotive/sensors www.te.com/automotive/most www.te.com/en/industries/hybrid-electric-mobility-solutions IV "AT YOUR SERVICE" Product and Machine Literature TE Automotive offers a variety of product specific catalogs, brochures and high impact flyers to help better serve you! For more information on literature for TE Automotive, please contact your local organization or go to www.te.com/automotive Product Information Center (PIC) You can rely on TE Connectivity's PIC Team to provide you support for answers to your general information or technical questions in an efficient and effective manner. To reach our PIC staff, please contact your local organization or see our Global Contacts page. Please contact us at: http://www.te.com/customersupport/support.asp V MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Quality Guidelines Incorrect Terminal twisted Terminal damaged Cut off tab too long Crimp barrel distorted Crimp height too tight Cut off tab deformed Insulation inside the wire crimp Conductor Brush protruding into terminal body Bellmouth on wrong end Terminal bend INSULATION CRIMP Insulation is pierced and could damage conductor Insulation material is pierced Insulation legs are not closed Insulation is not securely held Legs do not overlap Insulation is not securely held Insulation is over crimped WIRE CRIMP Incorrect applicator adjustment Incorrect terminal/wire selection Asymmetric crimp Unacceptable formation excessive flash and/or cracks Wire size too large Wire size too small Terminal feed incorrectly adjusted Anvil and crimper not aligned or worn Crimp barrel does not close Legs too close to bottom of crimp. Insufficient deformation of strands, showing voids VI All specifications subject to change. Consult TE Connectivity for latest specifications. Incorrect crimp height adjustment Crimp height too loose Crimp height too tight Insufficient deformation, showing voids Flash at under side of crimp, due to over crimping MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Quality Guidelines WIRE CRIMP Correct Test Bellmouth must always be present Insulation Present WIRE CRIMP Crimp height measurement Conductor Present Bellmouth Permissible Locking lances and terminal body not deformed Cut off tabs present Correct selection of wire, terminal and applicator Crimp heights and tolerances For crimp height tolerances for any given contact, please refer to the relevant application specification. Examples: Crimp barrel is closed, legs support each other Sufficient gap between legs and bottom of crimp Contact Part No. Wire Range (mm2) Tolerance (mm) Application Spec. MQS 962885 962886 0.2-0.5 0.03 114-18025 JPT 927775 0.5-1.0 0.05 114-18050 JPT 927773 1.5-2.5 0.05 114-18050 All strands are equally distributed and deformed INSULATION CRIMP Correct Insulation Diameter, Applicator and Terminal F-CRIMP Digital Crimp Height Micrometer (0.001 mm increments) acc. to DIN ISO 9001 Part No. 547203-1 Insulation is securely held Crimp barrel closed OVERLAP CRIMP For double wire applications with different size wires always place wire with smallest outer diameter in the bottom INSULATION CRIMP Insulation is securely held Legs overlap Wire crimp without conductor 30 30 WRAP OVER CRIMP Insulation securely held Legs must pass each other Insulation must be securely held after bend test All specifications subject to change. Consult TE Connectivity for latest specifications. VII MCON Interconnection System Catalog 1308070-4 Revised 6-2012 IP Code (Elements and Significance acc. to IEC 60529 and DIN 40050) 1st Digit Against Foreign Objects (incl. Dust) 0 1 2 >50 mm >12.5 mm 1st Digit Against Foreign Objects (incl. Dust) Not protected. 5K Dust protected. Protected against solid objects greater than 50 mm (ex. Back of hand). 6K Dust tight. Protected against solid objects greater than 12.5 mm (ex. Finger). Protected against solid objects greater than 2.5 mm (ex. Tool). 3 o >2.5 mm Protected against solid objects greater than 1.0 mm (ex. Wire). 4 o >1.0 mm VIII All specifications subject to change. Consult TE Connectivity for latest specifications. MCON Interconnection System Catalog 1308070-4 Revised 6-2012 IP Code (Elements and Significance acc. to IEC 60529 and DIN 40050) 2nd Digit Against Water 0 Not protected. Protected against vertically dripping water. 1 2nd Digit Against Water 5 Protected against jetting water. 6 Protected against powerfully jetting water. 15 Protected against dripping water when tilted up to 15. 2 6K Protected against powerfully jetting water with increased pressure (Automotive). 60 3 4 4K Protected against spraying water (up to 60 inclination). Protected against splashing water. Protected against splashing water with increased pressure. 7 Protected against the temporary effects of immersion up to 1 meter. 8 Protected against continuous submersion agreed with customer, but more severe than code 7. 9K All specifications subject to change. Consult TE Connectivity for latest specifications. Protected against high-pressure/steamjet cleaning (Automotive). IX MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) At TE Connectivity, we're ready to support your RoHS requirements. We've assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly "Out of Scope" of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a "t" symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/EC. 5 of 6 Compliant A "l" symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: Cross-Reference from Non-compliant to Compliant Products Ability to browse RoHS Compliant Products in our on-line catalog: http://www.te.com/commerce/alt/RohsAltHome.do Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we've got the answers at http://www.te.com/customersupport/rohssupportcenter/ X All specifications subject to change. Consult TE Connectivity for latest specifications. RoHS Customer Support Center MCON Interconnection System Catalog 1308070-4 Revised 6-2012 AWG Conversion Table (Average Value) Conversion Tables Most of the wire size ranges are mentioned in mm2, as well as the insulation diameters which are in many cases only in mm's. We therefore included the conversion tables on page X and page XI. Please note that wire and insulation sizes are for guidance only. Consult the customer drawing for precise detail. FLK/FLR Cable FLK and FLR stand for German DIN (72551) abbreviations. FLK means: In German: * Fahrzeug Leitung Kunststoff In English: * Vehicle Cable Plastic FLR means: In German: * Fahrzeug Leitung Reduziert In English: * Thin Walled Cable (reduced insulation thickness) AWG Code Diameter (Inch) Diameter (mm) F (mm2) 000000 00000 0000 000 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0.5800 0.5165 0.4600 0.4096 0.3648 0.3249 0.2893 0.2576 0.2294 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 0.0720 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.0320 0.0285 0.0253 0.0226 0.0201 0.0179 0.0159 0.0142 0.0126 0.0113 0.0100 0.0089 0.0080 0.0071 0.0063 0.0056 0.0050 0.0045 0.0040 0.0035 0.0031 0.0028 0.0025 0.0022 0.00198 0.00176 0.00157 0.00140 0.00124 0.00110 0.00099 14.733 13.130 11.684 10.400 9.270 8.25 7.34 6.55 5.82 5.18 4.62 04.115 3.66 3.26 2.90 2.59 2.30 2.05 1.83 1.63 1.45 1.29 1.14 1.02 0.91 0.81 0.72 0.64 00.57 00.51 00.455 00.400 00.360 00.320 00.287 00.254 00.226 00.203 00.180 00.160 00.142 00.127 00.114 00.101 00.089 00.079 00.071 00.064 00.056 00.050 00.045 00.040 00.036 00.031 00.028 00.025 170.0 135.0 103.8 079.0 067.5 053.4 042.2 33.7 26.6 21.0 16.9 13.25 10.25 8.34 6.6 5.27 4.15 3.3 2.63 2.08 1.65 1.305 1.01 0.79 0.65 0.51 0.407 0.32 0.255 0.205 0.162 0.125 0.102 0.08 0.0646 0.0516 0.04 0.0324 0.0255 0.02 0.0158 0.0127 0.01 0.008 0.0062 0.0049 0.00395 0.00321 0.00246 0.00196 Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped. All specifications subject to change. Consult TE Connectivity for latest specifications. XI MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Conversion Table - Inch/mm XII Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0 0.010 0.020 0.030 0.040 0.050 0.060 0.070 0.080 0.090 0.100 0.0000 0.2540 0.5080 0.7620 1.0160 1.2700 1.5240 1.7780 2.0320 2.2860 2.5400 0.0254 0.2794 0.5334 0.7874 1.0414 1.2954 1.5494 1.8034 2.0574 2.3114 2.5654 0.0508 0.3048 0.5588 0.8128 1.0668 1.3208 1.5748 1.8288 2.0828 2.3368 2.5908 0.0762 0.3302 0.5842 0.8382 1.0922 1.3462 1.6002 1.8542 2.1062 2.3622 2.6162 0.1016 0.3556 0.6096 0.8636 1.1176 1.3716 1.6256 1.8796 2.1336 2.3876 2.6416 0.1270 0.3810 0.6350 0.8890 1.1430 1.3970 1.6510 1.9050 2.1590 2.4130 2.6670 0.1524 0.4064 0.6604 0.9144 1.1684 1.4224 1.6764 1.9304 2.1844 2.4384 2.6924 0.1778 0.4318 0.6858 0.9398 1.1938 1.4478 1.7018 1.9558 2.2098 2.4638 2.7178 0.2032 0.4572 0.7112 0.9652 1.2192 1.4732 1.7272 1.9812 2.2352 2.4892 2.7432 0.2286 0.4826 0.7366 0.9906 1.2446 1.4986 1.7526 2.0066 2.2606 2.5146 2.7686 0.110 0.120 0.130 0.140 0.150 0.160 0.170 0.180 0.190 0.200 2.7940 3.0480 3.3020 3.5560 3.8100 4.0640 4.3180 4.5720 4.8260 5.0800 2.8194 3.0734 3.3274 3.5814 3.8354 4.0894 4.3434 4.5974 4.8514 5.1054 2.8448 3.0988 3.3528 3.6068 3.8608 4.1148 4.3688 4.6228 4.8768 5.1308 2.8702 3.1242 3.3782 3.6322 3.8862 4.1402 4.3942 4.6482 4.9022 5.1562 2.8956 3.1496 3.4036 3.6576 3.9116 4.1656 4.4196 4.6736 4.9276 5.1816 2.9210 3.1750 3.4290 3.6830 3.9370 4.1910 4.4450 4.6990 4.9530 5.2070 2.9464 3.2004 3.4544 3.7084 3.9624 4.2164 4.4704 4.7244 4.9784 5.2324 2.9718 3.2258 3.4798 3.7338 3.9878 4.2418 4.4958 4.7498 5.0038 5.2578 2.9972 3.2512 3.5052 3.7592 4.0132 4.2672 4.5212 4.7752 5.0292 5.2832 3.0226 3.2766 3.5306 3.7846 4.0386 4.2926 4.5466 4.8006 5.0546 5.3086 0.210 0.220 0.230 0.240 0.250 0.260 0.270 0.280 0.290 0.300 5.3340 5.5880 5.8420 6.0960 6.3500 6.6040 6.8580 7.1120 7.3660 7.6200 5.3594 5.6134 5.8674 6.1214 6.3754 6.6294 6.8834 7.1374 7.3914 7.6454 5.3848 5.6388 5.8928 6.1468 6.4008 6.6548 6.9088 7.1628 7.4168 7.6708 5.4102 5.6642 5.9182 6.1722 6.4262 6.6802 6.9342 7.1882 7.4422 7.6962 5.4356 5.6896 5.9436 6.1976 6.4516 6.7056 6.9596 7.2136 7.4676 7.7216 5.4610 5.7150 5.9690 6.2230 6.4770 6.7310 6.9850 7.2390 7.4930 7.7470 5.4864 5.7404 5.9944 6.2484 6.5024 6.7564 7.0104 7.2644 7.5184 7.7724 5.5118 5.7658 6.0198 6.2738 6.5278 6.7818 7.0358 7.2898 7.5438 7.7978 5.5372 5.7912 6.0452 6.2992 6.5532 6.8072 7.0612 7.3152 7.5692 7.8232 5.5626 5.8166 6.0706 6.3246 6.5786 6.8326 7.0866 7.3406 7.5946 7.8486 0.310 0.320 0.330 0.340 0.350 0.360 0.370 0.380 0.390 0.400 7.8740 8.1280 8.3820 8.6360 8.8900 9.1440 9.3980 9.6520 9.9060 10.1600 7.8994 8.1534 8.4074 8.6614 8.9154 9.1694 9.4234 9.6774 9.9314 10.1854 7.9248 8.1788 8.4328 8.6868 8.9408 9.1948 9.4488 9.7028 9.9568 10.2108 7.9502 8.2042 8.4582 8.7122 8.9662 9.2202 9.4742 9.7282 9.9822 10.2362 7.9756 8.2296 8.4836 8.7376 8.9916 9.2456 9.4996 9.7536 10.0076 10.2616 8.0010 8.2550 8.5090 8.7630 9.0170 9.2710 9.5250 9.7790 10.0330 10.2870 8.0264 8.2804 8.5344 8.7884 9.0424 9.2964 9.5504 9.8044 10.0584 10.3124 8.0518 8.3058 8.5598 8.8138 9.0678 9.3218 9.5758 9.8298 10.0838 10.3378 8.0772 8.3312 8.5852 8.8392 9.0932 9.3472 9.6012 9.8552 10.1092 10.3632 8.1026 8.3566 8.6106 8.8646 9.1186 9.3726 9.6266 9.8806 10.1346 10.3886 0.410 0.420 0.430 0.440 0.450 0.460 0.470 0.480 0.490 0.500 10.4140 10.6680 10.9220 11.1760 11.4300 11.6840 11.9380 12.1920 12.4460 12.7000 10.4394 10.6934 10.9474 11.2014 11.4554 11.7094 11.9634 12.2174 12.4714 10.4648 10.7188 10.9728 11.2268 11.4808 11.7348 11.9888 12.2428 12.4968 10.4902 10.7442 10.9982 11.2522 11.5062 11.7602 12.0142 12.2682 12.5222 10.5156 10.7696 11.0236 11.2776 11.5316 11.7856 12.0396 12.2936 12.5476 10.5410 10.7950 11.0490 11.3030 11.5510 11.8110 12.0650 12.3190 12.5730 10.5664 10.8204 11.0744 11.3284 11.5824 11.8364 12.0904 12.3444 12.5984 10.5918 10.8458 11.0998 11.3538 11.6078 11.8618 12.1158 12.3698 12.6238 10.6172 10.8712 11.1252 11.3792 11.6332 11.8872 12.1412 12.3952 12.6492 10.6426 10.8966 11.1506 11.4046 11.6586 11.9126 12.1666 12.4206 12.6746 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 All specifications subject to change. Consult TE Connectivity for latest specifications. MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Conversion Table - Inch/mm (continued) Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.500 0.510 0.520 0.530 0.540 0.550 0.560 0.570 0.580 0.590 0.600 12.7000 12.9540 13.2080 13.4620 13.7160 13.9700 14.2240 14.4780 14.7320 14.9860 15.2400 12.7254 12.9794 13.2334 13.4874 13.7414 13.9954 14.2494 14.5034 14.7574 15.0114 15.2654 12.7508 13.0048 13.2588 13.5128 13.7668 14.0208 14.2748 14.5288 14.7828 15.0368 15.2908 12.7762 13.0302 13.2842 15.5382 13.7922 14.0462 14.3002 14.5542 14.8082 15.0622 15.3162 12.8016 13.0556 13.3096 13.5636 13.8176 14.0716 14.3256 14.5796 14.8336 15.0876 15.3416 12.8270 13.0810 13.3350 13.5890 13.8430 14.0970 14.3510 14.6050 14.8590 15.1130 15.3670 12.8524 13.1064 13.3604 13.6144 13.8684 14.1224 14.3764 14.6304 14.8844 15.1384 15.3924 12.8778 13.1318 13.3858 13.6398 13.8938 14.1478 14.4018 14.6558 14.9098 15.1638 15.4178 12.9032 13.1572 13.4112 13.6652 13.9192 14.1732 14.4272 14.6812 14.9352 15.1892 15.4432 12.9286 13.1826 13.4366 13.6906 13.9446 14.1986 14.4526 14.7066 14.9606 15.2146 15.4686 0.610 0.620 0.630 0.640 0.650 0.660 0.670 0.680 0.690 0.700 15.4940 15.7480 16.0020 16.2560 16.5100 16.7640 17.0180 17.2720 17.5260 17.7800 15.5194 15.7734 16.0274 16.2814 16.5354 16.7894 17.0434 17.2974 17.5514 17.8054 15.5448 15.7988 16.0528 16.3068 16.5608 16.8148 17.0688 17.3228 17.5768 17.8308 15.5702 15.8242 16.0782 16.3322 16.5862 16.8402 17.0942 17.3482 17.6022 17.8562 15.5956 15.8496 16.1036 16.3576 16.6116 16.8656 17.1196 17.3736 17.6276 17.8816 15.6210 15.8750 16.1290 16.3830 16.6370 16.8910 17.1450 17.3990 17.6530 17.9070 15.6464 15.9004 16.1544 16.4084 16.6624 16.9164 17.1704 17.4244 17.6784 17.9324 15.6718 15.9258 16.1798 16.4338 16.6878 16.9418 17.1958 17.4498 17.7038 17.9528 15.6972 15.9512 16.2052 16.4592 16.7132 16.9672 17.2212 17.4752 17.7292 17.9832 15.7226 15.9766 16.2306 16.4846 16.7386 16.9926 17.2466 17.5006 17.7546 18.0086 0.710 0.720 0.730 0.740 0.750 0.760 0.770 0.780 0.790 0.800 18.0340 18.2880 18.5420 18.7960 19.0500 19.3040 19.5580 19.8120 20.0660 20.3200 18.0594 18.3134 18.5674 18.8214 19.0754 19.3294 19.5834 19.8374 20.0914 20.3454 18.0848 18.3388 18.5928 18.8468 19.1008 19.3548 19.6088 19.8628 20.1168 20.3708 18.1102 18.3642 18.6182 18.8722 19.1262 19.3802 19.6342 19.8882 20.1422 20.3962 18.1356 18.3896 18.6436 18.8976 19.1516 19.4056 19.6596 19.9136 20.1676 20.4216 18.1610 18.4150 18.6690 18.9230 19.1170 19.4310 19.6850 19.9390 20.1930 20.4470 18.1864 18.4404 18.6944 18.9484 19.2024 19.4564 19.7104 19.9644 20.2184 20.4724 18.2118 18.4658 18.7198 18.9738 19.2278 19.4818 19.7358 19.9898 20.2438 20.4978 18.2372 18.4912 18.7452 18.9992 19.2532 19.5072 19.7612 20.0152 20.2692 20.5232 18.2626 19.5166 18.7706 19.0246 19.2786 19.5326 19.7886 20.0406 20.2946 20.5486 0.810 0.820 0.830 0.840 0.850 0.860 0.870 0.880 0.890 0.900 20.5740 20.8280 21.0820 21.3360 21.5900 21.8440 22.0980 22.3520 22.6060 22.8600 20.5994 20.8534 21.1074 21.3614 21.6154 21.8694 22.1234 22.3774 22.6314 22.8854 20.6248 20.8788 21.1328 21.3868 21.6408 21.8948 22.1488 22.4028 22.6568 22.9108 20.6502 20.9042 21.1582 21.4122 21.6662 21.9202 22.1742 22.4282 22.6822 22.9362 20.6756 20.9296 21.1836 21.4376 21.6916 21.9456 22.1996 22.4536 22.7076 22.9616 20.7010 20.9550 21.2090 21.4630 21.7170 21.9710 22.2250 22.4790 22.7330 22.9870 20.7264 20.9804 21.2344 21.4884 21.7424 21.9964 22.2504 22.5044 22.7584 23.0124 20.7518 21.0058 21.2598 21.5138 21.7678 22.0218 22.2758 22.5298 22.7838 23.0378 20.7772 21.0312 21.2852 21.5392 21.7932 22.0472 22.3012 22.5552 22.8092 23.0632 20.8026 21.0566 21.3106 21.5646 21.8186 22.0726 22.3266 22.5806 22.8346 23.0886 0.910 0.920 0.930 0.940 0.950 0.960 0.970 0.980 0.990 1.000 23.1140 23.3680 23.6220 23.8760 24.1300 24.3840 24.6380 24.8920 25.1460 25.4000 23.1394 23.3934 23.6474 23.9014 24.1554 24.4094 24.6634 24.9174 25.1714 23.1648 23.4188 23.6728 23.9268 24.1808 24.4348 24.6888 24.9428 25.1968 23.1902 23.4442 23.6982 23.9522 24.2062 24.4602 24.7142 24.9682 25.2222 23.2156 23.4696 23.7236 23.9776 24.2316 24.4856 24.7396 24.9936 25.2476 23.2410 23.4950 23.7490 24.0030 24.2570 24.5110 24.7650 25.0190 25.2730 23.2664 23.5204 23.7744 24.0284 24.2824 24.5364 24.7904 25.0444 25.2984 23.2918 23.5458 23.7998 24.0538 24.3078 24.5618 24.8158 25.0698 25.3228 23.3172 23.5712 23.8252 24.0792 24.3332 24.5812 24.8412 25.0952 25.3492 23.3426 23.5966 23.8506 24.1046 24.3586 24.6126 24.8666 25.1206 25.3746 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 All specifications subject to change. Consult TE Connectivity for latest specifications. XIII TE AUTOMOTIVE Page MCON Interconnection System 4-10 4-3 Receptacle Contacts - Locking Lance 4-4 Receptacle Contacts - Clean Body 4-5 Tab Contacts - Locking Lance 4-6 Tab Contacts - Clean Body 4-7 Single Wire Seals and Sealing Plugs 4-8 Introduction Contact Systems Introduction MCON - 1.2 mm Contact System MCON - 2.8 mm Contact System Receptacle Contacts 4-9 Single Wire Seals and Sealing Plugs 4-10 Receptacle Contacts Weld Version 4-6 MCON - 6.3 mm Contact System Receptacle Contacts Single Wire Seals and Sealing Plugs XIV 4-12 - 4-13 4-14 THE PRODUCTS XV TE AUTOMOTIVE Page Housings and Connectors 4-15 2 Positions 4-16-4-20 3 Positions 4-23-4-25 4 Positions 4-28-4-29 5 Positions 4-32-4-33 6 Positions 4-35 Introduction Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Sealed 1.2 mm Tab Housings 2 Positions 4-21-4-22 3 Positions 4-26-4-27 4 Positions 4-30-4-31 5 Positions 4-34 6 Positions 4-36-4-37 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts 2 Positions 4-16-4-20 3 Positions 4-21-4-22 4 Positions 4-23-4-25 6 Positions 4-28-4-29 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts 2 Positions 4-38-4-39 3 Positions 4-40-4-41 4 Positions 4-42 6 Positions 4-43-4-44 Application Tooling 4-45-4-71 Numerical Index 4-77-4-78 XVI THE PRODUCTS XVII MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Engineering Notes XVIII All specifications subject to change. Consult TE Connectivity for latest specifications. MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Engineering Notes All specifications subject to change. Consult TE Connectivity for latest specifications. XIX MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Engineering Notes XX All specifications subject to change. Consult TE Connectivity for latest specifications. MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Introduction MCON Interconnection System offers High Reliability for Long Term Use The New Generation MCON Connector System is designed for electronic and electrical applications in motor vehicles. It fulfils all requirements for a connector system for use in automobiles and covers a wide range of applications. MCON Contact System MCON Connectors Base material with high current capacity 8 or more defined contact points for increased reliability Improved vibration resistance Good guiding inside the cavity Protected contact spring due to the closed box Overstress protection of the contact springs Box with polarization and secondary locking feature Protected locking lance High reliability status supported for long term use High vibration level supported Perfect design to avoid quality problems, reduce manufacturing and service cost Integrated secondary locking device delivered in pre-locked position Wire-to-wire sealed and unsealed connectors (SWS) Polarization, several keyings Locking mechanism for smaller connectors/mating aid for higher numbers of ways All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-1 MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Engineering Notes 4-2 All specifications subject to change. Consult Tyco Electronics for latest specifications. MCON Interconnection System Contact System Catalog 1308070-4 Revised 6-2012 Introduction MCON Tabs and Receptacles for Fast and Economical Application The MCON New Generation Contact System is mainly used in the automotive industry. Each contact consists of a flat receptacle, which mates with a flat tab. Base material of contact spring and body is copper alloy. The two-piece contact design means that the electrical and mechanical properties are separated. One end of the contact body is crimped to wire and the other end mates with the matching tab. Protection of the contact springs No over elongation of the contact springs possible under normal circumstances No possibility to connect from the rear side Protection against mechanical damage The Main Advantages of the MCON Contact System are : Base material with high current capacity 8 or more defined contact points for increased reliability Improved vibration resistance Good guiding in the cavity Good guiding inside the cavity Secondary locking possible (from 3 directions) Protected contact spring due to the closed box Assembly into housing fully-automatically Overstress protection of the contact springs Tabs and receptacles can be applied in both sealed and unsealed connectors. MCON contacts can be fast and economically arranged to the lead using TE Application Tooling. Box with secondary locking feature Protected locking lance All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-3 MCON Interconnection System MCON 1.2 mm Contact System Catalog 1308070-4 Revised 6-2012 Receptacle Contacts - Locking Lance (LL) Technical Features Contact Material: CuSn4; Insert Spring: CuNiSi Contact Finish: Tin plated, selective silver plated, selective gold plated Wire Size Range: 0.08-0.15 mm2, 0.16-0.22 mm2, 0.25-0.35 mm2, 0.50-0.75 mm2, 1.00-1.50 mm2 Contact Resistance: New State 2 m Current Carrying Capacity: up to 17 Ampere (at 80 C ambient temperature) Total Temperature Max.: -40 C ... +130 C (tin plated) -40 C ... +150 C (silver plated) -40 C ... +150 C (gold plated) Mating Cycles: up to 20 cycles (tin-silver plated) up to 50 cycles (silver plated) up to 100 cycles (gold plated) Insertion Force: Max. 5 N Extraction Force: Max. 2.5 N Dimension of Male Contacts: (1.2 0.1 x 0.6 0.03 mm) 15.0-16.5 0.2 2.4 1.83 7.25 1.83 Modular Dimensions (Centerline): max. 0.75 mm2 2.5 x 2.5 mm 2.5 x 3.0 mm sealed 4.0 x 4.0 mm; max. 1.0 mm2 sealed staggered 3.5 x 4.0 mm, cavity diameter 3.55 mm 2 2.5 x 3.5 mm sealed 4.5 x 4.5 mm; max. 1.5 mm 3.0 x 3.5 mm sealed staggered 4.0 x 4.5 mm, cavity diameter 3.95 mm ) ) Version in Single Seal: Mandatory fields Extraction Tool: Part No. 5-1579007-3 Product Group Drawing: 1452674 Product Specification: 108-18782 Application Specification: 114-18464 Mating Cycles are depending on various technical influences and must be clarified in each individual case. Extraction Tool depends on the terminal/housing combination. Standard Receptacle Contacts (SRC), Contact Material CuSn4 Wire Size Range (mm2 ) Insulation Diameter (mm) Material and Finish Part Numbers Strip Form Package Quantity LoosePiece Package Quantity Applicator Hand Tool - x-1530515-x - - x-1530514-x - FLK FLR 0.08-0.15 - 0.85-1.05 -1 / -2 0-2141861 - - 0.16-0.22 - 0.9-1.2 -1 / -2 0-2141972 - - 0.25-0.35 - 1.10-1.75 -1 / -2 / -3 7-1452653 10,000 - - x-1528156-x 4-1579001-3 0.50-0.75 - 1.4-1.9 -1 / -2 / -3 7-1452656 8,000 - - x-1528157-x 4-1579001-2 1.0-1.5 - 1.9-2.4 -1 / -2 / -3 7-1452659 8,000 - - x-1528159-x 4-1579001-1 Receptacle Contacts with Single Wire Sealing System (SWS), Contact Material CuSn4 Wire Size Range (mm2 ) Insulation Diameter (mm) Material and Finish Part Numbers Strip Form Package Quantity LoosePiece Package Quantity -1 / -2 0-2141970 - - - - -1 / -2 0-2141974 - - - - - 1.10-1.75 -1 / -2 / -3 7-1452665 6,500 - - x-1528161-x 4-1579001-7 - 1.4-1.9 -1 / -2 / -3 7-1452668 6,500 - - x-1528162-x 4-1579001-6 - 1.9-2.4 -1 / -2 / -3 7-1452671 6,500 - - x-1528163-x 4-1579001-5 FLK FLR 0.08-0.15 - 0.85-1.05 0.16-0.22 - 0.9-1.2 0.25-0.35 - 0.50-0.75 1.0-1.5 Applicator Hand Tool - ) Material and Finish: xxx-1 = CuNiSi, pre-tin plated xxx-2 = CuNiSi, selective gold plated xxx-3 = CuNiSi, selective silver plated 4-4 Note: All part numbers are RoHS and ELV compliant. ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. ) On request. MCON Interconnection System MCON 1.2 mm Contact System Catalog 1308070-4 Revised 6-2012 Receptacle Contacts - Clean Body (CB) Technical Features Contact Material: CuSn0.15/0.2; Insert Spring: CuNiSi Contact Finish: Tin plated, selective silver plated, selective gold plated Wire Size Range: 0.25-0.35 mm2, 0.50-0.75 mm2, 1.00-1.50 mm2 Contact Resistance: New State 2 m Current Carrying Capacity: up to 17 Ampere (at 80 C ambient temperature) Total Temperature Max.: -40 C ... +130 C (tin plated) -40 C ... +150 C (silver plated) -40 C ... +150 C (gold plated) Mating Cycles: up to 20 cycles (tin-silver plated) up to 50 cycles (silver plated) up to 100 cycles (gold plated) Inserting Force: Max. 5 N Extraction Force: Max. 2.5 N Retention Force (from Housing): Max. 2.5 N Dimension of Male Contacts: (1.2 0.1 x 0.6 0.03 mm) Extraction Tools - Typically: Part Nos. 1579007-8 (Secondary Lock) and 1-1579007-0 (Housing) 15.0-16.5 2.4 0.22 1.83 7.25 1.83 Modular Dimensions (Centerline): max. 0.75 mm2 2.5 x 2.5 mm 2.5 x 3.0 mm sealed 4.0 x 4.0 mm; max. 1.0 mm2 sealed staggered 3.5 x 4.0 mm, cavity diameter 3.55 mm max. 1.5 mm2 2.5 x 3.5 mm sealed 4.5 x 4.5 mm; 3.0 x 3.5 mm sealed staggered 4.0 x 4.5 mm, cavity diameter 3.95 mm Product Group Drawing: 1534326 Product Specification: 108-18782 Application Specification: 114-18464 ) Mating Cycles are depending on various technical influences and must be clarified in each individual case. ) Extraction Tool depends on the terminal/housing combination. Standard Receptacle Contacts (SRC) Wire Size Range (mm2 ) Insulation Diameter (mm) Part Numbers Material and Finish FLK FLR 0.25-0.35 - 1.10-1.75 0.50-0.75 - 1.4-1.9 1.0-1.5 - 1.9-2.4 Strip Form Package Quantity LoosePiece Package Quantity -1 / -2 / -3 0-1534594 10,000 - - x-1528147-x 0-1579001-6 -1 / -2 / -3 0-1670144 8,000 - - x-1528673-x 2-1579016-1 -1 / -2 / -3 0-1452503 8,000 - - x-1528150-x 1-1579001-3 Applicator Hand Tool Receptacle Contacts with Single Wire Sealing System (SWS) Wire Size Range (mm2 ) Insulation Diameter (mm) Material and Finish FLK FLR 0.25-0.35 - 1.10-1.75 0.50-0.75 - 1.4-1.9 1.0-1.5 - 1.9-2.4 Part Numbers Strip Form Package Quantity LoosePiece Package Quantity Applicator Hand Tool -1 / -2 / -3 0-1418844 6.500 - - x-1528152-x 3-1579001-9 -1 / -2 / -3 0-1670146 6.500 - - x-1528674-x 2-1579016-2 -1 / -2 / -3 0-1418850 6.500 - - x-1528154-x 3-1579001-7 ) Material and Finish: xxx-1 = CuNiSi, pre-tin plated xxx-2 = CuNiSi, selective gold plated xxx-3 = CuNiSi, selective silver plated Note: All part numbers are RoHS and ELV compliant. ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. ) On request. 4-5 MCON Interconnection System MCON 1.2 mm Contact System Catalog 1308070-4 Revised 6-2012 Tab Contacts - Locking Lance (LL) Technical Features 9.2 16.3-16.8 Contact Material: CuNiSi; Insert Tab: CuSn 0.15/0.2 0.2 Contact Finish: Tin plated, selective silver plated, selective gold plated 0.63 2.4 1.83 Wire Size Range: 0.08-0.15 mm2, 0.16-0.22 mm2, 0.25-0.35 mm2, 0.50-0.75 mm2, 1.00-1.50 mm2 7.5 Total Temperature Max.: -40 C ... +130 C (tin plated) -40 C ... +150 C (silver plated) -40 C ... +150 C (gold plated) 1.2 1.83 Tool: Extraction Part No. 5-1579007-3 Modular Dimensions (Centerline): max. 0.75 mm2 2.5 x 2.5 mm 2.5 x 3.0 mm sealed 4.0 x 4.0 mm; max. 1.0 mm2 sealed staggered 3.5 x 4.0 mm, cavity diameter 3.55 mm 2.5 x 3.5 mm sealed 4.5 x 4.5 mm; max. 1.5 mm2 3.0 x 3.5 mm sealed staggered 4.0 x 4.5 mm, cavity diameter 3.95 mm Product Group Drawing: 1418754 Product Specification: 108-18782 Application Specification: 114-18464 ) Extraction Tool depends on the terminal/housing combination Standard Tab Contacts Wire Size Range (mm2 ) Insulation Diameter (mm) Material and Finish Part Numbers Strip Form Package Quantity LoosePiece Package Quantity Applicator Hand Tool -1 / -2 2141864 - - - x-1530515-x - -1 / -2 2141866 - - - x-1530514-x - 1.10-1.75 -1 / -2 / -3 5-1418758-0 9,000 - - x-1528428-x 4-1579001-3 1.4-1.9 -1 / -2 / -3 5-1418760-0 8,000 - - x-1528506-x 4-1579001-2 1.9-2.4 -1 / -2 / -3 1418762 7,000 - - x-1528507-x 4-1579001-1 FLK FLR 0.08-0.15 - 0.85-1.05 0.16-0.22 - 0.9-1.20 0.25-0.35 - 0.50-0.75 - 1.0-1.5 - Tab Contacts with Single Wire Sealing System (SWS) Wire Size Range (mm2 ) Insulation Diameter (mm) Material and Finish Part Numbers Strip Form Package Quantity LoosePiece Package Quantity Applicator Hand Tool -1 / -2 2141868 - - - - - -1 / -2 2141870 - - - - - 1.10-1.75 -1 / -2 / -3 1718758 6,500 - - x-1528509-x 4-1579001-7 - 1.4-1.9 -1 / -2 / -3 1718760 6,000 - - x-1528510-x 4-1579001-6 - 1.9-2.4 -1 / -2 / -3 1718762 6,000 - - x-1528511-x 4-1579001-5 FLK FLR 0.08-0.15 - 0.85-1.05 0.16-0.22 - 1.05-1.20 0.25-0.35 - 0.50-0.75 1.0-1.5 ) Material and Finish: xxx-1 = CuNiSi, pre-tin xxx-2 = CuNiSi, selective gold plated xxx-3 = CuNiSi, selective silver plated 4-6 Note: All part numbers are RoHS and ELV compliant. ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. ) On request. MCON Interconnection System MCON 1.2 mm Contact System Catalog 1308070-4 Revised 6-2012 Tab Contacts - Clean Body (CB) Technical Features Contact Material: CuSn0.15/0.2; Insert Tab: CuSn 0.15/0.2 9.2 15.3 Contact Finish: Tin plated, selective silver plated, selective gold plated 0.2 Wire Size Range: 0.25-0.35 mm2, 0.50-0.75 mm2 0.63 2.4 1.83 Modular Dimensions (Centerline): max. 0.75 mm2 2.5 x 2.5 mm max. 1.0 mm2 2.5 x 3.0 mm max. 1.5 mm2 2.5 x 3.5 mm 3.0 x 3.5 mm 7.5 Product Group Drawing: 1718398 1.2 Product Specification: 108-18782 1.83 Application Specification: 114-18464 Standard Tab Contacts Wire Size Range (mm2 ) Insulation Diameter (mm) Material and Finish FLK FLR 0.25-0.35 - 1.10-1.75 0.50-0.75 - 1.4-1.9 Part Numbers Strip Form Package Quantity LoosePiece Package Quantity Applicator Hand Tool -1 / -2 / -3 1718348 9,000 - - x-1528156-x 4-1579001-3 -1 / -2 / -3 1718350 8,000 - - x-1528157-x 4-1579001-2 Tab Contacts with Single Wire Scaling System (SWS) Wire Size Range (mm2 ) 0.25-0.35 0.50-0.75 Insulation Diameter (mm) Material and Finish FLK FLR - 1.10-1.75 - 1.4-1.9 -1 / -2 / -3 -1 / -2 / -3 Part Numbers Strip Form Package Quantity LoosePiece Package Quantity 2141114 9000 - - 2141116 8000 - - Applicator Hand Tool x-1528509-x 2063573-x x-1528510-x 2063537-1 ) Material and Finish: xxx-1 = CuNiSi, pre-tin xxx-2 = CuNiSi, selective gold plated xxx-3 = CuNiSi, selective silver plated Note: All part numbers are RoHS and ELV compliant. ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. ) On request. 4-7 MCON Interconnection System MCON 1.2 mm Contact System Catalog 1308070-4 Revised 6-2012 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for MCON Contact System (Cavity Diameter 3.55 mm and 3.95 mm) 3.1 2.6 4.1 0.8 8.5 3.1 2.6 4.7 0.8 8.6 Cavity Diameter 3.55 mm Insulation Diameter FLR (mm) Color - 0.9-1.4 Yellow 967067-2 20,000 - 1.4-2.1 Green 967067-1 20,000 - 1.4-1.9 Red 2098582-12 20,000 1.9-2.1 Yellow 964972-1 20,000 Blue 967056-1 5,000 Color Part Number Package Quantity - Sealing Plug Part Number Package Quantity FLK (mm) ) Seals for 150 C applications. Wire used must be able to withstand 150 C for 1008 hours. Cavity Diameter 3.95 mm Insulation Diameter FLK (mm) FLR (mm) - 0.9-1.9 Gray 963142-2 20,000 - 1.9-2.4 Green 967067-1 20,000 White 963143-1 20,000 Sealing Plug 4-8 All specifications subject to change. Consult Tyco Electronics for latest specifications. MCON Interconnection System MCON 2.8 mm Contact System Catalog 1308070-4 Revised 6-2012 Receptacle Contacts Technical Features 17.5-20.0 Contact Material: CuSn0.15/0.2; Insertion Spring: CuNiSi 7.3 5.55 Contact Finish: Tin plated, selective silver plated Wire Size Range: 0.20-0.35 mm2, 0.50 mm2, 0.75-1.00 mm2, 1.0-2.5 mm2 2.5-4.0 mm2 3.8 2.5 Current Carrying Capacity: up to 36 Ampere (at 80 C ambient temperature) Total Temperature Max.: -40 C ... +130 C (tin plated) -40 C ... +150 C (silver plated) 4.3 Insertion Force: Max. 7 N Extraction Force: Max. 6 N Extraction Tool: Part No. 5-1579008-2 Modular Dimensions (Centerline): 5.0 x 5.5 mm max. 2.5 mm2 staggered 4.5 x 5.5 mm Product Group Drawing: 1719797 Product Specification: 108-94002 max. 4.0 mm2 5.5 x 5.5 mm staggered 5.0 x 5.5 mm Application Specification: 114-18718 sealed 5.5 x 5.5 mm sealed staggered 5.0 x 5.5 mm cavity diameter 4.9 mm sealed 7.2 x 7.2 mm sealed staggered 6.0 x 7.2 mm cavity diameter 6.4 mm Standard Receptacle Contacts Wire Size Range (mm2 ) 0.20-0.35 Insulation Diameter (mm) Part Numbers Material and Finish FLK FLR - 1.15-1.40 -1 / -3 Strip Form Package Quantity LoosePiece Package Quantity Applicator Hand Tool 1719836 2,500 1719837 500 x-1528691-x 9-1579004-6 0.50 - 1.4-1.6 -1 / -3 1563719 2,500 1563720 500 x-1528899-x 0.75-1.00 - 1.7-2.1 -1 / -3 1719838 2,500 1719839 500 x-1528632-x >1.0-2.5> - 2.2-3.0 -1 / -3 1719840 2,500 1719841 500 x-1528633-x 9-1579004-8 >2.5-4.0> - 3.4-3.7 -1 / -3 1718475 2,500 1718477 500 x-1528585-x 9-1579004-9 Applicator Hand Tool 9-1579004-7 Receptacle Contacts with Single Wire Sealing System (SWS) Wire Size Range (mm2 ) ) Insulation Diameter (mm) FLK FLR Material and Finish Part Numbers Strip Form Package Quantity LoosePiece Package Quantity 0.50 - 1.4-1.6 -1 / -3 1563935 2,500 1563936 500 1530133 6-1579014-7 0.75-1.00 - 1.7-2.1 -1 / -3 1670802 2,500 1670803 500 x-1528773-x 6-1579014-1 >1.0-2.5> - 2.2-3.0 -1 / -3 1670804 2,500 1670805 500 x-1528774-x 6-1579014-2 >2.5-4.0> - 3.4-3.7 -1 / -3 1670806 2,500 1670807 500 x-1528775-x 6-1579014-3 Material and Finish: xxx-1 = CuNiSi, pre-tin plated xxx-3 = CuNiSi, selective silver plated Note: All part numbers are RoHS and ELV compliant. ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. ) On request. 4-9 MCON Interconnection System MCON 2.8 mm Contact System Catalog 1308070-4 Revised 6-2012 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for MCON Contact System (Cavity Diameter 4.9 mm and 6.4 mm) 4.3 A 3.4 7.8 Cavity Diameter 4.9 mm Wire Size Range (mm) Insulation Diameter (mm) Color Diameter A (mm) 0.75-1.00 1.4-2.1 Blue 5.6 828904-2 10,000 > 1.5-2.5> 2.2-3.0 White 5.6 828905-1 10,000 Natural 5.6 828922-1 10,000 Color Diameter A (mm) Part Number Package Quantity Green 7.2 828985-1 5,000 Brown 7.2 828986-1 5,000 Sealing Plug Part Number Package Quantity 828904-1 1,000 Cavity Diameter 6.4 mm Wire Size Range (mm) Insulation Diameter (mm) > 2.5-4.0> 3.4-3.7 Sealing Plug 4-10 All specifications subject to change. Consult Tyco Electronics for latest specifications. MCON Interconnection System MCON 2.8 mm Contact System Catalog 1308070-4 Revised 6-2012 Receptacle Contacts Weld Version Technical Features 17.5-20.0 Contact Material: CuSn0.15/0.2; Insertion Spring: CuNiSi 7.3 5.55 Contact Finish: Tin plated Contact Resistance: New State 2 m Total Temperature Max.: -40 C ... +130 C 3.8 2.5 Inserting Force: Max. 7 N Extraction Force: Max. 6 N Extraction Tool: Part No. 5-1579008-1 Product Group Drawing: 1823716 4.3 Product Specification: 108-94002 Application Specification: NA Standard Receptacle Contacts Wire Size Range (mm2 ) - Insulation Diameter (mm) FLK FLR - - Material and Finish -1 ) Material and Finish: xxx-1 = CuNiSi, pre-tin plated xxx-3 = CuNiSi, selective silver plated Part Numbers Strip Form Package Quantity LoosePiece Package Quantity 1-1823716 - - - Note: All part numbers are RoHS and ELV compliant. Applicator - ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. Hand Tool - ) On request. 4-11 MCON Interconnection System MCON 6.3 mm Contact System Catalog 1308070-4 Revised 6-2012 ????? Receptacle Contacts - Locking Lance (LL) Technical Features 22.3-22.8 Contact Material: CuSn0.15/0.2; Insertion Spring: CuNiSi 7.3 5.55 Contact Finish: Tin plated selective silver plated Wire Size Range: 2.5-4.0 mm2 4.0-6.0 mm2 4.5 3.3 Contact Resistance: New State 2 m Current Carrying Capacity: up to 54 Ampere (at 80 C ambient temperature) Total Temperature Max.: -40 C ... +130 C (tin plated) -40 C ... +150 C (silver plated) Inserting Force: Max. 15 N 7.32 Extraction Force: Max. 10 N Extraction Tool: Part No. 5-1579008-1 Product Group Drawing: 1564888 Product Specification: 108-94149 Application Specification: 114-18944 Modular Dimensions (Centerline): sealed 9.0 x 9.0 mm sealed staggered 9.0 x 8.0 mm cavity diameter 8.5 mm Standard Receptacle Contacts with Single Wire Sealing System (SWS) Wire Size Range (mm2 ) Insulation Diameter (mm) FLK FLR >2.5-4.0> - 3.4-3.7 >4.0-6.0> - 4.0-4.3 Material and Finish ) Material and Finish: xxx-1 = CuNiSi, pre-tin plated xxx-3 = CuNiSi, selective silver plated 4-12 Part Numbers Strip Form Package Quantity LoosePiece Package Quantity -1 / -3 1703836 - - - 1855593 NA -1 / -3 1703834 - - - 1855505 NA Note: All part numbers are RoHS and ELV compliant. Applicator ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. Hand Tool ) On request. MCON Interconnection System MCON 6.3 mm Contact System Catalog 1308070-4 Revised 6-2012 Receptacle Contacts - Clean Body (CB) Technical Features 22.3-22.8 Contact Material: CuSn0.15/0.2; Insertion Spring: CuNiSi 7.3 5.55 Contact Finish: Tin plated selective silver plated Wire Size Range: 2.5-4.0 mm2 4.0-6.0 mm2 4.5 3.3 Contact Resistance: New State 2 m Current Carrying Capacity: up to 54 Ampere (at 80 C ambient temperature) Total Temperature Max.: -40 C ... +130 C (tin plated) -40 C ... +150 C (silver plated) Inserting Force: Max. 15 N Extraction Force: Max. 10 N 7.32 Product Group Drawing: 1564888 Product Specification: 108-94149 Application Specification: 114-18944 Modular Dimensions (Centerline): sealed 9.0 x 9.0 mm sealed staggered 9.0 x 8.0 mm cavity diameter 8.5 mm Standard Receptacle Contacts (SRC) in Clean Body Wire Size Range (mm2 ) Insulation Diameter (mm) FLK FLR >2.5-4.0> - 3.4-3.7 >4.0-6.0> - 4.0-4.3 Material and Finish ) Material and Finish: xxx-1 = CuNiSi, pre-tin plated xxx-3 = CuNiSi, selective silver plated Part Numbers Strip Form Package Quantity LoosePiece Package Quantity -1 / -3 2177771 - - - NA NA -1 / -3 2177770 - - - NA NA Note: All part numbers are RoHS and ELV compliant. Applicator ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult Tyco Electronics for latest specifications. Hand Tool ) On request. 4-13 MCON Interconnection System MCON 6.3 mm Contact System Catalog 1308070-4 Revised 6-2012 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for MCON Contact System (Cavity Diameter 8.5 mm) 9.3 0.2 6.1 5.5 9.4 4.1 0.9 9.6 Insulation Diameter 4-14 Part Number Package Quantity Green 967608-1 30,000 blue 1719972-1 20,000 FLK (mm) FLR (mm) Color - 3.4-3.7 - 4.0-4.3 All specifications subject to change. Consult Tyco Electronics for latest specifications. MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Introduction MCON Connectors offer Highest Reliability for Use in the Automotive Industry The New Generation MCON Connector System offers receptacle and tab housings with capability for waterproofing and resistance to conditions of extreme vibration. The system is designed for electronic and electrical applications in motor vehicles, where vibrations and mechanical stress, in the long term, can affect the quality on the contact system. Features CPA (Connector Position Assurance) capability High reliability status supported for long term use High vibration level supported Perfect design to avoid quality problems, reduce manufacturing and service cost All specifications subject to change. Consult Tyco Electronics for latest specifications. Integrated secondary locking device delivered in pre-locked position Wire-to-Wire sealed and unsealed connectors (SWS) Polarization, several keyings Locking mechanism for smaller connectors/mating aid for higher numbers of ways 4-15 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 2 Positions Housing Material: PA66-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 14.9 15.0 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 2 A Black 4-16 Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1718643-1 - 1-1703498-1/-2 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 2 Positions Housing Material: PA66 GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 11.0 18.8 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 2 A Black Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1718811-1 - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-17 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 2 Positions Housing Material: PA66-GF30/PA6-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 11.0 18.8 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 2 A Black 4-18 Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1564440-1 - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 2 Positions Housing Material: PA66-GF30/PA6-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 14.8 15.0 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 2 A Black Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1670915-1 - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-19 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 2 Positions Housing Material: PA66-GF30/PA6-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 14.8 15.0 Sealed 1.2 mm Receptacle Housings No. of Positions 2 4-20 Keying Options Housing Color Part Numbers Receptacle Housing Cover Mating Tab Housing Mating PCB Header Right-Angle Vertical A Black 1-1670916-1 - 1-1703498-1/-2 - - B Natural 2-1670916-1 - - - - All specifications subject to change. Consult Tyco Electronics for latest specifications. MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Tab Housings for Locking Lance Contacts Technical Features 8.6 No. of Positions: 2 Positions Housing Material: PBT-GF30 Wire Size Range: 1.0 mm2 Product Specification: -- 44.0 Application Specification: 114-18910-1 14.8 14.95 Sealed 1.2 mm Tab Housings No. of Positions Keying Options Housing Color 2 A Black Part Numbers Tab Housing Cover Mating Receptacle Housing 1-1703498-1 - 1-1670916-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-21 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Tab Housings for Locking Lance Contacts Technical Features 8.6 No. of Positions: 2 Positions Housing Material: PBT-GF30 Wire Size Range: 1.0 mm2 Product Specification: -- 44.0 Application Specification: 114-18910-1 14.8 17.05 Sealed 1.2 mm Tab Housings No. of Positions Keying Options Housing Color 2 A Black 4-22 Part Numbers Tab Housing Cover Mating Receptacle Housing 1-1703498-2 - 1-1670916-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 3 Positions Housing Material: PA66-GF15/PA 46 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 11.0 19.0 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 3 A 3 A Part Numbers Receptacle Housing Cover Mating Tab Housing Black 1-1718644-1 - 1-1703494-1/-2 - - Black 1-1718644-5 - 1-1703494-1/-2 - - Mating PCB Header Right-Angle Vertical ) High temperature version -40 C ...+150 C All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-23 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 3 Positions Housing Material: PA66-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 11.0 22.8 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 3 A Black 4-24 Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1718812-1 - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 3 Positions Housing Material: PA66-GF15/PA46 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 14.8 19.0 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options A 3 B A Housing Color Part Numbers Receptacle Housing Cover Mating Tab Housing Black 1-1670917-1 - 1-1703494-1/-2 - - Natural 2-1670917-1 - - - - 1-1670917-5 - - - - Black Mating PCB Header Right-Angle Vertical ) High temperature version -40 C ...+150 C All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-25 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Tab Housings for Locking Lance Contacts Technical Features 8.6 No. of Positions: 3 Positions Housing Material: PBT-GF30 Wire Size Range: 1.0 mm2 Product Specification: -- 44.0 Application Specification: 114-18910-1 18.8 14.95 Sealed 1.2 mm Tab Housings No. of Positions Keying Options Housing Color 3 A Black 4-26 Part Numbers Tab Housing Cover Mating Receptacle Housing 1-1703494-1 - 1-1670917-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Tab Housings for Locking Lance Contacts Technical Features 8.6 No. of Positions: 3 Positions Housing Material: PBT-GF30 Wire Size Range: 1.0 mm2 Product Specification: -- 44.0 Application Specification: 114-18910-1 18.8 14.95 Sealed 1.2 mm Tab Housings No. of Positions Keying Options Housing Color 3 A Black Part Numbers Tab Housing Cover Mating Receptacle Housing 1-1703494-2 - 1-1670917-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-27 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 4 Positions Housing Material: PA66-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 16.5 24.7 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 4 A Black 4-28 Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1718645-1 - 1-1564559-1/-2 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 4 Positions Housing Material: PA66-GF30/PA6-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 16.5 24.7 Sealed 1.2 mm Receptacle Housings No. of Positions 4 Keying Options Housing Color Part Numbers Receptacle Housing Cover Mating Tab Housing Mating PCB Header Right-Angle Vertical A Black 1-1670918-1 - 1-1564559-1/-2 - - B Natural 2-1670918-1 - - - - All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-29 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Tab Housings for Locking Lance Contacts Technical Features 21.9 No. of Positions: 4 Positions 9.9 Housing Material: PBT-GF30 Wire Size Range: 1.0 mm2 Product Specification: -- 44.0 Application Specification: 114-18910-1 16.3 Sealed 1.2 mm Tab Housings No. of Positions Keying Options Housing Color 4 A Black 4-30 Part Numbers Tab Housing Cover Mating Receptacle Housing 1-1564559-1 - 1-1670918-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Tab Housings for Locking Lance Contacts Technical Features 21.9 No. of Positions: 4 Positions 9.9 Housing Material: PBT-GF30 Wire Size Range: 1.0 mm2 Product Specification: -- 44.0 Application Specification: 114-18910-1 18.1 Sealed 1.2 mm Tab Housings No. of Positions Keying Options Housing Color 4 A Black Part Numbers Tab Housing Cover Mating Receptacle Housing 1-1564559-2 - 1-1670918-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-31 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 5 Positions Housing Material: PA66-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 16.5 28.7 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 5 A Black 4-32 Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1718806-1 - 1-2141520-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 5 Positions Housing Material: PA66-GF30/PA6-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 16.5 28.7 Sealed 1.2 mm Receptacle Housings No. of Positions 5 Keying Options Housing Color A B Part Numbers Receptacle Housing Cover Mating Tab Housing Black 1-1670921-1 - 1-2141520-1 - - Natural 2-1670921-1 - - - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical 4-33 MCON Interconnection System MCON 1.2 mm Contact System Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Tab Housings for Locking Lance Contacts Technical Features No. of Positions: 5 Positions 9.9 25.9 Housing Material: PPT-GF30 Wire Size Range: 1.0 mm2 44.0 Product Specification: - Application Specification: 114-18910-1 16.3 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 5 A Black 4-34 Part Numbers Receptacle Housing Cover Mating Tab Housing 1-2141520-1 - 1-1670921-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 ????? 1.2 mm Receptacle Housings for Locking Lance Contacts Sealed Technical Features No. of Positions: 6 Positions Housing Material: PA66-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 16.5 32.7 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 6 A Black Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1718646-1 - 1-2141324-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-35 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts Technical Features No. of Positions: 6 Positions Housing Material: PA66-GF30/PA6-GF15 Wire Size Range: 1.0 mm2 26.5 Product Specification: 108-18969 Application Specification: 114-18861 4.0 16.5 32.7 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 6 A Black 4-36 Part Numbers Receptacle Housing Cover Mating Tab Housing 1-1670919-1 - 1-2141324-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System MCON-1.2 mm Contact System Catalog 1308070-4 Revised 6-2012 ????? 1.2 mm Tab Housings for Locking Lance Contacts Sealed Technical Features No. of Positions: 6 Positions 9.9 25.9 Housing Material: PDT-GF30 Wire Size Range: 1.0 mm2 44.0 Product Specification: - Application Specification: 114-18910-1 18.1 Sealed 1.2 mm Receptacle Housings No. of Positions Keying Options Housing Color 6 A Black Part Numbers Receptacle Housing Cover Mating Tab Housing 1-2141324-1 - 1-1670919-1 All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-37 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts Technical Features No. of Positions: 2 Positions Housing Material: PA66-GF15 for outer housing, PA66-GF35 for inner housing Wire Size Range: 0.5-1.5 mm2 (20-16 AWG) 26.5 Product Specification: -- Application Specification: 408-8928 For use with Clean Body Contacts Numbers 1418847 and 1418850. 4.0 Can be used with or without CPA (Connector Position Assurance). 15.8 Test Specification for 150 C Product: 502-1277 15.0 Sealed 1.2 mm Receptacle Housings - Standard Latch without CPA No. of Positions 2 4-38 Part Numbers Keying Options Housing Color Temperature Rating A Black 125 C 1-1924067-1 Receptacle Housing B Natural 125 C 1-1924067-2 C Blue 125 C 1-1924067-3 0-2098557-1 A Brown 150 C B Brown 150 C 0-2098557-2 C Brown 150 C 0-2098557-3 Cover Mating Tab Housing - - - - - - - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts (continued) Technical Features No. of Positions: 2 Positions Housing Material: PA66-GF15 for outer housing, PA66-GF35 for inner housing Wire Size Range: 0.5-1.5 mm2 (20-16 AWG) 26.5 Product Specification: -- Application Specification: 408-8928 For use with Clean Body Contacts Numbers 1418847 and 1418850. 4.0 Can be used with or without CPA (Connector Position Assurance). 15.8 Test Specification for 150 C Product: 502-1277 15.0 Sealed 1.2 mm Receptacle Housings - Standard Latch with CPA No. of Positions 2 Part Numbers Keying Options Housing Color Temperature Rating A Black 125 C 1-1924067-4 Receptacle Housing B Natural 125 C 1-1924067-5 C Blue 125 C 1-1924067-6 0-2098557-4 A Brown 150 C B Brown 150 C 0-2098557-5 C Brown 150 C 0-2098557-6 Cover Mating Tab Housing Mating PCB Header Right-Angle Vertical - - - - - - - - Sealed 1.2 mm Receptacle Housings - Side Latch without CPA Housing Color Temperature Rating Part Numbers No. of Positions Keying Options A Brown 150 C 2098641-1 2 B Brown 150 C 2098641-2 C Brown 150 C 2098641-3 Receptacle Housing Cover Mating Tab Housing - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-39 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts Technical Features No. of Positions: 3 Positions Housing Material: PA66-GF35 Wire Size Range: 0.5-1.5 mm2 (20-16 AWG) 26.5 Product Specification: -- Application Specification: 408-8928 For use with Clean Body Contacts Numbers 1418847 and 1418850. Can be used with or without CPA (Connector Position Assurance). Blocked circuits versions are available (see customer drawing for released options). 4.0 15.6 19.0 Sealed 1.2 mm Receptacle Housings - Standard Latch without CPA No. of Positions 3 Part Numbers Keying Options Housing Color Temperature Rating A Black 125 C 1488991-1 Receptacle Housing B Natural 125 C 1488991-2 C Blue 125 C 1488991-3 D Gray 125 C 1488991-4 Cover Mating Tab Housing - - Mating PCB Header Right-Angle Vertical - - Sealed 1.2 mm Receptacle Housings - Standard Latch with CPA No. of Positions 3 4-40 Keying Options Housing Color Temperature Rating Part Numbers Receptacle Housing A Black 125 C 1488991-5 B Natural 125 C 1488991-6 C Blue 125 C 1488991-7 D Gray 125 C 1488991-8 Cover Mating Tab Housing - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts Technical Features No. of Positions: 3 Positions Housing Material: PA66-GF35 Wire Size Range: 0.5-1.5 mm2 (20-16 AWG) 26.5 Product Specification: -- Application Specification: 408-8928 For use with Clean Body Contacts Numbers 1418847 and 1418850. Can be used with or without CPA (Connector Position Assurance). Blocked circuits versions are available (see customer drawing for released options). 4.0 11.0 23.8 Sealed 1.2 mm Receptacle Housings - Low Profile Latch without CPA No. of Positions 3 Part Numbers Keying Options Housing Color Temperature Rating A Black 125 C 1488992-1 Receptacle Housing B Natural 125 C 1488992-2 C Blue 125 C 1488992-3 D Gray 125 C 1488992-4 Cover Mating Tab Housing - - Mating PCB Header Right-Angle Vertical - - Sealed 1.2 mm Receptacle Housings - Low Profile Latch with CPA No. of Positions 3 Keying Options Housing Color Temperature Rating Part Numbers Receptacle Housing A Black 125 C 1488992-5 B Natural 125 C 1488992-6 C Blue 125 C 1488992-7 D Gray 125 C 1488992-8 Cover Mating Tab Housing - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical - - 4-41 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts Technical Features No. of Positions: 4 Positions Housing Material: PA66-GF15 for outer housing, PA66-GF35 for inner housing 26.5 Wire Size Range: 0.5-1.5 mm2 (20-16 AWG) Product Specification: -- Application Specification: 408-8928 For use with Clean Body Contacts Numbers 1418847 and 1418850. Can be used with or without CPA (Connector Position Assurance). 4.0 17.5 Test Specification for 150 C Product: 502-1277 24.7 Sealed 1.2 mm Receptacle Housings - Standard Latch without CPA No. of Positions 3 Part Numbers Keying Options Housing Color Temperature Rating A Brown 150 C 1-1456426-1 Receptacle Housing B Brown 150 C 1-1456426-2 C Brown 150 C 1-1456426-3 D Brown 150 C 1-1456426-4 Cover Mating Tab Housing - - Mating PCB Header Right-Angle Vertical - - Sealed 1.2 mm Receptacle Housings - Standard Latch with CPA No. of Positions 3 4-42 Keying Options Housing Color Temperature Rating Part Numbers Receptacle Housing A Brown 150 C B Brown 150 C 1-1456426-6 C Brown 150 C 1-1456426-7 D Brown 150 C 1-1456426-8 Cover Mating Tab Housing - - Mating PCB Header Right-Angle Vertical 1-1456426-5 All specifications subject to change. Consult Tyco Electronics for latest specifications. - - MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts Technical Features No. of Positions: 6 Positions Housing Material: PA66-GF15 for outer housing, PA66-GF35 for inner housing 26.5 Wire Size Range: 0.5-1.5 mm2 (20-16 AWG) Product Specification: -- Application Specification: 408-8928 For use with Clean Body Contacts Numbers 1418847 and 1418850. Can be used with or without CPA (Connector Position Assurance). 4.0 17.5 Test Specification for 150 C Product: 502-1277 32.7 Sealed 1.2 mm Receptacle Housings - Standard Latch without CPA No. of Positions 6 Part Numbers Keying Options Housing Color Temperature Rating A Black 125 C 1924292-1 B Natural 125 C 1924292-2 C Blue 125 C 1924292-3 D Gray 125 C 1924292-4 A Brown 150 C 2098559-1 B Brown 150 C 2098559-2 C Brown 150 C 2098559-3 D Brown 150 C 2098559-4 Receptacle Housing Cover Mating Tab Housing - - - - - - - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical 4-43 MCON Interconnection System Housings and Connectors Catalog 1308070-4 Revised 6-2012 Sealed 1.2 mm Receptacle Housings for Clean Body Contacts (continued) Technical Features No. of Positions: 6 Positions Housing Material: PA66-GF15 for outer housing, PA66-GF35 for inner housing 26.5 Wire Size Range: 0.5-1.5 mm2 (20-16 AWG) Product Specification: -- Application Specification: 408-8928 For use with Clean Body Contacts Numbers 1418847 and 1418850. Can be used with or without CPA (Connector Position Assurance). 4.0 17.5 Test Specification for 150 C Product: 502-1277 32.7 Sealed 1.2 mm Receptacle Housings - Standard Latch with CPA No. of Positions 6 4-44 Part Numbers Keying Options Housing Color Temperature Rating A Black 125 C 1924292-5 B Natural 125 C 1924292-6 C Blue 125 C 1924292-7 D Gray 125 C 1924292-8 A Brown 150 C 2098559-5 B Brown 150 C 2098559-6 C Brown 150 C 2098559-7 D Brown 150 C 2098559-8 Receptacle Housing Cover Mating Tab Housing - - - - - - - - All specifications subject to change. Consult Tyco Electronics for latest specifications. Mating PCB Header Right-Angle Vertical Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Introduction Application Tooling and Equipment Portfolio n n n n n n n n Applicators Crimp Machines and Equipment FFC-FPC Equipment n n Hand Tools n IDC Machines Pin Insertion and Press-Fit Machines Lead Makers n Magnet Wire Equipment MOST Equipment SOLARLOK Equipment Wire Preparation Equipment Installation, Inspection and Service as well as Training and Short Term Rental Crimp Applicators within EMEA region For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-45 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Insertion Machines for Single Contacts P 100 Pin Insertion Machine The semi-automatic P100 machine belongs to the TE Connectivity pin insertion system line. Designed and manufactured with a focus on midvolume level production, the P100 machine provides a broad range of features at a very competitive price. With the ability to apply products from TE Connectivity and other manufacturers, the P100 machine does not limit your production to "TE Connectivity only" applications and provides flexibility to address both current and future tooling needs. The P100 machine uses a pneumatic power unit together with product specific "quick change" tooling packs. The insertion heads can be equipped with a rotary insertion finger that can apply products at different angles without decreasing the insertion rate. The tooling packs can be exchanged within 30 minutes to meet your full range of application requirements. CE approval is in process. n X/Y-Table with stepper motors n Database driven software for simple programming and automatic setup n "Quick change" tooling packs allow easy and fast setup n Wide range of tooling packs for TE and non-TE products available n Easy-to-use operator interface P 300 Fully-Automatic Machine for PCB Processing For the automatic assembly of printed circuit boards, the basic P 300 machine is equipped with a product specific insertion head. A speciality is the rotary insertion finger which allows the products to be inserted in different angles of rotation. A XY table, powered by servo drives, positions the printed circuit boards under the insertion head. Up to 4 motor driven insertion heads, each equipped with a terminal specific conversion kit, allow the application of up to 4 different products. Available accessories like n n n n n n Insertion Force Monitoring Vision System for position detection and program correction Flip unit to insert terminals on both sides of a PCB PCB transfer belts for an in-line installation Pin length detection Traceability features such as reel scan, board scan, etc. n Motor driven insertion head for continuous wire products n Tool changer for up to 4 Insertion heads and lower tools allows the P 300 to be adapted to the most varied manufacturing tasks. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-46 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Insertion Machines for Single Contacts P 50 Insertion Machine The successful product line of single pin insertion machines has been expanded with the addition of a manual operated bench machine for low volume production, repair work and sample production. The P 50 manual bench insertion machine uses a tracer slide to position the PCB under the pneumatic insertion head. A regular PCB is used as master to position the indexing pin above the insertion hole. When activating the two hand start, the indexing pin extracts. If a hole is detected, the terminal is inserted into the board in production. To fulfil automotive requirements, the P 50 insertion machine can be equipped with an insertion force monitoring system. In cooperation with an optional barcode scanner, the insertion forces can be stored for traceability purposes. n Pneumatic insertion head can also be used on other machines of the product line. n Conversion kits can be changed without too much difficulty to run different terminal types. n Conversion kits can also be installed on motor-driven insertion heads used on P 200, P 300 and P 350 machines n Terminal insertion is possible at different angles without the need to re-load the PCB in different orientations. M200C Mulserter Insertion Machine The Mulserter series of insertion machines from TE Connectivity provides the flexibility and the cost savings to meet a wide range of customer requirements in the through hole technology. Our full range of systems can help with the application of insertion from reeled components, loose components to odd shaped components. The M200C Mulserter machine is designed to insert eyelet, round pin, gripper, etc. into PCBs automatically with insertion program made by operator. The head for tooling can be chosen from 1 to max. 4 and each head can have individual tooling depending on customer's parts. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-47 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Equipment for Heat Shrink Products Press-Fit Systems TE Connectivity offers a wide range of machines for processing press-fit connectors. The range includes bench presses with a press capacity of 5 tons as well as semi-automatic machines with automatic seating of connectors before pressing, including a number of quality assurance systems. All presses are servo driven, providing a constant press force over the entire press range. In conjunction with the Press Quality Monitor, included with all presses, this ensures a consistently high process quality. CSP-3T Shuttle Electric Press The CSP-3T servo electric press incorporates an automatic shuttle system to the proven TE press line for fast and simple product presentation. Focused at the application of PCB's onto compliant pin housings, this system is provided with full control and monitoring of force, distance and speed for quality assurance of every product applied. Each system is supplied with a servo electric drive with force feedback control. Force capacity is available up to 27 kN [3 tons] to handle a range of compliant pin housings and connectors on the market today. Compared to pneumatic or hydraulic systems, the CSP Press is quiet, efficient, and does not suffer from oil leaks that can damage PCBs. With PC control, the servo driven CSP Press provides an easily programmed press system with automatic set up from press cycle to press cycle. Force, distance and speed are the core parameters of any press cycle. With feed back and PC control, CSP systems can monitor and control each characteristic of every press stroke run on the press in real-time. If any aspect of that press cycle is outside of specified limits, the system can stop the press, mid-stroke, to prevent damage to the product and reduce or eliminate scrap. This gives CSP systems a distinct advantage over pneumatic or hydraulic systems which can not offer the same level of control. Optional pin penetration sensing (PPS) tools also allow the CSP to assure that every pin has properly penetrated the PCB a predetermined minimum distance. Any missing, bent or improperly seated pins will be detected and illustrated to the operator. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-48 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Equipment for Heat Shrink Products CBP-5T Electric Bench-Top Press The CBP-5T of servo electric press provides the ability to process most compliant pin connector applications in a compact benchtop system. Board size capacity and press force range allows the system to handle a wide range of applications for low to medium production volume operations. Each system is supplied with a servo electric drive with force feedback control. The CBP is available in 44 kN [5 ton] force capacity to handle most compliant pin connectors on the market. With PC control, the servo driven CBP provides an easily programmed press system with automatic set up from press cycle to press cycle. The system reaches levels of precision and accuracy not available in a pneumatic or hydraulic press. Force, distance and speed are the core parameters of any press cycle. With feed back and PC control, the CBP system can monitor and control each characteristic of every press stroke run on the press in real-time. If any aspect of that press cycle is outside of specified limits, the CBP can stop the press, mid-stroke, to prevent damage to the PCB and reduce or eliminate rework and\or scrap. Common problems such as PCB holes out of tolerance, missing connectors, improper connectors used and, in some cases, bent pins can be detected and reported to eliminate quality problems. CMP-6T and CMP-12T Manual Electric Servo Presses The CMP manual electric servo presses are designed with a rigid "H" frame to minimize deflection. The CMP-6T press provides 53 kN [6 tons] of force and the CMP-12T press provides 107 kN [12 tons] of force. The operator is able to manually adjust the press head and/or the PCB between connector press cycles. An air bearing system provides effortless press head positioning. The PCB capacity of the CMP-6T press is 610 x 915mm [24 x 36"] and the PCB capacity of the CMP-12T press is 760 x 900mm [30 x 36"]. The SPC feature within the CMP's included software provides a press log and in addition, allows press force plotting for every connector. The product setup for these machines is accomplished without any required hardware adjustments. The use of tool and connector databases, and a press sequence program, provides a fully data driven press cycle. There is a wide range of insertion heads available for these machines for both TE and non-TE products. Options for these machines include a Bar Code Scanner, which provides fast PCB serial number entry, an Air Table Option that assists the operator when positioning product under the press head, and a Touch Screen Monitor for enhanced machine operation. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-49 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers CAP-6T Automatic Electric Press The CAP-6T automatic electric press is the newest addition to the successful TE Application Tooling servo press line. It provides the proven force control capabilities and quality assurance of the line in an automatic press. The automatic pressing capabilities of the CAP-6T press provide the end user with greater control and simplified processing to help improve quality, lower rework and prevent rejects. This provides users with lower true applied cost and higher end profits. The In-Line version of the CAP-6T allows the integration of the press into a fully automatic production line. The CAP-6T press was designed to apply compliant pin connectors to a wide range of PCBs. It is fully capable of handling high demanding applications today from daughter cards to mid-planes to back-planes. The CAP-6T press is focused at all but the largest board applications. This press can also hold up to 12 insertion tools and uses a lower support fixture. Compliant pin technology has distinct advantages versus through hole solder products. A key advantage is the ability to monitor and control the press cycle in real-time to provide 100% quality assurance. The CAP-6T Press gives your operation the ability to maximize this advantage with higher quality, higher yield and lower applied cost production line. The key is the CAP-6T's ability to precisely and accurately apply each connector to the pre-programmed force, height and speed requirements. Each parameter can be individually programmed for each connector. Connectors can be pressed to height or force based upon their individual specifications. If an error is encountered during the press stroke, the cycle is stopped immediately to help prevent damage to the PCB and allow for the minimum amount of re-work. CSM-200 Connector Seating Machine PCB and connectors are loaded manually into fixtures. When started, the machine checks the correct loading of the connectors before placing the connectors onto the PCB. The tool then moves under the press ram where the connectors get pressed one after the other onto the PCB. The BMEP 5-T servo-electric press is used to seat the PCB which provides a force-distance check to guarantee quality production. A special tooling plate allows the sequential pressing of a number of different pre-loaded connectors. An intermediate plate, positioned between the PCB with its pre-positioned connectors and the flat rock press ram contains the connector specific press tools. For each connector a force distance curve is available after completion. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-50 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Application Tooling for Processing Small Wire Sizes A range of application tooling solutions is available to embrace the current trend in the automotive industry towards using wires with increasingly smaller cross sections. Thinner stranded wires require crimp connections with smaller contacts such as the NanoMQS, MQS and other contact systems that allow stranded wires to be processed up to a minimum of 0.13 mm2 cross section. Miniaturization of the connectors place higher demand both on the processing machines and tools as well as the machine operator. The hand tool, crimp tool, and fully automatic machine manufacturers have addressed the issue of processing small wire sizes by equipping the machines with tailored components to ensure reliable and secure processing. Available tooling and accessories for the processing of small wire sizes: n Hand tools for crimping NanoMQS and MQS contacts n Ocean Applicator with pneumatic or servo-motor contact feed n Fully automatic crimping machines, equipped with special part kit to apply small wire sizes from 0.13-0.22 mm2. n Komax Zeta, with automatic housing loading, customized for small wire applications To process crimp contacts both hand tools and applicators with pneumatic feed or motorized contact feed can be used. For automatic processing the quality of the crimp connection can be recorded with standard commercial crimp monitoring systems, modified to accommodate the small cross section. Example: The Komax Alpha 355 lead maker can be equipped with special application tooling kits and applicators for small wire sizes. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-51 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Gamma 255 Fully Automatic Crimping Machine The Gamma 255 lead maker is a flexible fully automatic crimping machine for efficient wire processing. It processes cross sections in a range from 0.0123 mm2/AWG 36 to 2.5 mm2/AWG 14. It is compatible with all commercially available applications. It also handles double-sided crimped wires as short as 20 mm.The entire cross section is processed using programmable, highly dynamic servo-drives and V stripping blades. As part of its standard equipment, the machine has a prefeeder, splice, wire-end and knot detection, as well as two wire straightening units. A bad wire handling system with automatic post-production is also integrated in the Gamma 255 lead maker. To verify quality, you can also integrate devices for measuring crimp height and pull-out force right into the production process. The compact layout is carefully thought-out and allows you to change over from crimping to twisting, fluxing and tinning very fast. With its vertically opening safety cover, the Gamma 255 lead maker is readily accessible from all sides. Operations and material handling are convenient and simple. The reliable TopWin software user interface adds to this high level of user convenience in over 20 different languages. Gamma 263 Fully Automatic Crimping Machine Although compact in size, this fully automatic crimping machine combines simplicity and functionality with economy and process reliability to deliver a high piece output. It is a real hit when it comes to obtaining excellent value for money. Whether you opt for the roller or belt drive, you can adjust the use of this device to your individual needs and be doing so yourself in no time at all. The machine is designed for one and two-sided crimping and for one-sided seal loading. The wire transport system ensures gentle processing of varying conductors with cross-sections ranging from 0.13 mm2 to 4 mm2 (26-12 AWG). Proven quality monitoring systems are integrated. A second integrated encoder ensures maximum length and repetition accuracy for stripping and wire length. n Small investment for high production output n Belt or roller drive in one machine for gentle wire handling n Well known and proven crimping press technology n Compact and user friendly on very small floor space n Highly ergonomic thanks to the touch screen control For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-52 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Gamma 333 PC-B Flexible Wire Processing The Gamma 333 PC-B lead maker is a flexible fully automatic crimping machine for efficient wire processing. It processes cross sections in a range from 0.13-5.0 mm2 (AWG 26-AWG 10). Short conversion times, additional applications and a user-friendly user interface with multiple-language capability. The Gamma 333 PC-B lead makers with beltdrive makes it all possible! With its third processing station and state of the art control software, you are provided high flexibility and an even more efficient way of meeting your wire processing needs. With an additional processing station on side 1, the Gamma 333 PC-B lead maker enables you to crimp both ends of the wire, to create double crimp connections with three different contacts, to carry out one-ended seal application, tinning or inkjet marking. In addition, process monitoring is all integrated to ensure that the wire is cut to length and stripped perfectly. n Exact reproducible settings for processing stations n Maintenance-free step and servo motor of top quality n Very short conversion times thanks to integrated processing modules n Highly comfortable and convenient to operate thanks to graphic-based TopWin software n User specified language - more than ten different languages to choose from n Integrated good/bad sorting n Can be networked with additional WPCS (Wire Processing Communication Standard) software For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-53 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Alpha 355 and Alpha 355 S Fully Automatic Crimping Machines Short setup and changeover times, integrated quality measurements, and top performance are the three main features of the Alpha 355 fully automatic crimping machines. Alpha 355 Lead Maker Alpha 355 S Lead Maker The Alpha 355 lead maker is designed for one and two-sided crimping and seal loading. It even handles double-crimp connections involving varying lengths and the same wire types without any problem. The precise dual-channel blade system allows for a large range of wire sizes without blade changes. With options like the manual wire selector and/or the quick-change system for crimping tools, materials and tools can be prepared for the next job while the machine is running. The Alpha 355 fully automatic crimping machine is a proven performer and now available in a model offering the flexible selection of modules. The high safety cover and the flat table design is the most striking difference between this version and the Alpha 355 lead maker. It allows processing modules not specifically designed for certain machines to be mounted. One of the two module slots on each processing side is fitted with special mounting tables to accommodate the various mounting methods. Combined with the ingenious open-ended software interface, the flexibility of the Alpha 355 S lead maker can be increased. n Short changeover times n Reliable process monitoring n High production output n Setup of next job while production of current job is underway n WPCS (Wire Processing Communication Standard) n Q-monitoring, CFA+ (Crimp Force Analyzer), SPM (Seal Position Monitor) n Flexibility in module selection n Reliable basic machine n Open-ended software interface n WPCS n Q-monitoring, CFA+ (Crimp Force Analyzer), SPM (Seal Position Monitor) For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-54 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Alpha 356 Fully Automatic Crimping Machine The Alpha 356 fully automatic crimping machine has room for up to seven processing stations. A wide variety of configurations are possible, in fact, almost any combination of crimping, seal loading, fluxing/tinning, twisting, fitting with insulating sleeves and end sleeves for strands as well as bulk turned contacts and customer-specific processes. In a configuration featuring three crimping presses, for example, you can crimp the three wire ends for doublecrimp connections with different contacts or select different articles without a machine changeover. With the rotating wire selector and the TopWin user software, you can complete most of the preparations for the next job while the current one is still being produced on the machine. n High flexibility with up to seven processing stations n Both standard and customerspecific processes can be integrated n Wide choice of different processing configurations n High productivity thanks to the latest technology n Integrated quality measurements n Next job can be prepared while machine is processing current job n Combinable in networks using WPCS (Wire Processing Communication Standard) interface Crimping tools, contact rolls and other application-specific parts can be changed without tools. Thanks to the use of the modern technology, the production output - and the degree of process control - is extremely high in this machine generation. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-55 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Alpha 433 H Fully Automatic Crimping Machine The Alpha 433 lead maker is a flexible fully automatic crimping machine for efficient wire processing. Large wires no longer pose a problem. The machine is capable of processing large wires from 0.20-16 mm2 / AWG 24-6 (finewire conductors). The P104 crimping press delivers the requisite force to process large terminals. Terminals can be crimped on both ends but seals can also be loaded at one end. Wire processing to the most exacting standards - great versatility without conversion. The Alpha 433 fully automatic crimping machine is based on state of the art technology and is designed for processing single conductors as well as double crimp connections. n High flexibility with up to five processing stations n Short conversion times n Maximum ease of operation thanks to TopWin user software n Networkable with WPCS interface n Modern quality monitoring n Belt drive for high processing speed n Extensive range of accessories For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-56 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Alpha 477 Fully Automatic Crimping Machine The Alpha 477 fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. The two wire drives are fitted with highly dynamic AC-servo axes and an integrated anti-slip system. With this sophisticated handling technology, two wires can be fed in parallel and their ends cut to length and terminated in a controlled process. Wires are handled gently throughout. With four processing stations at the lead termination and two at the trailing end, you have a large number of possible processes at your command. n No conversion required when switching from double crimp to single wire production n Double crimp connections can be produced side-by-side or one above the other n Integrated head separation and batch sorting n Active good/bad wire sorting n An ergonomic layout assures the operator optimum accessibility and minimal walking/reaching distances n mci 722/mci 712 module assure superb flexibility and shorter changeover times n Integrated quality monitoring - CFA (Crimp Force Analyzer), - SPM (Seal Position Monitor) with automatic post-production of defective parts n Accommodates up to six processing stations n Great ease of operation thanks to TopWin software n Networking possibilities with reliable WPCS and special software For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-57 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Alpha 488 Fully Automatic Processing Machine The high machine output of twisted wires results from the parallel processing of the two conductors and a division of overall processing into three main processes, all optimally synchronized with each other. The linear wire draw-in unit with integrated delta length analyzer (DLA) assures the gentle handling of the wires. The twisting head with AC servo-drive is the heart of the Alpha 488 lead maker. The integrated twist force analyzer (TFA) enables uniform twisting by analyse the forces during the twisting process. Drawing on continuous stock, the Alpha 488 fully automatic twister produces twisted pairs completely cut to length and terminated. It can handle wire cross sections ranging from 2x 0.13 mm2 to 2x 2.5 mm2 with no trouble at all. Four stations on side 1 and two stations on side 2 open up flexible processing possibilities such as two-ended seals loading and crimping. n Complete processing of continuous stock into twisted pairs with processed ends n Gentle handling of base stock to ensure high-quality end products n Also possible to process different open ends up to 125 mm in length on side 1 (as an option) n Usable as well for two-end crimping and seal loading on two identical single wires n High degree of flexibility and reduction of conversion times n Integrated quality monitoring - DLA (Delta Length Analyzer), - CFA+ (Crimp Force Analyzer), - SPM (Seal Position Monitor), also during twisting - TFA (Twist Force Analyzer) n Active good/bad sorting n Accommodates up to six processing stations n Great ease of operation thanks to TopWin software n Networking possibilities with reliable WPCS (Wire Processing Communication Standard) and special software For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-58 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Lead Makers Zeta 633 L Fully Automatic Processing Machine Zeta 633 harness maker is a highly flexible fully automatic crimping machine used for just-in-time production. With its flexible machine concept, the Zeta 633 harness maker opens up many possibilities for handling small jobs and wire sequences. Up to 36 conductors are available for wire feed without changeover. Wire transport can be adapted to the specific properties of each conductor. Applying the loop transfer principle, the device feeds the two wire ends of the loop individually one after the other to the appropriate processing station. Modules can be configured as desired along the entire length of the Zeta 633 harness maker. That means total flexibility for each area of application. The Zeta 633 standard machine accommodates up to five processing stations, the Zeta 633 L Version even 8 processing station. If need be, both Zeta versions can be successively expanded and still have space for additional processing stations. The wires can be bundled or deposited in predefined order as a chain. n Up to 36 different conductors can be processed without changeover n Station layout can be defined as desired n Full integration of existing processing stations n High processing quality n TopWin software: Existing user expertise can be applied immediately. n Excellent accessibility and safety n Expandable n Prepared for Zeta 651 and Zeta 655 machines n Fully integrated quality monitoring with good/bad sorting n Customer specified special applications possible For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-59 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Harness Makers Zeta 651 Fully Automatic Processing Machine Together, the Zeta 633 and Zeta 651 harness makers offer a reliable and attractively priced complete solution for the single-sided loading of single and double row blocks. The Zeta 633 fully automatic crimping machine applies the loop transfer principle to feed the two wire ends of the loop individually one after the other to the appropriate processing station. With the Zeta 651 harness maker, the contacts are mechanically centered prior to loading and optionally rotated, if need be. The use of the reliable loading head and the process monitoring systems of the Zeta 655 harness maker ensure optimum loading. The entire loading process is monitored, from insert in chamber to correct locking. Blocks are fed automatically and can be replenished while the machine is running. Feed and deposit can be adapted to meet the respective needs of the specific customer. The long deposit system with batch separation and integrated bad part cutter is used for producing harnesses with long conductors up to 3000 mm in length. n Fully automatic block loading n Full integration into TopWin software n Integrated process monitoring with good/bad separation n Automatic block feed n Blocks can be replenished while machine is running. n Economical production of harnesses undergoing single-sided loading For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-60 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Harness Makers Zeta 656 Fully Automatic Processing Machine The Zeta 656 harness maker is a block loading robot designed to take into account the ever smaller sizes of production batches. Thanks to its machine design, the Zeta 656 harness maker allows investment costs to be amortized in parallel on different types of wire harnesses, markedly reducing the cost per lead set. The Zeta 656 harness maker allows new applications to be subsequently incorporated. With the flexible pallet carousel, the most varied types of wire harnesses can be produced just-in-time and changeover times are very short. All the operator has to do to change over to a new type of block is switch the two pallets. The loading of each and every block is monitored and controlled by a force sensor. The Zeta 633 basic machine has a 36-wire changer and several crimping stations with automatic crimp height adjustment, allowing far more than 300 different wire/terminal variations to be processed without any changeover at all. In combination with a machine extension, another four processing stations can be accommodated. Moreover, wire marking systems can be connected, allowing different wires within the same harness to be marked with the operator's choice of black or colored text. n Extremely broad variety of harnesses on one machine - no application-specific parts n New applications can be easily added later on n Economical even for tiny production batches n Non-contact position recognition for the terminals n Uniform top quality processing - high degree of process reliability n Integrated quality monitoring with good/bad sorting n Short amortization period For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-61 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Applicators Ocean Applicator Series Crimping standards continue to rise to higher levels of quality and repeatability. Taking customer input and market demands into consideration, TE Application Tooling has created the Ocean Applicator series to meet those higher demands and to take terminal crimping to a new level. By consolidating our applicator offering, TE can provide design consistency and tooling standardization to the market. One of the resulting benefits to customers of this consolidation is flexibility in the choice of feeding options: new and improved mechanical and pneumatic feeds along with the innovative and precise servo feed option. The Ocean Applicator series design also allows customers to perform field upgrades to system III technology. It provides an upgrade path for terminal intelligence that allows the machine to obtain set-up features as the applicator is upgraded. n One applicator platform - modular family design n Two ram interface styles n Three interchangeable feed options: - Mechanical - Pneumatic - Servo Applicator Wear Parts Applicator Wear Parts Stocking Programme To ensure the support of our installed Applicator base, we have established a stocking programme for wear parts. Subsequently, all crimpers and anvils for your applicator are normally available ex stock, ensuring the shortest possible lead times. Wear Tooling to Apply Stainless Steel Contacts The application of nickel plated stainless steel terminals has always been a problem with regard to the uptime of the crimp tooling. We have developed crimpers and anvils, using special base materials and surface treatments in the crimp area. These have enabled us to significantly increased the tool life and thus reduce the applied cost of these products. If you are experiencing specific wear problems in your production, please contact your TE Connectivity Service representative. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-62 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Applicators Smart Applicator Now it is possible to have smart applicators in any of the feed styles of the Ocean Applicator series. The system III applicator data is now extended to an entire smart applicator strategy. It allows the operator to conveniently view all the data about the applicator. The data contains serial numbers, part numbers, wearable tooling part numbers (and tooling cycle counters), strip length, instruction sheet numbers and more. This data includes the terminals, with acceptable crimp heights, that can be terminated with the applicator. With this information conveniently available to the operator, programming and verifying the crimp application has never been easier. Setup will be less time consuming and more accurate. This system also extends the availability of the highprecision servo feeder technology recently developed by TE Application Tooling. n Smart applicator data module stores complete information about the applicator n Feeder automatically reads terminal information from the applicator data chip TE Application Tooling has teamed up with Komax Wire to provide a fully integrated smart applicator system into a wire-processing machine. This smart applicator solution is a must for any demanding harness manufacturer. Your wireprocessing machine is now able to verify that the applicator installed in the machine is capable of terminating the programmed terminal and that the crimp height specification is correct. This integration allows the operator to view all the applicator data and maintenance counts, wearable tooling, crimp heights, strip length and list terminals that can be used. When a smart applicator is attached to the machine, the operator can select the terminal from a list while programming the article. This makes setup less time consuming and more accurate. With other information provided by the applicator programming parts and verifying application is easy. n Verification of the installed applicator n View applicator data n Less time consuming and more accurate setup For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-63 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Crimping Presses and Accessories AMP 5K-40 Splice Terminator Applying thru-splices is fast and efficient when you have access to both sides of the applicator for placing and holding the wires. The AMP 5K-40 splice terminator and splice applicator have been designed with this efficiency in mind. Specifically designed for thru-splice and short lead length applications, the AMP 5K-40 splice terminator combined with a splice applicator provides open access in front of and behind the crimper for controlled wire placement close to the crimping area in order to maximize production efficiency. The splice terminator also has full guarding with interlocks that meet the latest CE requirements for operator safety. The splice terminator is offered in two versions, with and without crimp quality monitoring (CQM II). Equipped with optional CQM II, five different crimp analysis methods, including crimp height, can be used during every crimp cycle, providing real-time monitoring. Each unit includes fine crimp height adjustment, total/batch counters and capabilities for jog operation. The AMP 5K-40 splice terminator does not accept heavy-duty (HD-M or HD-I) applicators. Crimp Quality Monitor II (CQM II) Simply put, crimp height measurement is the best non-destructive way to meet the stringent mechanical and electrical properties of the crimp. The CQM II is the only crimp monitoring system that offers continuous crimp height analysis for every crimp produced. This analysis helps produce quality crimps and helps detect faulty crimps. In fact, the new CQM II features five different methods of process analysis to give you more choices to observe and monitor the process than ever before. These five analysis methods can be used individually or in combination to provide flexible, complete coverage of the crimping process. All functions are controlled through the touch screen, with a new, intuitive and easy-to-use graphical interface. Now, for the first time, the CQM II can be used on non-TE terminators, allowing you to standardize and provide TE crimp quality monitoring across your production area. Look no further than the TE Application Tooling CQM II for an effective, easy-to-use crimp quality metric and real time 100% crimp height measurement when used on TE terminators. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-64 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Crimping Presses and Accessories SC15 Stripper Crimper The pneumatically and electrically driven SC15 crimping machine is a particularly efficient and operator friendly crimping machine with outstanding repetitive precision, which satisfies the high requirements. It can be adjusted to the specific requirements of any given contact/cable connection. If you n want to strip a cable composed of many wires down to only 13 mm, n would like to then insulate these single wires at 2 mm to 6 mm and thereby n cover a wire size area of from 0.09 mm2 to 4 mm2 then with the stripper crimper SC15 you have made the right decision. Further features are: n Automatic bare wire recognition n Crimp force monitoring n Remote diagnoses via serial interface For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-65 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Crimping Presses and Accessories BT 752 Stripping, Sealing and Crimping Machine The BT 752 delivers three processes in a single device: stripping, seal loading and crimping. Reliability and top production performance coupled with the user friendly TopTouch interface are the features that make this semi-automatic device such a compelling product. The BT 752 is an economical alternative to fully-automatic machines. n n n n n n Ultra-short setup and cycle times Ultra-simple changeovers Active quality control Integrated crimp force analysis Simple operation with TopTouch Seal applications compatible with mci 761, mci 762 and bt 700 BT 712 Bench Top Crimping Machine This all-purpose press accommodates the use of all common commercial crimping tools. The software (in 12 languages) can be operated from a small touch screen interface (TCI). The bench top press is also a service tool with a data memory for storing up to 500 articles, for making backups and for uploading updates. The crimp force analyzer that comes with the press detects good and bad wires reliably and gives a detailed description of errors. Proven and useful options such as short projecting cable, bad contact cutter (BCC), fine adjustment and a contact strip chopper can all be integrated in the press to boost efficiency and process quality even more. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-66 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Crimping Presses and Accessories BT 722 Crimping Machine The BT 722 crimping machine is used for the manual crimping of contacts. The BT 722 is operated from a touch screen. The new TopTouch user interface allows jobs to be set-up quickly and easily. Even during production set-up, the machine operator is prompted to conduct quality measurements. Following the input of the calculated values in the user interface, the crimp height is automatically corrected. This prevents errors arising from the manual setting of the crimp height. Only one crimp is needed for referencing the integrated crimp force monitoring. This reduces waste material consumption and minimizes setup time. The quality values measured during production are saved and can therefore always be called up later. This ensures traceable quality at all times. The programmable DigiStripper (Option) is an ideal accessory to the BT 722 crimping machine. This can be set-up without any mechanical adjustment. Thanks to the functions zero cut and pull back, as well as the pre-programmable cutting depth, the perfect stripping is ensured. n n n n n Short setup and cycle times Active quality control Simple operation with TopTouch Integrated crimp force analysis Integrated handling of bad terminals Gauge for Presses In order to help you to ensure that our applicators are placed correctly in the presses we offer you this press gauge. It is possible to have a mis-alignment between the center of the applicator and the terminator due to the way they mount in the terminator. If this happens, a side load is applied to the applicator which can lead to pre-mature wear and/or quality problems with the crimped terminals. The use of the gauge is simple: You install the press gauge into the press like an applicator. Then you unlock the gauge head, on which is mounted a gauge ring. A spring in the gauge is now pressing the gauge head upwards. The gauge ring should now fit easily into the press head. If this is not the case the applicator ram would not be in a centred position and the mounting plate of the press has to be adjusted. The special design of the press gauge base plate allows free access to the press mounting plate fixing screws. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-67 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Crimping Presses and Accessories Crimpmatic 970/971 Crimp Machine for Reeled or Loose Piece Terminals Both machine versions permit the cost effective manufacturing of crimp connections with a high production efficiency. The Crimpmatic 970 machines are cabable of processing wires of up to approx. 16 mm2 (AWG 5), depending on the terminal stock thickness. n Compact, space-saving design n Compatible with MQC applicators n Step mode during set-up The Crimpmatic 971 machine is capable of processing wires of up to approx. 50 mm2 (AWG 0), depending on the terminal stock thickness. The machines can be equipped with a quick change device for power crimp tools. MQC applicators with a lower dead center of 135.78 mm can be mounted by means of an adapter plate. These machines can be utilized as manual work stations and can be integrated into fully-automatic processing lines. The terminator as shown is a manual work station Crimpmatic 971. The unit can be supplied with or without crimp process monitoring, or it maybe retrofitted later. Options are available upon request n Crimp force monitoring n Paper spooler n Adapter plate for MQC applicator Applicators n Especially designed for larger wire sizes n Pneumatic feed n Can be used with both crimp presses Crimpmatic 970 and Crimpmatic 971 For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-68 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Cross Section Laboratories Micrograph Laboratories for IDC and Crimp Contact Systems The micrograph laboratory is designed for TE Connectivity terminal systems but is not restricted to them. With a modified sample holder, cross sections of competitors products are also possible. The flexibility of the laboratory allows cross sections of a variety of terminals. Better than conventional processes the new cutting method makes potting and long drying times a thing of the past. So processing time can be reduced dramatically. For special requirements an optional impregnation module is available. With it the cutting area can be lightly fixed. If you need more detailed information please contact your local TE Application Tooling representative. The relevant contact can be found on the website below. n Quick process flow of 5 to 10 minutes n Sample range: 0.22 mm2 up to 100 mm2, depending on sample holder n No cross section potting n Evaluation according to DIN and different electrical and physical parameters n PC specific software for micrograph evaluation n n n n n n Compact, easy to operate Sample range: 0.22 mm2 up to 6 mm2 Optional electrolyte etching module Easy fixation station for sample holder Secure mechanism for optic during transportation 1.3 megapixels USB 2.0 camera with SL Vision II evaluation and documentation module Automatic Micrograph Laboratory for Crimp Terminal Systems The automatic micrograph laboratory allows continuous preparation and analysis of micrographs. It is the ideal solution for production lines especially in the automotive wire harness industry, thanks to small footprint, low weight (app. 35 kg) and short cycle time for micrograph production time down to 1 minute per sample. Cutting and grinding are done fully automatically. Therefore the automatic micrograph laboratory provides excellent repeatability. n Compact automatic micrograph laboratory for production of micrographs within shortest time. n Automatic sample transport system conveying the mobile sample holder through the stations for sample cutting and grinding n Accurate alignment of the sample with the sample holder by laser n Sample range: 0.08 mm2 up to 6 mm2 n Integrated etching system n Integrated optical evaluation system for micrograph analysis For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-69 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Wire Preparation Equipment AT-SC Wire Stripping and Twisting Machine The AT-ST machine strips and twists wires with sizes from 0.03 mm2 up to 6 mm2 / AWG 32-10. The adjustable turret head with 8 guide tubes for different wire sizes centralizes positioning of wires. Special ground blades cut and strip special insulations. The machine can be set either clockwise or anticlockwise dependent on wire drilling direction. n Adjustable turret head n Cutting/Stripping blades for special insulation n Stripping and twisting process AT-FE 0400 Strip Box The strip box is an electric driven machine to strip standard PVC (polyvinylchlorid) wires up to an outside diameter of 4.2 mm. Except of power supply no further equipment required. Due to the low weight the AT-FE 0400 machine can be placed on nearly every workplace. n n n n n n n n Electrically driven Simple adjustment Easy handling Stepping switch for manual operation Small space required Practically maintenance-free Clear cut through insulation by special shape of cutting blades / 4 cutting blades Continues adjustment of wire size and stripping length Kappa Cut and Strip Family The Kappa family strippers are ideal for cutting individual and special wires to length and stripping them. They can strip in sections, allowing them to strip even extremely long length in perfect quality. The machines cover an extraordinarily broad range of cross sections. Kappa 310, 320, 321, 330 and 350 strippers support a variety of processing options such as wire marking with hot-stamp or ink jet markers. Hot stamp marking can even be done on the Kappa 310 stripper, the entry-level model. New Kappa Generation: n n n n Dynamic, flexible cutting and stripping unit New intelligent sensors New electronic and software Optional TopWinTM connection For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-70 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Hand Tools Hand Tool Kits TE Connectivity provides standard kits that contain the necessary equipment to carry out specific tasks to the high professional standards. We can also provide custom kits for volume requirements containing only tools, or a combination of tools and terminals tailored to your specific requirements. Please visit our tooling website to view our online hand tool catalogue for standard kits, or find your local contact to discuss custom kits. Insertion and Extraction Tools Insertion and extraction tools are used for inserting discrete terminals into connector housings or removing them, without causing damage to either the terminals or housings. Our new standard design features a comfortable handle and snap-in/out protective cover that allows users to stow the business end of the tool to help protect from inadvertent personal injury when the tools are not in use. Many different design types currently exist for our vast terminal product range, which we continue to convert. If you would like the tool you use converted to the new design, want a custom kit or tools in this design for other manufacturers products - contact us, and where volumes permit we will be pleased to provide you with a quotation for your requirement. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-71 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Engineering Notes For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-72 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Application Tooling Global Field Service Organization TE Connectivity provides global field service support on our application tooling. Field specialists are located across every continent to provide timely response to customer needs. In addition to installation, warranty and repair service, TE Connectivity field specialists can help you with equipment choices, training of maintenance and operation personnel, troubleshooting assistance and spare parts. Service contracts to cover all your application equipment needs are also available. We have implemented a service management tool that provides standardization of reporting that gives us the ability to continuously improve our global service organization. Throughout the year we educate our field service engineers on the latest industry technologies and equipment. See for yourselves the advantages of our professional consultation and individual services. Our qualified service teams are ready to assist you. Service Contracts Service Offerings: Preventive Maintenance and/or Inspection Calibration Standard Service Includes troubleshooting problems, making repairs, and/or installing parts. Equipment Installations Providing installation, set-up and training of application equipment at the time of delivery. Training Providing customers with practical training programs addressing machine operation, set-up, maintenance, inspection, and connector application. Training programs can be scheduled at the customer's site or a TE Connectivity training center. A training certificate will be issued upon the completion of each formal training course. We are proud to be able to offer a comprehensive range of customer training programs. The following Provides service for periodic visits to perform preventive maintenance and/or inspection calibration service on hand tools, applicators, bench and automatic equipment. Comprehensive Service Provides for a specified number of field specialist visits. A visit can be used for services such as standard service, installation, set-up and training for all application equipment, preventive maintenance and/or inspection calibration, spare parts management, equipment process evaluation and technical assistance on application tooling and/or product related problems or concerns. "A customized service / training contract ensures equipment optimization" are some of the standard training programs we offer: The Fundamentals of Crimp Technology, 4901 The Proper Handling of Crimping Applicators, 4902 Crimping Training Program, 4903 (combination of 4901 and 4902) The Proper Handling of Crimping Hand Tools, 4904 FFC Crimp Technology, 4906 Fundamentals of Crimping Technology for Machine Operators, 4907 Magnet Wire Connection Technology, 4910 Advanced Seminar on Crimping Quality, 4911 Advanced Seminar on Crimp Force Monitoring, 4912 Advanced Cross Sectioning - Photos, 4913 MAG-MATE Module, Pneumatic, 4914 Insulation Displacement Technology, 4930 Short Term Rental of Crimping Applicators Applicators are being increasingly required at short notice for a limited period. This may include preproduction runs, prototype series, and the subsequent production of single part requirement or simply small series production. It is often uneconomical to purchase a crimp tool or to rent it on a long-term basis, when it is only required for a few weeks in the year. Our short-term rental service has applicators readily available for you, which you can return when complete with your rental period. Your local TE Connectivity representative will gladly inform you about the availability of an appropriate applicator for your specific need. For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-73 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Americas USA - Harrisburg, PA Tooling Sales Phone: +1-888-777-5917 Phone: +1-717-810-2080 toolingsales@te.com Technical Assistance Phone: +1-800-722-1111 Phone: +1-717-986-3434 Canada Rick Grawehr Phone: +1-908-612-6499 richard.grawehr@te.com Brazil Mauricio Oliveira Phone: +55-11-2103-6062 maolivei@te.com Mexico - Mexico City Tooling Assistance Center Phone: +1-717-986-3434 For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-74 All specifications subject to change. Consult Tyco Electronics for latest specifications. Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Europe, Middle East, Africa and India Austria Phone: +43-1-90-560-0 gatd.at@te.com France - Morocco - Tunisia Phone: +33-1-34-20-87-70 gatd.fr@te.com Belarus - Russia - Ukraine Phone: +7-910-452-3571 gatd.ru@te.com Germany - Slovenia Phone: +49-6251-133-1376 gatd.de@te.com Belgium - Netherlands - Luxemburg Phone: +31-73-6246246 gatd.nl@te.com India - Middle East Phone: +91-981-002-7244 gatd.in@te.com Bulgaria - Hungary - Latvia Lithuania - Poland - Romania Phone: +48-601-522-935 gatd.pl@te.com Italy - Greece Phone: +39-011-401-2272 gatd.it@te.com Switzerland Phone: +41-71-447-02-84 gatd.ch@te.com Czech - Slovakia Phone: +420-541-162-150 gatd.cz@te.com Spain - Portugal Phone: +34-93-291-03-96 gatd.sp@te.com Denmark - Norway - Sweden Phone: +46-8-507-250-00 gatd.se@te.com Egypt - Ireland - United Kingdom Phone: +44-1237-42-8657 gatd.gb@te.com Turkey Phone: +90-212-339-92-18 e.davasli@te.com Product Information Center France Phone: +33-134208943 Fax: +33-134208623 pic.france@te.com Product Information Center Germany Phone: +49-6251-133-1999 Fax. +49-6251-133-1998 germany-pic@te.com Product Information Center Netherlands Phone: +31-736246999 Fax: +31-736246931 picbenelux@te.com Product Information Center Poland Phone: +48-224576704 Fax: +48-224576720 jmatasz@te.com Product Information Center Spain Phone: +34-932910330 Fax: +34-932017879 pic.spain@te.com Finland - Estonia Phone +358-9-5123-4224 gatd.se@te.com For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-75 Application Tooling and Equipment Catalog 1308070-4 Revised 6-2012 Asia / Pacific China Shanghai Phone +86-21-24071588 Fax +86-21-24071599 Beijing Phone +86-10-65693488 Fax +86-10-65693208 Shenzhen Phone +86-755-25154700 Fax +86-755-25980416 Wuhan Phone +86-27-85778391 Fax +86-27-85778390 Changchun Phone +86-431-88964709 Fax +86-431-88961143 Taibei Phone +886-2-87682788 Fax +886-2-87681866 Hongkong Phone +852-27351628 Fax +852-27350243 Others Japan Phone +81-44-900-5027 Fax +81-44-900-5037 Korea Phone +82-2-3415-4636 Fax +82-2-3486-6873 Malaysia Phone +60-3-7906-7688 Fax +60-3-7805-3066 Thailand Phone +66-2-834-6271 Fax +66-2-955-0515 Singapore Phone +65-64164567 Fax +65-6482-1012 Australia Phone +61-2-95542612 Fax +61-2-9554-3859 For more detailed information please visit our websites: www.tooling.te.com * www.tooling.te.com/europe * www.tooling.te.com/china 4-76 All specifications subject to change. Consult Tyco Electronics for latest specifications. MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Numerical Index Part Number Page Part Number Page Part Number Page 0-0828904-1 4-10 0-1534594-2 4-5 0-1718758-2 4-6 0-0828904-2 4-10 0-1534594-3 4-5 0-1718758-3 4-6 0-0828905-1 4-10 0-1563719-1 4-9 0-1718760-1 4-6 0-0828922-1 4-10 0-1563719-3 4-9 0-1718760-2 4-6 0-0828985-1 4-10 0-1563720-1 4-9 0-1718760-3 4-6 0-0828986-1 4-10 0-1563720-3 4-9 0-1718762-1 4-6 0-0963142-2 4-8 0-1563935-1 4-9 0-1718762-2 4-6 0-0963143-1 4-8 0-1563935-3 4-9 0-1718762-3 4-6 0-0964972-1 4-8 0-1563936-1 4-9 0-1719836-1 4-9 0-0967056-1 4-8 0-1563936-3 4-9 0-1719836-3 4-9 0-0967067-1 4-8 0-1670144-1 4-5 0-1719837-1 4-9 0-0967067-2 4-8 0-1670144-2 4-5 0-1719837-3 4-9 0-0967608-1 4-14 0-1670144-3 4-5 0-1719838-1 4-9 0-1418762-1 4-6 0-1670146-1 4-5 0-1719838-3 4-9 0-1418762-2 4-6 0-1670146-2 4-5 0-1719839-1 4-9 0-1418762-3 4-6 0-1670146-3 4-5 0-1719839-3 4-9 0-1418844-1 4-5 0-1670802-1 4-9 0-1719840-1 4-9 0-1418844-2 4-5 0-1670802-3 4-9 0-1719840-3 4-9 0-1418844-3 4-5 0-1670803-1 4-9 0-1719841-1 4-9 0-1418850-1 4-5 0-1670803-3 4-9 0-1719841-3 4-9 0-1418850-2 4-5 0-1670804-1 4-9 0-1719972-1 4-14 0-1418850-3 4-5 0-1670804-3 4-9 0-1924292-1 4-43 0-1452503-1 4-5 0-1670805-1 4-9 0-1924292-2 4-43 0-1452503-2 4-5 0-1670805-3 4-9 0-1924292-3 4-43 0-1452503-3 4-5 0-1670806-1 4-9 0-1924292-4 4-43 0-1488991-1 4-40 0-1670806-3 4-9 0-1924292-5 4-44 0-1488991-2 4-40 0-1670807-1 4-9 0-1924292-6 4-44 0-1488991-3 4-40 0-1703834-1 4-12 0-1924292-7 4-44 0-1488991-4 4-40 0-1703834-3 4-12 0-1924292-8 4-44 0-1488991-5 4-40 0-1703836-1 4-12 0-2098557-1 4-38 0-1488991-6 4-40 0-1703836-3 4-12 0-2098557-2 4-38 0-1488991-7 4-40 0-1718348-1 4-7 0-2098557-3 4-38 0-1488991-8 4-40 0-1718348-2 4-7 0-2098557-4 4-39 0-1488992-1 4-41 0-1718348-3 4-7 0-2098557-5 4-39 0-1488992-2 4-41 0-1718350-1 4-7 0-2098557-6 4-39 0-1488992-3 4-41 0-1718350-2 4-7 0-2098559-1 4-43 0-1488992-4 4-41 0-1718350-3 4-7 0-2098559-2 4-43 0-1488992-5 4-41 0-1718475-1 4-9 0-2098559-3 4-43 0-1488992-6 4-41 0-1718475-3 4-9 0-2098559-4 4-43 0-1488992-7 4-41 0-1718477-1 4-9 0-2098559-5 4-44 0-1488992-8 4-41 0-1718477-3 4-9 0-2098559-6 4-44 0-1534594-1 4-5 0-1718758-1 4-6 0-2098559-7 4-44 All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-77 MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Numerical Index 4-78 Part Number Page Part Number Page Part Number Page 0-2098559-8 4-44 1-1564559-2 4-28, 4-29 2-1670921-1 4-33 0-2098582-1 4-8 4-31 5-1418758-1 4-6 0-2098641-1 4-39 1-1670915-1 4-19 5-1418758-2 4-6 0-2098641-2 4-39 1-1670916-1 4-20, 4-21 5-1418758-3 4-6 0-2098641-3 4-39 4-22 5-1418760-1 4-6 0-2141114-1 4-7 4-25, 4-26 5-1418760-2 4-6 0-2141114-2 4-7 4-27 5-1418760-3 4-6 0-2141114-3 4-7 1-1670917-5 4-25 7-1452653-1 4-4 0-2141116-1 4-7 1-1670918-1 4-29, 4-30 7-1452653-2 4-4 0-2141116-2 4-7 4-31 7-1452653-3 4-4 0-2141116-3 4-7 1-1670919-1 4-36, 4-37 7-1452656-1 4-4 0-2141861-1 4-4 1-1670921-1 4-33, 4-34 7-1452656-2 4-4 0-2141861-2 4-4 1-1703494-1 4-23, 4-25 7-1452656-3 4-4 0-2141864-1 4-6 4-26 7-1452659-1 4-4 0-2141864-2 4-6 1-1703494-2 4-23, 4-25 7-1452659-2 4-4 0-2141866-1 4-6 4-27 7-1452659-3 4-4 0-2141866-2 4-6 1-1703498-1 4-16, 4-20 7-1452665-1 4-4 0-2141868-1 4-6 4-21 7-1452665-2 4-4 0-2141868-2 4-6 4-16, 4-20 7-1452665-3 4-4 0-2141870-1 4-6 4-22 7-1452668-1 4-4 0-2141870-2 4-6 1-1718643-1 4-16 7-1452668-2 4-4 0-2141970-1 4-4 1-1718644-1 4-23 7-1452668-3 4-4 0-2141970-2 4-4 1-1718644-5 4-23 7-1452671-1 4-4 0-2141972-1 4-4 1-1718645-1 4-28 7-1452671-2 4-4 0-2141972-2 4-4 1-1718646-1 4-35 7-1452671-3 4-4 0-2141974-1 4-4 1-1718806-1 4-32 0-2141974-2 4-4 1-1718811-1 4-17 0-2177770-1 4-13 1-1718812-1 4-24 0-2177770-3 4-13 1-1823716-1 4-11 0-2177771-1 4-13 1-1924067-1 4-38 0-2177771-3 4-13 1-1924067-2 4-38 1-1456426-1 4-42 1-1924067-3 4-38 1-1456426-2 4-42 1-1924067-4 4-39 1-1456426-3 4-42 1-1924067-5 4-39 1-1456426-4 4-42 1-1924067-6 4-39 1-1456426-5 4-42 1-2141324-1 4-35, 4-36 1-1456426-6 4-42 1-1456426-7 4-42 1-1456426-8 4-42 1-1564440-1 4-18 2-1670916-1 4-20 1-1564559-1 4-28, 4-29 2-1670917-1 4-25 4-30 2-1670918-1 4-29 1-1670917-1 1-1703498-2 4-37 1-2141520-1 4-32, 4-33 4-34 All specifications subject to change. Consult Tyco Electronics for latest specifications. MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Disclaimer and Trademarks Disclaimer While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. www.te.com www.te.com/automotive www.te.com/automotive/sensors www.te.com/automotive/most ACTION PIN, AMP 3K/40 and AMP 5K/40, AMP, AMP DUOPLUG, AMPLIVAR, AMP MCP, AMPMODU, AMP MONO-SHAPE, CERTI-CRIMP, ERGOCRIMP, MAG-MATE, MQS, NETCONNECT, PRO-CRIMPER, SIAMEZE, TE Connectivity and TE connectivity (logo) are trademarks. iButton is a trademark of Maxim Integrated Products, Inc. MOST is a trademark of SMSC Europe GmbH and licensed to Tyco Electronics AMP GmbH. Teflon is a trademark of E.I. DuPont de Nemours and Co. TopWin is a trademark of Komax AG. Other product names, logos, and company names mentioned herein may be trademarks of their respective owners. Copyright 2012. Tyco Electronics AMP GmbH a TE Connectivity Ltd. company, AMPerestr. 12-14, 64625 Bensheim / Germany All specifications subject to change. Consult Tyco Electronics for latest specifications. 4-79 MCON Interconnection System Catalog 1308070-4 Revised 6-2012 Engineering Notes 4-80 All specifications subject to change. Consult Tyco Electronics for latest specifications. 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Tyco Electronics AMP GmbH certified acc. ISO 14001 and ISO/TS 16949:2002 (c) 2012 Tyco Electronics AMP GmbH 1308070-4 Revised 6-2012 5M ST